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🔎 Mercury 800 (6 CYL.) Reference Library — Exploded parts diagrams (17 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 800 (6 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 80 HP |
| Displacement | 2100 cc |
| Bore x Stroke | 90 mm x 81 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 5.2 L (5.5 quart) |
| Recommended Engine Oil | Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity | 710 mL (24 fl oz) |
| Idle Speed (in gear) | 650–700 RPM (in gear) |
| Full Throttle RPM Range | 5000-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Below are common maintenance scenarios for the Mercury 800 (6 CYL.):
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 800 (6 CYL.).
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 19-31469 | PLUG, HOLE - BOTTOM COWL (TO PLUG 3/4" HOLE IN BOTTOM COWL) |
| 1 | 186-1781A2 | BOTTOM COWL ASSEMBLY |
| 2 | 29997A1 | TRIM MOULDING ASSEMBLY |
| 3 | 29998 | SPLICER, TRIM MOULDING - REAR |
| 4 | 10-29226 | SCREW, DECORATIVE - MOULDING TO BOTTOM COWL |
| 5 | 12-24671 | WASHER, FIBER - MOULDING FASTENING SCREW |
| 6 | 11-29225 | NUT, NYLON CAP - MOULDING FASTENING SCREW |
| 7 | 13-26995 | LOCKWASHER, MOULDING FASTENING SCREW |
| 8 | 11-26419 | NUT, BRASS - MOULDING FASTENING SCREW |
| 9 | 30005 | BAFFLE, BOTTOM COWL |
| 10 | 10-21106 | SCREW, BAFFLE TO BOTTOM COWL |
| 11 | 30768 | BRACKET, RECTIFIER MOUNTING |
| 12 | 10-21091 | SCREW, BRACKET TO BOTTOM COWL (1 1/8") |
| 13 | 10-56500 | SCREW, BRACKET TO BOTTOM COWL (1 1/4") |
| 14 | 11-8M0207775 | NUT, RECTIFIER BRACKET MOUNTING SCREW |
| 15 | 30003 | BRACKET, PIVOT PIN TO BOTTOM COWL |
| 16 | 17-30004 | PIN, PIVOT - BOTTOM COWL |
| 17 | 11-20696 | NUT, PIVOT PIN FASTENING |
| 18 | 27-29914 | GASKET, POWERHEAD TO BOTTOM COWL |
| 19 | 10-21504 | SCREW, BOTTOM COWL TO DRIVE SHAFT HOUSING Comment: IF REPLACEMENT IS REQUIRED ON THIS SCREW, CHECK LENGTH OF SCREW BEFORE REPLACING, AS ENGINES WERE PRODUCED WITH TWO DIFFERENT LENGTH SCREWS, SUCH AS, C-10-24963 (7/8" LONG) AND C-10-21504 (1 1/4" LONG). |
| 20 | 20557 | BRACKET, CABLE END ANCHOR |
| 21 | 10-29200 | SCREW, ANCHOR BRAKCET TO BOTTOM COWL |
| 22 | 29532 | LEVER, THROTTLE CONTROL |
| 23 | 30612 | LEVER, SHIFT CONTROL |
| 24 | 23-29529 | BUSHING, THROTTLE AND SHIFT LEVER |
| 25 | 10-47273 | SCREW, THROTTLE AND SHIFT LEVER FASTENING |
| 26 | 12-8M0042641 | WASHER, THROTTLE AND SHIFT LEVER FASTENING SCREW |
| 27 | 17-30978A1 | PIN ASSEMBLY, CLEVIS YOKE |
| 28 | 17-239281 | ROLL PIN, CLEVIS YOKE PIN |
| 29 | 10-20584 | SCREW, CLEVIS PIN FASTENING |
| 30 | 13-29402 | WASHER, WAVE - PIN FASTENING SCREW |
| 31 | 11-8M0204718 | NUT, PIN FASTENING SCREW |
| 32 | 30789A1 | SHIFT SHAFT ASSEMBLY, UPPER |
| 33 | 27714 | ROD (SLEEVE), SHIFT CONTROL END |
| 34 | 11-25168 | NUT, SHIFT SHAFT END ADJUSTING |
| 35 | 30630 | ROD, LINK - SHIFT SHAFT END |
| 36 | 18-210711 | COTTER PIN, LINK ROD TO SHIFT SHAFT |
| 37 | 12-20583 | WASHER, LINK ROD |
| 38 | 24-30621 | SPRING, DETENT |
| 39 | 10-98256 | SCREW, DETENT SPRING TO BOTTOM COWL |
| 40 | 12-69057 | WASHER, DETENT SPRING SCREW |
| 41 | 11-8M0207775 | NUT, DETENT SPRING SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 1399-1963 | REPAIR PARTS KIT(1 PER CARBURETOR) |
| 1 | 1333-1943 | CARBURETOR ASSEMBLY, COMPLETE (KA-14A) |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 3 | 17-20853 | PIN, FLOAT LEVER PINION |
| 4 | 1399-102 | LEVER, FLOAT (LOWER) |
| 5 | 1399-101 | LEVER, FLOAT (UPPER) |
| 6 | 1395-92581 | INLET NEEDLE, SEAT AND GASKET |
| 7 | 27-25033 | GASKET, INLET SEAT |
| 8 | 1395-6027 | SCREW, THROTTLE STOP LEVER |
| 9 | 8146791 | LEVER, THROTTLE STOP Comment: USED ON CENTER AND LOWER CARBURETOR ONLY -- REPLACED WITH 27977 CLUSTER |
| 10 | 1399-2012 | SHAFT, THROTTLE |
| 11 | 24-20869 | SPRING, THROTTLE SHAFT RETURN(UPPER CARBURETOR) |
| 12 | 1399-1459 | JET, MAIN FUEL (.059) |
| 13 | 27-28409 | GASKET, MAIN FUEL JET |
| 14 | 24-27160 | SPRING, IDLE ADJUSTMENT SCREW |
| 15 | 1399-1713 | SCREW, IDLE ADJUSTMENT |
| 16 | 1399-99 | GASKET, FLOAT BOWL COVER |
| 17 | 1399-1133 | COVER, FLOAT BOWL |
| 18 | 1399-3938 | SCREEN, FILTER |
| 19 | 10-22625 | SCREW, FLOAT BOWL COVER (SHORT) |
| 20 | 10-25850 | SCREW, FLOAT BOWL COVER (LONG) |
| 21 | 27-25851 | GASKET, STRAINER COVER (LARGE) |
| 22 | 27-25849 | GASKET, STRAINER COVER (SMALL) |
| 23 | 1399-1135 | COVER STRAINER |
| 24 | 27-25848 | GASKET, STRAINER COVER SCREW |
| 25 | 10-25822 | SCREW, STRAINER COVER FASTENING |
| 26 | 1399-1739 | NOZZLE, MAIN |
| 27 | 10-23178 | SCREW, PLUG-MAIN NOZZLE |
| 28 | 10-23035 | SCREW AND LOCKWASHER, THROTTLE SHUTTER |
| 29 | 1399-1740 | SHUTTER, THROTTLE |
| 30 | 1399-1702 | TUBE, IDLE |
| 31 | 27-23180 | GASKET, IDLE TUBE |
| 32 | 10-28845 | SCREW, PLUG-BODY CHANNEL |
| 33 | 19-20011 | WELCH PLUG, BODY CHANNEL |
| 34 | 10-28405 | SCREW, PLUG-MAIN FUEL JET CHANNEL |
| 35 | 27-28406 | GASKET, JET CHANNEL PLUG SCREW |
| 36 | 27-757911 | GASKET, CARBURETOR FLANGE |
| 37 | 11-29250 | NUT, CARBURETOR MOUNTING STUD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 29690 | CHOKE SOLENOID, TOP COWL |
| 2 | 30050 | TERMINAL, CHOKE SOLENOID LEAD |
