🔎 Mercury 80 JET Reference Library — Exploded parts diagrams (40 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 80 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
80 HP |
| Displacement |
2100 cc |
| Bore x Stroke |
90 mm x 81 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
5.2 L (5.5 quart) |
| Recommended Engine Oil |
Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity |
710 mL (24 fl oz) |
| Idle Speed (in gear) |
650–700 RPM (in gear) |
| Full Throttle RPM Range |
5000-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 80 JET:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 80 JET.
▶ACCESSORIES (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
88825A6 |
REGULATOR KIT, Voltage |
▶ATTENUATOR PLATE (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
27-151724 |
GASKET |
| 2 |
44342A1 |
COVER |
| 3 |
19-815784 |
CAP |
| 4 |
NSS |
NOT SOLD SEPARATE, Decal-Timing |
| 5 |
NSS |
NOT SOLD SEPARATE, Decal-Caution-Airbox |
| 6 |
10-878609 |
SCREW, (#10-16 x .600) |
| 7 |
27-828479 |
GASKET |
| 8 |
44340A2 |
PLATE ASSEMBLY, Attenuator |
| 9 |
10-42975 |
DRIVE SCREW |
| 10 |
12-4002217 |
WASHER |
| 11 |
11-826365 |
NUT |
| 12 |
39519 |
CUP |
| 13 |
98889 |
LATCH |
| 14 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 1-1/2 IN.) |
| 15 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 3-1/4 IN.) |
| 16 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 17 |
22-830285 |
FITTING TEE Comment: (NYLON) |
| 18 |
32-9912878 |
HOSE, (.187) (26.00 Inches Bulk) (Cut to 5-1/4 IN.) |
| 19 |
825203T |
LINK, Throttle (MAIN) |
| 20 |
193859 |
LINK ROD |
| 21 |
11399A1 |
ARM ASSEMBLY |
| 22 |
10-40056103 |
SCREW, (M5 x 6) |
| 23 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 24 |
67748 |
ROLLER |
▶BLEED SYSTEM , S/#-USA-0G301751/BEL-9885505 AND UP (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 2 |
22-59169003 |
FITTING |
| 3 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (9 IN.) |
| 4 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (4-1/2 IN.) |
| 5 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 6 |
21-149126 |
CHECK VALVE |
| 7 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 8 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 9 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (4-1/2 IN.) |
| 10 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 11 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 12 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (2-1/2 IN.) |
| 13 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (6 IN.) |
| 14 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (1-1/2 IN.) |
| 15 |
22-15133 |
FITTING |
▶BOTTOM COWL (24 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
2187-821873A3 |
BOTTOM COWL ASSEMBLY, Starboard Comment: (TRACKER-GRAPHITE GRAY) |
| 2 |
25-822556003 |
GROMMET |
| 3 |
8M0109216 |
SEAL, (36.00 Inches) |
| 4 |
8238052 |
SEAL, Lower Cowl |
| 5 |
2188-821874A3 |
BOTTOM COWL ASSEMBLY, Port Comment: (TRACKER-GRAPHITE GRAY) |
| 6 |
25-822555001 |
GROMMET |
| 7 |
8M0109216 |
SEAL, (36.00 Inches) |
| 8 |
8238052 |
SEAL, Lower Cowl |
| 9 |
87-8M0042301 |
SWITCH |
| 10 |
8M0032848 |
RETAINER (USE WHERE APPLICABLE) |
| 11 |
22-813613 |
FITTING |
| 12 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) |
| 13 |
21-817519A2 |
CHECK VALVE ASSEMBLY, Drain |
| 14 |
10-82130040 |
SCREW, (M6 x 40) |
| 15 |
820000A6 |
HANDLE Comment: (TRACKER-GRAPHITE GRAY) |
| 16 |
23-812707 |
BUSHING |
| 17 |
13-F2047 |
WASHER, Wave |
| 18 |
8M0001081 |
CAM, Latch Shaft |
| 19 |
12-8M0214930 |
WASHER |
| 20 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 21 |
10-28635 |
SCREW, (.250-20 x .620) Stainless Steel |
| 22 |
822363T1 |
RETAINER |
| 23 |
11-401386 |
NUT, (M6) |
| 24 |
12-8M0214930 |
WASHER |
▶CARBURETOR, WME-32/32A/33/34/40/40A (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
3301-884587T10 |
CARBURETOR Comment: 125 - WME-34 |
| 2 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 3 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 4 |
1395-811696 |
BOWL, Fuel Comment: (WME-40-TOP) |
| 5 |
1395-823632 |
SHAFT, Throttle Comment: (WME-1/3/4) |
| 6 |
1395-8236321 |
SHAFT, Throttle Comment: (WME-2) |
| 7 |
1395-97241 |
VALVE, Throttle |
| 8 |
1395-9594 |
FLOAT |
| 9 |
F10064 |
SHAFT |
| 10 |
10-95951 |
VALVE, Inlet Needle |
| 11 |
1395-811694 |
PLUG KIT |
| 12 |
1395-802731 |
SEAL (CONSISTS OF 4 SEALS) |
| 13 |
NSS |
NOT SOLD SEPARATE, Gasket-Cover Plate |
| 14 |
27-151724 |
GASKET |
| 15 |
10-F10155 |
SCREW, Throttle Valve |
| 16 |
1395-811220 |
SCREW, Cover Plate |
| 17 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 18 |
1395-811221 |
COVER PLATE |
| 19 |
1395-6207 |
JET, (.072) Comment: (WME-34-4/40A-4) |
| 20 |
1395-808738 |
GASKET |
| 21 |
NSS |
NOT SOLD SEPARATE, Spring-Idle Needle |
| 22 |
NSS |
NOT SOLD SEPARATE, Spring-Throttle Return |
| 23 |
NSS |
NOT SOLD SEPARATE, Idle Needle |
| 24 |
1395-823634 |
SCREW |
▶CARBURETOR, WME-50/51/52/79/80/81 (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
3301-884587T10 |
CARBURETOR Comment: 125 - WME-81 |
| 2 |
NSS |
NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 3 |
NSS |
NOT SOLD SEPARATE, Retaining Ring |
| 4 |
1395-811693 |
BOWL, Fuel |
| 5 |
1395-823632 |
SHAFT, Throttle (WME-1/3/4) |
| 6 |
1395-8236321 |
SHAFT, Throttle (WME-2) |
| 7 |
1395-8087461 |
LEVER, Throttle (WME-1/3/4) |
| 8 |
1395-97244 |
VALVE, Throttle Comment: (WME-79/80) |
| 9 |
1395-9594 |
FLOAT |
| 10 |
F10064 |
SHAFT |
| 11 |
10-95951 |
VALVE, Inlet Needle |
| 12 |
1395-811694 |
PLUG KIT |
| 13 |
1395-802731 |
SEAL (CONSISTS OF 4 SEALS) |
| 14 |
NSS |
NOT SOLD SEPARATE, Gasket-Cover Plate |
| 15 |
27-151724 |
