Mercury 60 (2385673 THRU 2387383) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 60. Scroll down for exploded parts diagrams (9), specifications, and maintenance reference.

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06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
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Mercury 60 (2385673 THRU 2387383) Parts & Diagrams

🔎 Mercury 60 Reference Library — Exploded parts diagrams (9 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 6 HP
Displacement 995 cc
Bore x Stroke 65 mm x 75 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 440 mL (14.9 fl oz)
Idle Speed (in gear) 650 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 60:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.

▶BOTTOM COWL AND ADAPTOR PLATE (49 parts) BOTTOM COWL AND ADAPTOR PLATE
Ref OEM Part # Part Name
-- 32372A2 STOP SWITCH ASSEMBLY
1 52402A1 ADAPTOR PLATE ASSEMBLY
2 23-13127 WASHER, NYLON - WATER OUTLET TUBE (ADAPTOR PLATE)
3 26-36556 SEAL, RUBBER - WATER OUTLET TUBE (ADAPTOR PLATE)
4 39044 SEAL, RUBBER - ADAPTOR PLATE
5 27-89937 GASKET, POWERHEAD TO ADAPTOR PLATE(USE THUR SERIAL #2080068)
6 10-69026 SCREW, ADAPTOR PLATE TO DRIVE SHAFT HOUSING (7/8")
7 13-26992 LOCKWASHER, ADAPTOR PLATE SCREW
8 27-52417 GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
9 2124-2649 COWL, BOTTOM
10 39085 ANCHOR, LATCH - BOTTOM COWL
11 10-22485 SCREW, LATCH ANCHOR TO BOTTOM COWL (3/4")
12 13-26992 LOCKWASHER, LATCH ANCHOR SCREW
13 25-39054 GROMMET, CHOKE SHAFT - BOTTOM COWL
14 39051A1 PLATE ASSEMBLY, COVER - BOTTOM COWL
15 39068 PAD, SOUND - COVER PLATE
16 10-8M0113176 SCRW, COVER PLATE TO BOTTOM COWL (3/8")
17 39058 SEAL, SHIFT HANDLE - BOTTOM COWL
18 39145 MOUNT, RUBBER _ BOTTOM COWL TO ADAPTOR PLATE (STARBOARD)
19 39144 MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (PORT)
20 10-29238 SCREW, RUBBER MOUNT TO BOTTOM COWL (3/8")
21 11-8M0207775 NUT, ADAAPTOR PLATE TO RUBBER MOUNT
22 39565 SPOOL, NYLON - TOP COWL LATCHING (BOTTOM COWL)
23 10-32228 SCREW, NYLON SPOOL TO BOTTOM COWL (5/8")
24 13-26996 LOCKWASHER NYLON SPOOL SCREW
25 39147 ADAPTOR, REAR MOUNT TO BOTTOM COWL
26 10-69026 SCREW, REAR MOUNT ADAPTOR TO BOTTOM COWL (7/8")
27 13-26992 LOCKWASHER, REAR MOUNT ADAPTOR SCREW
28 39146 MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (REAR)
29 13-26992 LOCKWASHER, REAR MOUNT
30 11-20088 NUT, REAR MOUNT TO ADAPTOR
31 11-8M0207775 NUT, ADAPTOR PLATE TO REAR RUBBER MOUNT
32 63648 ROD, COWL LATCH - BOTTOM COWL
33 39099 BRACKET, COWL LATCH ROD
34 10-69026 SCREW, COWL LATCH BRACKET TO BOTTOM COWL (15/16")