| 3 | 10-24773 | SCREW, CHOKE SOLENOID TO TOP COWL |
| 4 | 13-26991 | LOCKWASHER, CHOKE SOLENOID SCREW |
| 5 | 10-20540 | SCREW, CHOKE SOLENOID TO TOP COWL |
| 6 | 13-26992 | LOCKWASHER, CHOKE SOLENOID SCREW |
| 7 | 397-421A2 | GROUND STRAP ASSEMBLY, CHOKE SOLENOID TO ADAPTOR |
| 8 | 54-648552 | CLIP, CHOKE SOLENOID WIRE |
| 9 | 10-24239 | SCREW, WIRE CLIP TO TOP COWL |
| 10 | 8M0084613 | "D" WASHER, WIRE CLIP FASTENING SCREW |
| 11 | 54-22783 | "S" CLIP, CHOKE SOLENOID WIRE TO TOP COWL |
| 12 | 90242A1 | KNOB, CHOKE ROD |
| 13 | 25-20116 | GROMMET, CHOKE ROD |
| 14 | 22462 | "U" LINK, CHOKE KNOB TO CHOKE ROD |
| 15 | 10-69022 | SCREW, "U" LINK TO CHOKE KNOB |
| 16 | 13-26996 | LOCKWASHER, "U" LINK SCREW |
| 17 | 18-26953 | COTTER PIN, "U" LINK TO CHOKE ROD |
| 18 | 27031A1 | PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID |
| 19 | 12-30164 | WASHER, PLUNGER AND LINK |
| 20 | 18-26953 | COTTER PIN, LINK TO UPPER CHOKE LEVER |
| 21 | 27977 | CLUSTER, THROTTLE LEVER (UPPER CARBURETOR) |
| 22 | 1395-6027 | SCREW, CLUSTER TO THROTTLE LEVER |
| 23 | 1333-1943 | CARBURETOR ASSEMLBY, COMPLETE |
| 24 | 10-29239 | SCREW, THROTTLE BRACKET MOUNTING |
| 25 | 53649A2 | THROTTLE PICKUP BRACKET ASEMBLY Comment: USE ON ENGINES FROM SERIAL #1406357 AND UP |
| 26 | 27870 | CLAMP, THROTTLE PICKUP BRACKET Comment: USE ON ENGINES FROM SERIAL #1406356 AND BELOW. |
| 27 | 10-69022 | SCREW, UPPER AND LOWER CLAMP FASTENING Comment: USE ON ENGINES FROM SERIAL #1406356 AND BELOW. |
| 28 | 12-30164 | WASHER, CLAMP FASTENING SCREW Comment: USE ON ENGINES FROM SERIAL #1406356 AND BELOW. |
| 29 | 26977 | BRACKET, COIL LEAD REATINER |
| 30 | 10-98253 | SCREW, RETAINER BRAKCET TO CENTER CARBURETOR |
| 31 | 13-21272 | LOCKWASHER, BRACKET FASTENING SCREW |
| 32 | 30750 | ROD, CHOKE |
| 33 | 16-30172 | STUD, CARBURETOR-CHOKE SHUTTER PIVOT |
| 34 | 38604 | SHUTTER, CHOKE-CARBURETOR |
| 35 | 23-30438 | BUSHING, NYLON-UPPER CHOKE SHUTTER |
| 36 | 17-25391 | RIVET, CHOKE SHUTTER TO CHOKE ROD |
| 37 | 12-30164 | WASHER, CHOKE SHUTTER CARBURETOR STUD |
| 38 | 11-20110 | NUT, CHOKE SHUTTER TO CARBURETOR STUD |
| 39 | 24-28965 | SPRING, CHOKE ROD TENSION |
| 40 | 31479 | RETAINER, CHOKE ROD SPRING TO CARBURETOR-NOT AS SHOWN |
| 41 | 10-28713 | SCREW, RETAINER TO LOWER CARBURETOR |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1440-3296A1 | CLAMP BRACKET ASSEMBLY |
| 2 | 28403A3 | THUMB SCREW ASSEMBLY |
| 3 | 12-28404 | WASHER, THUMB SCREW |
| 4 | 8M0041936 | TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET |
| 5 | 12-52864 | SHIM, CLAMP BRACKET TILT TUBE (.010-.020) |
| 6 | 11-858869 | NUT, TILT TUBE FASTENING |
| 7 | 53078 | CAP, PLASTIC-TILT TUBE |
| 8 | 23-59624 | SPACER, CLAMP BRACKET STUD |
| 9 | 16-59625 | STUD, CLAMP BRACKET |
| 10 | 13-8M0204647 | LOCKWASHER, CLAMP BRACKET STUD |
| 11 | 11-22053 | NUT, CLAMP BRACKET STUD |
| 12 | 17-8M0026068 | TILT LOCK PIN ASSEMBLY |
| 13 | 32-28052 | SLEEVE, RUBBER - TILT LOCK PIN BUMPER |
| 14 | 1453-1814A1 | SWIVEL BRACKET ASSEMBLY |
| 15 | 22-69059 | FITTING, GREASE |
| 16 | 26-32911 | OIL SEAL |
| 17 | 24-94891 | SPRING, COIL - SWIVEL BRACKET |
| 18 | 17-28658 | PIN, COIL SPRING MOUNTING |
| 19 | 19-77633Q | LUBRICAP, SWIVEL PIN GEAR FITTING |
| 20 | 23-28688 | SPACER, RUBBER - COIL SPRING POSITITIONING |
| 21 | 17-25598 | PIN, REVERSE LOCK SPRING ATTACHING |
| 22 | 17-30784A1 | SWIVEL PIN AND TOP YOKE ASSEMBLY |
| 23 | 28203 | BUMPER, TOP YOKE |
| 24 | 10-49554 | BOLT, TOP YOKE TO UPPER MOUNT (5 3/4") |
| 25 | 11-8M0204653 | NUT, TOP YOKE BOLT FASTENING |
| 26 | 12-25176 | WAHSER, SWIVEL PIN - LOWER (TOP WASHER OPTIONAL) |
| 27 | 12-30610 | WASHER, RUBBER - UPPER SHIFT SHAFT |
| 27A | 31234 | BOOT, RUBBER - UPPER SHIFT SHAFT (NOT AS SHOWN) |
| 28 | 12-30611 | WAHSER, NYLON - UPPER SHIFT SHAFT |
| 29 | 38-56267 | SERIAL PLATE |
| 30 | 10-25612 | SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET |
| 31 | 28205T | STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET |
| 32 | 10-28200 | SCREW, STRAP STOP TO DRIVE SHAFT HOUSING |
| 33 | 11-25269 | NUT, STRAP STOP FASTENING SCREW |
| 34 | 30451 | YOKE, BOTTOM |
| 35 | 11-71956 | NUT, SWIVEL PIN RETAINING |
| 36 | 24-29821 | SPRING, REVERSE LOCK TENSION |
| 37 | 26903A4 | REVERSE LOCK ASSEMBLY |
| 38 | 56349 | SHAFT, REVERSE LOCK PIVOT |
| 39 | 18-45882 | COTTER PIN, REVERSE LOCK TO SHAFT |
| 40 | 30126A1 | TILT STOP LEVER ASSEMBLY |
| 41 | 10-30128 | SCREW, TILT STOP LEVER ANCHOR |
| 42 | 13-31030 | WASHER, WAVE - LEVER ANCHOR SCREW |
| 43 | 11-29250 | NUT, LEVER ANCHOR SCREW |
| 44 | 55-28416 | PIN, UPPER SHOCK MOUNTING |
| 45 | 23-28199 | SPACEER, UPPER SHOCK BUSHING TO CLAMP BRACKET |
| 46 | 12-28196 | WASHER, UPPER BUSHING RETAINER (INNER) |
| 47 | 12-8M0204648 | WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER) |
| 48 | 10-28450 | SCREW, NYLOCK - UPPER AND LOWER SHOCK MOUNTING PIN |
| 49 | 55-28209 | SHOCK ABSORBER |
| 50 | 23-28198 | BUSHING, RUBBER - SHOCK ABSORBER |
| 51 | 55-696531 | PIN, LOWER SHOCK MOUNTING |
| 52 | 12-8M0204695 | WASHER, LOWER BUSHING RETAINER (INNER) |
| 53 | 10-68298 | BOLT, CLAMP BRACKET TO BOAT TRANSOM |
| 54 | 12-68410 | WASHER, CLAMP BRACKET BOLT |
