17400-96823 Maintenance Service Kit for Suzuki DF150 DF175 | JLM Marine

17400-96823 Maintenance Service Kit for Suzuki DF150 DF175 | JLM Marine

This comprehensive outboard maintenance service kit is designed for Suzuki 4-Stroke DF150 and DF175 engines (2006+). It provides all the essential components needed for routine 100-hour maintenance intervals, ensuring your outboard continues to deliver reliable performance on the water.

This kit directly replaces Suzuki OEM part numbers 17400-96823 and 17400-96J04, offering a complete solution for scheduled service requirements.

• Complete 100-hour maintenance kit with water pump repair components, filters, gaskets, and anodes
• Includes premium water pump impeller, fuel filter, oil filter, and full anode set
• Designed for 4-stroke Suzuki outboard engines

Part Number Cross-Reference

Use this table to confirm equivalent part numbers for this maintenance service kit.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, You can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This comprehensive maintenance kit includes the following components:

• 1 x Water Pump Repair Kit (17400-96J04 / 17400-96J02) containing:
  • 17413-96301 Cup
  • 17471-93J02 Plate
  • 09420-05009/6 Key
  • 17416-96J00 Seal
  • 17472-93J00 Gasket
  • 17461-90J00/01 Impeller
• 1 x Cotter Pin (09204-03003)
• 1 x Drain Gasket (09168-12012)
• 2 x Drain Gasket (09168-10034)
• 1 x Fuel Filter (15410-96J00)
• 1 x Oil Filter (16510-96J10)
• 3 x O-Rings (09280-22019)
• 6 x Anode Set (55321-87J00)

Installation Guide

1. Ensure the engine is off and cooled completely before beginning any maintenance work. Gather all necessary tools including wrenches, screwdrivers, and a clean workspace.
2. Drain the engine oil and replace the oil filter (16510-96J10) according to your engine manual. Install a new drain gasket (09168-12012) on the drain plug before reinstalling.
3. Locate and replace the fuel filter (15410-96J00) in the fuel line. Ensure proper orientation and secure all connections to prevent leaks.
4. Access the lower unit and remove the water pump housing by removing the retaining bolts. Carefully note the orientation of components during disassembly.
5. Remove the old impeller and inspect the pump housing for wear or damage. Clean all surfaces thoroughly before installing new components.
6. Install the new impeller (17461-90J00/01) with a light coating of marine grease, ensuring the blades are oriented correctly. Install the new key (09420-05009/6) in the drive shaft slot.
7. Install the new seal (17416-96J00), plate (17471-93J02), cup (17413-96301), and gasket (17472-93J00) in the correct sequence. Follow the order specified in your service manual.
8. Reassemble the water pump housing and torque all bolts to factory specifications. Replace the cotter pin (09204-03003) where applicable.
9. Install new drain gaskets (09168-10034) on the lower unit drain and fill plugs. Refill the lower unit with fresh gear oil to the proper level.
10. Replace all three O-rings (09280-22019) at their designated locations to ensure proper sealing. Inspect for any signs of corrosion or wear in surrounding areas.
11. Install the six new anodes (55321-87J00) to replace worn sacrificial anodes on the engine and lower unit. This protects metal components from galvanic corrosion.
12. Perform a visual inspection of all installed components and test the engine in a water tank or on the water. Check for proper water pump discharge and verify there are no leaks.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my specific Suzuki outboard?
A: Verify that your engine is a Suzuki DF150 or DF175 4-stroke model manufactured in 2006 or later. Cross-reference your original part number (17400-96823 or 17400-96J04) with the kit, and consult the Suzuki parts diagrams linked above using your engine's serial number to ensure compatibility.

Q: How often should I replace the components in this maintenance kit?
A: This kit is designed for 100-hour service intervals or annually, whichever comes first. The water pump impeller, filters, and anodes are wear items that should be replaced regularly to maintain optimal engine performance and prevent overheating or corrosion damage.

Q: What are the signs that my water pump impeller needs replacement?
A: Reduced or absent water discharge from the tell-tale (pilot hole), engine overheating, steam from the engine, or loss of power are all indicators of impeller failure. If you notice any of these symptoms, inspect and replace the water pump components immediately to avoid engine damage.

Q: Can I install this kit myself or do I need a marine mechanic?
A: If you have mechanical experience and the proper tools, you can perform this maintenance yourself by following the service manual. However, professional installation is recommended if you're unfamiliar with outboard maintenance, as improper installation—especially of the water pump—can lead to engine damage.

Q: Are the anodes included in this kit necessary for all installations?
A: Yes, the anodes are critical sacrificial components that protect your engine's metal parts from galvanic corrosion, especially in saltwater environments. Replace all anodes during your 100-hour service to ensure continued protection of expensive engine components.

Q: Is this an OEM part or an aftermarket replacement?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.