Mercury 75 (3 CYL.) (0G760300 THRU 0T979999) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 75 (3 CYL.). Scroll down for exploded parts diagrams (39), specifications, and maintenance reference.

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65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
65W-24251-00 Inline Fuel Filter for Yamaha F30A F40A F30TLR F40BMLH F40MJH F40MLH F40BEJR F40BTLR F40TLR F40MSH F40EJR | JLM Marine
$9.99
$9.99
files/24FF302_1.jpgDefault Title
$9.99
8M0097859 Service Kit for Mercury Verado | JLM Marine
8M0097859 Service Kit for Mercury Verado | JLM Marine
$68.50
$68.50
files/kit-23KM785-4N_f7474bd9-d9fc-4ded-a6ae-4ab71eed75f8.pngDefault Title
$68.50
8M0149930 Maintenance Kit for Mercury V6 V8 | JLM Marine
8M0149930 Maintenance Kit for Mercury V6 V8 | JLM Marine
$68.50
$68.50
files/kit-23KM784-4N_61f99f22-e10a-4a22-8d4a-536c510d93a8.pngDefault Title
$68.50
8M0094233 Maintenance Kit for Mercury 150HP EFI | JLM Marine
8M0094233 Maintenance Kit for Mercury 150HP EFI | JLM Marine
$68.50
$68.50
files/kit-23KM782-4N_2b2e27e3-7b4f-439e-845f-4dd8ccde003d.pngDefault Title
$68.50
8M0097857 Service Kit for Mercury | JLM Marine
8M0097857 Service Kit for Mercury | JLM Marine
$68.50
$68.50
files/kit-23KM781-4N_0279e2f8-e0d8-4b22-a926-21a7be30f5c1.pngDefault Title
$68.50
8M0097855 Annual Service Kit for Mercury 75HP 80HP 90HP 100HP 115HP EFI 2.1L | JLM Marine
8M0097855 Annual Service Kit for Mercury 75HP 80HP 90HP 100HP 115HP EFI 2.1L | JLM Marine
$68.50
$68.50
files/kit-23KM780-4N_fa334d77-0204-436c-8856-64d7ffb46108.pngDefault Title
$68.50
8M0090559 Maintenance Kit for Mercury 40HP 50HP 60HP EFI CT Big Foot | JLM Marine
8M0090559 Maintenance Kit for Mercury 40HP 50HP 60HP EFI CT Big Foot | JLM Marine
$68.50
$68.50
files/kit-23KM778-4N_e8c82744-0d38-4262-8ae1-aa6e5d0e4a11.pngDefault Title
$68.50
AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
$68.50
$68.50
files/kit-23KM776-4N_77fcbe8a-d5c8-4f25-b3bb-7a0e9ccebede.pngDefault Title
$68.50
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
$68.50
$68.50
files/kit-23KM773-4N_fffc370d-57ef-443b-8e26-770e764dd409.pngDefault Title
$68.50
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
$68.50
$68.50
files/kit-23KM772-4N_3ab7931f-955d-4041-a46b-266974344a7b.pngDefault Title
$68.50
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
$68.50
$68.50
files/kit-23KM771-4N_78ebfc47-2fbf-460e-834a-362ab0b58149.pngDefault Title
$68.50
23KH763-4N Kit Image
06211-ZZ0-505 Maintenance Kit for Honda BF80A BF100A | JLM Marine
$82.50
$82.50
files/kit-23KH763-4N.pngDefault Title
$82.50
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
$83.50
$83.50
files/kit-23KH762-4N.pngDefault Title
$83.50
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
$82.50
$82.50
files/kit-23KH761-4N.pngDefault Title
$82.50
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
$82.50
$82.50
files/kit-23KH760-4N.pngDefault Title
$82.50
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$71.50
$71.50
files/kit-23KH758-4N.pngDefault Title
$71.50
27-151724 Carburetor Intake Gasket for Mercury Mariner 75HP 80HP 90HP 115HP | JLM Marine
27-151724 Carburetor Intake Gasket for Mercury Mariner 75HP 80HP 90HP 115HP | JLM Marine
$14.24
$14.24
files/WechatIMG971_1724232605.pngDefault Title
$14.24

Mercury 75 (3 CYL.) (0G760300 THRU 0T979999) Parts & Diagrams

🔎 Mercury 75 (3 CYL.) Reference Library — Exploded parts diagrams (39 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 75 (3 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 75 HP
Displacement 2100 cc
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 5.2 L (5.5 quart)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity 710 mL (24 fl oz)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 4500-5500
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 75 (3 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 75 (3 CYL.).

▶Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 858566A1 FLUSH KIT, Coastal
▶Attenuator Plate (25 parts) Attenuator Plate
Ref OEM Part # Part Name
- 809837T97 POWERHEAD ASSEMBLY Comment: (Oil Injection)
1 42969A3 COVER ASSEMBLY, Attenuator
2 19-815784 CAP
3 27-828479 GASKET
4 NSS NOT SOLD SEPARATE
5 NSS NOT SOLD SEPARATE
6 10-878609 SCREW, (#10-16 x .600)
7 42970A2 PLATE ASSEMBLY, Attenuator
8 12-4002217 WASHER
9 10-42975 DRIVE SCREW
10 11-826365 NUT
11 39519 CUP
12 98889 LATCH
13 27-151724 GASKET
14 8252041 LINK
15 67748 ROLLER
16 54-816311T TIE STRAP, (8.00 Inches)
17 8M0084744 LINK ROD Comment: (Oil Injection)
18 11399A1 ARM ASSEMBLY
19 10-40056103 SCREW, (M5 x 6)
20 12-8M0204666 WASHER, (.203 x .500 x .032)
21 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.50 Inches Length) Comment: (Electric)
22 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 5.25 Inches Length) Comment: (Manual)
23 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 5.25 Inches Length) Comment: (Manual)
24 22-830285 FITTING TEE Comment: (Electric)
▶Bleed System (8 parts) Bleed System
Ref OEM Part # Part Name
- 809837T97 POWERHEAD ASSEMBLY Comment: (Oil Injection)
1 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 12.50 Inches Length)
2 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 6.00 Inches Length)
3 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 3.50 Inches Length)
4 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 2.50 Inches Length)
5 22-59169003 FITTING, Tee
6 21-149126 CHECK VALVE
7 22-15133 FITTING
▶Bottom Cowl (24 parts) Bottom Cowl
Ref OEM Part # Part Name
1 100-8M0107327 BOTTOM COWL ASSEMBLY, Starboard
2 25-822556003 GROMMET
3 8M0109216 SEAL, (36.00 Inches)