| 55 | 11-82670912 | NUT, CLAMP BRACKET BOLT |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 92-271091 | ADHESIVE COMPOUND (3 1/2 OUNCE KIT) EMBLEM FASTENING |
| 1 | 184-2043A3 | COWL FRONT COVER ASSEMBLY |
| 2 | 26183A5 | EMBLEM, FRONT COVER |
| 3 | 10-29226 | SCREW, BRACKET TO FRONT COVER |
| 4 | 13-26995 | LOCKWASHER, BRACKET FASTENING SCREW |
| 5 | 11-26419 | NUT, BRACKET FASTENING SCREW |
| 6 | 29345 | BUMPER, RUBBER - FRONT COVER BRACKET |
| 7 | 56849 | KNOB, COWL FRONT COVER FASTENING |
| 8 | 12-30771 | WASHER, COVER FASTENING KNOB (RUBBER) |
| 9 | 12-26825 | WASHER, COVER FASTENING KNOB (STEEL) |
| 10 | 24-30772 | SPRING, TENSION - FASTENING KNOB |
| 11 | 17-29077 | ROLL PIN, TENSION SPRING TO KNOB |
| 12 | 30287 | BLANKET, SOUND ABSORBING |
| 12A | 31089 | STRIP, RUBBER - COWL FRONT COVER |
| 13 | 2120-2509A5 | WRAP AROUDN COWL ASSEMBLY |
| 14 | 46785A1 | HANDLE, COWL LATCH |
| 15 | 53-21058 | "E" RING, COWL LATCH HINGE PIN |
| 16 | 17-21057 | PIN, HINGE - COWL LATCH HANDLE |
| 17 | 46785A1 | SWIVEL, COWL LATCH |
| 18 | 30413 | HOOK, COWL LATCH FASTENING |
| 19 | 30021 | BLANKET, SOUND ABSORBING - WRAP AROUND COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 39-30704A12 | RING, PISTON (.015 OVERSIZE) Comment: OVERSIZE PISTONS AND RINGS |
| 1 | 417-1787 | CRANKSHAFT |
| 2 | 28-45554 | KEY, FLYWHEEL DRIVE |
| 3 | 521-1490A1 | CENTER MAIN BEARING ASSEMBLY |
| 4 | 17-20032 | DOWEL PIN, CENTER MAIN BEARING |
| 5 | 29-714221 | BEARING, NEEDLE-OUTER RACE |
| 6 | 26113T | RACE, OUTER (PAIR) |
| 7 | 53-26933 | RING, SNAP-OUTER RACE |
| 8 | 17-27732 | DOWEL PIN, STEPPED |
| 9 | 10-22968 | SCREW, CENTER MAIN BEARING CLAMPING |
| 10 | 11-8M0207775 | NUT, BEARING CLAMPING SCREW |
| 11 | 527-1932A2 | MAIN BEARING ASSEMBLY, VALVE TYPE |
| 12 | 17-20032 | DOWEL PIN, MAIN BEARING |
| 13 | 10-25313 | SCREW, MAIN BEARING CLAMPING-SEE NOTE BELOW Comment: ON EARLIER MERC 800E ENGINES, A C-10-30259 SCREW (MAIN BEARING CLAMPING) WAS USED WITH NO NUT. FOR REPLACEMENT ORDER C-10-25313 SCREW AND C-11-29469 NUT AS LISTED. |
| 14 | 34-88498A1 | REED SET, MATCHED-MAIN BEARING |
| 15 | 34-20053 | REED STOP, MAIN BEARING REED VALVES |
| 16 | 12-26014 | WASHER, REED STOP MOUNTING SCREW |
| 17 | 10-20055 | SCREW, REED STOP MOUNTING |
| 18 | 729-1948A2 | PISTON AND PISTON PIN ASSEMLBY |
| 19 | 40-30002 | LOCK RING, PISTON PIN |
| 20 | 39-30587A12 | RING, PISTON |
| 21 | 611-1747A3 | CONNECTING ROD AND CAP ASSEMBLY |
| 22 | 10-45379 | SCREW, CONNECTING ROD |
| 23 | 11-20061 | NUT, CONNECTING ROD SCREW |
| 24 | 29-47897 | BEARING, NEEDLE-CRANKPIN |
| 25 | 29-39656 | BEARING, NEEDLE-PISTON PIN |
| 26 | 12-29681 | WASHER, NEEDLE LOCATING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 833-1919A2 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY Comment: 833-1919A2 CYLINDER BLOCK ASSEMBLY CAN BE USED IN PLACE OF 833-1688A2 AND 833-1919A1 CYLINDER BLOCK ASSEMBLIES. 833-1919A2 CYLINDER BLOCK ASSEMBLY INCLUDES COVER, GASKET, ETC. |
| 2 | 17-20032 | PIN, DOWEL-CYLINDER BLOCK TO MAIN BEARING |
| 3 | 23-26348 | BUSHING, CRANKCASE-COWL MOUNTING STUD |
| 4 | 16-21831 | STUD, CARBURETOR MOUNTING |
| 5 | 17-43044 | PIN, DOWEL-CRANKCASE TO CYLINDER BLOCK |
| 6 | 16-64281 | STUD, CRANKCASE TO DRIVE SHAFT HOUSING |
| 7 | 16-26135 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING |
| 8 | 16-26134 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING |
| 9 | 22-328022 | PLUG, PIPE-CYLINDER BLOCK |
| 10 | 10-26132 | SCREW, CRANKCASE TO CYLINDER BLOCK (2 1/2") |
| 11 | 10-78841 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") |
| 12 | 11-29250 | NUT, CRANKCASE FASTENING SCREW |
| 13 | 53-78201 | BRACKET, CLAMP EXTENSION |
| 14 | 10-20089 | SCREW, MAIN BEARING LOCKING |
| 15 | 10-20359 | SCREW, CENTER MAIN BEARING LOCKING |
| 16 | 14-20091 | TAB WASHER, BEARING LOCKING SCREW |
| 17 | 1125-1675A1 | END CAP ASSEMBLY, UPPER |
| 18 | 26-41953 | OIL SEAL |
| 19 | 25-20081 | "O" RING |
| 20 | 30-63742T | BEARING, BALL |
| 21 | 15-20082A1 | SHIM, END CAP TO CRANKCASE (.002-3-5-10) |
| 22 | 10-30225 | SCREW, END CAP MOUNTING |
| 23 | 1126-1751A1 | END CAP ASSEMBLY, LOWER |
| 24 | 26-41953 | OIL SEAL, UPPER |
| 25 | 26-29478 | OIL SEAL, LOWER |
| 26 | 25-20081 | "O" RING |
| 27 | 30-63742T | BEARING, BALL |
| 28 | 21-28481A1 | CHECK VALVE ASSEMBLY, END CAP |
| 29 | 15-20085A1 | SHIM, END CAP TO CRANKCASE (.002-3-5-10) |
| 30 | 10-30225 | SCREW, END CAP MOUNTING |
| 31 | 27-30013 | GASKET, CYLINDER BLOCK TO MANIFOLD PLATE |
| 32 | 30066 | PLATE, EXHAUST MANIFOLD |
| 33 | 27-30012 | GASKET, MANIFOLD PLATE TO CEVER |
| 34 | 31303 | COVER, EXHAUST MANIFOLD |
| 35 | 10-28667 | CREW, MANIFOLD COVER MOUNTING |
| 36 | 54-26519 | CLAMP, SPARK PLUG LEADS TO COVER |
| 37 | 30109 | GROUND STRAP ASSEMBLY, CYLINDER BLOCK TO BOTTOM COWL |
| 38 | 58124A1 | SWITCH, MERCURY |
| 39 | 54-22875 | CLAMP, MERCURY SWITCH HOLDING |
| 40 | 8M0084613 | "D" WASHER, CLAMP FASTENING SCREW |
| 41 | 10-20401 | SCREW, MERCURY SWITCH CLAMP TO EXHAUST COVER |
| 42 | 27-31798 | GASKET, CYLINDER BLOCK COVER |
| 43 | 1011-1946A1 | CYLINDER BLOCK COVER ASSEMBLY |
| 44 | 23-26348 | BUSHING, COVER-COWL MOUNTING STUD |
