16100-ZW6-716 Carburetor Assembly for Honda BF2 BF2D BF2DX BF2DY BF2D1 BF2D2 BF2D3 BF2D4 BF2D5 BF2D6 | JLM Marine

16100-ZW6-716 Carburetor Assembly for Honda BF2 BF2D BF2DX BF2DY BF2D1 BF2D2 BF2D3 BF2D4 BF2D5 BF2D6

This carburetor assembly is engineered for Honda 2 HP 4-stroke outboard engines, covering BF2 series models from 1999 through 2006. It provides reliable fuel-air mixing for consistent engine performance across multiple model years and configurations.

Direct Replacement for Honda OEM: 16100-ZW6-716, 16100-ZW6-717. This aftermarket assembly is manufactured to OEM specifications, ensuring proper fit and function for your Honda outboard.

• Designed for 4-stroke Honda BF2 outboard engines
• Fits model years 1999–2006 across multiple shaft and control configurations
• Replaces Honda part numbers 16100-ZW6-716 and 16100-ZW6-717

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket sources.

Compatible Engine Models

Confirm your engine model/year in the table below.

Technical Specifications

Package Contents

This listing includes:

• Carburetor Assembly (16100-ZW6-716)

Installation Guide

1. Disconnect the fuel line from the old carburetor and ensure the fuel valve is closed. Wipe away any spilled fuel immediately.
2. Remove the air intake cover or air filter housing to access the carburetor mounting bolts. Set screws and washers aside in a clean container.
3. Disconnect the throttle linkage and choke cable from the old carburetor, noting their positions for reassembly.
4. Unbolt the carburetor from the intake manifold and carefully lift it away. Inspect the mounting gasket for wear or damage.
5. Clean the intake manifold mating surface with a lint-free cloth to ensure a proper seal.
6. Position the new carburetor onto the intake manifold using a new gasket if available. Align the mounting holes carefully.
7. Hand-tighten the mounting bolts in a cross pattern, then torque to manufacturer specifications (typically 5–8 Nm).
8. Reconnect the throttle linkage and choke cable, ensuring smooth operation without binding.
9. Attach the fuel line securely to the carburetor inlet, checking that the connection is snug and leak-free.
10. Reinstall the air filter housing or air intake cover, securing all fasteners.
11. Open the fuel valve and inspect for leaks around the fuel line and carburetor body. Wipe away any residue.
12. Start the engine and allow it to warm up, then adjust idle speed and mixture screws per Honda service manual specifications if necessary.

Troubleshooting & FAQ

Q: How do I confirm this carburetor fits my Honda outboard?
A: Cross-reference your engine model and year with the compatibility table above. Verify that your original carburetor has the part number 16100-ZW6-716 or 16100-ZW6-717 stamped on it. If your model appears in the table but the part number does not match, do not purchase.

Q: My engine idles rough or stalls after installing the new carburetor—what should I check?
A: Ensure all linkages (throttle and choke) are connected correctly and move freely. Verify the fuel line is not kinked and that fresh, clean fuel is reaching the carburetor. Adjust the idle mixture screw per your service manual, typically 1.5–2 turns out from lightly seated.

Q: How often should I replace or service the carburetor?
A: Carburetors rarely need full replacement unless damaged or corroded. Routine cleaning every 100 operating hours or annually (whichever comes first) will prevent fuel varnish buildup. Replace if you notice persistent fuel leaks, cracked housings, or stripped threads.

Q: What are the signs that my carburetor is failing?
A: Common symptoms include difficulty starting, rough idling, excessive fuel consumption, black smoke from the exhaust, or fuel leaking from the carburetor body. If cleaning does not resolve these issues, replacement is recommended.

Q: Is this an OEM or aftermarket part?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.