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Fuel Filter – Fits Honda Outboards 35-90 HP (Replaces 16900-SA5-004, 18-7786)
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Fuel Filter – Fits Honda Outboards 35-90 HP
This high-quality inline fuel filter is designed for Honda 4-stroke outboard engines from 35 HP to 90 HP, manufactured between 1997 and 2006. It is a direct replacement for multiple OEM and aftermarket part numbers, ensuring wide compatibility with BF35, BF40, BF45, BF50, BF75, and BF90 series engines.
As a direct OEM replacement manufactured in an ISO9002 certified facility, this filter meets stringent quality standards for reliable performance. It is designed for use with gasoline fuel systems.
- Installation Type: Inline push-on hose
- Fuel Compatibility: Gasoline
- Included: One fuel filter
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand | Part Number |
|---|---|
| Honda | 16900-SA5-004 |
| Honda | 16900-SA5-003 |
| Sierra | 18-7786 |
| Mallory | 9-37952 |
| Mallory | 9-37952-10 |
| WIX | 33204 |
| NAPA | 3204 |
Compatible Engine Models
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. | Notes |
|---|---|---|---|---|---|---|
| Honda | BF35 | 35 | 4-Stroke | 1997 | 16900-SA5-004 | |
| Honda | BF40 | 40 | 4-Stroke | 1998 and later | 16900-SA5-004 | |
| Honda | BF45 | 45 | 4-Stroke | 1997 | 16900-SA5-004 | |
| Honda | BF50 | 50 | 4-Stroke | 1998 and later | 16900-SA5-004 | |
| Honda | BF75 | 75 | 4-Stroke | 1997-2006 | 16900-SA5-004 | |
| Honda | BF90 | 90 | 4-Stroke | 1997-2006 | 16900-SA5-004 |
Technical Specifications
| Specification | Value |
|---|---|
| Product Type | Inline Fuel Filter |
| Installation | Inline |
| Fuel Type | Gasoline |
| Connection | 8mm Hose Connection |
| Dimensions | 85 × 72 × 67 mm (3.4 × 2.8 × 2.6 inches) |
| Weight | 0.23 kg (0.50 pounds) |
| Fitting Type | Inline Push-On Hose |
| Warranty | 1-Year Against Manufacturing Defects |
| Other Technical Attributes | Direct OEM replacement, ISO9002 certified manufacturing |
Package Contents
- 1 x Fuel Filter (16900-SA5-004)
Installation Guide
- Shut off the fuel supply valve and disconnect the engine's battery.
- Locate the existing fuel filter in the fuel line between the tank and the engine.
- Place a rag or container under the filter to catch any residual fuel.
- Carefully loosen the clamps securing the fuel hoses to both ends of the old filter.
- Gently twist and pull the hoses off the filter. Be prepared for minor fuel spillage.
- Note the fuel flow direction, usually indicated by an arrow on the new filter body.
- Align the new filter so the arrow points towards the engine.
- Slide the fuel hoses onto the new filter and secure them tightly with the clamps.
- Turn the fuel supply back on and prime the fuel system according to your engine's manual.
- Before starting the engine, meticulously check for any leaks around the new filter and connections.
Troubleshooting & FAQ
Q: How do I know if this fuel filter fits my Honda outboard?
A: This filter is designed for Honda 4-stroke outboards from 35 HP to 90 HP (roughly 1997-2006), including models BF35, BF40, BF45, BF50, BF75, and BF90. The best way to confirm fitment is to check if your engine's original part number matches any of the cross-reference numbers listed, such as Honda 16900-SA5-004 or Sierra 18-7786.
Q: What are the signs my fuel filter needs replacing?
A: Common symptoms of a clogged fuel filter include engine hesitation, loss of power, difficulty starting, rough idling, or stalling. We recommend replacing the fuel filter as part of your annual service schedule to prevent fuel delivery issues.
Q: What is the connection size for this filter?
A: This is an inline filter designed to fit an 8mm hose connection.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
We can ship to virtually any address in the world with free shipping available for most regions.
For our typical US and Canadian customers , our shipping timeframes are as follows:
- Amazon FBA: orders will be delivered within 1-5 business days after placing the order (during certain special periods such as major promotions, Christmas, etc., the delivery time of Amazon FBA may be affected).
- US warehouse shipment: orders will be delivered within 5 days after placing the order.
- China warehouse shipment: orders will be delivered about 12 days after placing the order.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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