| 45 | 10-20653 | SCREW, CYLINDER BLOCK COVER MOUNTING |
| 46 | 11-8M0207775 | NUT, COVER MOUNTING SCREW |
| 47 | 27-29866 | GASKET, TRANSFER PORT COVER |
| 48 | 29886 | COVER, TRANSFER PORT |
| 49 | 10-24770 | SCREW, TRANSFER PORT COVER AND RESISTOR SNUBBER MOUNTING Comment: (1 3/8") |
| 50 | 13-26992 | LOCKWASHER, TRANSFER PORT COVER AND SNUBBER MOUNTING SCREW |
| 51 | 22-67902 | CONNECTOR, CYLINDER BLEED HOSE-LOWER AND CENTER |
| 52 | 32-9912688 | HOSE, UPPER AND LOWER CYLINDER BLEED |
| 53 | 22-25956 | TEE, CHECK VALVE AND ADAPTOR |
| 54 | 22-28586A1 | ADAPTOR AND CHECK VALVE ASSEMBLY |
| 55 | 21-28481A1 | CHECK VALVE ASSEMBLY |
| 56 | 22-62365A1 | CHECK VALVE ASSEMBLY, UPPER-BLEED HOSE |
| 57 | 54-20387 | CLAMP, BLEED HOSE TO CONNECTOR |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 53-26406 | RING, SNAP - BALL BEARING RETAINING |
| 2 | 30-26379 | BEARING, BALL - DRIVE SHAFT |
| 3 | 45-30573 | DRIVE SHAFT, DISTRIBUTOR |
| 4 | 45960A1 | PILOT ASSEMBLY |
| 5 | 30-20066 | BEARING, BALL - DISTRIBUTOR PILOT |
| 6 | 24-29275 | SPRING, HORSESHOE |
| 7 | 17-27962 | PIN, SPRING TERMINAL |
| 8 | 12-8M0204649 | WASHER, SPRING TERMINAL PIN |
| 9 | 55804A1 | ECONOMIZER COLLAR AND PIN ASSEMBLY |
| 10 | 17-27961 | PIN, SPRING RETAINER |
| 11 | 22-25094 | FITTING, GREASE - ECONOMIZER COLLAR |
| 12 | 30926A1 | THROTTLE ACTUATOR ASSEMBLY |
| 13 | 23-26602 | BUSHING, NYLON - THROTTLE ACTUATOR |
| 14 | 10-69022 | SCREW, THROTTLE ACTUATOR TO SECTOR GEAR |
| 15 | 12-847883 | WASHER, THROTTLE ACTUATOR FASTENING SCREW |
| 16 | 13-26996 | LOCKWASHER, THROTTLE ACTUATOR FASTENING SCREW |
| 17 | 30645 | ADAPTOR, DISTRIBUTOR |
| 18 | 22-25094 | FITTING, GREASE - ADAPTOR |
| 19 | 10-78841 | SCREW, ADAPTOR AND PILOT TO CRANKCASE FLANGE |
| 20 | 12-20084 | WASHER, ADAPTOR AND PILOT FASTENING SCREW |
| 21 | 11-22053 | NUT, ADAPTOR AND PILOT FASTENING SCREW |
| 22 | 12-27939 | WASHER, THRUST - DISTRIBUTOR PILOT |
| 23 | 14-27960 | TAB WASHER, CAP LOCKING |
| 24 | 13-27959 | WASHER, WAVE - TAB WASHER TENSION |
| 25 | 27955 | CAP, ADAPTOR AND PILOT FASTENING |
| 26 | 10-28668 | SCREW, ADAPTOR AND PILOT TO DISTRIBUTOR |
| 27 | 13-26992 | LOCKWASHER, ADAPTOR AND PILOT TO DIST. SCREW |
| 28 | 23-29909 | SPACER, DRIVEN PULLEY |
| 29 | 29906A1 | DRIVEN PULLEY ASSEMBLY |
| 30 | 17-29908 | PIN, DRIVEN PULLEY |
| 31 | 29907 | FLANGE, DRIVEN PULLEY |
| 32 | 28-29910 | KEY, MAGNETO DRIVING |
| 33 | 10-41506 | SCREW, PULLEY CLAMPING |
| 34 | 13-26996 | LOCKWASHER, PULLEY CLAMPING SCREW |
| 35 | 20140 | BELT, TIMING |
| 36 | 30109 | GROUND STRAP ASSEMBLY, ADAPTOR TO CRANKCASE |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 393-1282A17 | DISTRIBUTOR ASSEMBLY, COMPLETE |
| 1 | 393-1282 | HOUSING, PRIMARY |
| 2 | 22-25885A1 | ELBOW ASSEMBLY, VENT HOSE - PRIMARY HOUSING |
| 3 | 393-1504A11 | BREAKER ASSEMBLY, COMPLETE |
| 4 | 16-29230 | STUD, PRIMARY LEAD AND TENSION SPRING |
| 5 | 11-29236 | NUT, PRIMARY LEAD FASTENING |
| 6 | 393-1586 | GROMMET, PLASTIC - BREAKER ASSEMBLY |
| 7 | 12-26439 | WASHER, BREAKER PIVOT PIN |
| 8 | 18-26953 | COTTER PIN, BREAKER TO PIVOT PIN |
| 9 | 393-1287A2 | CAM WOCK AND HOLDER ASSEMBLY |
| 10 | 10-20597 | SCREW, BREAKER HOLDER TO HOUSING |
| 11 | 393-1283A1 | CONDENSER |
| 12 | 10-29434 | SCREW, CONDENSER TO HOUSING |
| 13 | 393-1656 | WIRE, PRIMARY GROUND |
| 14 | 30-26379 | BEARING, BALL - CAM SHAFT |
| 15 | 393-1779A2 | SHAFT ASSEMBLY - DISTRIBUTOR CAM |
| 16 | 23-28933 | BUSHING, DISTRIBUTOR CAM SHAFT |
| 17 | 25-26543 | "O" RING, CAM SHAFT |
| 18 | 17-25319 | PIN, ROLL - CAM SHAFT |
| 19 | 13-26917 | WASHER, WAVE - BALL BEARING TENSION |
| 20 | 393-1278 | ADAPTOR, HOUSING TO DISTRIBUTOR CAP |
| 22 | 10-32651 | SCREW, ADAPTOR TO HOUSING |
| 23 | 393-1280A1 | ROTOR, DISTRIBUTOR |
| 24 | 27-26446 | GASKET, DISTRIBUTOR CAP TO ADAPTOR |
| 25 | 393-1927A9 | DISTRIBUTOR CAP ASSEMBLY |
| 26 | 393-1293A1 | BRUSH AND SPRING ASSEMBLY |
| 27 | 22-996642 | ELBOW, VENT HOSE - DISTRIBUTOR CAP |
| 28 | F1277 | SIDE INLET ASSEMBLY |
| 29 | 393-1292A1 | BRUSH AND SPRING ASSEMBLY |
| 30 | 27-26447 | GASKET, SIDE INLET TO DISTRIBUTOR CAP |
| 31 | 10-29167 | SCREW, SIDE INLET TO DISTRIBUTOR CAP |
| 32 | 10-29158 | SCREW, DISTRIBUTOR CAP TO ADAPTOR |
| 33 | 14-29157 | TAB WASHER, DISTRIBUTOR CAP FASTENING SCREW |
| 34 | 84-821945A37 | HIGH TENSION CABLE ASSEMBLY (COIL 2) |
| 35 | 84-821945A27 | HIGH TENSION CABLE ASSEMBLY (COIL 1) |
| 36 | 85-94589 | SLEEVE, TERMINAL END COVER |
| 37 | 8M0084600 | CONNECTOR, SPARK PLUG LEAD |
| 38 | 25-26547 | GROMMET, HIGH TENSION CABLE |
| 39 | 84-813715A1 | SPARK PLUG LEAD ASSEMBLY (3, 4 AND 5) |
| 40 | 84-813715A1 | SPARK PLUG LEAD ASSEMBLY (2 AND 6) |
| 41 | 84-813715A1 | SPARK PLUG LEAD ASSEMBLY (1) |
| 42 | 32-30574 | SLEEVE, SPARK PLUG LEAD |
| 43 | 32-46768 | SLEEVE, SPARK PLUG LEAD |
| 44 | 85-63709A1 | PROTECTOR, SPARK PLUG LEAD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 55805 | BRACKET, STOP |
| 2 | 10-24228 | SCREW, STOP BRACKET ADJUSTING |
| 3 | 11-20890 | NUT, STOP BRACKET ADJUSTING SCREW |
| 4 | 26852 | CAP, NYLON - ADJUSTING SCREW |
| 5 | 10-28636 | SCREW, STOP BRACKET TO DISTRIBUTOR ADAPTOR |
| 6 | 12-20533 | WASHER, STOP BRACKET FASTENING SCREW |