4 8M0043167 SEAL, Lower Cowl (44.75 Inches) Comment: SN# USA 0T801000/ BEL 0P268000 & Up
5 100-8M0107328 BOTTOM COWL ASSEMBLY, Port
6 25-822555001 GROMMET
7 8M0109216 SEAL, (36.00 Inches)
8 87-8M0042301 SWITCH ASSEMBLY Comment: (Power Trim)
9 8M0032848 RETAINER
10 22-813613 FITTING
11 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 28 Inch Length)
12 21-817519A2 CHECK VALVE ASSEMBLY, Drain
13 10-82130040 SCREW, (M6 x 40)
14 8M0041366 HANDLE Comment: (Black)
15 23-812707 BUSHING
16 13-F2047 WASHER, Wave
17 8M0001081 CAM, Latch Shaft
18 12-8M0214930 WASHER
19 13-26992 LOCKWASHER, (.250) Stainless Steel
20 10-28635 SCREW, (.250-20 x .620) Stainless Steel
21 822363T1 RETAINER
22 11-401386 NUT, (M6) Stainless Steel
23 12-8M0214930 WASHER
24 812830T01 PLUG Comment: (Non Power Trim/Manual Tilt Assist)
▶Carburetor (27 parts) Carburetor
Ref OEM Part # Part Name
- 27-43004A99 GASKET SET, Powerhead
1 3301-824854T20 CARBURETOR, (WME 108-3) Comment: (Bottom)(90 Oil Injecton-WME-108-3)
2 27-151724 GASKET, Flange
3 10-F10155 SCREW, Throttle Valve, Throttle Valve
4 1395-97244 VALVE, Throttle
5 NSS NOT SOLD SEPARATE, Retaining Ring
6 F10064 SHAFT
7 1395-823632 SHAFT, Throttle Comment: (TOP/BOTTOM)
8 1395-8236321 SHAFT, Throttle Comment: (Center)(WME-75/78/84/87/88/103)
9 1395-823633 SHAFT, Throttle Comment: (Center)(WME-82/83/105/106)
10 1395-823634 SCREW, Lever Adjustment Comment: (Top/Bottom)
11 1395-811220 SCREW, Cover Plate
12 1395-811221 COVER PLATE
13 NSS NOT SOLD SEPARATE, Gasket-Cover Plate
14 NSS NOT SOLD SEPARATE, Spring-Idle Needle
15 NSS NOT SOLD SEPARATE, Idle Needle
16 1395-8087461 LEVER, Throttle Comment: (Top/Bottom)
17 NSS NOT SOLD SEPARATE, Spring-Throttle Return
18 1395-808738 GASKET
19 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
20 10-95951 VALVE, Inlet Needle
21 1395-9594 FLOAT
22 1395-811695 BOWL, Fuel Comment: (Top-WME-82)
23 1395-808612 SCREW AND WASHER, (#8-32 x .750)
24 1395-811694 PLUG KIT
25 1395-802731 SEAL (Consists of 4 Seals)
26 1399-4217 JET, Main (.062) Comment: (90-Non Oil Injection -WME 88)
▶Co-Pilot (10 parts) Co-Pilot
Ref OEM Part # Part Name
- 56-52148A7 CO-PILOT ASSEMBLY
1 521481 PILOT ROD
2 11-8M0103848 NUT ASSEMBLY
3 10-56500 SCREW, (.250-28 x 1.250)
4 12-77674 WASHER
5 821621 KNOB, Prong
6 873491 ROD
7 23-521512 BUSHING
8 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel
9 11-826709111 NUT, (.312-24) Stainless Steel
▶Crankshaft, Pistons and Connecting Rods (23 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
- 809837T97 POWERHEAD ASSEMBLY Comment: (Oil Injection)
1 493-827616T1 CRANKSHAFT
2 30-43011T BEARING, Ball, Lower
3 786611 WEAR SLEEVE
4 25-35126 O-RING, (.859 x .139)
5 39-818412A4 RING ASSEMBLY
6 28-91800 KEY, Woodruff
7 43-43019A1 GEAR ASSEMBLY
8 31-43013T3 BEARING ASSEMBLY, Roller, Upper
9 26-8M0214932 SEAL, Oil
10 25-823683 O-RING, (1.989 x .070) (1.989 X .070 Round)
11 42943A1 BEARING ASSEMBLY, Roller
12 NSS NOT SOLD SEPARATE, Roller Bearing
13 2704-821896A4 PISTON ASSEMBLY (.030 Oversize)
14 53-857196 LOCK RING
15 NSS NOT SOLD SEPARATE, Piston Ring
16 39-822321A2 RING SET, Piston (.030 Oversize)
17 646-818846T6 CONNECTING ROD ASSEMBLY
18 12-8M0012298 WASHER
19 29-8M0214954 BEARING, Needle
20 10-94320 SCREW, (.375-24 x 1.250)
21 31-844338A01 BEARING/CAGE KIT
22 NSS NOT SOLD SEPARATE, Roller Bearing
▶Cylinder Block (65 parts) Cylinder Block
Ref OEM Part # Part Name
- 809837T97 POWERHEAD ASSEMBLY Comment: (Oil Injection)
1 876-898208A01 CYLINDER BLOCK Comment: (Non Oil Injection)
2 10-4009680 SCREW, (M10 x 80)
3 10-814776 SCREW, Adjusting (M6 x 55)
4 11-400212 NUT, (M6) Stainless Steel
5 42942 CAP
6 21-426233 CHECK VALVE (Press-In)
7 813801A1 CARRIER ASSEMBLY
8 21-42657A3 CHECK VALVE
9 17-8M0036405 PIN, Bearing Race
10 17-43044 PIN, Dowel - Without Hole (.375 x .625)
11 16-821676A1 STUD KIT (M10 x 136)
12 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
13 11-40140 NUT, (M10)
14 76867 COVER, Bottom
15 10-81742750 SCREW, (M8 x 50)
16 428841 COVER, Top
17 65848 CARRIER
18 25-64872 GROMMET
19 86596T POPPET VALVE
20 24-42996 SPRING, (Stainless Steel)
21 824703A1 PLUG KIT
22 NSS NOT SOLD SEPARATE, Plug
23 10-82127335 SCREW, (M8 x 35 MM)
24 12621 COVER Comment: (Non Oil Injection)
25 27-126201 GASKET Comment: (Non Oil Injection)
26 10-82104512 SCREW, (M5 x 12) Comment: (Non Oil Injection)
27 16-8161949 STUD, (M6 x 44)
28 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene
29 11-816872 WING NUT
30 1034-9003A2 COVER ASSEMBLY
31 27-430057 GASKET
32 22-328022 PLUG, Pipe (.125-27) Brass
33 823462 LIFTING EYE Comment: (Non Oil Injection)
34 12-475331 THERMOSTAT WASHER Comment: (Non Oil Injection)
35 14586 THERMOSTAT Comment: (Oil Injection)
36 27-8M0204714 GASKET
37 27-430068 GASKET
38 8M0047619 COVER
39 10-82127335 SCREW, (M8 x 35 MM)
40 10-69570 SCREW, (#10-16 x .750)
41 12-94182 WASHER
42 648771 DIAPHRAGM
43 10-878609 SCREW, (#10-16 x .600)
44 44290T RETAINER
45 787992 SENDER, Temperature
46 10-82127335 SCREW, (M8 x 35 MM)
47 54-814634 CLAMP
48 99162001 BOOT
49 821889A50 REV LIMITER Comment: (Jet)
50 10-82130030 SCREW, (M6 x 30)
51 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
52 84-855212A1 HARNESS ASSEMBLY, Adaptor Comment: (Oil Injection)
53 13541 PLUG, Male Comment: (Oil Injection)
54 22-857175 COUPLING INSERT Comment: (Coastal/Saltwater)
55 22-857176 COUPLING BODY Comment: (Coastal/Saltwater)
56 19-858240 CAP Comment: (Coastal/Saltwater)
57 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) Comment: (Coastal/Saltwater)
58 54-816311T TIE STRAP, (8.00 Inches) Comment: (Coastal/Saltwater)
59 22-857219 FITTING Comment: (Coastal/Saltwater)
60 22-286241 FITTING, T Comment: (Coastal/Saltwater)
