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Fuel Filter Element – Fits Honda BF40, BF50, BF60 Outboards (Replaces 16911-ZZ5-003)
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Fuel Filter Element – Fits Honda BF40, BF50, BF60 Outboards (Replaces 16911-ZZ5-003)
This high-pressure fuel filter element is designed for Honda Marine 4-stroke outboards from 40 to 60 HP (model years 2001–present). It ensures clean fuel delivery by fitting directly inside the vapor separator. It is compatible with models BF40D, BF40DK2, BF50D, BF60A, and BF60AK1.
This part is a direct replacement for Honda OEM part number 16911-ZZ5-003 and aftermarket part REC 16911-ZZ5-003, providing a reliable alternative for routine maintenance.
- Installation Type: Installs as an internal element in the vapor separator.
- Fuel Compatibility: Designed for use with gasoline fuel systems.
- Included Components: Comes with one fuel filter element.
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand | Part Number |
|---|---|
| Honda | 16911-ZZ5-003 |
| REC | 16911-ZZ5-003 |
Compatible Engine Models
Confirm your engine model/year in the table below.
| Brand | Model | Rated HP | Stroke | Years | OEM Part No. |
|---|---|---|---|---|---|
| Honda | BF40D | 40 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF40DK2 | 40 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF50D | 50 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF60A | 60 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
| Honda | BF60AK1 | 60 | 4-Stroke | 2001–Present | 16911-ZZ5-003 |
Technical Specifications
| Specification | Value |
|---|---|
| Product Type | High Pressure Fuel Filter Element |
| Installation | Vapor Separator Internal Element |
| Fuel Type | Gasoline |
| Connection | Internal Cartridge |
| Fitting Type | Direct Fit Cartridge |
| Thread Size | N/A (Non-threaded) |
| Other Technical Attributes | Spring-loaded installation |
Package Contents
- 1 x Fuel Filter Element (16911-ZZ5-003)
Explosion Diagram
Installation Guide
Follow these general steps to replace the internal fuel filter element. Always consult your engine's service manual for detailed instructions.
- Safety First: Turn off the engine and let it cool completely. Disconnect the battery.
- Relieve Fuel Pressure: Follow the manufacturer's procedure to safely relieve pressure from the fuel system.
- Access the VST: Locate and access the Vapor Separator Tank (VST).
- Disassemble: Carefully disconnect fuel lines and remove the VST cover to expose the filter.
- Remove Old Filter: Take out the old filter element, paying attention to the position of the spring.
- Install New Filter: Place the new filter element into the housing with the spring, ensuring correct orientation.
- Reassemble: Secure the VST cover, reconnect all lines, and torque bolts to specification.
- Final Check: Prime the fuel system and inspect thoroughly for any leaks before starting the engine.
Troubleshooting & FAQ
Q: How do I confirm this fits my Honda outboard?
A: Verify your engine model is listed in the compatibility table above (e.g., BF40D, BF50D, BF60A). This filter directly replaces OEM part number 16911-ZZ5-003. Cross-referencing this number is the most reliable way to ensure a match.
Q: What are the signs that my fuel filter needs to be replaced?
A: Common symptoms of a clogged or failing fuel filter include difficulty starting, rough idling, engine hesitation under load, or a general loss of power.
Q: Where is this filter located on my engine?
A: This is an internal cartridge filter located inside the vapor separator (VST) unit on compatible Honda outboards.
Q: How often should I replace this filter?
A: For optimal performance and engine protection, it is recommended to replace the fuel filter according to the service intervals in your owner's manual, typically every 200 hours of use or annually, whichever comes first.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
- Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
- Fast Global Shipping: Free delivery worldwide in 5–15 days.
- Direct from Manufacturer: Competitive pricing without compromising quality.
We can ship to virtually any address in the world with free shipping available for most regions.
For our typical US and Canadian customers , our shipping timeframes are as follows:
- Amazon FBA: orders will be delivered within 1-5 business days after placing the order (during certain special periods such as major promotions, Christmas, etc., the delivery time of Amazon FBA may be affected).
- US warehouse shipment: orders will be delivered within 5 days after placing the order.
- China warehouse shipment: orders will be delivered about 12 days after placing the order.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.
Founded in 2002, JLM Marine has established itself as a dedicated manufacturer of high-quality marine parts, based in China. Our commitment to excellence in manufacturing has earned us the trust of top marine brands globally.
As a direct supplier, we bypass intermediaries, which allows us to offer competitive prices without compromising on quality. This approach not only supports cost-efficiency but also ensures that our customers receive the best value directly from the source.
We are excited to expand our reach through retail channels, bringing our expertise and commitment to quality directly to boat owners and enthusiasts worldwide.
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