| 7 | 27947 | SWIVEL, LINKAGE - ECONOMIZER COLLAR |
| 8 | 25996A1 | SWIVEL AND LINK ROD ASSEMBLY |
| 9 | 27949 | ROD, LINK - UPPER |
| 10 | 11-25168 | NUT, UPPER LINK ROD ADJUSTING |
| 11 | 27948 | SWIVEL, UPPER AND LOWER LINK RODS |
| 12 | 30582 | LEVER, LINKAGE - UPPER |
| 13 | 30619 | LEVER, LINKAGE - LOWER |
| 14 | 30623 | ROD, LINK - LOWER |
| 15 | 30629 | SHAFT, VERTICAL |
| 16 | 23-26954 | BUSHING, NYLON - VERTICAL SHFT |
| 17 | 17-25319 | ROLL PIN, VERTICAL SHAFT AND LINKAGE LEVERS |
| 18 | 12-8M0204649 | WASHER, UPPER AND LOWER SWIVEL |
| 19 | 11-8267089 | NUT, UPPER AND LOWER SWIVEL TO LEVER AND BRACKET |
| 20 | 10-25781 | SCREW, SET - LINKAGE LEVER |
| 21 | 12-20553 | WASHER, VERTICAL SHAFT - CENTER |
| 22 | 393-1282A17 | DISTRIBUTOR ASSEMBLY, COMPLETE |
| 23 | 33-813413 | SPARK PLUG (J4J) |
| 24 | 54-24836 | CLIP, DISTRIBUTOR PRIMARY GROUND LEAD (1/4-6) |
| 25 | 8M0084613 | "D" WASHER, GROUND LEAD CLIP SCREW |
| 26 | 10-8M0113176 | SCREW, DISTRIBUTOR GROUND LEAD CLIP TO CRANKCASE |
| 27 | 898253T24 | COIL, IGNITION |
| 28 | 13-20554 | LOCKWASHER, IGNITION COIL TERMINALS |
| 29 | 13-26996 | LOCKWASHER, IGNITION COIL TERMINALS |
| 30 | 11-68219 | NUT, IGNITION COIL TERMINALS |
| 31 | 25-26543 | "O" RING, IGNITION COIL |
| 32 | 28922 | JUMPER, COIL TO COIL |
| 33 | 26514 | BRACKET, COIL FASTENING |
| 34 | 26512 | BAND, COIL BRACKET |
| 35 | 10-26889 | SCREW, COIL BAND TO BRACKET |
| 36 | 11-8M0207775 | NUT, COIL BAND SCREW |
| 37 | 10-20784 | SCREW, COIL BRACKET TO BOTTOM COWL (1 1/2") |
| 38 | 10-26889 | SCREW, COIL BRACKET TO BOTTOM COWL (2 1?4") |
| 39 | 11-8M0207775 | NUT, COIL BRACKET SCREW |
| 40 | 16-20077 | STUD, COIL BRACKET TO SUPPORT |
| 41 | 30238 | SUPPORT, EXTERNAL WIRING HARNESS |
| 42 | 12-20084 | WASHER, COIL BRACKET STUD |
| 43 | 11-862902 | NUT, COIL BRACKEET STUD |
| 44 | 22-291112 | CONNECTOR, DISTRIBUTOR VENT TUBE |
| 45 | 32-8M0108355 | HOSE, VENT - DISTRIBUTOR TO CONNECTOR (13") |
| 46 | 22-996642 | ELBOW, DISTRIBUTOR VENT TUBE |
| 47 | 32-8M0108355 | HOSE, VENT - DISTRIBUTOR TO ELBOW (16") |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1540-2384A2 | DRIVE SHAFT HOUSING ASSEMBLY |
| 2 | 16-56295 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING |
| 3 | 35638A1 | COVER, TRIM - DRIVE SHAFT HOUSING |
| 4 | 10-30742 | SCREW, TRIM COVER TO DRIVE SHAFT HOUSING |
| 5 | 37-31023 | DECAL,"FULL GEAR SHIFT"-PORT |
| 6 | 32-30722 | TUBE, WATER INLET |
| 7 | 26-26207 | SEAL, RUBBER - WATER INLET TUBE |
| 8 | 27-26198 | GASKET, DRIVE SHAFT HOUSING TO BOTTOM COWL |
| 9 | 12-20086 | WASHER, POWERHEAD STUDS |
| 10 | 11-8M0204726 | NUT, POWERHEAD STUDS |
| 11 | 11-23161 | NUT, POWERHEAD STUDS |
| 12 | 19-29850 | PLUG, PLASTIC - WATER PICK-UP SCREW HOLE |
| 13 | 11-8M0204653 | NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 14 | 11-29489 | NUT, GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS |
| 15 | 30721 | ROD, PUSH - REVEERSE LOCK |
| 16 | 17-30615 | PIN, REVERSE LOCK LEVER |
| 17 | 24-30618 | SPRING, TENSION - PUSH ROD |
| 18 | 52920 | LEVER, REVERSE LOCK |
| 19 | 12-20546 | WAHSER, PUSH ROD |
| 20 | 18-25191 | COTTER PIN, PUSH ROD TO REVERSE LOCK |
| 21 | 30614 | BOOT, RUBBER - PUSH ROD |
| 22 | 31039 | RETAINER, PUSH ROD RUBBER BOOT |
| 23 | 31264 | CAP, RUBBER - UPPER MOUNT BOLT NUT Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 24 | 11-8M0204653 | NUT, UPPPER MOUNT BOLT Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 25 | 12-31263 | WASHER, UPPER MOUNT BOLT Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 26 | 12-31261 | WASHER, RUBBER - UPPER MOUNT BOLT Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 27 | 12-31262 | WASHER, UPPER MOUNT BOLT Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 28 | 31260 | COVER, UPPER MOUNT - OUTSIDE HALF Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 29 | 53141 | COVER, UPPER MOUNT - INSIDE HALF Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 30 | 75296 | MOUNT, RUBBER - UPPER Comment: USE ON ENGINES FROM SERIAL #1405680 AND UP |
| 31 | 24929 | PACKING,"U" CUP |
| 32 | 10-20012 | SCREW, UPPER MOUNT COVER (1 5/8") |
| 33 | 10-28775 | SCREW, UPPER MOUNT COVER (2 1/4") |
| 34 | 12-8M0204649 | WASHER, UPPER MOUNT COVER SCREWS |
| 35 | 11-35888 | NUT, UPPER MOUNT COVER SCREWS |
| 36 | 25067 | BUMPER, RUBBER - MOUNTING SCREW |
| 37 | 10-75284 | SCREW, UPPER MOUNT (5 1/2") |
| 38 | 30512 | MOUNT, RUBBER - LOWER |
| 39 | 11-25096 | NUT, MOUNTING SCREW |
| 40 | 26337 | COVER, LOWER MOUNT - STARBOARD SIDE |
| 41 | 10-29256 | SCREW, LOWER MOUNT COVER FASTENING |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-8M0214915 | NUT, FLYWHEEL |
| 2 | 12-26617 | WASHER, FLYWHEEL NUT |
| 3 | 28-45554 | KEY, FLYWHEEL DRIVE |
| 4 | 213-1683A4 | FLYWHEEL ASSEMBLY |
| 5 | 29788 | FLANGE, FLYWHEEL PULLEY |
| 6 | 30306 | PULLEY, FLYWHEEL |
| 7 | 17-26618 | PIN, DOWEL - PULLEY TO FLYWHEEL |
| 8 | 29787 | HUB, FLYWHEEL PULLEY |
| 9 | 50-30745 | RATCHET, FLYWHEEL |
| 10 | 10-29238 | SCREW, RATCHET TO FLYWHEEL Comment: WHERE NO LOCKWASHER IS INCLUDED WITH 10-31208 SCREW, USE 13-26992 LOCKWASHER |
| 11 | 398-2035 | STATOR, ALTERNATOR |
| 12 | 30050 | TERMINAL, STATOR LEAD WIRE |