61 54-850181 TIE STRAP, (11.750 Inches) Comment: (Coastal/Saltwater)
62 NSS NOT SOLD SEPARATE, Decal-Serialization
63 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
64 12-8M0204666 WASHER, (.203 x .500 x .032)
▶Driveshaft Housing(USA 0T801000/ BEL 0P268000 and Up) (25 parts) Driveshaft Housing(USA 0T801000/ BEL 0P268000 and Up)
Ref OEM Part # Part Name
1 1598-881913T02 HOUSING ASSEMBLY, Driveshaft Comment: (Jet)
2 16-9035015 STUD, (M10 x 227) Comment: (X-LONG)
3 16-8M0034462 STUD, (M10 x 190) Comment: (XL)
4 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
5 11-40140 NUT, (M10)
6 22-85822A4 PICKUP ASSEMBLY, Speedometer
7 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
8 22-85822T CONNECTOR, Straight
9 881916 MOUNT
10 10-898835001 BOLT, (M12 x 154)
11 12-30119 WASHER, (.875 Inch Outside Diameter)
12 11-8M0204662 NUT, (M12)
13 88238A10 CABLE ASSEMBLY, Ground
14 10-41508 SCREW, (.250-20 x .500) Stainless Steel
15 8M0036786 CLAMP
16 11-35521 NUT
17 10-889833025 SCREW, (M8 x 25 MM)
18 100-8M4500754 COVER
19 10-88417 SCREW, (#12-24 x .620)
20 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
21 12-881976 WASHER, Neoprene
22 816696T7 SPACER Comment: (LL)
23 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) (With Hole) Comment: (LL/XL)(Front)
24 892214 PLATE WASHER
25 19-8M0026580 PLUG, Driveshaft Housing
▶Driveshaft Housing(USA-0T800999/BEL-0P267999 and Below) (24 parts) Driveshaft Housing(USA-0T800999/BEL-0P267999 and Below)
Ref OEM Part # Part Name
1 1598-8974A26 HOUSING ASSEMBLY, Driveshaft Comment: (Jet)
2 16-9035015 STUD, (M10 x 227) Comment: (XL)
3 16-8M0034462 STUD, (M10 x 190) Comment: (XL)
4 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
5 11-40140 NUT, (M10)
6 22-85822A4 PICKUP ASSEMBLY, Speedometer
7 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
8 22-85822T CONNECTOR, Straight
9 44343T1 MOUNT Comment: (Non Oil Injection)
10 10-898835001 BOLT, (M12 x 154)
11 100-8M4500752 COVER, Black
12 10-88417 SCREW, (#12-24 x .620)
13 12-30119 WASHER, (.875 Inch Outside Diameter)
14 11-8M0204662 NUT, (M12)
15 88238A10 CABLE ASSEMBLY, Ground
16 10-41508 SCREW, (.250-20 x .500) Stainless Steel
17 8M0036730 CLAMP
18 11-35521 NUT
19 10-4010725 SCREW, (M8 x 25)
20 12092A3 SPACER KIT Comment: (XL)
21 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) , With Hole Comment: (LL/XL)
22 11-40140 NUT, (M10) Comment: (LL/XL)
23 16-8M0034446 STUD, (M10 x 124) Comment: (LL/XL)
24 16-8M0034445 STUD, (M10 x 166) Comment: (LL/XL)
▶Electrical Components (38 parts) Electrical Components
Ref OEM Part # Part Name
1 8327531 PLATE, Electrical
2 10-40011150 SCREW, (M8 x 30) Stainless Steel
3 12-49436 WASHER
4 23-8502341 BUSHING
5 25-833155 GROMMET
6 10-82239312 SCREW, (M5 x 12) Comment: (Electric)
7 8261151 CLAMP, Connector
8 84-88807A44 CABLE ASSEMBLY (10 Inches)
9 10-82239312 SCREW, (M5 x 12)
10 12-89302 WASHER, (.203 x .406 x .040)
11 84-850043A2 HARNESS ASSEMBLY, Engine Comment: (Electric)
12 88-812619 FUSE, Yellow - 20 Ampere Comment: (Electric)
13 84-850046A2 HARNESS ASSEMBLY, Ignition Comment: (Electric)
14 84-88439A3 CABLE ASSEMBLY, Positive - Battery Comment: (Electric)
15 85-830233 BOOT, Insulator - Red Comment: (Electric)
16 827509A10 CDM MODULE ASSEMBLY
17 84-821945A61 CABLE ASSEMBLY, Hi Tension
18 85-63709A1 BOOT/TERMINAL KIT
19 33-14103Q SPARK PLUG Comment: (NGK#BUZHW-2)
20 10-82129116 SCREW, (M6 x 16)
21 89-817109A2 SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals) Comment: (Electric)
22 25-822179 GROMMET Comment: (Electric)
23 23-8M0214955 BUSHING Comment: (Electric)
24 10-32,11-45076 NUT, Brass Comment: (Electric)
25 84-88807A16 CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric)
26 13-8M0204647 LOCKWASHER, (.312) Comment: (Electric)
27 11-8M0204668 NUT, (.312-18) Comment: (Electric)
28 10-82129125 SCREW, (M6 x 25 MM) Comment: (Electric)
29 8M0084173 REGULATOR, Voltage Comment: (Electric)
30 54-816311T TIE STRAP, (8.00 Inches) Comment: (Electric)
31 10-82129135 SCREW, (M6 x 35) Comment: (Electric)
32 54-54457 J CLIP Comment: (Electric)
33 84-88439A4 CABLE ASSEMBLY, Battery - Negative Comment: (Electric)
34 13541 PLUG, Male Comment: (Electric)
35 54-834813 CLAMP
36 84-850044A2 HARNESS ASSEMBLY, Engine Comment: (Manual)
37 54-816311T TIE STRAP, (8.00 Inches) Comment: (Manual)
38 12-36001 WASHER
▶Exhaust Plate(SN USA-0T800999/ BEL-0P267999 and Below) (30 parts) Exhaust Plate(SN USA-0T800999/ BEL-0P267999 and Below)
Ref OEM Part # Part Name
- 27-43004A99 GASKET SET, Powerhead
1 42954A5 PLATE ASSEMBLY, Exhaust
2 17-23784 PIN, Dowel
3 10-40011158 SCREW, (M8 x 70) Stainless Steel
4 8M0021331 MOUNT Comment: (Oil Injection) (Jet 65)
5 10-4010750 SCREW, (M8 x 50)
6 10-898487 BOLT, (M12 x 175)
7 12-32834 WASHER, Neoprene
8 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
9 11-896963 NUT, (M12)
10 27-430086 GASKET
11 87917216T TUBE, Exhaust
12 10-40011151 SCREW, (M8 x 35) Stainless Steel
13 8M0039075 SEAL
14 25-89417004 GROMMET
15 32-8M0042792 TUBE, Water - X Long (18.21 Inches) Comment: (18.25 Inches)
16 824661 CLAMP
17 814080001 SEAL, Upper
18 10-4010750 SCREW, (M8 x 50)
19 42953A5 BRACKET ASSEMBLY, Lower Comment: (Black)
20 43405 SEAL
21 25-19565002 GROMMET Comment: (Power Trim)(Split)
22 10-81742750 SCREW, (M8 x 50)
23 23-48237 BUSHING
24 79932A23 SHIFT SHAFT ASSEMBLY Comment: (Upper-Manual)
25 42912A3 SHIFT LINK
26 23-48475 BUSHING
27 11-401386 NUT, (M6) Stainless Steel
28 23-11289 SPACER Comment: (LL)
29 43585 COUPLING
▶Exhaust Plate(SN USA-0T801000/ BEL-0P268000 and Up) (28 parts) Exhaust Plate(SN USA-0T801000/ BEL-0P268000 and Up)
Ref OEM Part # Part Name
1 881912T01 PLATE, Exhaust
2 17-23784 PIN, Dowel
