5001595 Service Kit for Evinrude 75HP 90HP | JLM Marine

Service Kit for Evinrude 75HP 90HP – Complete Maintenance Solution

This comprehensive service kit is designed for Evinrude 75HP and 90HP outboard engines (2004-2015). It provides all essential components needed for routine maintenance, including water pump repair, thermostat replacement, fuel filtration, and gear oil service—ensuring your engine runs smoothly and reliably season after season.

This kit directly replaces OEM part number 5001595, delivering a complete maintenance solution in one convenient package. Ideal for annual service intervals or troubleshooting performance issues related to cooling, fuel delivery, or lower unit lubrication.

• Complete Service Package: Includes water pump repair kit, thermostat, fuel filter, drain screw gaskets, and gear oil pump
• Wide Year Coverage: Fits Evinrude 75HP and 90HP models from 2004 through 2015
• Comprehensive Maintenance: Addresses cooling system, fuel system, and lower unit service in one kit

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here's a guide to help you identify your engine's serial/model: Johnson/Evinrude Serial Number Guide.

Technical Specifications

Package Contents

This service kit includes the following components:

• 435929 / 5001595 (Water Pump Repair Kit) × 1 – Part No.
• 5005440 (Thermostat) × 1 – Part No.
• 5005266 (Fuel Filter) × 1 – Part No. View Part →
• 311598 (Drain Screw Gasket) × 2 – Part No.
• 24OP149 (Gear Oil Pump) × 1 – Part No.

Installation Guide

1. Preparation: Disconnect the fuel line and allow the engine to cool completely. Gather necessary tools including screwdrivers, wrenches, and a drain pan.
2. Lower Unit Service: Remove the lower unit drain and fill plugs. Use the included gear oil pump (24OP149) to drain old oil and refill with fresh gear lube until it flows from the top vent hole.
3. Install Drain Gaskets: Replace both drain screw gaskets (311598) on the lower unit drain and fill screws. Torque screws to manufacturer specifications.
4. Water Pump Replacement: Separate the lower unit from the mid-section. Remove the old water pump housing and impeller.
5. Install Water Pump Kit: Install all components from the water pump repair kit (435929/5001595) including the new impeller, gaskets, and seals. Lubricate the impeller with glycerin or soapy water before installation.
6. Thermostat Replacement: Locate the thermostat housing on the cylinder head. Remove the cover, extract the old thermostat (5005440), and install the new one with the spring side facing inward.
7. Fuel Filter Service: Disconnect the fuel line and remove the old fuel filter. Install the new fuel filter (5005266) ensuring proper flow direction as indicated by the arrow on the filter body.
8. Reassembly: Reinstall the lower unit, ensuring proper alignment of the drive shaft and water tube. Torque all mounting bolts to specification.
9. Reconnect Fuel: Reattach the fuel line and prime the fuel system by squeezing the primer bulb until firm.
10. Test Run: Start the engine in a test tank or on the water. Verify strong water flow from the telltale indicator and check for fuel leaks.
11. Final Inspection: Allow the engine to reach operating temperature. Check for any leaks around the water pump, thermostat housing, fuel filter, and lower unit drain plugs.
12. Disposal: Dispose of old oil, filters, and gaskets according to local environmental regulations.

Troubleshooting & FAQ

Q: How do I confirm this service kit fits my specific Evinrude engine?
A: Verify that your engine is an Evinrude 75HP or 90HP manufactured between 2004 and 2015. Cross-reference the OEM part number 5001595 with your engine's service manual or parts diagram to ensure compatibility.

Q: How often should I perform this complete service on my outboard?
A: Most manufacturers recommend annual service or every 100 hours of operation, whichever comes first. Water pump impellers typically need replacement annually, while thermostats and fuel filters should be inspected and replaced as needed based on performance.

Q: What are the signs that my water pump or thermostat needs replacement?
A: Common symptoms include weak or no water flow from the telltale indicator, engine overheating, reduced performance, or temperature alarms. A failing thermostat may cause the engine to run too hot or fail to reach normal operating temperature.

Q: Can I install just some of the components, or should I use the entire kit?
A: While individual components can be replaced as needed, performing a complete service ensures all wear items are refreshed simultaneously. This approach maximizes reliability and reduces the likelihood of repeat service calls.

Q: What's the difference between this aftermarket kit and the OEM version?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.