| 13 | 10-29283 | SCREW, STATOR TO UPPER END CAP |
| 14 | 54-24836 | CLIP, STATOR LEAD TO EXHAUST COVER |
| 15 | 8M0084613 | "D" WASHER, CLIP FASTENING SCREW |
| 16 | 10-8M0113176 | SCREW, STATOR LEAD CLIP FASTENING |
| 17 | 54-22783 | "S" CLIP, STATOR LEAD TO BOTTOM COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 30269A2 | FUEL PUMP ASSEMBLY-UPPER |
| 2 | 27-23005 | GASKET, CHECK VALVE TO HOUSING |
| 3 | 21-8M0082362 | VALVE, CHECK-FUEL PUMP |
| 4 | 23004 | RETAINER,CHECK VALVE |
| 5 | 10-43725 | SCREW,RETAINER TO HOUSING |
| 6 | 27-24863 | GASKET, FUEL PUMP |
| 7 | 23014 | DIAPHRAGM, FUEL PUMP |
| 8 | 30461A2 | FUEL PUMP ASSEMBLY-LOWER |
| 9 | 30275 | COVER, FUEL PUMP |
| 10 | 27-30276 | GASKET, FUEL PUMP COVER |
| 11 | 10-29878 | SCREW, FUEL PUMP MOUNTING (1 1/2") |
| 12 | 10-30274 | SCREW, FUEL PUMP MOUNTING (1 3/4")-UPPER MOUNTING |
| 13 | 10-30273 | SCREW, FUEL PUMP MOUNTING (1 7/8")-LOWER PUMP |
| 14 | 32-30467 | FUEL LINE,UPPER FUEL PUMP OUTLET TO UPPER CARBURETOR |
| 15 | 22-30468 | CONNECTOR, UPPER FUEL PUMP OUTLET |
| 16 | 22-30175 | SLEEVE, FUEL PUMP OUTLET CONNECTOR |
| 17 | 22-30177 | NUT, FUEL PUMP OUTLET CONNECTOR |
| 18 | 32-17008 | FUEL LINE, LOWER PUMP OUTLET TO UPPER PUMP INLET |
| 19 | 32-30233 | FUEL LINE, LOWER FUEL PUMP OUTLET TO LOWER CARBURETOR |
| 20 | 22-30468 | CONNECTOR, LOWER FUEL PUMP OUTLET |
| 21 | 22-30175 | SLEEVE, FUEL PUMP OUTLET CONNECTOR |
| 22 | 22-30177 | NUT, FUEL PUMP OUTLET CONNECTOR |
| 23 | 32-30176 | FUEL LINE, ADAPTOR TO LOWER FUEL PUMP INLET |
| 24 | 22-30174 | ELBOW, LOWER FUEL PUMP INLET |
| 25 | 22-30175 | SLEEVE, FUEL PUMP INLET ELBOW |
| 26 | 22-30177 | NUT, FUEL PUMP INLET ELBOW |
| 27 | 30186 | ADAPTOR, CHECK UNIT (FUEL LINE) |
| 28 | 30187 | STEM, CHECK UNIT ADAPTOR |
| 29 | 25-16524 | "O" RING, ADAPTOR STEM |
| 30 | 24-30189 | SPRING, ADAPTOR STEM |
| 31 | 30188 | CUP WASHER, ADAPTOR |
| 32 | 10-56500 | SCREW, ADAPTOR TO BOTTOM COWL |
| 33 | 11-8M0207775 | NUT, ADAPTOR FASTENING SCREW |
| 34 | 32-30230 | FUEL LINE, UPPER TO CENTER TO LOWER CARBURETOR |
| 35 | 22-25956 | TEE, CENTER AND LOWER CARBURETOR |
| 36 | 22-286241 | TEE, UPPER CARBURETOR |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1623-2022A6 | GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| -- | 43-53100A3 | FORWARD GREAR ASSEMBLY, COMPLETE Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 1 | 1623-2041A2 | GEAR HOUSING ASSEMBLY |
| 54 | 760394 | CAM, SHIFT |
| 55 | 30625 | FOLLOWER, CAM |
| 56 | 30624 | SLIDE, CROSS PIN |
| 57 | 24-30622 | SPRING, COMPRESSION - CAM FOLLOWER |
| 58 | 15-30923A1 | SHIM, BEARING OUTER RACE TO GEAR HOUSING |
| 59 | 17-8M0100263 | PIN, CROSS - RATCHET TO PROPELLER SHAFT |
| 60 | 24-30893 | SPRING, RETAINING - CROSS PIN |
| 61 | 44-47900A2 | SHAFT, PROPELLER |
| 62 | 43-53100A3 | FORWARD GEAR ASSEMBLY Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 63 | 31-30895T | BEARING, ROLLER - FORWARD GEAR Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 64 | 31-30894A1 | TAPRERED ROLLER BEARING ASSEMBLY Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 65 | 31-31092 | CUP, TAPERED ROLLER BEARING Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 66 | 52-822539T | RATCHET, SLIDING CLUTCH Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 67 | 43-31887 | REVERSE GEAR ASSEMBLY Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 68 | 12-31262 | BEARING, BALL - REVERSE GEAR Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 69 | 15-29955A1 | SHIM, THRUST WASHER TO GEAR HOUSING Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 70 | 12-31797 | WASHER, THRUST - BEARING CARRIER TO GEAR HOUSING Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 71 | 25-29976 | "O" RING, BEARING CARRIER |
| 72 | 31284T1 | BEARING CARRIER ASSY (4 5/8" OVERALL LENGTH) Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 73 | 31-30616 | BEARING, ROLLER - BEARING CARRIER |
| 73A | 31-30956T | BEARING, ROLLER - BEARING CARRIER |
| 74 | 26-8M0204670 | OIL SEAL, BEARING CARRIER |
| 75 | 28-30281 | KEY, LOCATING - BEARING CARRIER |
| 76 | 12-29957 | WASHER, GEAR HOUSING COVER |
| 77 | 52699 | COVER, GEAR HOUSING |
| 78 | 12-31013 | WASHER, THRUST - BEARING CARRIER |
| 79 | 30581A1 | THRUST HUB AND WASHER ASSEMBLY |
| 80 | 12-29590 | WASHER, CUPPED - THRUST HUB |
| 81 | 48-65588A1 | PROPELLER ASSEMBLY, COMPLETE (2 BLADE - ALUMINUM) |
| 82 | 12-31211Q03 | WASHER, SPLINED - PROPELLER SHAFT |
| 83 | 14-816629Q | TAB WASHER, PROPELLER NUT |
| 84 | 11-29594 | NUT, PROPELLER |
| 85 | 10-30206 | SCREW, GEAR HOUSING TO DRIVE SHAFT HOUSING (1") |
| 86 | 31237 | WATER PICKUP, GEAR HOUSING |
| 87 | 27-30557 | GASKET, WATER PICKUP TO GEAR HOUSING |
| 88 | 10-30559 | SCREW, WATER PICKUP TO GEAR HOUSING (2 1/4") |
| 89 | 13-8M0204647 | LOCKWASHER, WATER PICKUP FASTENING SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1623-2022A6 | GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 1 | 1623-2041A2 | GEAR HOUSING ASSEMBLY |
| 2 | 16-57921 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3 15/16") |
| 3 | 16-8M0133358 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (2") |
| 4 | 16-30669 | STUD, WATER PUMP BASE AN DBODY TO GEAR HOIUSING (3 1/4") |