3 881973 RETAINER
4 881915002 MOUNT
5 10-881975 SCREW, (M8 x 35 MM)
6 10-898487 BOLT, (M12 x 175)
7 11-896963 NUT, (M12)
8 23-11289 SPACER Comment: (X-Long)
9 43585 COUPLING
10 27-430086 GASKET
11 42966T07 TUBE, Exhaust
12 10-40011151 SCREW, (M8 x 35) Stainless Steel
13 8M0039075 SEAL
14 25-89417004 GROMMET
15 32-8M0042792 TUBE, Water - X Long (18.21 Inches) Comment: (18.25 Inches) (X-Long)
16 824661 CLAMP
17 814080001 SEAL, Upper
18 10-889833045 SCREW, (M8 x 45)
19 881918T03 CLAMP, Bracket, Upper Mount
20 25-8M0179867 GROMMET Comment: (Manual Models)
21 23-48237 BUSHING
22 79932A23 SHIFT SHAFT ASSEMBLY Comment: (Manual Models)
23 42912A3 SHIFT LINK
24 23-48475 BUSHING
25 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
26 11-401386 NUT, (M6) Stainless Steel
27 10-40011151 SCREW, (M8 x 35) Stainless Steel
28 10-40011158 SCREW, (M8 x 70) Stainless Steel
▶Flywheel and Starter Motor (23 parts) Flywheel and Starter Motor
Ref OEM Part # Part Name
1 19-45907 PLUG, Yellow
2 812777T1 COVER ASSEMBLY
3 11-42979 NUT, (M16)
4 12-33001 WASHER, (.641 x 1.250 x .190)
5 261-878226T16 FLYWHEEL ASSEMBLY Comment: (Electric-Non Oil Injection)
6 261-878226T8 FLYWHEEL ASSEMBLY Comment: (Manual)
7 398-832074A11 STATOR Comment: (Manual)
8 10-4013930 SCREW, (M5 x 30)
9 854512T TRIGGER
10 56762 TIE STRAP, (4.00 Inches)
11 93254 SWIVEL BASE
12 93421 SWIVEL BALL
13 50-893891T STARTER MOTOR ASSEMBLY
14 23-8M0034918 COLLAR
15 8M0043376 STOP
16 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
17 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
18 84-93388A8 CABLE ASSEMBLY, (12.5 Inchs) Black
19 13-26992 LOCKWASHER, (.250) Stainless Steel
20 11-64015 NUT, (.250-20)
21 37-8272822 DECAL, Warning, High Voltage Comment: (Electric)
22 13541 PLUG, Male Comment: (Manual)
23 37-881865 DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electric)
▶Fuel Pump (57 parts) Fuel Pump
Ref OEM Part # Part Name
- 809837T97 POWERHEAD ASSEMBLY Comment: (Oil Injection)
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Check Valve
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Gasket-Boost
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Spring
10 NSS NOT SOLD SEPARATE, Gasket-Pulse
11 NSS NOT SOLD SEPARATE, Diaphragm
12 27-8M0204705 GASKET
13 144303 BASE
14 987752 PLATE
15 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
16 10-82104540 SCREW, (M5 x 40)
17 10-82130050 SCREW, (M6 x 50)
18 8M0214940 TIE STRAP, (5.50 Inches)
19 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 2.00 Inches Length)
20 22-291112 FITTING
21 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 2.00 Inches Length) Comment: (Oil Injection)
22 32-19017A1 LINE ASSEMBLY, Fuel Comment: (Oil Injection)
23 35-816296Q2 FILTER, Fuel Comment: (Oil Injection)
24 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 6.00 Inches Length) Comment: (Non Oil Injection)
25 32-822554 MOLDED HOSE Comment: (Oil Injection)
26 19-822772 PLUG, Non Commercial Engines Comment: (Oil Injection)
27 22-8189941 CHECK VALVE Comment: (Oil Injection)
28 22-816856Q3 CONNECTOR ASSEMBLY, Fuel Comment: (Design I)
29 25-16524 O-RING, Fuel Connector Comment: (Design I)
30 10-4010635 SCREW, (M6 x 35) Stainless Steel Comment: (Design I)
31 25-145091 GROMMET Comment: (Design I)
32 22-822769 CONNECTOR Comment: (Design II)
33 32-85682257 TUBING, (26.00 Inches Bulk) (Cut to 4.00 Inches Length) Comment: (Design II)
34 25-145093 GROMMET Comment: (Design II)
35 89-819503A1 SOLENOID ASSEMBLY, Enrichner Valve Comment: (Electric)
36 32-1430165 TUBING, (38.00 Inches Bulk) (Cut to 15.00 Inches Length) Comment: (Electric)
37 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inches Length) Comment: (Electric)
38 54-188871 CLAMP Comment: (Electric)
39 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 17.00 Inches Length) Comment: (Non Oil Injection)
40 32-83476463 TUBING, (32.00 Inches Bulk) (Cut to 13.00 Inches Length) Comment: (Non Oil Injection)
41 23-83312531 INSULATING SLEEVE Comment: (Non Oil Injection)
42 35-826634T01 FILTER, Fuel Comment: (Non Oil Injection)
43 827961 BRACKET Comment: (Non Oil Injection)
44 10-82129114 SCREW, (M6 x 14) Comment: (Non Oil Injection)
45 10-4010630 SCREW, (M6 x 30) Stainless Steel Comment: (Non Oil Injection)
46 12-8M0214930 WASHER Comment: (Non Oil Injection)
47 23-42116 BUSHING Comment: (Non Oil Injection)
48 25-42117 GROMMET Comment: (Non Oil Injection)
49 858763 PRIMER BULB Comment: (Manual)
50 22-59169003 FITTING, Tee Comment: (Manual)
51 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 6.00 Inches Length) Comment: (Manual)
52 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 9.50 Inches Length) Comment: (Manual)
53 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 2.50 Inches Length) Comment: (Manual)
54 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 2.50 Inches Length) Comment: (Manual)
55 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 2.50 Inches Length) Comment: (Manual)
56 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 6.00 Inches Length) Comment: (Manual)
▶Gasket Set Components, Powerhead Overhaul (2 parts) Gasket Set Components, Powerhead Overhaul
Ref OEM Part # Part Name
- 27-43004A99 GASKET SET, Powerhead Comment: (100-125 Hp (2-Stroke)
0 25-858225 O-RING (2.112 Inside Diameter)
▶Gear Housing, Drive 2.31:1 USA 0T627235/BEL 0P215669 and Up (44 parts) Gear Housing, Drive 2.31:1 USA 0T627235/BEL 0P215669 and Up
Ref OEM Part # Part Name
- 47-8M0100526 REPAIR KIT, Water Pump Impeller
0 1667-9011J23 GEAR HOUSING ASSEMBLY, Complete Comment: (XL)
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic
2 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) , Front