GASKET |
| 16 |
10-F10155 |
SCREW, Throttle Valve |
| 17 |
1395-811220 |
SCREW, Cover Plate |
| 18 |
1395-808612 |
SCREW AND WASHER, (#8-32 x .750) |
| 19 |
1395-811221 |
COVER PLATE |
| 20 |
1399-3518 |
JET, (.082) Comment: (WME-81-4/52-4) |
| 21 |
1395-808738 |
GASKET |
| 22 |
NSS |
NOT SOLD SEPARATE, Spring-Idle Needle |
| 23 |
NSS |
NOT SOLD SEPARATE, Spring-Throttle Return |
| 24 |
NSS |
NOT SOLD SEPARATE, Idle Needle |
| 25 |
1395-823634 |
SCREW |
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
473-9193T5 |
CRANKSHAFT ASSEMBLY |
| 2 |
30-43011T |
BEARING, Ball (LOWER) |
| 3 |
786611 |
WEAR SLEEVE |
| 4 |
25-35126 |
O-RING, (.859 x .139) |
| 5 |
39-818412A4 |
RING ASSEMBLY |
| 6 |
28-91800 |
KEY, Woodruff |
| 7 |
43-43019A1 |
GEAR ASSEMBLY |
| 8 |
42943A1 |
BEARING ASSEMBLY, Roller |
| 9 |
2704-821896A4 |
PISTON ASSEMBLY Comment: (.030 O.S.) |
| 10 |
53-857196 |
RING, Lock |
| 11 |
39-822321A2 |
RING SET, Piston Comment: (.030 O.S.) |
| 12 |
646-818846T6 |
CONNECTING ROD ASSEMBLY |
| 13 |
12-8M0012298 |
WASHER |
| 14 |
29-8M0214954 |
BEARING, Needle |
| 15 |
10-94320 |
SCREW, (.375-24 x 1.250) |
| 16 |
31-844338A01 |
BEARING/CAGE KIT |
| 17 |
31-43013T3 |
BEARING ASSEMBLY, Roller (UPPER) |
| 18 |
26-8M0214932 |
SEAL, Oil |
| 19 |
25-823683 |
O-RING, (1.989 x .070) |
▶CYLINDER BLOCK AND CRANKCASE (55 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
877-9191T24 |
CYLINDER BLOCK |
| 2 |
10-4009680 |
SCREW, (M10 x 80) |
| 3 |
17-8M0036405 |
PIN (BEARING RACE) |
| 4 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 5 |
428841 |
COVER (TOP) |
| 6 |
76867 |
COVER (BOTTOM) |
| 7 |
10-81742750 |
SCREW, (M8 x 50) |
| 8 |
65848 |
CARRIER |
| 9 |
25-64872 |
GROMMET |
| 10 |
813801A1 |
CARRIER ASSEMBLY |
| 11 |
21-42657A3 |
CHECK VALVE |
| 12 |
21-891664 |
CHECK VALVE |
| 13 |
16-821676A1 |
STUD (M10) |
| 14 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
| 15 |
11-40140 |
NUT, (M10) |
| 16 |
21-426233 |
CHECK VALVE (PRESS-IN) |
| 17 |
22-15133 |
FITTING Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 18 |
824703A1 |
PLUG KIT |
| 19 |
32-892024122 |
TUBING, (20.00 Feet Bulk) Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 20 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 21 |
99162001 |
BOOT |
| 22 |
1035-9196A2 |
COVER |
| 23 |
27-443284 |
GASKET |
| 24 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 25 |
54-814634 |
CLAMP |
| 26 |
787991 |
SENDER, Temperature (37.50 Inch) Comment: (RING TERMINAL) |
| 27 |
787992 |
SENDER, Temperature Comment: (22-1/2 IN.)(FEMALE TERMINAL) |
| 28 |
889733 |
RETAINER |
| 29 |
10-48409 |
SCREW, (#10-16 x .625) Stainless Steel |
| 30 |
12-8M0204666 |
WASHER, (.203 x .500 x .032) |
| 31 |
86596T |
POPPET VALVE |
| 32 |
648771 |
DIAPHRAGM |
| 33 |
12-94182 |
WASHER |
| 34 |
10-69570 |
SCREW, (#10-16 x .750) |
| 35 |
24-42996 |
SPRING |
| 36 |
14586 |
THERMOSTAT |
| 37 |
27-8M0204714 |
GASKET |
| 38 |
27-430068 |
GASKET |
| 39 |
8M0047619 |
COVER |
| 40 |
10-81742755 |
SCREW, (M8 x 55) |
| 41 |
22-328022 |
PLUG, Pipe (.125-27) Brass |
| 42 |
14857A16 |
MODULE ASSEMBLY, Oil Warning Comment: SN# USA-0G437999/BEL-9926999 & Below |
| 43 |
14857A16 |
MODULE ASSEMBLY, Oil Warning Comment: SN# USA-0G438000/BEL-9927000 THRU USA-0G589999/BEL-9973099 |
| 44 |
10-4010630 |
SCREW, (M6 x 30) Stainless Steel |
| 45 |
16-8161949 |
STUD |
| 46 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene |
| 47 |
11-816872 |
WING NUT |
| 48 |
22-59169003 |
FITTING (TEE) Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 49 |
21-149125 |
CHECK VALVE Comment: SN# USA-0G301750/BEL-9885504 & Below |
| 50 |
821889A51 |
REV LIMITER |
| 51 |
84-823147A7 |
HARNESS ASSEMBLY, Rev Limiter (USE WHERE APPLICABLE) |
| 52 |
84-11149A8 |
HARNESS ASSEMBLY, Adapter (USE WHERE APPLICABLE) |
| 53 |
10-82130030 |
SCREW, (M6 x 30) |
| 54 |
84-855212A1 |
HARNESS ASSEMBLY, Adaptor |
▶Co-Pilot (10 parts)
| Ref |
OEM Part # |
Part Name |
| - |
56-52148A7 |
CO-PILOT ASSEMBLY |
| 1 |
521481 |
PILOT ROD |
| 2 |
11-8M0103848 |
NUT ASSEMBLY |
| 3 |
10-56500 |
SCREW, (.250-28 x 1.250) |
| 4 |
12-77674 |
WASHER |
| 5 |
821621 |
KNOB, Prong |
| 6 |
873491 |
ROD |
| 7 |
23-521512 |
BUSHING |
| 8 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 9 |
11-826709111 |
NUT, (.312-24) Stainless Steel |
▶DRIVESHAFT HOUSING (23 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1598-8974A27 |
HOUSING ASSEMBLY, Driveshaft Comment: (GRAY - JET) |
| 2 |
16-903501 |
STUD, (M10 x 100) Comment: (LONG) |
| 3 |
17-23784 |
PIN, Dowel |
| 4 |
16-903503 |
STUD, (M10 x 190) Comment: (X-LONG) |
| 5 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 6 |
11-40140 |
NUT, (M10) |
| 7 |
12092A4 |
SPACER KIT Comment: (GRAY) X-LONG |
| 8 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: X-LONG |
| 9 |
22-85822A4 |
PICKUP ASSEMBLY, Speedometer |
| 10 |
22-433351 |
CONNECTOR, 90 Degree (.125-27) Nylon |
| 11 |
22-85822T |
CONNECTOR, Straight |
| 12 |
44343T1 |
MOUNT |
| 13 |
10-898835001 |
BOLT, (M12 x 154) |
| 14 |
12-30119 |
WASHER, (.875 Inch Outside Diameter) |
| 15 |
11-8M0204662 |
NUT, (M12) |
| 16 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 17 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 18 |
8M0036730 |
CLAMP |
| 19 |
11-35521 |
NUT |
| 20 |
10-4010725 |
SCREW, (M8 x 25) |
| 21 |
100-8M4500752 |
COVER Comment: (TRACKER-GRAPHITE GRAY) |
| 22 |
10-88417 |
SCREW, (#12-24 x .620) |
| 23 |
16-903502 |
STUD, (M10 x 227) Comment: (X-LONG) |
▶ELECTRICAL COMPONENTS, USA-0G437999/BEL-9926999 AND BELOW (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
13541 |
PLUG, Male |
| 1 |
443314 |
IGNITION PLATE |
| 2 |
332-5772A7 |
SWITCHBOX ASSEMBLY |
| 3 |
10-32,11-45076 |