| 5 | 25-62704 | "O" RING, GEAR HOUSING STUD (16-30901) |
| 6 | 16-306671 | STUD, WATER PUMP BASE AND BODY TO GEAR HOUSING (3 1/8") |
| 7 | 22-30570 | FITTING, GEAR HOUSING TO WATER INTAKE HOSE |
| 8 | 31-32898T | BEARING, ROLLER - DRIVE SHAFT |
| 9 | 45-38460 | DRIVE SHAFT (LONG SHAFT) |
| 10 | 43-31419 | GEAR, PINION - DRIVE SHAFT Comment: USE ON ENGINES FROM SERIAL #1406323 AND UP |
| 11 | 11-30932 | NUT, PINION GEAR TO DRIVE SHAFT |
| 12 | 15-30278A1 | SHIM, DRIVE SHAFT BALL BEARING TO GEAR HOUSING |
| 13 | 30-63326T | BEARING, BALL - DRIVE SHAFT |
| 14 | 53-30726 | RING, RETAINING - BALL BEARING |
| 15 | 25-8M0204651 | "O" RING, ATER PUMP BASE |
| 16 | 46-31277A2 | WATER PUMP BASE ASSEMBLY |
| 17 | 26-94038 | OIL SEAL, WATER PUMP BASE |
| 18 | 17-29596T | DOWEL PIN, WATER PUMP BASE TO BODY |
| 19 | 27-8M0090319 | GASKET, LOWER - WATER PUMP BASE TO FACE PLATE |
| 21 | 27-858524 | GASKET, FACE PLATE TO WATER PUMP BODY |
| 22 | 46-31277A2 | WATER PUMP BODY ASSEMBLY |
| 23 | 30915 | INSERT, WATER PUMP BODY |
| 24 | 26-16977 | OIL SEAL, WATER PUMP BODY |
| 25 | 47-89984T4 | IMPELLER, WATER PUMP |
| 26 | 17-8M0214994 | PIN, IMPELLER DRIVE |
| 27 | 10-30720 | SCREW, WATER PUMP BODY TO GEAR HOUSING (1/4") |
| 28 | 13-26992 | LOCKWASHER, WATER PUMP BODY FASTENING SCREW AND STUDS (1/4" |
| 29 | 11-29598 | NUT, WATER PUMP BODY FASTENING STUDS (1/4") |
| 30 | 13-8M0204647 | LOCKWASHER, WATER PUMP BODY FASTENING STUDS (5/16") |
| 31 | 11-28770 | NUT, WATER JPUMP BODY FASTENING STUD (5/16") |
| 32 | 25-8M0214918 | RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) |
| 33 | 26-38970 | SEAL, RUBBER - WATER PUMP BODY |
| 34 | 23-29804T | SLEEVE, GUIDE - WATER INLET TUBE |
| 35 | 25-8M0214919 | "O" RING, UPPER - DRIVE SHAFT |
| 36 | 22-30570 | FITTING, WATER PUMP BODY TO WATER INTAKE HOSE |
| 37 | 32-30556 | HOSE, WATER INTAKE-GEAR HOUSING |
| 38 | 54-30558 | CLAMP, WATER INTAKE HOSE TO FITTINGS |
| 39 | 25136 | SHAFT, SHIFT - LOWER |
| 40 | 53-29641 | CLIP, RETAINING - SHIFT SHAFT |
| 41 | 25-25439 | "O"RING, SHIFT SHAFT BUSHING |
| 42 | 23-8M0112749 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 43 | 26-892361 | OIL SEAL, SHIFT SHAFT BUSHING |
| 44 | 12-31266 | WASHER, RUBBER - SHIFT SHAFT BUSHING |
| 45 | 52918 | CAM, LOWER - REVERSE LOCKING |
| 46 | 52919 | CAM, UPPER - REVERSE LOCKING |
| 47 | 23-30607 | SPACER, NYLON - REVERSE LOCKING CAM |
| 48 | 22-390721 | PLUG, PIPE - SHIFT SHAFT GREASE FILLER HOLE |
| 49 | 10-79953Q04 | SCREW, GREASE FILLER AND VENT HOLE |
| 50 | 12-191833 | WASHER GREASE FILLER AND VENT HOLE SCREW |
| 51 | 10-29608 | SCREW, GEAR HOUSING FLUSHING HOLE |
| 52 | 27-8M0214916 | GASKET, GEAR HOUSING FLUSHING HOLE SCREW |
| 53 | 26-8M0214917 | SEAL, GEAR HOUSING FLUSHING HOLE |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 37-30649 | LABEL, TERMINAL BLOCK COLOR LEADS |
| -- | 12-31364 | WASHER, RUBBER-STARTER MOTOR DRIVE END PLATE Comment: USE ONLY WITH 50-30842 STARTER MOTOR ON EARLY PRODUCTION ENGINES |
| 1 | 30472 | WIRING HARNESS, INTERNAL |
| 2 | 30050 | TERMINAL, HARNESS AND MERCURY SWITCH LEADS |
| 3 | 24-28975 | SPRING, GARTER-INTERNAL WIRING HARNESS |
| 4 | 26079A2 | PLATE, WIRING HARNESS TO BOTTOM COWL |
| 5 | 10-45893 | SCREW,HARNESS PLATE FASTENING |
| 6 | 54-22783 | "S" CLIP, RECTIFIER HARNESS LEAD TO BOTTOM COWL |
| 7 | 32177A2 | RECTIFIER ASSEMBLY |
| 8 | 13-8M0204647 | LOCKWASHER, RECTIFIER MOUNTING SCREW |
| 9 | 11-21929 | NUT, RECTIFIER MOUNTING SCREW |
| 10 | 32-28052 | SLEEVE, RUBBER- RECTIFIER HARNESS LEAD |
| 11 | 32-28373 | SLEEVE, RUBBER-RECTIFIER STATOR LEAD |
| 12 | 10-35400 | SCREW, HARNESS AND STATOR LEADS TO RECTIFIER |
| 13 | 11-8M0204718 | NUT, HARNESS AND STATOR LEADS FASTENING SCREW |
| 14 | 50-30575 | STARTER MOTOR ASSEMBLY(BOSCH) Comment: THE 50-30575 STARTER MOTOR (BOSCH) USED ON EARLY PRODUCTION ENGINES IS NO LONGER AVAILABE, FOR REPLACEMENT, ORDER 50-30842 STARTER MOTOR (DELCO-REMY) AND COMPONENT PARTS. |
| 14A | 50-30842 | STARTER MOTOR ASSEMBLY (DELCO-REMY) |
| 15 | 31057 | PLATE, SPACER-STARTER MOTOR- Comment: USE ONLY WITH 50-30842 STARTER MOTOR ON EARLY PRODUCTION ENGINES |
| 16 | 10-22698 | SCREW, STARTER MOTOR TO CRANKCASE FLANGE |
| 17 | 13-8M0204647 | LOCKWASHER, STARTER MOTOR FASTENING SCREW |
| 18 | 38747 | BRACKET, SUPPORT-STARTER MOTOR |
| 19 | 12-24664 | WASHER, THRU BOLT-BRACKET TO STARTER MOTOR |
| 20 | 13-26992 | LOCKWASHER, THRU BOLT-BRACKET TO STARTER MOTOR |
| 21 | 11-20890 | NUT, THRU BOLT-BRACKET TO STARTER MOTOR |
| 22 | 84-93389A12 | CABLE,WIRE-STARTER TO STARTER SOLENOID |
| 23 | 54-20534 | CLAMP, LOWER CABLE-STARTER TO SOLENOID |
| 24 | 10-69035 | SCREW, WIRING HARNESS GROUND LEAD TO STARTER MOTOR |
| 25 | 32268 | SOLENOID, STARTER |
| 26 | 13-8M0204647 | LOCKWASHER, SOLENOID TERMINAL (5/16) |
| 27 | 11-22053 | NUT, SOLENOID TERMINAL (5/16) |
| 28 | 10,13-26996 | LOCKWASHER, SOLENOID TERMINAL |
| 29 | 10,11-68219 | NUT, SOLENOID TERMINAL |
| 30 | 10-29238 | SCREW< SOLENOID TO STARTER MOTOR |
| 31 | 54-22627 | CLAMP, WIRING HARNESS TO STARTER SUPPORT BRACKET |
| 32 | 8M0084613 | "D" WASHER, HARNESS CLAMP |
| 33 | 10-62568 | SCREW, HARNESS CLAMP FASTENING |