3 43046 TUBE, Oiler
4 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain Comment: (Magnetic)
5 12-191833 WASHER
6 17-43044 PIN, Dowel - Without Hole (.375 x .625), Rear
7 31640T07 TRIM TAB
8 10-825427 SCREW, (.437-14 x 1.250) Stainless Steel
9 12-451761 WASHER, (.453 x .812 x .105) Black Oxide
10 43040T1 CARRIER ASSEMBLY
11 NSS NOT SOLD SEPARATE, Needle Bearing
12 97-826134Q ANODE
13 11-401386 NUT, (M6) Stainless Steel
14 10-4000333 SCREW, (M6 x 40)
15 NSS NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A 3)
16 11-35921 NUT, (.625-18)
17 850307 CAM, Shift Control
18 31-883047A1 BEARING ASSEMBLY, Tapered Roller
19 15-44492A1 SHIM SET
20 45-43032A4 DRIVESHAFT ASSEMBLY Comment: (XL -36.915 Inches)
21 42461A1 SLEEVE/RING KIT
22 NSS NOT SOLD SEPARATE, Seal Ring
23 43055A4 COVER ASSEMBLY, Water Pump
24 27-430331 GASKET
25 27-8M0214931 GASKET
26 26-43036 SEAL, Oil, Lower
27 26-43035 SEAL, Oil, Upper
28 27-8172771 GASKET
29 817275A2 HOUSING KIT, Upper Water Pump
30 8M0204709 FACEPLATE
31 10-82684430 SCREW, (M6 x 30)
32 430232 SEAL
33 28-8M0204723 KEY
34 47-43026T2 IMPELLER
35 10-82684425 SCREW, (M6 x 25)
36 853908A1 SHIFT SHAFT ASSEMBLY Comment: (XL-17 Inches)
37 53-29641 E RING
38 23-43052A4 BUSHING ASSEMBLY
39 25-8M0204681 O-RING, (1.424 x .103)
40 26-8M0204708 SEAL, Oil
41 10-82684425 SCREW, (M6 x 25)
42 26-861415 FACE SEAL
▶Gear Housing, Drive 2.31:1 USA0T627234/BEL0P215631 and Below (44 parts) Gear Housing, Drive 2.31:1 USA0T627234/BEL0P215631 and Below
Ref OEM Part # Part Name
- 47-8M0100526 REPAIR KIT, Water Pump Impeller
0 1667-9011J23 GEAR HOUSING ASSEMBLY, Complete Comment: (XL)
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic)
2 17-8M0084244 PIN, Dowel - With Hole (.375 x .625) , Front
3 43046 TUBE, Oiler
4 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain Comment: (Magnetic)
5 12-191833 WASHER
6 17-43044 PIN, Dowel - Without Hole (.375 x .625), Rear
7 31640T07 TRIM TAB
8 10-825427 SCREW, (.437-14 x 1.250) Stainless Steel
9 12-451761 WASHER, (.453 x .812 x .105) Black Oxide
10 43040T1 CARRIER ASSEMBLY
11 NSS NOT SOLD SEPARATE, Needle Bearing
12 97-826134Q ANODE
13 11-401386 NUT, (M6) Stainless Steel
14 10-4000333 SCREW, (M6 x 40)
15 43-44484T GEAR, Pinion (13 Teeth) Comment: (Component Part of 43-859472A3 Gear Kit)
16 11-35921 NUT, (.625-18)
17 850307 CAM, Shift Control
18 31-42677A1 BEARING ASSEMBLY, Tapered Roller
19 15-44492A1 SHIM SET
20 45-43032A4 DRIVESHAFT ASSEMBLY Comment: (XL-36.915 Inches)
21 42461A1 SLEEVE/RING KIT
22 NSS NOT SOLD SEPARATE, Seal Ring
23 43055A4 COVER ASSEMBLY, Water Pump
24 27-430331 GASKET
25 27-8M0214931 GASKET
26 26-43036 SEAL, Oil, Lower
27 26-43035 SEAL, Oil, Upper
28 27-8172771 GASKET
29 817275A2 HOUSING KIT, Upper Water Pump
30 8M0204709 FACEPLATE
31 10-82684430 SCREW, (M6 x 30)
32 430232 SEAL
33 28-8M0204723 KEY
34 47-43026T2 IMPELLER
35 10-82684425 SCREW, (M6 x 25)
36 853908A1 SHIFT SHAFT ASSEMBLY Comment: (XL-17 Inches)
37 53-29641 E RING
38 23-43052A4 BUSHING ASSEMBLY
39 25-8M0204681 O-RING, (1.424 x .103)
40 26-8M0204708 SEAL, Oil
41 10-82684425 SCREW, (M6 x 25)
42 26-861415 FACE SEAL
▶Gear Housing, Prop 2.31:1 USA 0T627235/BEL 0P215669 and Up (30 parts) Gear Housing, Prop 2.31:1 USA 0T627235/BEL 0P215669 and Up
Ref OEM Part # Part Name
- 27-13461A99 GASKET SET
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic
2 31-30894A1 BEARING SET, Cup And Cone
3 NSS NOT SOLD SEPARATE, Cup
4 43-882813A3 GEAR KIT, Forward And Pinion 28 Teeth
5 31-30895T BEARING, Needle
6 53-856823 RING, Retaining
7 850315A1 FOLLOWER KIT, Cam
8 30-44530 BALL
9 NSS NOT SOLD SEPARATE, Slide
10 24-850327 SPRING
11 17-8M0100263 PIN, Cross
12 24-30893 SPRING
13 52-850048T CLUTCH
14 44-8M0140445 PROPELLER SHAFT
15 43-882814T GEAR, Reverse - 28 Teeth
16 8M0168901 CARRIER ASSEMBLY, Bearing
17 25-8M0214974 O-RING, (3.609 x .139)
18 31-30956T BEARING, Needle
19 26-8M0205728 SEAL, Oil, Inner
20 26-8M0205729 SEAL, Oil, Outer
21 31-12578T BEARING, Roller
22 12-12577 THRUST WASHER
23 31-12576 BEARING, Thrust
24 16-8M0034456 STUD, (M8 x 48)
25 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel
26 11-401378 NUT, (M8)
27 15-44491A1 SHIM SET
28 8227731 INSERT, Threaded
29 NSS NOT SOLD SEPARATE, Decal-Pinion Indentification
▶Gear Housing, Prop 2.31:1 USA0T627234/BEL0P215631 and Below (30 parts) Gear Housing, Prop 2.31:1 USA0T627234/BEL0P215631 and Below
Ref OEM Part # Part Name
- 27-43004A99 GASKET SET, Powerhead
1 1667-9011G59 GEAR HOUSING ASSEMBLY, Basic
2 31-30894A1 BEARING SET, Cup And Cone
3 NSS NOT SOLD SEPARATE, Cup
4 43-859472A3 GEAR ASSEMBLY, Forward - 30 Teeth
5 31-30895T BEARING, Needle
6 53-856823 RING, Retaining
7 850315A1 FOLLOWER KIT, Cam
8 30-44530 BALL
9 NSS NOT SOLD SEPARATE, Slide
10 24-850327 SPRING
11 52-850048T CLUTCH
12 17-8M0100263 PIN, Cross
13 24-30893 SPRING
14 44-8M0140445 PROPELLER SHAFT
15 43-850034T GEAR, Reverse (30 Teeth)
16 8M0168901 CARRIER ASSEMBLY, Bearing
17 25-8M0214974 O-RING, (3.609 x .139)
18 31-30956T BEARING, Needle
19 26-8M0205728 SEAL, Oil, Inner
20 26-8M0205729 SEAL, Oil, Outer
21 31-12578T BEARING, Roller
22 12-12577 THRUST WASHER
23 31-12576 BEARING, Thrust
24 16-8M0034456 STUD, (M8 x 48)
25 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel
26 11-401378 NUT, (M8)
27 15-44491A1 SHIM SET
28 8227731 INSERT, Threaded
29 NSS NOT SOLD SEPARATE, Decal-Pinion Identification
▶Induction Manifold and Reed Block (40 parts) Induction Manifold and Reed Block
Ref OEM Part # Part Name
- 809837T97 POWERHEAD ASSEMBLY Comment: (Oil Injection)
1 42878A2 COVER/PLATE KIT, Exhaust
2 NSS NOT SOLD SEPARATE, Baffle Plate
3 27-43004009 GASKET
4 10-82127335 SCREW, (M8 x 35 MM)
