17400-96832 Maintenance Service Kit for Suzuki DF150AP DF175AP DF200A DF200AP | JLM Marine

17400-96832 Maintenance Service Kit for Suzuki DF150AP DF175AP DF200A DF200AP | JLM Marine

This comprehensive maintenance service kit is engineered for Suzuki 4-stroke outboard engines, specifically the DF150AP, DF175AP, DF200A, and DF200AP models from 2016 and newer. Designed to meet the demanding requirements of 100-hour service intervals, this kit ensures your engine maintains peak performance and reliability on the water.

This aftermarket replacement kit directly replaces Suzuki OEM part number 17400-96832, delivering the essential components needed for routine maintenance in a single convenient package.

• Complete 100-hour maintenance solution with water pump repair components, filters, and anodes
• Includes genuine-specification water pump impeller, seals, and gaskets for cooling system integrity
• Fits Suzuki 4-stroke outboards: DF150AP, DF175AP, DF200A, DF200AP (2016+)

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This maintenance kit includes all essential components for your scheduled service:

• 1 x Water Pump Repair Kit (17400-96J04 / 17400-96J02) containing:
  • 17413-96301 Cup
  • 17471-93J02 Plate
  • 09420-05009/6 Key
  • 17416-96J00 Seal
  • 17472-93J00 Gasket
  • 17461-90J00/01 Impeller
• 1 x Cotter Pin 09204-03003
• 1 x Drain Gasket 09168-12012
• 2 x Drain Gasket 09168-10034
• 1 x Fuel Filter 15412-92J00
• 1 x Oil Filter 16510-96J10
• 6 x Anode Set 55321-87J00, 09280-22019

Installation Guide

1. Ensure the engine is off and cooled down completely before beginning any maintenance work. Gather all necessary tools including wrenches, screwdrivers, and a drain pan.
2. Drain the engine oil using the drain plug and replace the drain gaskets (09168-12012 and 09168-10034). Install the new oil filter (16510-96J10) and refill with the manufacturer-recommended oil type and quantity.
3. Locate and remove the old fuel filter, taking care to catch any residual fuel. Install the new fuel filter (15412-92J00) ensuring proper orientation and secure connections.
4. Access the lower unit and remove the water pump housing bolts. Carefully separate the housing to expose the existing water pump assembly.
5. Remove the old impeller (17461-90J00/01) and inspect the housing for wear or damage. Clean all surfaces thoroughly before proceeding.
6. Install the new cup (17413-96301), plate (17471-93J02), and key (09420-05009/6) according to factory positioning.
7. Lubricate the new impeller with glycerin or soapy water and carefully insert it into the housing, ensuring proper blade orientation. Install the new seal (17416-96J00) and gasket (17472-93J00).
8. Reassemble the water pump housing, torquing all bolts to manufacturer specifications in a cross-pattern sequence.
9. Install the new cotter pin (09204-03003) in the appropriate retention location on the lower unit assembly.
10. Replace all six anodes (55321-87J00, 09280-22019) at their designated mounting points on the engine. Ensure clean metal-to-metal contact for proper corrosion protection.
11. Double-check all fasteners, connections, and filter installations for tightness and proper seating.
12. Start the engine and verify water flow from the cooling system tell-tale. Check for leaks around the oil filter, fuel filter, and lower unit before returning to service.

Troubleshooting & FAQ

Q: How do I confirm this kit fits my specific Suzuki engine?
A: Verify your engine model is DF150AP, DF175AP, DF200A, or DF200AP manufactured in 2016 or later. Cross-reference the OEM part number 17400-96832 with your engine's parts diagram using the Suzuki catalog link provided above to ensure compatibility.

Q: How often should I perform this maintenance service?
A: This kit is designed for 100-hour service intervals as recommended by Suzuki. Depending on your usage patterns, this typically equates to annual maintenance for recreational boaters or more frequent service for commercial or heavy-use applications.

Q: What are the signs that my water pump impeller needs replacement?
A: Common indicators include reduced or absent water flow from the tell-tale outlet, engine overheating warnings, weak stream pressure, or if the impeller hasn't been replaced in 100+ hours. Inspect annually even if symptoms aren't present.

Q: Can I reuse the old gaskets and seals if they look okay?
A: No, always replace all gaskets, seals, and O-rings during service. These components compress and deform during initial installation, and reusing them can lead to leaks, loss of cooling efficiency, or engine damage.

Q: What's the difference between this kit and the OEM Suzuki kit?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.