NUT, Brass |
| 4 |
10-40011110 |
SCREW, (M5 x 30) Stainless Steel |
| 5 |
54-63153 |
J CLIP |
| 6 |
84-43442A3 |
HARNESS ASSEMBLY, Primary |
| 7 |
33-938 |
SPARK PLUG (CAN/BELGIUM NGK#BPZ8H-N-10) |
| 8 |
84-821945A57 |
CABLE ASSEMBLY, Hi Tension Comment: SN# USA-0G301751/BEL-9885505 THRU USA-0G437999/BEL-9926999 |
| 9 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 10 |
8M0084173 |
REGULATOR, Voltage |
| 11 |
10-4010635 |
SCREW, (M6 x 35) Stainless Steel |
| 12 |
339-832757A4 |
COIL KIT |
| 13 |
10-32,11-45076 |
NUT, Brass |
| 14 |
87554 |
COVER |
| 15 |
10-40007114 |
SCREW, (M5 x 50) |
| 16 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 17 |
84-821546A3 |
HARNESS ASSEMBLY |
| 18 |
84-824912A4 |
CABLE ASSEMBLY (4-3/4 IN.) |
| 19 |
10-40007107 |
SCREW, (M5 x 16) Comment: USE WHERE APPLICABLE |
| 20 |
10-32,11-45076 |
NUT, Brass Comment: USE WHERE APPLICABLE |
| 21 |
17602T02 |
TERMINAL BLOCK Comment: USE WHERE APPLICABLE |
| 22 |
10-82155025 |
SCREW, (M8 x 25 MM) Stainless Steel |
| 23 |
86-45915 |
TERMINAL BLOCK |
| 24 |
10-48408 |
SCREW, (#10-16 x .500) |
| 25 |
84-43443A9 |
HARNESS ASSEMBLY, Engine Wiring |
| 26 |
88-8M0207796 |
FUSE, 20 Ampere |
| 27 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative |
| 28 |
13550T1 |
COVER |
| 29 |
10-40011110 |
SCREW, (M5 x 30) Stainless Steel |
| 30 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 31 |
23-8M0214955 |
BUSHING |
| 32 |
10-40011109 |
SCREW, (M5 x 25) Stainless Steel |
| 33 |
12-4002314 |
WASHER |
| 34 |
84-88807A6 |
CABLE ASSEMBLY, (3.50 Inches) Black |
| 35 |
84-79139A22 |
WIRE ASSEMBLY Comment: (RED - 11-1/2 IN.) |
| 36 |
10-32,11-45076 |
NUT, Brass |
| 37 |
13-53166 |
LOCKWASHER, (.312) |
| 38 |
11-8M0204668 |
NUT, (.312-18) |
▶ELECTRICAL COMPONENTS, USA-0G438000/BEL-9937000 AND UP (35 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
8327531 |
IGNITION PLATE |
| 2 |
10-40011150 |
SCREW, (M8 x 30) Stainless Steel |
| 3 |
12-56720 |
WASHER, (.330 x .750 x .060) Stainless Steel |
| 4 |
23-8502341 |
BUSHING |
| 5 |
25-833155 |
GROMMET |
| 6 |
10-82239312 |
SCREW, (M5 x 12) |
| 7 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 8 |
8261151 |
CLAMP |
| 9 |
84-88807A44 |
CABLE ASSEMBLY (10 IN.) |
| 10 |
84-850043A2 |
HARNESS ASSEMBLY, Engine |
| 11 |
88-812619 |
FUSE, Yellow - 20 Ampere |
| 12 |
84-850045A2 |
HARNESS ASSEMBLY, Ignition |
| 13 |
84-88439A3 |
CABLE ASSEMBLY, Positive - Battery |
| 14 |
85-830233 |
BOOT, Insulator - Red |
| 15 |
827509A10 |
CDM MODULE ASSEMBLY Comment: SN# USA-0G590000/BEL-9973100 & Up |
| 16 |
84-821945A61 |
CABLE ASSEMBLY, Hi Tension |
| 17 |
85-63709A1 |
BOOT/TERMINAL KIT |
| 18 |
33-938 |
SPARK PLUG (NGK#BPZ8H-N-10) |
| 19 |
10-82129116 |
SCREW, (M6 x 16) |
| 20 |
89-817109A2 |
SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) |
| 21 |
23-8M0214955 |
BUSHING |
| 22 |
25-822179 |
GROMMET |
| 23 |
10-32,11-45076 |
NUT, Brass |
| 24 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 25 |
11-8M0204668 |
NUT, (.312-18) |
| 26 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 27 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 28 |
8M0084173 |
REGULATOR, Voltage |
| 29 |
10-82129135 |
SCREW, (M6 x 35) |
| 30 |
54-54457 |
J CLIP |
| 31 |
84-93388A8 |
CABLE ASSEMBLY, (12.5 Inchs) Black |
| 32 |
54-834813 |
CLAMP |
| 33 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 34 |
12-36001 |
WASHER |
| 35 |
84-88807A16 |
CABLE ASSEMBLY, (4.00 Inches) Black |
▶EXHAUST PLATE (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
42954A5 |
PLATE ASSEMBLY, Exhaust |
| 2 |
17-23784 |
PIN, Dowel |
| 3 |
10-40011158 |
SCREW, (M8 x 70) Stainless Steel |
| 4 |
881900T03 |
MOUNT, (2.375 Inch) |
| 5 |
10-4010750 |
SCREW, (M8 x 50) |
| 6 |
10-898487 |
BOLT, (M12 x 175) |
| 7 |
12-32834 |
WASHER, Neoprene |
| 8 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 9 |
11-896963 |
NUT, (M12) |
| 10 |
27-430086 |
GASKET |
| 11 |
87917216T |
TUBE, Exhaust |
| 12 |
10-40011151 |
SCREW, (M8 x 35) Stainless Steel |
| 13 |
8M0039075 |
SEAL |
| 14 |
25-89417004 |
GROMMET |
| 15 |
32-8M0042792 |
TUBE, Water Comment: (X-LONG) |
| 16 |
824661 |
CLAMP |
| 17 |
814080001 |
SEAL (UPPER) |
| 18 |
10-4010750 |
SCREW, (M8 x 50) |
| 19 |
42953A7 |
BRACKET ASSEMBLY (LOWER) Comment: (TRACKER-GRAPHITE GRAY) |
| 20 |
43405 |
SEAL |
| 21 |
25-12602002 |
GROMMET Comment: SN# 0G359967 & Below |
| 22 |
25-19565002 |
GROMMET Comment: SN# 0G359968 & Up |
| 23 |
10-81742750 |
SCREW, (M8 x 50) |
| 24 |
23-48237 |
BUSHING |
| 25 |
79932A9 |
SHIFT SHAFT ASSEMBLY (UPPER) Comment: SN# USA-0G589999/BEL-9973099 & Below |
| 26 |
42912A1 |
SHIFT LINK |
| 27 |
23-48475 |
BUSHING |
| 28 |
11-401386 |
NUT, (M6) |
| 29 |
23-11289 |
SPACER Comment: (X-LONG) |
| 30 |
43585 |
COUPLING |
▶FLYWHEEL/ STARTER MOTOR, USA-0G438000/BEL-9927000 AND UP (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19-45907 |
PLUG, Yellow |
| 2 |
812777T1 |
COVER ASSEMBLY |
| 3 |
11-42979 |
NUT, (M16) |
| 4 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 5 |
261-878227T2 |
FLYWHEEL ASSEMBLY |
| 6 |
398-832075A21 |
IGNITION STATOR KIT |
| 7 |
10-4013930 |
SCREW, (M5 x 30) |
| 8 |
854513T |
TRIGGER ASSEMBLY |
| 9 |
50-893892T |
STARTER MOTOR ASSEMBLY |
| 10 |
23-8M0034918 |
COLLAR |
| 11 |
8M0043376 |
STOP |
| 12 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 13 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 14 |
84-88439A4 |
CABLE ASSEMBLY, Battery - Negative |
| 15 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 16 |
11-64015 |
NUT, (.250-20) |
| 17 |
56762 |
TIE STRAP, (4.00 Inches) |
| 18 |
93254 |
SWIVEL BASE |
| 19 |
93421 |
SWIVEL BALL |