5 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
6 27-430075 GASKET
7 42881A1 SHIFT RAIL ASSEMBLY
8 14-42981 TAB WASHER
9 10-40001134 SCREW, (M8 x 25)
10 988851 SLIDE
11 11-401386 NUT, (M6) Stainless Steel
12 12-35459 WASHER
13 11-401386 NUT, (M6) Stainless Steel
14 1169-858552T2 CAP ASSEMBLY, Lower End Comment: SN# SN- USA 0T758475 & Up
15 21-426585 CHECK VALVE
16 26-419533 SEAL, Oil Comment: SN# SN- USA 0T758475 & Up
17 25-89224 O-RING
18 10-4010825 SCREW, (M10 x 25) Hex Flange - Stainless Steel
19 8M0219198 REED BLOCK ASSEMBLY
20 NSS NOT SOLD SEPARATE, Dowel Pin
21 27-139376 GASKET
22 34-43018A1 REED SET
23 14-429821 TAB WASHER
24 42924 RETAINER
25 10-88421471 SCREW, (M6 x 16)
26 827514 BRACKET Comment: (Oil Injection)
27 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene
28 11-816872 WING NUT
29 16-8161949 STUD, (M6 x 44)
30 884296T MANIFOLD, Induction
31 10-82127335 SCREW, (M8 x 35 MM)
32 10-81742740 SCREW, (M8 x 40)
33 16-824470 STUD, (M8 x 1.25)
34 10-40001167 SCREW, (M8 x 110) (#3 Cylinder)
35 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 4.00 Inches Length)
36 22-8585531 CONNECTOR Comment: (Manual)
37 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
38 54-816311T TIE STRAP, (8.00 Inches)
39 37-804666A04 DECAL, EPA Label Information Comment: (2004)
▶Jet Pump Assembly (32 parts) Jet Pump Assembly
Ref OEM Part # Part Name
- 856143A1 JET PUMP ASSEMBLY
1 855767T90 HOUSING, Pump
2 878377 SHIFT LINKAGE KIT
3 878382 CAM
4 878380 GATE, Reverse - With Bumper
5 32-827490 HOSE, Lube
6 10-848497 SCREW, (.312-18 x 1.00)
7 16-855840 STUD, (.312-18 x 1.81)
8 11-82670910 NUT, (.312-18)
9 47-855708115 IMPELLER
10 85576890 HOUSING, Intake
11 855771 LINER
12 45-85576990 DRIVESHAFT
13 12-8796522 THRUST WASHER
14 30-8796531 BEARING, Ball
15 23-8271891 SLEEVE
16 11-8271901 NUT
17 808747 ADAPTOR, Pump
18 12-36001 WASHER
19 28-801405875 KEY
20 15-801404875 SHIM, Impeller
21 14-801403875 TAB WASHER
22 17-801407 PIN, Dowel
23 10-19923062 SCREW, (.250-20 x .625)
24 10-60411 SCREW, (.312-18 x 1.250)
25 801410 BRACKET, Cable Support
26 11-82670910 NUT, (.312-18)
27 10-4010860 SCREW, (M10 x 60) Hex Flange - Stainless Steel
28 10-4010890 SCREW, (M10 x 90) Hex Flange - Stainless Steel
29 10-4010870 SCREW, (M10 x 70) Hex Flange - Stainless Steel
30 10-843575 SCREW, (.375-16 x 4.00) Stainless Steel
31 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
▶Jet Pump Componets (10 parts) Jet Pump Componets
Ref OEM Part # Part Name
- 27-43004A99 GASKET SET, Powerhead
1 817275A2 HOUSING KIT, Upper Water Pump
2 27-8172771 GASKET
3 8M0204709 FACEPLATE
4 10-82684430 SCREW, (M6 x 30)
5 430232 SEAL
6 28-8M0204723 KEY
7 47-43026T2 IMPELLER
8 821889A50 REV LIMITER
9 10-82130030 SCREW, (M6 x 30)
▶Key Chart (1 parts) Key Chart
Ref OEM Part # Part Name
0 8949112 KEY, Ignition (2F)
▶Manual Tilt Assist Componets (11 parts) Manual Tilt Assist Componets
Ref OEM Part # Part Name
- 25-893922A01 O-RING KIT
1 893932A01 SHOCK ROD ASSEMBLY
2 25-893917A01 O-RING KIT, Cylinder
3 893903A01 PISTON ASSEMBLY, Trim Memory
4 893934A01 CYLINDER ASSEMBLY
5 893919A01 SCREW AND SEAL KIT
6 893933A01 ACCUMULATOR ASSEMBLY
7 893921A01 VALVE BODY ASSEMBLY
8 893923A01 CAM KIT
9 893924A01 VALVE KIT, Velocity
10 893925A01 REPAIR KIT
▶Oil Injection Components (28 parts) Oil Injection Components
Ref OEM Part # Part Name
- 27-43004A99 GASKET SET, Powerhead
1 1277-8M0219216 TANK ASSEMBLY, Oil
2 828475A1 CAP
3 25-26318T O-RING
4 828793 DIPSTICK
5 11-65110 NUT
6 19299A1 VENT ASSEMBLY
7 21-64871 VALVE
8 8287201 BRACKET
9 99160001 BOOT
10 10-4010620 SCREW, (M6 x 20) Stainless Steel
11 25-825380001 GROMMET
12 23-828350 BUSHING
13 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
14 10-81893435 SCREW, (M8 x 35)
15 87-12886A6 SWITCH ASSEMBLY
16 10-58376 SCREW, (.164-18 x .375)
17 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
18 43-430204 GEAR, Driven
19 25-8M0204667 O-RING
20 17335A3 ADAPTOR ASSEMBLY
21 23-17597 BUSHING
22 23-17596 BUSHING
23 42959A2 PUMP ASSEMBLY, Oil
24 10-82104540 SCREW, (M5 x 40)
25 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inches Length)
26 32-82381455 TUBING, (25.00 Inches Bulk) (Cut to 11.00 Inches Length)
27 8M0214940 TIE STRAP, (5.50 Inches)
▶Power Trim Components (29 parts) Power Trim Components
Ref OEM Part # Part Name
- 25-893914A02 O-RING KIT (Complete Trim)
1 8M0171821 SHOCK ROD KIT
2 25-8M0171819 O-RING KIT, Rebuild
3 8M0171822 PISTON ASSEMBLY, Memory
4 893916A01 CYLINDER ASSEMBLY
5 893905A02 VALVE KIT, Trim Limit
6 893906A02 PUMP ASSEMBLY
7 893907A02 MOTOR KIT
8 22-8134351 PLUG
9 893929A01 MANUAL RELEASE ASSEMBLY
10 893909A02 MANIFOLD KIT
11 10-809876A1 SCREW KIT, Motor
12 88238A18 CABLE ASSEMBLY
13 809877A1 DRIVESHAFT/SEAL KIT
14 35-893912A02 FILTER KIT
15 893913A02 POPPET KIT
16 17-821539 PIN, Trilobe
17 17-818898 PIN, Anchor
18 99625002 SHAFT
19 8M0207773 RELAY ASSEMBLY
20 23-8M0214955 BUSHING
21 25-818967 GROMMET
22 828102 BRACKET
23 NSS NOT SOLD SEPARATE, Decal-Trim Relay
24 84-8M0092077 HARNESS ASSEMBLY, Trim
25 10-82129125 SCREW, (M6 x 25 MM)
26 54-22740 CLIP
27 10-878609 SCREW, (#10-16 x .600)
28 8M0084613 C WASHER
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- 37-804666A04 DECAL, EPA Label Information Comment: (2004)
▶Starter Assembly(Manual) (44 parts) Starter Assembly(Manual)
Ref OEM Part # Part Name
- 816728T14 STARTER ASSEMBLY, Recoil
1 85174A2 HANDLE ASSEMBLY
2 NSS NOT SOLD SEPARATE, Retainer
3 8220721 REST
4 8M0043270 SEAL
5 10-82130050 SCREW, (M6 x 50)
6 23-8217021 SPACER
7 23-816086 BUSHING
8 25-815795 GROMMET
9 12-69057 WASHER, (.281 x .734 x .063) Comment: (Quantity of 2 used in Front. Quantity of 4 used in Back.)
