U-Joint and Exhaust Bellows Kit – Fits Volvo Penta AQ/SP/DP 200-290 Series (Replaces 875822, 876294, 876631)

U-Joint and Exhaust Bellows Kit – Fits Volvo Penta AQ/SP/DP 200-290 Series

This comprehensive kit allows for the replacement of critical U-joint and exhaust bellows on a wide range of Volvo Penta stern drive units. It is designed to fit Volvo Penta AQ200, AQ250, AQ270, AQ275, AQ280, and AQ290 series engines, as well as SP-A/A1/A2, SP-C/C1, SP-E, DP-A/A1/A2, DP-B/B1, DP-C/C1, DP-D/D1, DP-E, DP-G, and DPX-S/S1/R/A drives.

Engineered as a direct replacement for multiple OEM part numbers, this kit provides the essential components needed to restore the integrity of your drive system's protective boots, preventing water intrusion and exhaust leaks.

• Installation Method: Direct replacement for a straightforward installation.
• Core Components: Includes U-Joint Bellows, Exhaust Bellows, and a water hose.
• Material: Constructed from durable neoprene rubber to meet or exceed OEM specifications.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

• 1 x Exhaust Bellows (Replaces 876631, 875848)
• 1 x U-Joint Bellows (Replaces 876294)
• 1 x Water Pipe (Replaces 875822)
• Includes necessary stainless steel clamps for installation.

Installation Guide

1. Safety First: Ensure the boat is securely positioned out of the water. Disconnect the boat's battery.
2. Access Drive: Trim the sterndrive to the full "up" or "trailer" position to access the bellows.
3. Remove Old Bellows: Carefully cut and remove the old clamps securing the exhaust and U-joint bellows. Pry the old bellows off their mounting points.
4. Remove Water Hose: Disconnect and remove the old water intake hose.
5. Clean Surfaces: Thoroughly clean the mounting grooves on both the transom assembly and the sterndrive to ensure a proper seal.
6. Install New Bellows: Fit the new U-joint and exhaust bellows into place. Ensure they are correctly seated in their grooves.
7. Install New Hose: Connect the new water pipe.
8. Secure Clamps: Position and tighten the new stainless steel clamps over the bellows to secure them firmly. Do not overtighten.
9. Inspect Work: Double-check that all components are correctly installed and securely fastened.
10. Test for Leaks: Lower the drive, reconnect the battery, and launch the boat. Run the engine and carefully inspect for any water or exhaust leaks around the new bellows.

Troubleshooting & FAQ

Q: How do I know if this bellows kit will fit my Volvo Penta engine?

A: This kit is compatible with Volvo Penta AQ200-290 series engines and a wide range of SP and DP drives. Please check the "Compatible Engine Models" table on this page to confirm your specific model is listed. Verifying part numbers is the most reliable method.

Q: What are the common signs that my original bellows need to be replaced?

A: The most common failure signs include visible cracking or rotting of the rubber, water collecting in the boat's bilge (which can damage the gimbal bearing), or a noticeable change in the exhaust sound coming from the stern.

Q: Is this a complete kit for the job?

A: This kit includes the primary components: the U-joint bellows, the exhaust bellows, the connecting water pipe, and the stainless steel clamps required for installation. Always refer to the "Package Contents" section for a definitive list.

Q: OEM vs. Aftermarket?

A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?

A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?

A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.