35 13-26992 LOCKWSHER, COWL LATCH BRACKET SCREW
36 39083 HANDLE, COWL LATCH ROD(PORT)
37 39098 HANDLE, COWL LATCH ROD (STARBOARD)
38 23-22981 BUSHING, NYLON - COWL LATCH ROD TO BOTTOM COWL
39 17-25319 PIN, ROLL - HANDLE TO COWL LATCH ROD
40 32-28373 SLEEVE, COWL LATCH ROD(EARLY MODELS ONLY)
41 32372 HARNESS, STOP SWITCH
42 30859 INSULATOR, SLEEVE - INNER SWITCH TERMINALS
43 24-30858A1 SPRING AND CONTACT ASSEMBLY
44 38950A1 COVER ASSEMBLY, STOP SWITCH
45 12-38949 WASHER, SEALING - STOP SWITCH
46 13-21972 LOCKWASHER, STOP SWITCH CONNECTOR
47 11-21971 NUT, STOP SWITCH TO BOTTOM COWL
48 10-8M0113176 SCRW, STOP SWITCH LEAD TO BOTTOM COWL (3/8")
▶CARBURETOR ASSEMBLY (45 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1395-92621 REPAIR PARTS KIT
1 1334-1974A3 CARBURETOR ASSEMBLY, COMPLETE(OPTIONAL)
2 1395-8673 FLOAT ASSEMBLY
3 17-20853 PIN, FLOAT LEVER PINION
4 1399-102 LEVER, FLOAT (LOWER)
5 1399-101 LEVER, FLOAT (UPPER)
6 1395-92581 INLET NEEDLE, SEAT AND GASKET
7 27-25033 GASKET, INLET NEEDLE AND SEAT
8 1399-99 GASKET, FLOAT BOWL COVER
9 1399-1133 COVER, FLOAT BOWL
10 10-22625 SCREW, FLOAT BOWL COVER (SHORT)
11 10-25850 SCREW, FLOAT BOWL COVER(LONG)
12 27-25851 GASKET, STRAINER COVER (LARGE)
13 1399-3938 SCREN,FILTER
14 27-25849 GASKET, STRAINER COVER (SMALL)
15 1399-1135 COVER, STRAINER
16 27-25848 GASKET, STRAINER COVER SCREW
17 10-25822 SCREW, STRAINER COVER
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 8146791 LEVER, THROTTLE STOP
20 1399-1716 SHAFT, THROTTLE
21 1399-1990 TUBE, IDLE
22 27-23180 GASKET, IDLE TUBE
23 10-23035 SCREW AND LOCKWASHER, THROTTLE SHUTTER
24 1399-3602 SHUTTER, THROTTLE
25 19-20011 WELCH PLUG, BODY CHANNEL
26 24-26890 SPRING, THROTTLE SHAFT RETURN
27 10-28845 SCREW, PLUG-BODY CHANNEL
28 1399-1991 MAIN NOZZLE
29 10-23178 SCREW, PLUG-MAIN NOZZLE
30 1399-1896 JET, MAIN FUEL (.041)
31 27-28409 GASKET, MAIN FUEL JET
32 27-28406 GASKET, JET CHANNEL PLUG SCREW
33 10-28405 SCREW, PLUG-MAIN FUEL JET CHANNEL
34 1399-3537 PACKING, HIGH SPEED ADJUSTMENT SCREW A-1399-3541 GASKET SET Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
35 11-20849 NUT, PACKING-HIGH SPEED ADJUSTMENT SCREW Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
36 1399-1519 SCREW, HIGH SPEED ADJUSTMENT Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
37 24823A1 KNOB ASSEMBLY, HIGH SPEED ADJUSTMENT SCREW Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
38 10-22928 SCREW, HIGH SPEED SCREW KNOB Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
39 10-22022 SCREW, PLUG (CHOKE SHUTTER STUD HOLE) Comment: A-1399-3541 GASKET SET MUST BE USED FOR THE ENCLOSED PARTS.