10 855596 BRACKET
11 855597 BRACKET
12 10-40011129 SCREW, (M6 x 25) Stainless Steel
13 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
14 11-401386 NUT, (M6) Stainless Steel
15 11704A1 PULLEY KIT
16 NSS NOT SOLD SEPARATE, Spacer
17 12-67983 WASHER
18 8567541 CABLE, Interlock
19 10-8214281 SCREW, (#10-16 x .625)
20 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
21 18-26811 COTTER PIN
22 10-878608 SCREW, (#10-16 x .500)
23 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
24 18-26811 COTTER PIN
25 24-826791 SPRING
26 8166903 LEVER
27 816712T01 CAM
28 816711 RETAINER
29 10-8182491 SCREW, (#10-16 x 1.00)
30 13-826229 LOCKWASHER
31 24-86857T01 SPRING
32 50-825269T01 SHEAVE, Starter
33 24-86851T02 SPRING
34 868501 CAM
35 53-86849T01 RING, Retaining
36 50-12066Q10 ROPE
37 816728T05 HOUSING
38 24-868523 SPRING
39 86853T01 CAM
40 10-826253 SCREW, (.250-20 x .625)
41 8M0183792 BUSHING
42 53-818853 RING, Retaining
43 NSS NOT SOLD SEPARATE, Decal-Manual Start
▶Starter Motor (14 parts) Starter Motor
Ref OEM Part # Part Name
- 50-893891T STARTER MOTOR ASSEMBLY
1 90643 DRIVE KIT
2 685753 DRIVE ASSEMBLY
3 75660 PLATE
4 15384 THRU BOLT
5 75386 ARMATURE
6 898265016 BRUSH/SPRING KIT
7 23-57387 BUSHING
8 NSS NOT SOLD SEPARATE, Washer Comment: (AMER. BOSCH #WA-1728)
9 13-26992 LOCKWASHER, (.250) Stainless Steel
10 11-20890 NUT, (.250-20)
11 898265014 HOLDER
12 NSS NOT SOLD SEPARATE, Screw Comment: (AMER. BOSCH #02441-22-SC-30SM)
13 15386001 END CAP
▶Steering Handle (37 parts) Steering Handle
Ref OEM Part # Part Name
NS 22-8M0169589 FITTING, Grease
1 12020A3 HANDLE ASSEMBLY, Steering Arm
2 23-42992T02 BUSHING
3 48414 HOUSING
4 48519 PLATE
5 27-48518 GASKET
6 10-878609 SCREW, (#10-16 x .600)
7 10-878608 SCREW, (#10-16 x .500)
8 54-889729 CLAMP
9 10-40007112 SCREW, (M5 x 40)
10 10-32,11-816874 WING NUT,
11 87-823609A15 SWITCH KIT, Stop - Throttle Handle
12 87-8M0104612 SWITCH ASSEMBLY, Stop
13 NSS NOT SOLD SEPARATE, Insulator
14 12018A4 TUBE ASSEMBLY, Throttle
15 NSS NOT SOLD SEPARATE, Drive Wheel
16 NSS NOT SOLD SEPARATE, Roll Pin
17 10-62568 SCREW, (#10-16 x .375)
18 8M0221732 GRIP
19 54-648551 CLAMP
20 11-40140 NUT, (M10)
21 8885242 CONDUIT
22 8M0026078 GUIDE TUBE
23 89578 BARREL
24 10-32,10-824081 SET SCREW,
25 12019 CABLE ASSEMBLY
26 8M0204660 GUIDE
27 20007 ANCHOR
28 8-32,10-8M0204644 SET SCREW,
29 10-823567105 SCREW, (M10 x 105) Hex Flange - Stainless Steel
30 48416 CAP
31 12-4002319 WASHER
32 12-12024 WASHER, (.402 x .787 x .039 Bellevi)
33 23-146011 SPACER
34 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Use Where Applicable)
35 54-816311T TIE STRAP, (8.00 Inches)
36 NSS NOT SOLD SEPARATE, Decal-Throttle
▶Steering Handle Components (47 parts) Steering Handle Components
Ref OEM Part # Part Name
1 12022A22 BRACKET ASSEMBLY
2 10-849838 SCREW, (.375-24 x 1.25)
3 11-8M0204726 NUT, (.375-24) Stainless Steel
4 16-8M0034421 STUD, (.3125 x 2.50)
5 822263 SPACER
6 12-8M0204690 WASHER, (.344 x .688 x .065) Stainless Steel
7 11-82670911 NUT, (.312-24) Stainless Steel
8 121051 GROMMET
9 84-12649A5 HARNESS ASSEMBLY Comment: (Electric)
10 87-88107A5 SWITCH KIT, Key Comment: (See Key Chart )(Electric)
11 11-879755 NUT, Special - Chrome Brass Comment: (Electric)
12 13541 PLUG, Male Comment: (Electric)
13 12015A1 COVER
14 10-878608 SCREW, (#10-16 x .500)
15 19-889730 PLUG Comment: (Manual Tilt Assist)
16 87-11083A4 SWITCH ASSEMBLY, Stop
17 15920Q54 LANYARD ASSEMBLY
18 8M0032846 RETAINER, Brass
19 10-4000358 SCREW, (M8 x 50)
20 14-42981 TAB WASHER
21 23-889732 BUSHING
22 12021A1 LEVER ASSEMBLY, Shift
23 12-815351 WASHER
24 16-8M0034452 STUD, (.375-24 x 1.125)
25 98530 KNOB
26 495636 SHIFT ROD
27 48419T ROD END
28 23-26856 BUSHING
29 12-35950 WASHER, (.273 x .437 x .031) Stainless Steel
30 18-25191 COTTER PIN
31 12016A2 DETENT/SPRING KIT
32 NSS NOT SOLD SEPARATE, Spring
33 87-14645A4 TRIM SWITCH Comment: (Power Trim)
34 49440 NUT, (.468-32) Comment: (Power Trim)
35 NSS NOT SOLD SEPARATE Comment: (Power Trim)
36 84-815851A2 HARNESS ASSEMBLY, Stop Comment: (Manual Tilt Assist)
37 84-821028A2 CABLE ASSEMBLY Comment: (Manual Tilt Assist)
38 815803 PLUG Comment: (Manual Tilt Assist)
39 816051A2 HORN ASSEMBLY
40 84-11149A3 CABLE ASSEMBLY
41 84-86324A2 CABLE ASSEMBLY Comment: (Electric)
42 824930T2 BRACKET
43 87-8M0052927 SWITCH
44 10-88075020 SCREW, (M3.5 x 20) Stainless Steel
45 824923 PLATE
46 84-824934A3 HARNESS ASSEMBLY
47 NSS NOT SOLD SEPARATE, Decal-Shift
▶Swivel Bracket and Steering Arm (21 parts) Swivel Bracket and Steering Arm
Ref OEM Part # Part Name
1 1400-8M0220957 SWIVEL BRACKET
2 26-87735 SEAL, Oil, Lower
3 23-818764 BUSHING
4 25-8M0214926 O-RING
5 23-816039 SPACER
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 10-64014 SCREW, (.250-28 x .500)
9 99661A35 SWIVEL PIN ASSEMBLY
10 92876A12 LINK ROD ASSEMBLY
11 10-849838 SCREW, (.375-24 x 1.25)
12 11-8M0204726 NUT, (.375-24) Stainless Steel
13 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
14 8M0000519 BUMPER Comment: SN# SN- USA 0T801000/ BEL 0P268000 & Up
15 881914T01 YOKE, Bottom Comment: SN# SN- USA 0T801000/ BEL 0P268000 & Up
16 53-67684 RING, Retaining
17 12-816432 THRUST WASHER
18 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
19 NSS NOT SOLD SEPARATE, Decal-Serial Number
20 88882 BUMPER, Top Yoke Comment: (LL)
21 11288001 BUMPER, Bottom Yoke Comment: (LL)
▶Throttle Lever and Linkage (27 parts) Throttle Lever and Linkage
Ref OEM Part # Part Name
1 42946T1 LEVER, Throttle
2 10-827008 SCREW, (M5 x 35)
3 826264 CAP
4 24-826382 SPRING
5 429471 LEVER, Spark Advance
6 10-814776 SCREW, Adjusting (M6 x 55)
7 11-400212 NUT, (M6) Stainless Steel
8 42942 CAP
9 93254 SWIVEL BASE
10 93421 SWIVEL BALL