▶FLYWHEEL/STARTER MOTOR, USA:0G437999/BEL:9926999 AND BELOW (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19-45907 |
PLUG, Yellow |
| 2 |
812777T1 |
COVER ASSEMBLY |
| 3 |
11-42979 |
NUT, (M16) |
| 4 |
12-33001 |
WASHER, (.641 x 1.250 x .190) |
| 5 |
261-859236T13 |
FLYWHEEL ASSEMBLY |
| 6 |
398-9710A45 |
STATOR |
| 7 |
10-4007325 |
SCREW, (M5 x 25) |
| 8 |
99021A6 |
TRIGGER ASSEMBLY |
| 9 |
50-893892T |
STARTER MOTOR ASSEMBLY |
| 10 |
23-8M0034918 |
COLLAR |
| 11 |
8M0043376 |
STOP |
| 12 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 13 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 14 |
84-93388A6 |
CABLE ASSEMBLY, (5.500 Inches) |
| 15 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 16 |
11-64015 |
NUT, (.250-20) |
▶FUEL PUMP (47 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
14360A78 |
PUMP ASSEMBLY, Fuel |
| 2 |
21-857005A1 |
DIAPHAGM KIT |
| 3 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 4 |
NSS |
NOT SOLD SEPARATE, Gasket-Boost |
| 5 |
NSS |
NOT SOLD SEPARATE, Diaphragm |
| 6 |
NSS |
NOT SOLD SEPARATE, Gasket-Pulse |
| 7 |
NSS |
NOT SOLD SEPARATE, Spring |
| 8 |
NSS |
NOT SOLD SEPARATE, Cap |
| 9 |
NSS |
NOT SOLD SEPARATE, Check Valve |
| 10 |
NSS |
NOT SOLD SEPARATE, Retainer |
| 11 |
NSS |
NOT SOLD SEPARATE, Spring |
| 12 |
NSS |
NOT SOLD SEPARATE, Cap |
| 13 |
27-8M0204705 |
GASKET |
| 14 |
144303 |
BASE |
| 15 |
987752 |
PLATE |
| 16 |
22-996642 |
ELBOW |
| 17 |
10-82104540 |
SCREW, (M5 x 40) |
| 18 |
10-82130050 |
SCREW, (M6 x 50) |
| 19 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (Cut to 4 IN.) |
| 20 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (Cut to 8-1/2 IN.) |
| 21 |
32-8M0108349 |
TUBING, (28.00 Inches Bulk) (Cut to 2 IN.) |
| 22 |
22-996642 |
ELBOW, To Crankcase |
| 23 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 24 |
35-816296Q2 |
FILTER, Fuel |
| 25 |
32-822554 |
MOLDED HOSE |
| 26 |
22-8189941 |
CHECK VALVE, To Oil Pump |
| 27 |
54-188871 |
CLAMP Comment: (STAMPED '1" - 1.14) |
| 28 |
22-822771 |
CONNECTOR |
| 29 |
22-816856Q3 |
CONNECTOR ASSEMBLY, Fuel - Plastic |
| 30 |
25-145091 |
GROMMET |
| 31 |
10-4010635 |
SCREW, (M6 x 35) Stainless Steel |
| 32 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (Cut to 15 IN.) |
| 33 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (Cut to 13 IN.) |
| 34 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (Cut to 1-1/4 IN.) |
| 35 |
19-17608 |
FLOW RESTRICTOR |
| 36 |
22-830570 |
FITTING, Tee |
| 37 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 4-1/2 IN.) |
| 38 |
32-892024122 |
TUBING, (20.00 Feet Bulk) (Cut to 2-1/2 IN.) |
| 39 |
35-8M0207786 |
FILTER |
| 40 |
14687A4 |
PUMP ASSEMBLY, Accelerator |
| 41 |
10-4009416 |
SCREW, (M6 x 16) |
| 42 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 43 |
89-819503A2 |
VALVE, Enrichner |
| 44 |
89-819503A1 |
VALVE, Enrichiner Comment: (1 MALE/1 FEMALE TERMINAL) |
| 45 |
32-9912688 |
TUBING, (36.00 Inches Bulk), To Upper Tee Comment: (Cut to 11-1/2 ) (USE WITH NYLON FITTING) |
| 46 |
32-9912688 |
TUBING, (36.00 Inches Bulk) (Cut to 5-1/4 IN.) To Lower Tee |
▶GEAR HOUSING CHART(2.07:1/2.31:1 GEAR RATIO) (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1667-9011J19 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) (HIGH ALTITUDE - 2.3:1 RATIO) 3 JAW REVERSE CLUTCH |
▶GEAR HOUSING(DRIVESHAFT)(3 JAW REVERSE CLUTCH) (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011T80 |
GEAR HOUSING ASSEMBLY, Basic Comment: (TRACKER-GRAPHITE GRAY) |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (FRONT) (QTY. OF 2 ON X-LONG) |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (REAR) |
| 7 |
97-31640Q4 |
TRIM TAB Comment: (USE W/GH W/O ANODES) |
| 8 |
31640T07 |
TRIM TAB Comment: (USE W/GH WITH ANODES) |
| 9 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 10 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 11 |
43040T1 |
CARRIER ASSEMBLY |
| 12 |
43046 |
TUBE, Oiler |
| 13 |
97-826134Q |
ANODE Comment: DESIGN II |
| 14 |
10-4000333 |
SCREW, (M6 x 40) Comment: DESIGN II |
| 15 |
11-401386 |
NUT, (M6) Comment: DESIGN II |
| 16 |
43-44484T |
GEAR, Pinion (13 Teeth) Comment: (HIGH ALTITUDE) (2.31:1 GEAR RATIO - 13 TEETH) |
| 17 |
11-35921 |
NUT, (.625-18) |
| 18 |
760394 |
CAM, Shift Control |
| 19 |
31-42677A1 |
BEARING ASSEMBLY, Tapered Roller |
| 20 |
15-44492A1 |
SHIM SET |
| 21 |
45-43032A4 |
DRIVESHAFT ASSEMBLY Comment: (X-LONG) |
| 22 |
42461A1 |
SLEEVE/RING KIT |
| 23 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 24 |
27-8M0214931 |
GASKET |
| 25 |
26-43036 |
SEAL, Oil (LOWER) |
| 26 |
26-43035 |
SEAL, Oil (UPPER) |
| 27 |
27-430331 |
GASKET |
| 28 |
27-8172771 |
GASKET |
| 29 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 30 |
8M0204709 |
FACEPLATE |
| 31 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 32 |
430232 |
SEAL |
| 33 |
28-8M0204723 |
KEY |
| 34 |
47-43026T2 |
IMPELLER |
| 35 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 36 |
43049A1 |
SHIFT SHAFT ASSEMBLY Comment: (X-LONG) |
| 37 |
53-29641 |
E RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 40 |
26-8M0204708 |
SEAL, Oil |
| 41 |
10-8248326 |
SCREW, (M6 x 25 MM) |
▶GEAR HOUSING(DRIVESHAFT)(6 JAW REVERSE CLUTCH) (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY Comment: (GRAY) BASIC |
| 2 |
17-8M0084244 |
PIN, Dowel - With Hole (.375 x .625) (FRONT) |
| 3 |
10-79953Q04 |
SCREW KIT, (.375-16 x .250) |
| 4 |
22-8M0058389 |
FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 |
12-191833 |
WASHER, Fiber |
| 6 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) (REAR) |
| 7 |
31640T07 |
TRIM TAB |
| 8 |
10-825427 |
SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 |
12-45176 |
WASHER, (.453 x .812 x .105) Stainless Steel |
