Fuel Pump – Fits Yamaha 4HP/5HP, Suzuki 4-6HP, Johnson/Evinrude 4-6HP 4-Stroke (Replaces 67D-24410-03-00, 15100-91J03, 5037518)

Fuel Pump – Fits Yamaha 4-6HP, Suzuki 4-6HP, Johnson/Evinrude 4-6HP 4-Stroke

This mechanical fuel pump assembly is designed for small 4-stroke outboard engines across multiple brands, including Yamaha, Suzuki, and Johnson/Evinrude. It serves as a direct-fit replacement for the original equipment fuel pump, ensuring reliable fuel delivery for consistent and smooth engine operation.

This component directly replaces Yamaha part numbers 67D-24410-03-00, 6BX-24410-00-00, Suzuki 15100-91J03, and Johnson/Evinrude 5037518, among others. See the cross-reference table for a complete list of superseded parts.

• Engine Compatibility: Fits select Yamaha F4/F5, Suzuki DF4/DF5/DF6, and Johnson/Evinrude 4/5/6 HP 4-stroke models.
• Installation: Direct Bolt-On Replacement with OEM-style barbed connections.
• Fuel Compatibility: Designed for gasoline, including ethanol blends up to E10.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Yamaha owners, here’s a guide to help you identify your engine’s serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.

For Suzuki owners, You can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Yamaha Models

Suzuki Models

Johnson/Evinrude Models

Technical Specifications

Package Contents

• 1 x Fuel Pump Assembly (Replaces 67D-24410-03-00 / 15100-91J03 / 5037518)
• 1 x O-Ring/Gasket (Replaces 93210-27ME3-00)
• 1 x Hose Clamp (Replaces 90467-09M09-00)

Installation Guide

1. Safety First: Ensure the engine is off, cool, and disconnected from the battery. Work in a well-ventilated area away from open flames.
2. Locate the Pump: Identify the existing fuel pump on the engine block.
3. Disconnect Fuel Lines: Place a rag under the pump to catch any fuel. Use pliers to release the clamps and carefully disconnect the inlet and outlet fuel hoses.
4. Remove Old Pump: Unscrew the mounting bolts holding the fuel pump to the engine.
5. Clean a Mounting Surface: Gently clean the engine block surface where the new pump will sit. Remove any old gasket material.
6. Install New Pump: Place the new gasket/O-ring onto the new pump and mount it onto the engine. Secure it with the original bolts, tightening them evenly.
7. Reconnect Fuel Lines: Attach the fuel hoses to the correct inlet/outlet ports on the new pump and secure them with the hose clamps.
8. Prime the System: Squeeze the primer bulb (if equipped) until it is firm to fill the pump and lines with fuel.
9. Check for Leaks: Reconnect the battery. Start the engine and carefully inspect the pump and all connections for any signs of fuel leaks.

Troubleshooting & FAQ

Q: How do I confirm this fits my engine?

A: The best way is to compare your original part number to the numbers in our "Part Number Cross-Reference" table. Also, check the "Compatible Engine Models" list to ensure your specific model and year range are included.

Q: What are the signs of a failing fuel pump?

A: Common symptoms include difficulty starting, engine sputtering or stalling, rough idling, and loss of power, especially at high speeds. These issues indicate inconsistent fuel delivery.

Q: Will this work with ethanol-blended fuels?

A: Yes, this fuel pump is constructed with materials compatible with modern gasoline, including ethanol blends up to E10.

Q: OEM vs. Aftermarket?

A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?

A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?

A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.