11 878172 ROD, Spark Advance
12 23-812930A1 BUSHING
13 NSS NOT SOLD SEPARATE, Insert
14 10-4007180 SCREW, (M10 x 45)
15 12-42980 WASHER
16 24-55162 SPRING
17 42927 INSERT
18 12-35459 WASHER
19 11-401386 NUT, (M6) Stainless Steel
20 878420T ROD
21 23-8M0215006 BUSHING
22 42948A7 CAM ASSEMBLY, Throttle
23 16-8161949 STUD, (M6 x 44)
24 24-14159 SPRING
25 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
26 11-401386 NUT, (M6) Stainless Steel
27 NSS NOT SOLD SEPARATE (Decal-Idle Screw-Arrow up)
▶Tiller Handle Adaptor Kit(Jet 65) (20 parts) Tiller Handle Adaptor Kit(Jet 65)
Ref OEM Part # Part Name
- 850000A3 TILLER HANDLE ADAPTOR KIT
1 832001A6 CABLE ASSEMBLY, Shift
2 11-401386 NUT, (M6) Stainless Steel
3 988851 SLIDE
4 828095 BRACKET
5 824930T2 BRACKET
6 54-8054441 CLIP
7 10-40011126 SCREW, (M6 x 13) Stainless Steel
8 828096 BLOCK, Shift Cable-Retaining
9 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
10 10-71958 SCREW, (.250-28 x 1.75)
11 13-26992 LOCKWASHER, (.250) Stainless Steel
12 828094 BLOCK, Shift Cable-Retaining
13 10-72734 SET SCREW, (#10-32 x .310)
14 12-35459 WASHER
15 11-35888 NUT, (.250-28) Stainless Steel
16 87-8M0052927 SWITCH
17 10-88075020 SCREW, (M3.5 x 20) Stainless Steel
18 824923 PLATE
19 84-824934A1 CABLE ASSEMBLY
▶Tools, SPECIAL (1 parts) Tools, SPECIAL
Ref OEM Part # Part Name
0 91-14310T1 WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing)
▶Top Cowl (24 parts) Top Cowl
Ref OEM Part # Part Name
1 100-8M0107148 TOP COWL ASSEMBLY (Silver-Manual)
2 828716A2 CAP
3 828352 SEAL
4 8283511 SEAL
5 821875F2 CAP, Upper (Silver)
6 819813T1 BRACKET, Cover Latch
7 893763 BRACKET ASSEMBLY, Latch Roller
8 13-53166 LOCKWASHER, (.312)
9 10-90285 SCREW, (.312-18 x .625)
10 F481434 GUIDE, Cowl Latch Bracket
11 11-91925 PUSH NUT
12 10-822512 SCREW, (.250-20 x 1.00)
13 19-823865 CAP PLUG
14 10-82130016 SCREW, (M6 x 16)
15 823830 SUPPORT
16 10-8231871 SCREW, (M4 x 14.5)
17 8,13-26995 LOCKWASHER, Stainless Steel
18 8233941 BRACKET
19 11-8237515 NUT, (M4)
20 823685A02 SOUND BLANKET KIT
21 NSS NOT SOLD SEPARATE, Sound Blanket (Electric)
22 47341A11 ROPE AND HANDLE KIT, Manual Starting
23 NSS NOT SOLD SEPARATE, Starter Rope
24 NSS NOT SOLD SEPARATE, Envelope
▶Transom Bracket(SN- USA 0T800999/ BEL 0P267999 and Below) (38 parts) Transom Bracket(SN- USA 0T800999/ BEL 0P267999 and Below)
Ref OEM Part # Part Name
1 3426-828334T02 BRACKET, Transom Comment: (Stardboard)
2 3425-828333T07 BRACKET ASSEMBLY, Transom Comment: (Port)
3 22-8M0169588 FITTING, Grease Comment: (Port)
4 17-8M0026068 PIN ASSEMBLY, Tilt Lock
5 37-830253 DECAL, Tilt Lock
6 826125A1 TILT TUBE Comment: (Coastal/Saltwater)
7 11-826135 NUT, (1.00-14) Nylon Insert Comment: (Coastal/Saltwater)
8 25-45711 O-RING, (.612 x .103)
9 13-88750 WASHER
10 11-826164 NUT, (.875-14) Comment: (Coastal/Saltwater)
11 10-8M0149747 SCREW, (.500-20 x 4.500)
12 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
13 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
14 11-82671117 NUT, (.500-20)
15 24-830899 SPRING, Tension
16 8M0109798 LEVER ASSEMBLY, Tilt Lock
17 23-65830 NYLINER
18 24-830900 SPRING, Compression
19 99633 KNOB
20 17-99615 PIN, Groove
21 17-893709 PIN
22 11-826709110 NUT, (.312-18) Stainless Steel
23 8353511 LINK ROD
24 832042 ARM
25 23-832040 BUSHING
26 832039 LEVER, Tilt
27 8M0007469 TILT KNOB
28 835249T1 MANUAL TILT ASSEMBLY Comment: (Breakdown Found on Manual Tilt Assist Components)
29 99625002 SHAFT, Upper
30 17-818898 PIN, Anchor
31 17-821539 PIN, Trilobe
32 8M0086406 BRACKET, Anchor
33 10-4000377 SCREW, (M10 x 30)
34 12-4002319 WASHER
35 11-40114 NUT, (M10 x 1.5)
36 97-818298Q1 ANODE KIT
37 10-8M0204707 SCREW, (M6 x 25)
38 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
▶Transom Bracket(SN- USA 0T801000/ BEL 0P268000 and Up) (42 parts) Transom Bracket(SN- USA 0T801000/ BEL 0P268000 and Up)
Ref OEM Part # Part Name
1 3426-828334T02 BRACKET, Transom Comment: (Starboard)
2 3425-828333T07 BRACKET ASSEMBLY, Transom Comment: (Port)
3 22-8M0169588 FITTING, Grease Comment: (Port)
4 826125A1 TILT TUBE Comment: (Saltwater)
5 11-826135 NUT, (1.00-14) Nylon Insert Comment: (Saltwater)
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14) Comment: (Saltwater)
9 10-8M0149747 SCREW, (.500-20 x 4.500)
10 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12 11-82671117 NUT, (.500-20)
13 24-830899 SPRING, Tension
14 8M0109798 LEVER ASSEMBLY, Tilt Lock
15 23-65830 NYLINER
16 24-830900 SPRING, Compression
17 99633 KNOB
18 17-99615 PIN, Groove
19 17-893709 PIN
20 8M0086406 BRACKET, Anchor
21 10-858771 SCREW, (M10 x 30)
22 12-4002319 WASHER
23 11-40114 NUT, (M10 x 1.5)
24 97-818298Q1 ANODE
25 10-8M0204707 SCREW, (M6 x 25)
26 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
27 54-22740 CLIP Comment: (Power Trim Model)
28 8M0084613 C WASHER Comment: (Power Trim Model)
29 10-878609 SCREW, (#10-16 x .600) Comment: (Power Trim Model)
30 8M0171818 PUMP ASSEMBLY, Power Trim Comment: (Breakdown Found on Power Trim Components)
31 17-8M0026068 PIN ASSEMBLY, Tilt Lock Comment: (Manual Tilt)
32 37-830253 DECAL, Tilt Lock Comment: (Manual Tilt)
33 11-826709110 NUT, (.312-18) Stainless Steel
34 8353511 LINK ROD Comment: (Manual Tilt)
35 832042 ARM Comment: (Manual Tilt)
36 23-832040 BUSHING Comment: (Manual Tilt)
37 832039 LEVER, Tilt Comment: (Manual Tilt)
38 8M0007469 TILT KNOB Comment: (Manual Tilt)
39 835249T1 MANUAL TILT ASSEMBLY Comment: (Breakdown Found on Manual Tilt Components)
40 99625002 SHAFT, Upper
41 17-818898 PIN, Anchor
42 17-821539 PIN, Trilobe

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 75 (3 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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