| 34 | 29714 | BLOCK, TERMINAL-UPPER FUEL PUMP PAD |
| 35 | 10-22245 | SCREW, TERMINAL BLOCK FASTENING |
| 36 | 13-26996 | LOCKWASHER, TERMINAL BLOCK FASTENING SCREW |
| 37 | 12-26014 | WASHER, TERMINAL BLOCK FASTENING SCREW |
| 38 | 393-1572 | RESISTOR |
| 39 | 30449 | SNUBBER, RESISTOR TO TRANSFER PORT COVER SCREW |
| 40 | 30449 | SNUBBER, RESISTOR TO TRANSFER PORT COVER SCREW |
| 41 | 10-24770 | SCREW,RESISTOR, SNUBBER AND COVER MOUNTING (1 3/8") |
| 42 | 13-26992 | LOCKWASHER, RESISTOR, SNUBBER AND COVER MOUNTING SCREW |
| 43 | 12-69057 | WASHER, RESISTOR, SNUBBER AND COVER MOUNTING SCREW |
| 44 | 29112 | JUMPER, RESISTOR TO RESISTOR AND RESISTOR TO TERMINAL BLOCK |
| 45 | 30020 | JUMPER, RESISTOR TO TERMINAL BLOCK |
| 46 | 10-46718 | SCREW,JUMPER LEADS TO RESISTOR |
| 47 | 13-26995 | LOCKWASHER, JUMPER LEADS FASTENING SCREW |
| 48 | 12-30191 | WASHER, JUMPER LEADS FASTENING SCREW |
| 49 | 10-35400 | SCREW, HARNESS AND JUMPER LEADS TO TERMINAL BLOCK |
| 50 | 26836 | CLIP, WIRING HARNESS TO CRANKCASE FLANGE |
| 51 | 54-24836 | CLIP, WIRING HARNESS TO CYLINDER BLOCK COVER |
| 52 | 8M0084613 | "D" WASHER, HARNESS CLIP |
| 53 | 10-8M0113176 | SCREW, HARNESS CLIP FASTENING |
| 54 | 29765A1 | TERMINAL BLOCK ASSEMBLY, EXHAUST COVER |
| 54A | 30212 | TERMINAL BLOCK, EXHAUST COVER |
| 55 | 58124A1 | SWITCH, MERCURY |
| 56 | 54-22875 | CLAMP, MERCURY SWITCH |
| 57 | 8M0084613 | "D" WASHER, CLAMP FASTENING SCREW |
| 58 | 10-20401 | SCREW, MERCURY SWITCH CLAMP TO EXHAUST COVER |
| 59 | 10-62568 | SCREW, HARNESS LEADS TO TERMINAL BLOCK |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 37-46023A1 | DECAL, TOP COWL-PORT SIDE Comment: STARTED WITH SERIAL 1402844 ON MERC 800E AND WITH SERIAL 1404354 ON MERC 800EL. |
| -- | 37-46023A1 | LETTERS, SET - PORT Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 1 | 182-1895A2 | TOP COWL ASSEMBLY Comment: STARTED WITH SERIAL 1402844 ON MERC 800E AND WITH SERIAL 1404354 ON MERC 800EL. |
| 2 | 16-20353 | STUD, FRONT - TOP COWL TO CRANKCASE Comment: STARTED WITH SERIAL 1402844 ON MERC 800E AND WITH SERIAL 1404354 ON MERC 800EL. |
| 3 | 25-20116 | GROMMET, CHOKE KNOB Comment: STARTED WITH SERIAL 1402844 ON MERC 800E AND WITH SERIAL 1404354 ON MERC 800EL. |
| 4 | 31476 | REVEAL, AIR INTAKE |
| 5 | 10-37370 | SCREW, REVEAL TO TOP COWL |
| 6 | 13-26996 | LOCKWASHER, REVEAL TO TOP COWL FASTENIING SCREW |
| 7 | 31475 | SCREEN, VENT - TOP COWL |
| 8 | 10-26668 | SCREW, VENT SCREEN TO TOP COWL |
| 9 | 29981A1 | PLATE ASSEMBLY - COWL MOUNTING |
| 10 | 16-20353 | STUD, REAR - TOP COWL TO COVER |
| 11 | 10-28668 | SCREW, PLATE ASSEMBLY TO TOP COWL |
| 12 | 29940M | LETTER "M" - PORT Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 13 | 29940E | LETTER "E" - PORT Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 14 | 29940R | LETTER "R" - PORT Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 15 | 29940C | LETTER "C" - PORT Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 16 | 29940U | LETTER "U" - PORT Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 17 | 29940Y | LETTER "Y" - PORT Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 18 | 53-30022 | FASTENER, LETTER TO TOP COWL Comment: USE THRU SERIAL #1402843 ON MERC 800E AND THRU SERIAL #1404353 ON MERC 800EL. |
| 19 | 12-20028 | WASHER, TOP COWL STUD (1/16") |
| 20 | 12-69057 | WASHER, TOP COWL STUD (3/4" OD) |
| 21 | 12-20583 | WASHER, TOP COWL STUD (1/32") |
| 22 | 11-8267089 | NUT, TOP COWL FASTENING |
| 23 | 30755 | RETAINER, STARTER SPRING |
| 24 | 24-30753 | SPRING, STARTER REWING |
| 25 | 23-30754 | BUSHING, SPRING GUIDE |
| 26 | 50-30749 | SHEAVE ASSEMBLY |
| 27 | 20162 | PAWL, STARTER |
| 28 | 13-29402 | WASHER, WAVE - STARTER PAWL |
| 29 | 23-30752 | BUSHING, NYLON - SHEAVE SHAFT SPACER |
| 30 | 23-30759 | SPACER, SHEAVE SHAFT |
| 31 | 12-26180 | WASHER, SHEAVE SHAFT TO STARTER SHEAVE |
| 32 | 13-20160 | WASHER, WAVE - WASHER TENSION |
| 33 | 12-30758 | WASHER, EQUALIZING RING - STARTER SHEAVE |
| 34 | 30757 | PLATE, RETAINER - STARTER PAWL |
| 35 | 30756 | SHAFT, SHEAVE |
| 36 | 14-20165 | TAB WASHER, SHEAVE SHAFT NUT |
| 37 | 11-20166 | NUT, SHEAVE SHAFT (LEFT HAND THREAD) |
| 38 | 50-12066Q10 | STARTER CABLE ASSEMBLY |
| 39 | 28747 | HANDLE, STARTER CABLE |
| 40 | 79470A1 | RETAIINER, STARTER CABLE AND HANDLE |
| 41 | 30045 | PLATE, ROPE GUIDE |
| 42 | 10-28642 | SCREW, DRIVE, ROPE GUIDE PLATE TO TOP COWL |
| 43 | 31463 | HANDLE, CHROME - TOP COWL |
| 44 | 31487 | HANDLE ASSEMBLY, INSIDE - TOP COWL |
| 45 | 30896 | PAD, BUMPER - TOP COWL HANDLE |
| 46 | 12-8M0204649 | WASHER, CHROME HANDLE TO INSIDE HANDLE STUD |
| 47 | 11-826709109 | NUT, CHROME HANDLE TO INSIDE HANDLE FASTENING |
| 48 | 10-29199 | SCREW, FRONT - HANDLE TO TOP COWL (1") |
| 49 | 11-826709109 | NUT, HANDLE TO TOP COWL STUD |
| 50 | 29980A1 | TRIM MOULDING ASSEMBLY - TOP COWL |
| 51 | 10-29226 | SCREW, DECORATIVE - MOULDING TO TOP COWL |
| 52 | 10-29227 | SCREW, BRASS - MOULDING TO TOP COWL |
| 53 | 13-26995 | LOCKWASHER, MOULDING FASTENING SCREW |
| 54 | 11-26419 | NUT, MOULDING FASTENING SCREW |
Regular maintenance keeps your Mercury 800 (6 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
