High Pressure Fuel Filter – Fits Suzuki DF200-300HP 4-Stroke (Replaces 15440-90J00, 15440-93J00)

High Pressure Fuel Filter – Fits Suzuki DF200-300HP 4-Stroke (Replaces 15440-90J00, 15440-93J00)

This high-pressure fuel filter is designed for 4-stroke Suzuki Marine outboard engines from 200–300 HP (2004–2012) and Johnson/Evinrude 4-stroke outboards from 200–225 HP (2004–2006). It fits Suzuki DF200, DF225, DF250, and DF300 models, along with Johnson/Evinrude V6 4-stroke engines as specified in the compatibility table.

This component is a direct replacement for Suzuki part numbers 15440-90J00 and 15440-93J00, Johnson/Evinrude 5033704 and 5034985, Sierra 18-79991, and WSM 600-313, ensuring a precise fit and reliable function.

• Installation: Engine-mounted, in-line high-pressure fuel filter.
• Filtration: Provides 10-micron filtration to protect sensitive fuel system components.
• Package Includes: One high-pressure fuel filter.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Technical Specifications

Package Contents

• 1 x High Pressure Fuel Filter (Replaces 15440-90J00/15440-93J00)

Explosion Diagram

Installation Guide

1. Safety First: Before starting, disconnect the battery and ensure the engine is cool. Work in a well-ventilated area away from sparks or open flames.
2. Relieve Fuel Pressure: Safely relieve the pressure from the fuel system according to your engine’s service manual to prevent fuel spray.
3. Locate Filter: Identify the high-pressure fuel filter on the engine block. Note the direction of the fuel flow, typically indicated by an arrow on the filter body.
4. Disconnect Lines: Place a rag under the filter to catch any spilled fuel. Carefully disconnect the fuel lines from both ends of the old filter.
5. Remove Old Filter: Unfasten any mounting clamps or brackets holding the filter in place and remove it.
6. Install New Filter: Position the new filter, making sure the flow arrow points in the correct direction (toward the engine). Reconnect the fuel lines securely.
7. Secure and Prime: Fasten the mounting brackets. Prime the fuel system as per your engine’s manual to fill the filter with fuel.
8. Check for Leaks: Reconnect the battery. Turn the ignition key to the "ON" position (without starting the engine) to pressurize the system. Carefully inspect the filter and connections for any signs of leaks.
9. Final Test: Once confirmed there are no leaks, start the engine and let it run for a few minutes while continuing to check for any fuel seepage.

Troubleshooting & FAQ

How do I confirm this filter fits my engine?
First, check the "Compatible Engine Models" table to see if your Suzuki or Johnson/Evinrude model and year range are listed. Next, use the "Part Number Cross-Reference" table to match our part with your engine's original OEM part number (e.g., Suzuki 15440-90J00) or an existing aftermarket part number.

How often should I replace this fuel filter?
For optimal engine health and performance, it is recommended to replace the high-pressure fuel filter every 500 operating hours or as part of your annual service, whichever comes first. Regular inspection is also advised.

What are the signs of a clogged or failing high-pressure fuel filter?
Common symptoms include engine sputtering, hesitation during acceleration, a noticeable loss of power, difficulty starting, or stalling. These issues occur because the restricted fuel flow starves the engine of the gasoline it needs to run smoothly under load.

OEM vs. Aftermarket?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.