| 10 |
43040T1 |
CARRIER ASSEMBLY |
| 11 |
43046 |
TUBE, Oiler |
| 12 |
97-826134Q |
ANODE |
| 13 |
10-4000333 |
SCREW, (M6 x 40) |
| 14 |
11-401386 |
NUT, (M6) |
| 15 |
43-44484T |
GEAR, Pinion (13 Teeth) (PART OF 43-850033A2) Comment: (HIGH ALTITUDE) |
| 16 |
11-35921 |
NUT, (.625-18) |
| 17 |
850307 |
CAM, Shift Control |
| 18 |
31-883047A1 |
BEARING ASSEMBLY, Tapered Roller Comment: (Use W/Pinion stamped 43-881259) |
| 19 |
15-44492A1 |
SHIM SET |
| 20 |
45-43032A4 |
DRIVESHAFT ASSEMBLY Comment: (X-LONG-37 IN.) |
| 21 |
42461A1 |
SLEEVE/RING KIT |
| 22 |
43055A4 |
COVER ASSEMBLY, Water Pump |
| 23 |
27-8M0214931 |
GASKET |
| 24 |
26-43036 |
SEAL, Oil (LOWER) |
| 25 |
26-43035 |
SEAL, Oil (UPPER) |
| 26 |
27-430331 |
GASKET |
| 27 |
27-8172771 |
GASKET |
| 28 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 29 |
8M0204709 |
FACEPLATE |
| 30 |
10-8M0214957 |
SCREW, (M6 x 30) |
| 31 |
430232 |
SEAL |
| 32 |
28-8M0204723 |
KEY |
| 33 |
47-43026T2 |
IMPELLER |
| 34 |
10-8248326 |
SCREW, (M6 x 25 MM) |
| 35 |
853908A1 |
SHIFT SHAFT ASSEMBLY Comment: (X-LONG-17 IN.) |
| 36 |
53-29641 |
E RING |
| 37 |
23-43052A4 |
BUSHING ASSEMBLY |
| 38 |
25-8M0204681 |
O-RING, (1.424 x .103) |
| 39 |
26-8M0204708 |
SEAL, Oil |
| 40 |
10-8248326 |
SCREW, (M6 x 25 MM) |
▶GEAR HOUSING(PROP SHAFT)(3 JAW REVERSE CLUTCH) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011T80 |
GEAR HOUSING ASSEMBLY, Basic Comment: (TRACKER-GRAPHITE GRAY) |
| 42 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 43 |
43-12634T02 |
GEAR ASSEMBLY, Forward Comment: (HIGH ALTITUDE) (2.31:1 GEAR RATIO - 30 TEETH) |
| 44 |
31-30895T |
BEARING, Needle |
| 45 |
850315A1 |
FOLLOWER KIT, Cam |
| 46 |
30-44530 |
BALL |
| 47 |
24-30622 |
SPRING |
| 48 |
52-822539T |
CLUTCH |
| 49 |
17-8M0100263 |
PIN, Cross |
| 50 |
24-30893 |
SPRING |
| 51 |
44-12238T |
PROPELLER SHAFT |
| 52 |
43-12635T |
GEAR, Reverse Comment: (HIGH ALTITUDE) (2.31:1 GEAR RATIO - 30 TEETH) |
| 53 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 54 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 55 |
31-30956T |
BEARING, Needle |
| 56 |
26-8M0204670 |
SEAL (INNER) |
| 57 |
26-8M0205729 |
SEAL, Oil (OUTER) |
| 58 |
31-12578T |
BEARING, Needle |
| 59 |
12-12577 |
THRUST WASHER |
| 60 |
31-12576 |
BEARING, Thrust |
| 61 |
16-8M0034456 |
STUD, (M8 x 48) |
| 62 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 63 |
11-401378 |
NUT, (M8) |
| 64 |
15-44491A1 |
SHIM SET |
| 65 |
13191Q01 |
THRUST WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 66 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 67 |
14-816629Q |
TAB WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
▶GEAR HOUSING(PROP SHAFT)(6 JAW REVERSE CLUTCH) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1667-9011G60 |
GEAR HOUSING ASSEMBLY, Basic Comment: (GRAY) |
| 41 |
43-859472A3 |
GEAR KIT, Forward (30 TEETH) Comment: (HIGH ALTITUDE- 2.31:1 RATIO) |
| 42 |
15-44491A1 |
SHIM SET |
| 43 |
31-30894A1 |
BEARING SET, Cup And Cone |
| 44 |
31-30895T |
BEARING, Needle |
| 45 |
850315A1 |
FOLLOWER KIT, Cam |
| 46 |
30-44530 |
BALL |
| 47 |
24-850327 |
SPRING |
| 48 |
52-850048T |
CLUTCH |
| 49 |
17-8M0100263 |
PIN, Cross |
| 50 |
24-30893 |
SPRING |
| 51 |
44-8M0140445 |
PROPELLER SHAFT |
| 52 |
43-850034T |
GEAR, Reverse (30 Teeth) Comment: (HIGH ALTITUDE- 2.31:1 RATIO) |
| 53 |
8M0168901 |
CARRIER ASSEMBLY, Bearing |
| 54 |
25-8M0214974 |
O-RING, (3.609 x .139) |
| 55 |
31-30956T |
BEARING, Needle |
| 56 |
26-8M0205728 |
SEAL, Oil (INNER) |
| 57 |
26-8M0205729 |
SEAL, Oil (OUTER) |
| 58 |
31-12578T |
BEARING, Needle |
| 59 |
12-12577 |
THRUST WASHER |
| 60 |
31-12576 |
BEARING, Thrust |
| 61 |
16-8M0034456 |
STUD, (M8 x 48) |
| 62 |
12-8M0042642 |
WASHER, (.323 x .563 x .063) Stainless Steel |
| 63 |
11-401378 |
NUT, (M8) |
| 64 |
13191Q01 |
THRUST WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 65 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
| 66 |
14-816629Q |
TAB WASHER Comment: THESE PARTS ARE NOT INCLUDED WITH REPLACEMENT GEAR HOUSING |
▶INDUCTION MANIFOLD AND REED BLOCK (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
17791T97 |
POWERHEAD ASSEMBLY |
| 1 |
44325A1 |
COVER/PLATE KIT, Exhaust |
| 2 |
27-8127755 |
GASKET |
| 3 |
27-8127754 |
GASKET |
| 4 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 5 |
22-996642 |
ELBOW |
| 6 |
42881A1 |
SHIFT RAIL ASSEMBLY |
| 7 |
14-42981 |
TAB WASHER |
| 8 |
10-40001134 |
SCREW, (M8 x 25) |
| 9 |
988851 |
SLIDE |
| 10 |
11-401386 |
NUT, (M6) |
| 11 |
12-35459 |
WASHER |
| 12 |
11-401386 |
NUT, (M6) |
| 13 |
27-430075 |
GASKET |
| 14 |
1169-858552T2 |
END CAP ASSEMBLY, Lower |
| 15 |
21-426585 |
CHECK VALVE |
| 16 |
26-41953 |
SEAL |
| 17 |
25-89224 |
O-RING |
| 18 |
10-4010825 |
SCREW, (M10 x 25) Hex Flange - Stainless Steel |
| 19 |
22-13033 |
TEE FITTING |
| 20 |
32-1430165 |
TUBING, (38.00 Inches Bulk) (5-1/2 IN.) |
| 21 |
22-130351 |
FITTING (STRAIGHT) |
| 22 |
13545A1 |
MANIFOLD ASSEMBLY, Induction |
| 23 |
827514 |
BRACKET |
| 24 |
10-82127335 |
SCREW, (M8 x 35 MM) |
| 25 |
10-81742740 |
SCREW, (M8 x 40) |
| 26 |
16-8161949 |
STUD |
| 27 |
12-8M0204663 |
WASHER, (.187 x .500 x .062) Neoprene |
| 28 |
11-816872 |
WING NUT |
| 29 |
10-40001167 |
SCREW, (M8 x 110) (#4 CYLINDER) |
| 30 |
16-824470 |
STUD, (M8 x 1.25) (#1, 2, 3 CYLINDER) |
| 31 |
27-134612 |
GASKET |
| 32 |
13460 |
COVER |
| 33 |
10-81742755 |
SCREW, (M8 x 55) |
| 34 |
8M0219198 |
REED BLOCK ASSEMBLY |
| 35 |
27-139376 |
GASKET |
| 36 |
34-43018A1 |
REED SET |
| 37 |
14-429821 |
TAB WASHER |
| 38 |
42924 |
RETAINER |
| 39 |
10-4000171 |
SCREW, (M6 x 16) |
| 40 |
37-855577A11 |
DECAL, EPA Label Information Comment: (1998) (SEE NOTE) |
