Cylinder Head Gasket Set – Fits Johnson/Evinrude 18-35 HP (Replaces 765012, 327674)
This cylinder head gasket set is engineered to fit Johnson/Evinrude 18–35 HP, 2-stroke outboard motors manufactured between 1979 and 2005. It is specifically designed for 2-cylinder engine configurations.
This kit serves as a direct replacement for Johnson/Evinrude OEM part numbers 765012, 324324, 327674, and 329419. It also replaces aftermarket parts from Sierra (18-3803, 18-3899), GLM (34570), and Mallory (9-63830).
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Installation Location: Engine head and water cover.
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Fuel Compatibility: Designed for gasoline engines.
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Material: Constructed from high-quality composite material for a durable seal.
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand |
Part Number |
| Johnson/Evinrude |
765012 |
| Johnson/Evinrude |
324324 |
| Johnson/Evinrude |
327674 |
| Johnson/Evinrude |
329419 |
| Sierra |
18-3803 |
| Sierra |
18-3899 |
| GLM |
34570 |
| Mallory |
9-63830 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.
| Brand |
Model |
Rated HP |
Stroke |
Years |
OEM Part No. |
Notes |
| Johnson |
Outboard |
18 |
2-Stroke |
1995-1998 |
765012, 324324 |
Jet models |
| Johnson |
Outboard |
20 |
2-Stroke |
1979-2003 |
765012, 324324 |
2-cylinder models |
| Johnson |
Outboard |
25 |
2-Stroke |
1979-2003 |
765012, 324324 |
2-cylinder models |
| Johnson |
Outboard |
25C |
2-Stroke |
1997-2005 |
765012, 324324 |
Commercial models |
| Johnson |
Outboard |
28 |
2-Stroke |
1986-1996 |
765012, 324324 |
2-cylinder models |
| Johnson |
Outboard |
30 |
2-Stroke |
1984-2003 |
765012, 324324 |
2-cylinder models |
| Johnson |
Outboard |
35 |
2-Stroke |
1979-1988 |
765012, 324324 |
2-cylinder models |
| Evinrude |
Outboard |
18 |
2-Stroke |
1995-1998 |
765012, 324324 |
Jet models |
| Evinrude |
Outboard |
20 |
2-Stroke |
1979-2001 |
765012, 324324 |
2-cylinder models |
| Evinrude |
Outboard |
25 |
2-Stroke |
1979-2001 |
765012, 324324 |
2-cylinder models |
| Evinrude |
Outboard |
25C |
2-Stroke |
1997-2005 |
765012, 324324 |
Commercial models |
| Evinrude |
Outboard |
28 |
2-Stroke |
1986-1996 |
765012, 324324 |
2-cylinder models |
| Evinrude |
Outboard |
30 |
2-Stroke |
1984-2001 |
765012, 324324 |
2-cylinder models |
| Evinrude |
Outboard |
35 |
2-Stroke |
1979-1988 |
765012, 324324 |
2-cylinder models |
Technical Specifications
| Specification |
Value |
| Product Type |
Cylinder Head Gasket Set |
| Installation |
Engine Head and Cover |
| Fuel Type |
Gasoline |
| Housing Material |
Composite |
| Other Technical Attributes |
Fits 2-cylinder models |
Package Contents
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2 x Head Gasket (Replaces 324324, 329419)
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2 x Water Cover Gasket (Replaces 327674, 33700)
Installation Guide
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Safety First: Disconnect the battery and spark plug wires before beginning any work.
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Drain Coolant: Drain the engine coolant completely.
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Access Components: Remove the engine cover and any other parts obstructing access to the cylinder head.
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Remove Head: Carefully unbolt and remove the cylinder head and water cover. Note the bolt pattern for reassembly.
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Remove Old Gaskets: Take off the old head and water cover gaskets.
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Clean Surfaces: Thoroughly clean all mating surfaces on the engine block and cylinder head, ensuring they are free of old gasket material and debris.
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Position New Gaskets: Place the new gaskets into their correct positions, checking for proper alignment.
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Reinstall Head: Reinstall the cylinder head and cover. Tighten the bolts to the manufacturer's specified torque and in the correct sequence.
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Reconnect Components: Reattach all hoses, cables, and other components that were removed.
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Refill Coolant: Refill the cooling system with the appropriate coolant.
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Final Connections: Reconnect the spark plug wires and battery.
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Test: Start the engine and carefully check for any leaks around the head and cover.
Troubleshooting & FAQ
Q: How do I confirm this gasket set fits my engine?
A: This set is designed for Johnson/Evinrude 18-35 HP, 2-stroke, 2-cylinder outboards from 1979–2005. Please cross-reference your engine's model and year with the "Compatible Engine Models" table and verify your original part number against our "Part Number Cross-Reference" list.
Q: What are the signs that my head gasket is failing and needs replacement?
A: Common signs of a failed head gasket include engine overheating, loss of power, white smoke from the exhaust, or water/coolant mixed in the engine oil. A visual inspection may also reveal leaks around the cylinder head.
Q: Does this set include both the head gasket and the water cover gasket?
A: Yes, this kit includes two head gaskets and two water cover gaskets, providing the necessary components for servicing the cylinder head on 2-cylinder models.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
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Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
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Fast Global Shipping: Free delivery worldwide in 5–15 days.
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Direct from Manufacturer: Competitive pricing without compromising quality.