Fuel Filter Element – Fits Honda BF40, BF50, BF60 Outboards (Replaces 16911-ZZ5-003)

Fuel Filter Element – Fits Honda BF40, BF50, BF60 Outboards (Replaces 16911-ZZ5-003)

This high-pressure fuel filter element is designed for Honda Marine 4-stroke outboards from 40 to 60 HP (model years 2001–present). It ensures clean fuel delivery by fitting directly inside the vapor separator. It is compatible with models BF40D, BF40DK2, BF50D, BF60A, and BF60AK1.

This part is a direct replacement for Honda OEM part number 16911-ZZ5-003 and aftermarket part REC 16911-ZZ5-003, providing a reliable alternative for routine maintenance.

• Installation Type: Installs as an internal element in the vapor separator.
• Fuel Compatibility: Designed for use with gasoline fuel systems.
• Included Components: Comes with one fuel filter element.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

• 1 x Fuel Filter Element (16911-ZZ5-003)

Explosion Diagram

Installation Guide

Follow these general steps to replace the internal fuel filter element. Always consult your engine's service manual for detailed instructions.

1. Safety First: Turn off the engine and let it cool completely. Disconnect the battery.
2. Relieve Fuel Pressure: Follow the manufacturer's procedure to safely relieve pressure from the fuel system.
3. Access the VST: Locate and access the Vapor Separator Tank (VST).
4. Disassemble: Carefully disconnect fuel lines and remove the VST cover to expose the filter.
5. Remove Old Filter: Take out the old filter element, paying attention to the position of the spring.
6. Install New Filter: Place the new filter element into the housing with the spring, ensuring correct orientation.
7. Reassemble: Secure the VST cover, reconnect all lines, and torque bolts to specification.
8. Final Check: Prime the fuel system and inspect thoroughly for any leaks before starting the engine.

Troubleshooting & FAQ

Q: How do I confirm this fits my Honda outboard?
A: Verify your engine model is listed in the compatibility table above (e.g., BF40D, BF50D, BF60A). This filter directly replaces OEM part number 16911-ZZ5-003. Cross-referencing this number is the most reliable way to ensure a match.

Q: What are the signs that my fuel filter needs to be replaced?
A: Common symptoms of a clogged or failing fuel filter include difficulty starting, rough idling, engine hesitation under load, or a general loss of power.

Q: Where is this filter located on my engine?
A: This is an internal cartridge filter located inside the vapor separator (VST) unit on compatible Honda outboards.

Q: How often should I replace this filter?
A: For optimal performance and engine protection, it is recommended to replace the fuel filter according to the service intervals in your owner's manual, typically every 200 hours of use or annually, whichever comes first.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.