Fuel Pump Assembly – Fits Yamaha 25-90 HP Outboards (Replaces 692-24410-00-00, 6A0-24410-00)

Fuel Pump Assembly – Fits Yamaha, Suzuki, Tohatsu & Mercury Outboards

This aftermarket fuel pump assembly is designed for a wide range of 2-stroke outboard engines, including Yamaha (25-90 HP), Suzuki (25-85 HP), Tohatsu/Nissan (25-115 HP), and select Mercury models (20-60 HP). It serves as a direct replacement for multiple OEM part numbers, ensuring reliable fuel delivery for your marine engine.

Engineered to meet or exceed original equipment specifications, this mechanical fuel pump is constructed from durable aluminum to withstand the harsh marine environment. Its design ensures proper fit and function for a straightforward installation.

• Installation Method: Direct OEM Replacement
• Compatible Fuel Type: Gasoline
• Housing Material: High-Strength Aluminum

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands. This part is a direct replacement for the following numbers:

Compatible Engine Models

Confirm your engine model/year in the table below. For Yamaha owners, here’s a guide to help you identify your engine’s serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.

For Suzuki owners, You can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

For Mercury owners, here’s a guide to help you identify your engine’s serial/model: Mercury Serial Number Guide. You can also review exploded diagrams to verify part numbers: Mercury Parts Diagrams & Catalog.

For Tohatsu/Nissan and Mercury owners, please verify compatibility based on your model's mounting configuration and original part number, as detailed model compatibility lists are not available.

Yamaha

Suzuki

Technical Specifications

Package Contents

1 x Outboard Fuel Pump (Replaces 692-24410-00-00 / 6A0-24410-00)

Installation Guide

1. Safety First: Before you begin, disconnect the engine's battery and ensure the work area is well-ventilated.
2. Locate the Pump: Identify the existing fuel pump on the engine block. Note the orientation of the fuel lines.
3. Disconnect Fuel Lines: Place a rag underneath to catch any residual fuel. Carefully disconnect the inlet and outlet fuel lines from the pump.
4. Remove Old Pump: Unbolt the two mounting bolts securing the pump to the engine. Gently remove the pump and any old gasket material.
5. Clean Mounting Surface: Thoroughly clean the mounting surface on the engine block to ensure a proper seal with the new pump.
6. Install New Pump: Position the new fuel pump and gasket (if included/required) and secure it with the mounting bolts. Tighten them evenly.
7. Reconnect Fuel Lines: Attach the inlet and outlet fuel lines to the correct fittings on the new pump, ensuring secure connections.
8. Prime and Test: Reconnect the battery. Prime the fuel system using the primer bulb until firm. Start the engine and carefully inspect the pump and connections for any fuel leaks.

Troubleshooting & FAQ

Q: How do I confirm this fuel pump will fit my exact engine model?

A: The best way is to match the part number from your old pump to one of the numbers listed in our Part Number Cross-Reference table. You can also check your model against the compatibility charts, but always verify the part number for an exact match.

Q: What are common signs that my outboard's fuel pump is failing?

A: Common symptoms include the engine sputtering or bogging down at high speeds, difficulty starting, stalling, or a noticeable loss of power. These issues indicate the engine may not be receiving a consistent fuel supply.

Q: Is any modification required for installation?

A: No. This is a direct-fit aftermarket part designed to match the specifications of the original OEM pump for a straightforward, bolt-on installation.

Q: OEM vs. Aftermarket?

A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?

A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?

A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.