Inline Fuel Filter – Fits Mercury Marine 30-200 HP Outboards (Replaces 35-816296Q2)
This inline fuel filter is designed for a wide range of Mercury Marine 2-stroke and 4-stroke outboard motors from 30 to 200 HP. It is suitable for models equipped with a 5/16" (8mm) fuel line, providing essential protection against fuel contaminants.
This part is a direct aftermarket replacement for Mercury Marine 35-816296Q2 and other OEM numbers. It also cross-references to parts from Sierra, GLM, Mallory, Johnson/Evinrude, Yamaha, Volvo Penta, EMP, and Wix.
- Installs inline under the engine cowling for easy access.
- Designed for use with gasoline fuel systems.
- Includes hose clamps required for a secure installation.
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand |
Part Number |
| Mercury Marine |
35-134301 |
| Mercury Marine |
35-164941 |
| Mercury Marine |
35-816296-1 |
| Mercury Marine |
35-8162961 |
| Mercury Marine |
35-816296B1 |
| Mercury Marine |
35-816296B2 |
| Mercury Marine |
35-816296K2 |
| Mercury Marine |
35-816296Q1 |
| Mercury Marine |
35-816296Q2 |
| Mercury Marine |
35-816296T1 |
| Sierra |
18-7830 |
| GLM |
40150 |
| Mallory |
9-37959 |
| Johnson/Evinrude |
398327 |
| Johnson/Evinrude |
3852224 |
| Yamaha |
65W-24251-00 |
| Yamaha |
65W-24251-10 |
| Volvo Penta |
3852224 |
| EMP |
35-01227 |
| Wix |
33012 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Mercury owners, here’s a guide to help you identify your engine’s serial/model: Mercury Serial Number Guide. You can also review exploded diagrams to verify part numbers: Mercury Parts Diagrams & Catalog.
For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.
For Yamaha owners, here’s a guide to help you identify your engine’s serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.
| Brand |
Model |
Rated HP |
Stroke |
OEM Part No. |
| Mercury |
30, 30 JET |
30 |
3 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
40, 40 JET |
40 |
3 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
45, 45 JET, 45 BODENSEE |
45 |
3 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
50, 50 BIGFOOT |
50 |
3 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
55, 60, 60 BIGFOOT |
55-60 |
3 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
65 JET |
65 |
3 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
70, 75, 80, 90 |
70-90 |
3 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
75, 90 |
75-90 |
4 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury/Mariner |
80 JET, 100, 115, 125 |
100-125 |
4 Cylinder 2-Stroke |
35-816296Q2 |
| Mercury |
V-135, V-140, V-150 |
135-150 |
2.5L 2-Stroke |
35-816296Q2 |
| Mercury |
MAGNUM III, XR-6, V-175, V-200 |
175-200 |
2.5L 2-Stroke |
35-816296Q2 |
| Mercury |
105 JET, 140 JET |
105-140 |
2.5L 2-Stroke |
35-816296Q2 |
| Mercury |
40, 50, 50 BIGFOOT |
40-50 |
4-Stroke |
35-816296Q2 |
Technical Specifications
| Specification |
Value |
| Product Type |
Inline Fuel Filter |
| Installation |
Inline, under cowling on outboard engine |
| Fuel Type |
Gasoline |
| Connection |
5/16" (8mm) ID fuel line |
| Housing Material |
Plastic |
| Housing Color |
White/Clear |
| Fitting Type |
Barbed hose connection |
| Thread Size |
N/A (non-threaded) |
| Other Technical Attributes |
Includes hose clamps for installation |
Package Contents
- 1 x Inline Fuel Filter (Replaces 35-816296Q2)
- 2 x Hose Clamps
Installation Guide
- Ensure the engine is off and cool. Turn off the fuel supply and disconnect the battery.
- Place a rag or container under the old filter to catch any spilled fuel.
- Loosen the clamps on the old fuel filter's inlet and outlet hoses. A cotter pin removal tool or flathead screwdriver can be useful here.
- Carefully twist and pull the hoses off the old filter. Note the direction of the fuel flow arrow printed on the filter body.
- Position the new filter, ensuring the flow arrow points in the correct direction (from the fuel tank, towards the engine).
- Connect the fuel lines to the new filter and secure them tightly with the provided hose clamps.
- Turn the fuel supply back on and inspect for any leaks around the connections before starting the engine.
- Prime the fuel system according to your engine manufacturer's procedure. Start the engine and check for leaks again.
Troubleshooting & FAQ
How do I confirm this fits my engine?
This filter is designed for most Mercury/Mariner 30-200 HP outboards and other engines that use a 5/16" (8mm) inline filter. To confirm fitment, check the compatible models table and, most importantly, cross-reference your original part number with the numbers listed in our cross-reference table. The primary replacement number is 35-816296Q2.
Is this a direct replacement for Yamaha or Johnson/Evinrude filters?
Yes, this part serves as an aftermarket replacement for several common part numbers, including Johnson/Evinrude 398327 / 3852224 and Yamaha 65W-24251-00 / 65W-24251-10. Always verify your original part number against our cross-reference table to ensure compatibility.
What are the signs my fuel filter needs replacing?
Common signs of a clogged or failing fuel filter include engine hesitation, sputtering, loss of power, difficulty starting, or stalling, particularly under load. Visible debris or discoloration in the clear filter housing is also a clear indicator for replacement.
How often should I replace my fuel filter?
For optimal engine protection and performance, it is recommended to replace your inline fuel filter at least once per marine season or every 100 hours of operation, whichever comes first. Refer to your engine's service manual for specific maintenance intervals.
OEM vs. Aftermarket?
This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
How fast do you ship and how much does it cost?
We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
What is your warranty and return policy?
This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
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Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
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Fast Global Shipping: Free delivery worldwide in 5–15 days.
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Direct from Manufacturer: Competitive pricing without compromising quality.