Thermostat (143°F/62°C) – Fits Johnson/Evinrude 60-300 HP V4/V6/V8 (Replaces 0434137, 0329766)
This thermostat is engineered for a wide range of Johnson/Evinrude outboard engines, including 3-cylinder models from 60-70 HP (1986–1992), V4 models from 120-140 HP (1985–1992), V6 models from 185-225 HP (1986–1992), and V8 models from 250-300 HP (1985–1993). It ensures proper engine temperature regulation for optimal performance and longevity.
As a direct replacement, this part interchanges with several OEM and aftermarket part numbers, offering a reliable fit for Johnson/Evinrude 0434137, 0329766, 0394409, and 0765580, as well as Sierra 18-3500, GLM 13170, and WSM 775-105.
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Installation Method: Direct replacement for a hassle-free installation.
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Operating Temperature: Precisely calibrated to open at 143°F (62°C).
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Package Contents: Includes one brass thermostat.
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand |
Part Number |
| Johnson/Evinrude |
0434137 |
| Johnson/Evinrude |
0329766 |
| Johnson/Evinrude |
0394409 |
| Johnson/Evinrude |
0765580 |
| Sierra |
18-3500 |
| GLM |
13170 |
| WSM |
775-105 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.
| Brand |
Model |
Rated HP |
Stroke |
Years |
OEM Part No. |
Notes |
| Johnson/Evinrude |
3 Cyl 3.187 Bore Looper |
60 |
2-Stroke |
1989–1992 |
0329766 |
|
| Johnson/Evinrude |
3 Cyl 3.187 Bore Looper |
65 |
2-Stroke |
1987–1992 |
0329766 |
|
| Johnson/Evinrude |
3 Cyl 3.187 Bore Looper |
70 |
2-Stroke |
1986–1992 |
0329766 |
|
| Johnson/Evinrude |
4 Cyl 3.500 Small Bore Looper |
120 |
2-Stroke |
1985–1987 |
0329766 |
|
| Johnson/Evinrude |
4 Cyl 3.500 Small Bore Looper |
140 |
2-Stroke |
1985–1987 |
0329766 |
|
| Johnson/Evinrude |
4 Cyl 3.685 Big Bore Looper |
120 |
2-Stroke |
1988–1992 |
0329766 |
|
| Johnson/Evinrude |
4 Cyl 3.685 Big Bore Looper |
125 |
2-Stroke |
1989–1992 |
0329766 |
|
| Johnson/Evinrude |
4 Cyl 3.685 Big Bore Looper |
140 |
2-Stroke |
1988–1992 |
0329766 |
|
| Johnson/Evinrude |
6 Cyl 3.500 Bore Cross Flow |
185 |
2-Stroke |
1989–1992 |
0329766 |
|
| Johnson/Evinrude |
6 Cyl 3.500 Small Bore Looper |
200 |
2-Stroke |
1986–1987 |
0329766 |
|
| Johnson/Evinrude |
6 Cyl 3.500 Small Bore Looper |
225 |
2-Stroke |
1986–1987 |
0329766 |
|
| Johnson/Evinrude |
6 Cyl 3.685 Big Bore Looper |
200 |
2-Stroke |
1988–1992 |
0329766 |
|
| Johnson/Evinrude |
6 Cyl 3.685 Big Bore Looper |
225 |
2-Stroke |
1988–1992 |
0329766 |
|
| Johnson/Evinrude |
8 Cyl 3.500 Small Bore Looper |
275 |
2-Stroke |
1985–1987 |
0329766 |
|
| Johnson/Evinrude |
8 Cyl 3.500 Small Bore Looper |
300 |
2-Stroke |
1985–1987 |
0329766 |
|
| Johnson/Evinrude |
8 Cyl 3.685 Big Bore Looper |
250 |
2-Stroke |
1991–1993 |
0329766 |
|
| Johnson/Evinrude |
8 Cyl 3.685 Big Bore Looper |
275 |
2-Stroke |
1988 |
0329766 |
|
| Johnson/Evinrude |
8 Cyl 3.685 Big Bore Looper |
300 |
2-Stroke |
1988–1993 |
0329766 |
|
Technical Specifications
| Specification |
Value |
| Product Type |
Thermostat |
| Installation |
Direct replacement |
| Temperature Rating |
143°F (62°C) |
| Housing Material |
Metal (brass) |
| Operating Temperature |
Opens at 143°F (62°C) |
| Other Technical Attributes |
Designed for V4, V6, V8 and 3-cylinder engines |
Package Contents
- 1 x Thermostat (Replaces 0329766/0394409/0434137/0765580)
Installation Guide
- Ensure the engine is completely cool before starting.
- Drain the engine coolant to a level below the thermostat housing.
- Locate the thermostat housing and carefully remove the bolts securing it.
- Note the orientation of the old thermostat before removing it from the housing.
- Remove the old thermostat and gasket seal.
- Thoroughly clean the mating surfaces of the housing and engine block to remove any old gasket material or residue.
- Install the new thermostat, ensuring it is placed in the correct orientation.
- Position the new gasket on the housing.
- Reattach the thermostat housing and tighten the bolts to the manufacturer's recommended torque.
- Refill the cooling system with the correct type and amount of coolant.
- Start the engine and carefully inspect for any leaks around the housing.
- Let the engine run until it reaches normal operating temperature to confirm the thermostat opens correctly.
Troubleshooting & FAQ
Q: How do I know if this thermostat fits my specific Johnson/Evinrude engine?
A: Check your engine's model, HP, and year against the "Compatible Engine Models" table. You can also cross-reference your existing part number with our list to ensure it's a direct replacement for numbers like 0434137 or 0329766.
Q: What are the signs of a failing thermostat?
A: Common signs include engine overheating, the engine taking too long to warm up, or erratic temperature gauge readings. A stuck-open thermostat will prevent the engine from reaching its optimal operating temperature, while a stuck-closed one will cause overheating.
Q: What is the operating temperature of this thermostat?
A: This thermostat is designed to open at 143°F (62°C) to regulate engine temperature.
Q: How often should I replace my outboard's thermostat?
A: It is recommended to inspect your thermostat annually and replace it every 200-300 hours or every 2-3 years, especially if operating in saltwater, to prevent cooling system issues.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
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Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
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Fast Global Shipping: Free delivery worldwide in 5–15 days.
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Direct from Manufacturer: Competitive pricing without compromising quality.