17400-92840 17400-92841 Maintenance Service Kit for Suzuki DF100 DF115 | JLM Marine

Maintenance Service Kit for Suzuki DF100 DF115 – OEM 17400-92840 17400-92841 Replacement

This comprehensive maintenance service kit is engineered for Suzuki 4-Stroke DF100 and DF115 outboard engines (2010-2012). It provides all the essential components needed for routine 100-hour service intervals, including water pump repair parts, filters, anodes, and gaskets to keep your engine running at peak performance.

Direct Replacements: Suzuki OEM part numbers 17400-92840 and 17400-92841.

• Complete 100-hour maintenance solution with water pump kit, oil filter, fuel filter, and anode set
• Designed for 4-stroke Suzuki outboards
• All critical wear components included for comprehensive service

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Package Contents

This maintenance service kit includes the following components:

• 1 x Water Pump Repair Kit 17400-92J23 (includes:
  • 17413-92J01 Cup
  • 17471-92J00 Plate
  • 09420-05009/6 Key
  • 17416-92J10 Seal
  • 17472-87E10 Gasket
  • 17461-90J00 Impeller
• 1 x Cotter Pin 09204-03003
• 1 x Drain Gasket 09168-12012
• 2 x Drain Gasket 09168-10022
• 1 x Fuel Filter 15410-87J30
• 1 x Oil Filter 16510-61A31
• 1 x O-ring 09280-22019
• 4 x Anode Set 55321-87J00 with Protection Cover Gasket 11265-87E10

Installation Guide

1. Disconnect the battery and ensure the engine is off and cool before beginning any maintenance work.
2. Remove the lower unit and locate the water pump housing on the mid-section of the outboard.
3. Disassemble the old water pump, carefully removing the impeller, plate, cup, seal, and gaskets.
4. Clean all water pump housing surfaces thoroughly, removing old gasket material and debris.
5. Install the new water pump components from the kit: insert the key, install the new impeller (lubricate with glycerin or soapy water), position the plate and cup.
6. Apply new gaskets and seals as included in the kit, ensuring proper alignment.
7. Replace the drain gaskets at the lower unit drain plugs (both 09168-12012 and 09168-10022 as applicable).
8. Change the engine oil filter (16510-61A31) and fuel filter (15410-87J30) according to manufacturer specifications.
9. Install the new O-ring (09280-22019) at the specified location per your engine's service manual.
10. Replace all four anodes (55321-87J00) with the included protection cover gaskets (11265-87E10) to ensure proper corrosion protection.
11. Reinstall the lower unit, ensuring all bolts are torqued to specification and the cotter pin is properly secured.
12. Reconnect the battery, start the engine, and verify proper water flow from the telltale stream.

Troubleshooting & FAQ

Q: How do I confirm this kit fits my Suzuki engine?
A: This kit is designed specifically for Suzuki DF100 and DF115 4-stroke engines manufactured between 2010 and 2012. Check your engine's model plate or serial number, and cross-reference with the compatibility table above. You can also verify part numbers using Suzuki's exploded parts diagrams.

Q: How often should I perform this maintenance service?
A: Suzuki recommends this comprehensive service every 100 operating hours or annually, whichever comes first. Water pump impellers should be inspected and replaced regularly, as they are critical to engine cooling and can wear from normal use.

Q: What are the signs that my water pump or filters need replacement?
A: Common symptoms include weak or no water flow from the telltale stream, engine overheating, reduced cooling performance, or rough running. If you notice any of these issues, inspect and replace the water pump components and filters immediately.

Q: Can I install this kit myself or do I need a professional?
A: While experienced DIY mechanics can perform this service with proper tools and a service manual, professional installation is recommended to ensure all components are correctly fitted, torqued to specification, and tested for proper operation.

Q: Does this kit include everything I need for a complete 100-hour service?
A: This kit includes the water pump rebuild components, fuel and oil filters, drain gaskets, anodes, and essential seals. You will still need to supply engine oil, lower unit gear oil, and any other consumables as specified in your Suzuki service manual.

Q: Is this an OEM part or aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.