▶JET PUMP ASSEMBLY (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
856143A1 |
JET PUMP ASSEMBLY Comment: (W/STAINLESS STEEL IMPELLER) |
| 1 |
801411T90 |
HOUSING, Pump Comment: SN# 0G582704 & Below |
| 2 |
32-827490 |
HOSE, Lube |
| 3 |
10-848497 |
SCREW, (.312-18 x 1.00) Comment: SN# 0G582704 & Below |
| 4 |
10-848497 |
SCREW, (.312-18 x 1.00) Comment: SN# 0G582705 & Up |
| 5 |
16-855840 |
STUD, (.312-18 x 1.81) Comment: SN# 0G582705 & Up |
| 6 |
11-82670910 |
NUT, (.312-18) Comment: SN# 0G582705 & Up |
| 7 |
80141290 |
HOUSING, Intake Comment: SN# 0G582704 & Below |
| 8 |
8271883 |
LINER Comment: SN# 0G582704 & Below |
| 9 |
45-80141390 |
DRIVESHAFT Comment: SN# 0G582704 & Below |
| 10 |
85576890 |
HOUSING, Intake Comment: SN# 0G582705 & Up |
| 11 |
855771 |
LINER Comment: SN# 0G582705 & Up |
| 12 |
45-85576990 |
DRIVESHAFT Comment: SN# 0G582705 & Up |
| 13 |
23-8271891 |
SLEEVE |
| 14 |
11-8271901 |
NUT |
| 15 |
808747 |
ADAPTOR, Pump |
| 16 |
12-36001 |
WASHER |
| 17 |
47-855708115 |
IMPELLER Comment: (STAINLESS STEEL) |
| 18 |
28-801405875 |
KEY |
| 19 |
15-801404875 |
SHIM, Impeller |
| 20 |
14-801403875 |
TAB WASHER |
| 21 |
17-801407 |
PIN, Dowel |
| 22 |
10-19923062 |
SCREW, (.250-20 x .625) |
| 23 |
10-60411 |
SCREW, (.312-18 x 1.250) |
| 24 |
801410 |
BRACKET, Cable Support |
| 25 |
11-82670910 |
NUT, (.312-18) |
| 26 |
10-4010860 |
SCREW, (M10 x 60) Hex Flange - Stainless Steel |
| 27 |
10-4010890 |
SCREW, (M10 x 90) Hex Flange - Stainless Steel |
| 28 |
10-4010870 |
SCREW, (M10 x 70) Hex Flange - Stainless Steel |
| 29 |
10-843575 |
SCREW, (.375-16 x 4.00) Stainless Steel |
| 30 |
12-8M0214963 |
WASHER, (.406 x .750 x .104) |
▶JET PUMP COMPONENTS (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
821889A51 |
REV LIMITER |
| 2 |
84-823147A7 |
HARNESS ASSEMBLY, Rev Limiter |
| 3 |
84-11149A8 |
HARNESS ASSEMBLY, Adapter |
| 4 |
10-82130050 |
SCREW, (M6 x 50) |
| 5 |
91-30500A2 |
GREASE KIT |
| 6 |
27-430331 |
GASKET |
| 7 |
817275A2 |
HOUSING KIT, Upper Water Pump |
| 8 |
27-8172771 |
GASKET |
| 9 |
8M0204709 |
FACEPLATE |
| 10 |
10-82684430 |
SCREW, (M6 x 30) |
| 11 |
430232 |
SEAL |
| 12 |
28-8M0204723 |
KEY |
| 13 |
47-43026T2 |
IMPELLER |
▶Key Chart (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
8949112 |
KEY, Ignition (2F) |
▶OIL INJECTION(USA-0G301751/BEL-9885505 AND UP) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1278-8M0219217 |
TANK ASSEMBLY, Oil |
| 2 |
828475A1 |
CAP |
| 3 |
25-26318T |
O-RING |
| 4 |
828793 |
DIPSTICK |
| 5 |
11-65110 |
NUT |
| 6 |
19299A1 |
VENT ASSEMBLY |
| 7 |
21-64871 |
VALVE |
| 8 |
8287201 |
BRACKET |
| 9 |
99160001 |
BOOT |
| 10 |
10-4010620 |
SCREW, (M6 x 20) Stainless Steel |
| 11 |
25-825380001 |
GROMMET |
| 12 |
23-828350 |
BUSHING |
| 13 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 14 |
10-81893435 |
SCREW, (M8 x 35) |
| 15 |
87-12886A6 |
SWITCH ASSEMBLY |
| 16 |
10-58376 |
SCREW, (.164-18 x .375) |
| 17 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 18 |
43-430204 |
GEAR, Driven |
| 19 |
25-8M0204667 |
O-RING |
| 20 |
17335A3 |
ADAPTOR ASSEMBLY |
| 21 |
23-17597 |
BUSHING |
| 22 |
23-17596 |
BUSHING |
| 23 |
44345T3 |
PUMP, Oil |
| 24 |
10-82104540 |
SCREW, (M5 x 40) |
| 25 |
32-82381335 |
TUBING, (12.00 Inches Bulk) (6 IN.) To Oil Pump |
| 26 |
32-82381455 |
TUBING, (25.00 Inches Bulk) (11 IN.) |
| 27 |
54-816311T |
TIE STRAP, (8.00 Inches) |
▶OIL INJECTION(USA:0G301750/BEL:9885504 AND BELOW) (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-13461A99 |
GASKET SET |
| 1 |
1200-892846A04 |
TANK ASSEMBLY, Oil |
| 2 |
36-821902A1 |
COVER ASSEMBLY |
| 3 |
27-8220612 |
GASKET |
| 4 |
824612 |
LATCH |
| 5 |
24-824611 |
SPRING |
| 6 |
10-4005666 |
SCREW, (M3.5 x 13) |
| 7 |
12-27882 |
WASHER |
| 8 |
17-825259 |
PIN, Roll (.093 X 1.250) |
| 9 |
19299A1 |
VENT ASSEMBLY |
| 10 |
21-64871 |
VALVE |
| 11 |
10-4010630 |
SCREW, (M6 x 30) Stainless Steel |
| 12 |
12-8M0214930 |
WASHER |
| 13 |
25-42117 |
GROMMET |
| 14 |
23-42116 |
BUSHING |
| 15 |
99161 |
BOOT |
| 16 |
42888 |
BRACKET, Oil Tank Base |
| 17 |
10-82155050 |
SCREW, (M8 x 50) Stainless Steel |
| 18 |
87-12886A6 |
SWITCH ASSEMBLY |
| 19 |
10-58376 |
SCREW, (.164-18 x .375) |
| 20 |
12-72761 |
WASHER, (.203 x .562 x .060) Stainless Steel |
| 21 |
43-430204 |
GEAR, Driven |
| 22 |
25-8M0204667 |
O-RING |
| 23 |
17335A3 |
ADAPTOR ASSEMBLY |
| 24 |
23-17597 |
BUSHING |
| 25 |
23-17596 |
BUSHING |
| 26 |
44345T3 |
PUMP, Oil |
| 27 |
10-82104540 |
SCREW, (M5 x 40) |
| 28 |
32-82381335 |
TUBING, (12.00 Inches Bulk) (5-1/2 IN.) to Oil Pump |
| 29 |
32-82381455 |
TUBING, (25.00 Inches Bulk) (11 IN.) |
| 30 |
8M0214940 |
TIE STRAP, (5.50 Inches) |
▶POWER TRIM(BLACK FILL PLUG)(G359967/9934136 AND BELOW (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0171817 |
PUMP ASSEMBLY, Trim |
| 1 |
8M0171821 |
SHOCK ROD KIT |
| 2 |
813428 |
END CAP ASSEMBLY, Trim Cylinder |
| 3 |
813432A3 |
SEAL KIT, Cylinder |
| 4 |
810776 |
PISTON KIT, Memory |
| 5 |
893916A01 |
CYLINDER ASSEMBLY |
| 6 |
811678A6 |
SCREW AND SEAL KIT |
| 7 |
809901A2 |
PUMP/MANIFOLD ASSEMBLY |
| 8 |
823180A1 |
ROCKER ARM KIT |
| 9 |
10-813436 |
SCREW KIT |
| 10 |
8116711 |
DRIVESHAFT |
| 11 |
811626A3 |
SEAL KIT (W/CASE BOLTS) |
| 12 |
8116731 |
RESERVOIR KIT |
| 13 |
22-8134351 |
PLUG KIT |
| 14 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 15 |
8116241 |
FRAME AND FIELD KIT |
| 16 |
8116271 |
ARMATURE KIT |
| 17 |
12665 |
SPRING KIT, Brush |
| 18 |
811625 |
BRUSH CARD KIT |
| 19 |
17-818898 |
PIN, Anchor |
| 20 |
17-821539 |
PIN, Trilobe |
| 21 |
99625002 |
SHAFT |
| 22 |
97-818298Q1 |
ANODE KIT |
