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Outboard Fuel Pump – Fits Honda Marine 25-90 HP 4-Stroke (Replaces 16700-ZV5-003)
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Outboard Fuel Pump – Fits Honda Marine 25-90 HP 4-Stroke (Replaces 16700-ZV5-003)
This is a direct replacement outboard fuel pump for Honda Marine 25-90 HP 4-stroke engines. It is designed to meet or exceed original equipment specifications, ensuring reliable performance for a wide range of models including the BF25, BF30, BF40, BF50, BF75, and BF90 series.
This unit directly replaces Honda OEM part numbers 16700-ZV5-003 and 16700-ZW1-004, providing a seamless fit and restoring proper fuel delivery to your engine.
- Installation Method: Direct bolt-on replacement
- Fuel Compatibility: Gasoline
- Package Includes: 1 x Complete Fuel Pump Assembly
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand | Part Number |
|---|---|
| Honda | 16700-ZV5-003 |
| Honda | 16700-ZW1-004 |
Compatible Engine Models
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | OEM Part No. | Notes |
|---|---|---|---|---|---|
| Honda | BF25 | 25 | 4-Stroke | 16700-ZV5-003 | Fuel pump assembly |
| Honda | BF30 | 30 | 4-Stroke | 16700-ZV5-003 | Fuel pump assembly |
| Honda | BF35 | 35 | 4-Stroke | 16700-ZV5-003 | Fuel pump assembly |
| Honda | BF40 | 40 | 4-Stroke | 16700-ZV5-003, 16700-ZZ5-003 | Alternate pump available |
| Honda | BF45 | 45 | 4-Stroke | 16700-ZV5-003 | Fuel pump assembly |
| Honda | BF50 | 50 | 4-Stroke | 16700-ZV5-003, 16700-ZZ5-003 | Alternate pump available |
| Honda | BF75 | 75 | 4-Stroke | 16700-ZV5-003 | Fuel pump assembly |
| Honda | BF90 | 90 | 4-Stroke | 16700-ZV5-003 | Fuel pump assembly |
Technical Specifications
| Specification | Value |
|---|---|
| Product Type | Outboard Fuel Pump Assembly |
| Installation | Direct replacement |
| Fuel Type | Gasoline |
| Connection | Fuel line connectors |
| Housing Color | Silver/Metallic |
| Fitting Type | Direct bolt-on replacement |
| Other Technical Attributes | For Honda BF series 4-stroke outboard engines |
Package Contents
- 1 x Fuel Pump Assembly (16700-ZV5-003)
Explosion Diagram
Installation Guide
- Safety First: Disconnect the negative battery terminal to prevent electrical shorts.
- Relieve Fuel Pressure: Safely relieve the pressure in the fuel system according to your engine's service manual.
- Disconnect Lines: Carefully disconnect the fuel inlet and outlet lines from the fuel pump. Have a rag ready for any residual fuel.
- Remove Old Pump: Unbolt the existing fuel pump from the engine block and remove it.
- Clean Surface: Clean the mounting surface on the engine to ensure a good seal with the new pump.
- Install New Pump: Mount the new fuel pump assembly, ensuring it is correctly aligned. Securely tighten the mounting bolts.
- Reconnect Lines: Attach the fuel lines to the new pump, making sure all connections are tight.
- Final Checks: Reconnect the battery. Prime the fuel system and start the engine, carefully checking for any leaks around the pump and connectors.
Troubleshooting & FAQ
Q: How do I confirm this fuel pump fits my specific Honda engine?
A: The best way is to match the part number 16700-ZV5-003 or 16700-ZW1-004 with your old unit. You can also consult our compatible engine models table on this page. If you're still unsure, contact us with your engine's model and serial number.
Q: What are common signs that my outboard fuel pump is failing?
A: Common symptoms include difficulty starting the engine, engine sputtering at high speeds, loss of power, or stalling. These issues often indicate the engine isn't receiving a consistent fuel supply.
Q: Is this a complete, ready-to-install assembly?
A: Yes, this is a complete fuel pump assembly. It is designed for a direct, bolt-on installation without needing additional components.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
We can ship to virtually any address in the world with free shipping available for most regions.
For our typical US and Canadian customers , our shipping timeframes are as follows:
- Amazon FBA: orders will be delivered within 1-5 business days after placing the order (during certain special periods such as major promotions, Christmas, etc., the delivery time of Amazon FBA may be affected).
- US warehouse shipment: orders will be delivered within 5 days after placing the order.
- China warehouse shipment: orders will be delivered about 12 days after placing the order.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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