| 23 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 24 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 25 |
84-17201A2 |
CABLE ASSEMBLY, (17.00 Inches) |
| 26 |
10-878607 |
SCREW, (#10-16 x .380) |
| 27 |
8M0084613 |
C WASHER |
| 28 |
54-22875 |
CLIP |
| 29 |
89-8M0185145 |
SOLENOID ASSEMBLY |
| 30 |
23-8M0214955 |
BUSHING |
| 31 |
25-818967 |
GROMMET |
| 32 |
10-40011109 |
SCREW, (M5 x 25) Stainless Steel |
| 33 |
12-4002314 |
WASHER |
| 34 |
8-32,11-26419 |
NUT, Brass |
| 35 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 36 |
11-64015 |
NUT, (.250-20) |
▶POWER TRIM(YELLOW FILL PLUG)(G359968/9934137 AND UP (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O-RING KIT (COMPLETE TRIM) |
| 1 |
8M0171821 |
SHOCK ROD KIT |
| 2 |
25-8M0171819 |
O-RING KIT, Rebuild |
| 3 |
8M0171822 |
PISTON ASSEMBLY, Memory |
| 4 |
893916A01 |
CYLINDER ASSEMBLY |
| 5 |
893905A02 |
VALVE KIT, Trim Limit |
| 6 |
893906A02 |
PUMP ASSEMBLY |
| 7 |
893907A02 |
MOTOR KIT |
| 8 |
22-8134351 |
PLUG |
| 9 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 10 |
893909A02 |
MANIFOLD KIT |
| 11 |
10-809876A1 |
SCREW KIT (MOTOR) |
| 12 |
809877A1 |
DRIVESHAFT/SEAL KIT |
| 13 |
35-893912A02 |
FILTER KIT |
| 14 |
893913A02 |
POPPET KIT |
| 15 |
17-821539 |
PIN, Trilobe |
| 16 |
17-818898 |
PIN, Anchor |
| 17 |
99625002 |
SHAFT |
| 18 |
8M0207773 |
RELAY ASSEMBLY |
| 19 |
23-8M0214955 |
BUSHING |
| 20 |
25-818967 |
GROMMET |
| 21 |
828102 |
BRACKET |
| 22 |
84-819514A4 |
HARNESS ASSEMBLY, Trim Comment: SN# USA-0G359968/BEL-9934137 THRU USA-0G437999/BEL-9926999 |
| 23 |
10-40011109 |
SCREW, (M5 x 25) Stainless Steel Comment: SN# USA-0G359968/BEL-9934137 THRU USA-0G437999/BEL-9926999 |
| 24 |
84-8M0092077 |
HARNESS ASSEMBLY, Trim Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 25 |
10-82129125 |
SCREW, (M6 x 25 MM) Comment: SN# USA-0G438000/BEL-9927000 & Up |
| 26 |
54-22740 |
CLIP |
| 27 |
10-878609 |
SCREW, (#10-16 x .600) |
| 28 |
8M0084613 |
C WASHER |
| 29 |
84-17201A2 |
CABLE ASSEMBLY, (17.00 Inches) |
▶STARTER MOTOR (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-893892T |
STARTER MOTOR ASSEMBLY |
| 1 |
15383 |
DRIVE KIT |
| 2 |
13310T1 |
DRIVE |
| 3 |
75660 |
PLATE |
| 4 |
15384 |
THRU BOLT |
| 5 |
15385 |
ARMATURE |
| 6 |
898265016 |
BRUSH/SPRING KIT |
| 7 |
15386001 |
END CAP |
▶STEERING HANDLE COMPONENTS (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
22-8M0169589 |
FITTING, Grease |
| 1 |
12022A23 |
BRACKET ASSEMBLY Comment: (GRAY) |
| 2 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 3 |
11-8M0204726 |
NUT, (.375-24) |
| 4 |
16-8M0034421 |
STUD, (.3125 x 2.50) |
| 5 |
822263 |
SPACER |
| 6 |
12-8M0204690 |
WASHER, (.344 x .688 x .065) Stainless Steel |
| 7 |
11-82670911 |
NUT, (.312-24) Stainless Steel |
| 8 |
121051 |
GROMMET |
| 9 |
84-12649A5 |
HARNESS ASSEMBLY |
| 10 |
87-88107A5 |
SWITCH KIT, Key (SEE KEY CHART) |
| 11 |
11-879755 |
NUT, Special - Chrome Brass |
| 12 |
12015A1 |
COVER |
| 13 |
10-878608 |
SCREW, (#10-16 x .500) |
| 14 |
87-11083A4 |
SWITCH ASSEMBLY, Stop |
| 15 |
15920Q54 |
LANYARD ASSEMBLY |
| 16 |
8M0032846 |
RETAINER, Brass |
| 17 |
10-4000358 |
SCREW, (M8 x 50) |
| 18 |
14-42981 |
TAB WASHER |
| 19 |
23-889732 |
BUSHING |
| 20 |
12021A2 |
LEVER ASSEMBLY, Shift Comment: (GRAY) |
| 21 |
12-815351 |
WASHER |
| 22 |
84-824934A3 |
HARNESS ASSEMBLY |
| 23 |
16-8M0034452 |
STUD, (.375-24 x 1.125) |
| 24 |
98530 |
KNOB |
| 25 |
495636 |
SHIFT ROD |
| 26 |
48419T |
ROD END |
| 27 |
23-26856 |
BUSHING |
| 28 |
12-35950 |
WASHER, (.273 x .437 x .031) Stainless Steel |
| 29 |
18-25191 |
COTTER PIN |
| 30 |
12016A2 |
DETENT/SPRING KIT |
| 31 |
87-14645A4 |
TRIM SWITCH (POWER TRIM) |
| 32 |
49440 |
NUT, (.468-32) (POWER TRIM) |
| 33 |
816051A2 |
HORN ASSEMBLY |
| 34 |
84-11149A3 |
CABLE ASSEMBLY |
| 35 |
84-88807A39 |
CABLE ASSEMBLY (USE WHERE APPLICABLE) Comment: (5 IN.) |
| 36 |
824930T3 |
BRACKET |
| 37 |
87-8M0052927 |
SWITCH |
| 38 |
10-88075020 |
SCREW, (M3.5 x 20) Stainless Steel |
| 39 |
824923 |
PLATE |
▶SWIVEL BRACKET AND STEERING ARM (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3408-818904T4 |
SWIVEL BRACKET ASSEMBLY Comment: (TRACKER-GRAPHITE GRAY) |
| 2 |
26-87735 |
SEAL, Oil (LOWER) |
| 3 |
23-818764 |
BUSHING |
| 4 |
25-8M0214926 |
O-RING |
| 5 |
23-816039 |
SPACER |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
10-64014 |
SCREW, (.250-28 x .500) |
| 9 |
99661A35 |
SWIVEL PIN ASSEMBLY Comment: (TRACKER-GRAPHITE GRAY) |
| 10 |
92876A12 |
LINK ASSEMBLY, Steering |
| 11 |
10-849838 |
SCREW, (.375-24 x 1.25) |
| 12 |
11-8M0204726 |
NUT, (.375-24) |
| 13 |
12-34931 |
WASHER, (.406 x .734 x .063) Stainless Steel |
| 14 |
8M0000516 |
BUMPER Comment: (X-LONG) |
| 15 |
11288001 |
BUMPER, Bottom Yoke Comment: (X-LONG) |
| 16 |
42961A5 |
YOKE ASSEMBLY, Bottom Comment: (TRACKER-GRAPHITE GRAY) |
| 17 |
53-67684 |
RING, Retaining |
| 18 |
12-816432 |
THRUST WASHER |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
37-855577A11 |
DECAL, EPA Label Information Comment: (1998) |
▶THROTTLE LEVER AND LINKAGE (29 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
884309T |
LEVER, Throttle |
| 2 |
10-817582 |
SCREW, Adjusting (M5 x 35) Comment: DESIGN I |
| 3 |
11-400211 |
NUT, (M5) Stainless Steel Comment: DESIGN I |
| 4 |
48039 |
CAP Comment: DESIGN I |
| 5 |
10-827009 |
SCREW, (M5 x 40) Comment: DESIGN II |
| 6 |
826264 |
CAP Comment: DESIGN II |
| 7 |
24-826382 |
SPRING Comment: DESIGN II |
| 8 |
48039 |
CAP Comment: DESIGN II |
| 9 |
884307T |
LEVER, Spark Advance |
| 10 |
10-814776 |
SCREW, Adjusting (M6 x 55) |
| 11 |
11-400212 |
NUT, (M6) Stainless Steel |
| 12 |
42942 |
CAP |
| 13 |
10-4007180 |
SCREW, (M10 x 45) |
| 14 |
23-55171 |
BUSHING |
| 15 |
24-73375 |
SPRING |
| 16 |
23-812930A1 |
BUSHING |
| 17 |
12-42980 |
WASHER |
| 18 |
42927 |
INSERT |
| 19 |
12-35459 |
WASHER |
| 20 |
11-401386 |
NUT, (M6) |
| 21 |
878170 |
SPARK ADVANCE ROD |
| 22 |
93421 |
SWIVEL BALL |
| 23 |
93254 |
SWIVEL BASE |
| 24 |
878173 |
LINK |
| 25 |
11-401386 |
NUT, (M6) |
| 26 |
23-8M0215006 |
BUSHING |
| 27 |
14518A2 |
CAM ASSEMBLY, Throttle Comment: (USE WITH M44 STUD) |
| 28 |
16-8161949 |
STUD Comment: (M6 X 44) (INCLUDED WITH CAM) |
| 29 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
▶TILLER HANDLE ADAPTOR KIT(JET 80) (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
850000A3 |
TILLER HANDLE ADAPTOR KIT |
| 1 |
832001A6 |
CABLE ASSEMBLY, Shift |
| 2 |
11-401386 |
NUT, (M6) |
| 3 |
988851 |
SLIDE |
| 4 |
828095 |
BRACKET |
| 5 |
824930T3 |
BRACKET |
| 6 |
54-64646 |
CLIP |
| 7 |
10-40011126 |
SCREW, (M6 x 13) Stainless Steel |
| 8 |
828096 |
BLOCK, Shift Cable-Retaining |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
10-71958 |
SCREW, (.250-28 x 1.75) |
| 11 |
13-26992 |
LOCKWASHER, (.250) Stainless Steel |
| 12 |
828094 |
BLOCK, Shift Cable-Retaining |
| 13 |
10-72734 |
SET SCREW, (#10-32 x .310) |
| 14 |
12-35459 |
WASHER |
| 15 |
11-35888 |
NUT, (.250-28) Stainless Steel |
| 16 |
87-8M0052927 |
SWITCH |
| 17 |
10-88075020 |
SCREW, (M3.5 x 20) Stainless Steel |
| 18 |
824923 |
PLATE |
| 19 |
84-824934A1 |
CABLE ASSEMBLY |
▶TOOLS, SPECIAL (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
91-66274 |
TORQUE WRENCH, (0-150 lb-in) Comment: POWERHEAD |
▶TOP COWL(S/N-USA-0G301750/ BEL-9885504 AND BELOW) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4026-828354A13 |
TOP COWL ASSEMBLY Comment: (TRACKER GRAPHITE GRAY) |
| 2 |
819813T1 |
BRACKET, Cover Latch |
| 3 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 4 |
13-53166 |
LOCKWASHER, (.312) |
| 5 |
10-90285 |
SCREW, (.312-18 x .625) |
| 6 |
F481434 |
GUIDE, Cowl Latch Bracket |
| 7 |
11-91925 |
PUSH NUT |
| 8 |
10-822512 |
SCREW, (.250-20 x 1.00) |
| 9 |
823583A02 |
SOUND BLANKET KIT |
| 10 |
821912A3 |
TRAP DOOR Comment: (TRACKER GRAPHITE GRAY) |
| 11 |
8239671 |
SEAL, Trap Door |
| 12 |
17-8220551 |
PIN, Hinge |
| 13 |
10-82104512 |
SCREW, (M5 x 12) |
| 14 |
12-8M0214930 |
WASHER |
| 15 |
821875F3 |
CAP, Upper Comment: (TRACKER GRAPHITE GRAY) |
| 16 |
11-401386 |
NUT, (M6) |
| 17 |
8239601 |
CATCH |
| 18 |
10-878608 |
SCREW, (#10-16 x .500) |
| 19 |
19-823865 |
CAP PLUG |
| 20 |
10-82130016 |
SCREW, (M6 x 16) |
| 21 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
▶TOP COWL(S/N-USA-0G301751/BEL-9885505 AND UP) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
4026-828354A10 |
TOP COWL ASSEMBLY, Silver Cowl And Black Cap Comment: (TRACKER) |
| 2 |
828716A2 |
CAP |
| 3 |
828352 |
SEAL |
| 4 |
8283511 |
SEAL |
| 5 |
821875F2 |
CAP, Upper Comment: (SILVER) |
| 6 |
819813T1 |
BRACKET, Cover Latch |
| 7 |
893763 |
BRACKET ASSEMBLY, Latch Roller |
| 8 |
13-53166 |
LOCKWASHER, (.312) |
| 9 |
10-90285 |
SCREW, (.312-18 x .625) |
| 10 |
F481434 |
GUIDE, Cowl Latch Bracket |
| 11 |
11-91925 |
PUSH NUT |
| 12 |
10-822512 |
SCREW, (.250-20 x 1.00) |
| 13 |
19-823865 |
CAP PLUG |
| 14 |
10-82130016 |
SCREW, (M6 x 16) |
| 15 |
823830 |
SUPPORT |
| 16 |
10-8231871 |
SCREW, (M4 x 14.5) |
| 17 |
8,13-26995 |
LOCKWASHER, Stainless Steel |
| 18 |
8233941 |
BRACKET |
| 19 |
11-8237515 |
NUT, (M4) |
| 20 |
823583A02 |
SOUND BLANKET KIT |
| 21 |
47341A11 |
ROPE AND HANDLE KIT, Manual Starting |
▶TRANSOM BRACKET(S/N-USA-0G589999/BEL-9973099 AND BELOW) (28 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3401-8718F10 |
BRACKET, Transom Comment: (STARBOARD) TRACKER GRAPHITE GRAY |
| 2 |
3400-8716A10 |
BRACKET ASSEMBLY, Transom Comment: (PORT) TRACKER GRAPHITE GRAY |
| 3 |
22-8M0169588 |
FITTING, Grease (PORT) |
| 4 |
99170A2 |
TUBE KIT, Tilt |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 11 |
11-91962 |
NUT, (.500-20) |
| 12 |
814207 |
STOP |
| 13 |
8M0109798 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
13-99611 |
WAVE WASHER |
| 15 |
23-65830 |
NYLINER |
| 16 |
99633 |
KNOB |
| 17 |
17-99615 |
PIN, Groove |
| 18 |
24-99622 |
SPRING |
| 19 |
17-99604 |
PIN, Groove |
| 20 |
10-96930A1 |
BOLT ASSEMBLY |
| 21 |
11-23161 |
NUT, (.375-24) |
| 22 |
818771T8 |
BRACKET, Anchor Comment: (TRACKER-GRAPHITE GRAY) |
| 23 |
10-4000377 |
SCREW, (M10 x 30) |
| 24 |
12-4002319 |
WASHER |
| 25 |
11-40114 |
NUT, (M10 x 1.5) |
| 26 |
97-818298Q1 |
ANODE KIT |
| 27 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 28 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
▶TRANSOM BRACKET(S/N-USA-0G590000/BEL-9973100 AND UP) (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334F2 |
BRACKET, Transom Comment: (STARBOARD) GRAY |
| 2 |
3425-828333A4 |
BRACKET ASSEMBLY, Transom Comment: (PORT) GRAY |
| 3 |
22-8M0169588 |
FITTING, Grease Comment: (PORT) |
| 4 |
99170A2 |
TUBE KIT, Tilt |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0149747 |
SCREW, (.500-20 x 4.500) |
| 10 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 11 |
11-91962 |
NUT, (.500-20) |
| 12 |
24-830899 |
SPRING, Tension |
| 13 |
8M0109798 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
23-65830 |
NYLINER |
| 15 |
24-830900 |
SPRING, Compression |
| 16 |
99633 |
KNOB |
| 17 |
17-99615 |
PIN, Groove |
| 18 |
17-893709 |
PIN |
| 19 |
818771T8 |
BRACKET, Anchor Comment: (GRAY) |
| 20 |
10-4000377 |
SCREW, (M10 x 30) |
| 21 |
13-400256 |
LOCKWASHER, (M6) Comment: (JET) |
| 22 |
11-40114 |
NUT, (M10 x 1.5) |
| 23 |
97-818298Q1 |
ANODE KIT |
| 24 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 25 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 80 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