40 1399-1989 SCREW, IDLE ADJUSTMENT
41 24-27160 SPRING, IDLE ADJUSTMENT SCREW
42 27-63309 GASKET, CARBURETOR FLANGE
43 11-8M0207775 NUT, CARBURETOR MOUNTING STUDS
44 12-20583 WASHER, CARBURETOR MOUNTING STUD
▶CARBURETOR CHOKE LINKAGE (16 parts) CARBURETOR CHOKE LINKAGE
Ref OEM Part # Part Name
NS 10-20845 SCREW (1/4")
1 29493A1 THROTTLE LEVER ASSEMBLY
2 10-29239 SCREW, THROTTLE LEVER TO CARBURETOR (1/2")
3 24-32283 SPRING, CHOKE SHUTTER TO LEVER
4 31920A2 LEVER ASSEMBLY, CHOKE SHUTTER
5 39148 SHAFT, CHCOKE LEVER TO CHOKE KNOB
6 23-26841 BUSHING, NYLON - CHOKE LEVER SHAFT
7 12-30283 WASHER, CHOKE LEVER SHAFT
8 24-39040 SPRING, TENSION - CHOKE LEVER SHAFT
9 18-25191 COTTER PIN, CHOKE LEVER SHAFT
10 39055 KNOB, CHOKE
11 17-22896 PIN, ROLL - CHOKE KNOB TO SHAFT
12 34245 SHUTTER, CHOKE - CARBURATOR
13 10-31919 SCREW, CHOKE SHUTTER TO CARBURETOR (3/4")
14 13-34632 WASHER, WAVE - CHOKE SHUTTER SCREW
15 23-31313 SPACER, CHOKE SHUTTER SCREW
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (26 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
-- 10-28642 SCREW, DRIVE-SERIAL PLATE TO SWIVEL BRACKET
1 1463-3557A1 CLAMP BRACKET ASSEMBLY
2 22477A4 THUMB SCREW ASSEMBLY
3 12-26227 WASHER, THUMB SCREW
4 1402-134A1 SWIVEL BRACKET ASSEMBLY
5 20203 DISC, FRICTION
6 20701A1 CLAMP PLATE ASSEMBLY
7 20203 DISC, FRICTINO
8 10-69028 SCREW, CLAMP PLATE MOUNTING
9 13-26992 LOCKWASHER, CLAMP PLATE MOUNTING SCREW
10 17-20891 SWIVEL PIN, CO-PILOT DISC
11 15-20695 SHIM, CLAMP BRACKET TO SWIVEL BRACKET (.010)
12 16-20694 STUD, CLAMP BRACKET TO SWIVEL BRACKET
13 11-20696 NUT, CLAMP BRACKET TO SWIVEL BRACKET STUD
14 23-59621T SPACER, CLAMP BRACKET STUD
15 16-59620 STUD, CLAMP BRACKET
16 13-8M0204647 LOCKWASHER, CLAMP BRACKET STUD
17 11-22053 NUT, CLAMP BRACKET STUD
18 17-56373A2 TILT LOCK PIN ASSEMBLY
19 20951 CO-PILOT DISC ASSEMBLY
20 10-47277 SCREW, CO-PILOT ADJUSTING
21 33512 LEVER, TILT STOP
22 10-20217 SCREW, ANCHOR-TILT STOP LEVER
23 10-27790 SCREW, RETAINING-TILT STOP LEVER
24 13-20846 WASHER, WAVE-RETAINING SCREW
25 11-8M0207775 NUT, TILT STOP LEVER SCREW
▶DRIVE SHAFT HOUSING ASSEMBLY (9 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1569-3556A1 DRIVE SHAFT HOUSING ASSEMBLY
2 16-32698 STUD, DRIVE SHAFT HOUSING(1 13/16")
3 23-29669 BUSHING, UPPER
4 23-29670 BUSHING, LOWER
5 32-52459 TUBE, WATER INLET
6 24-20229 SPRING, CO-PILOT TO DRIVE SHAFT HOUSING
7 10-21070 SCREW, CO-PILOT SPRING GUIDE
8 18-210711 COTTER PIN, CO-PILOT SPRING GUIDE SCREW
9 11-8M0207775 NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS
▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (29 parts) FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE
Ref OEM Part # Part Name
1 11-20696 NUT, FLYWHEEL
2 12-36245 WASHER, FLYWHEEL NUT
3 25-62701 "O" RING, FLYWHEEL HUB
4 28-20094 KEY, FLYWHEEL DRIVE
5 219-2246A4 FLYWHEEL ASSEMBLY, COMPLETE
6 23-34367 COLLAR, FLYWHEEL DUST SHIELD
7 13-22027 WASHER, WAVE-MAGNETO CAM TENSION
8 398-2574A4 STATOR PLATE ASSEMBLY, COMPLETE(SEE NOTE BELOW)
9 39326A1 SHIELD ASSEMBLY, STATOR PLATE
10 10-45742 SCREW, SHIELD TO STATOR PLATE
11 13-26996 LOCKWASHER, SHIELD SCREW
12 33904 RING, HOLD DOWN-STATOR PLATE
13 10-35400 SCREW, HOLD DOWN RING TO STATOR PLATE
14 398-2230 CAM, BREAKER
15 15-33910015 SHIM, STATOR PLATE TO UPPER END CAP (.015)
16 54-24836 CLIP, STATOR LEAD
17 10-8M0113176 SCREW, STATOR LEAD CLIP TO PORT COVER
18 8M0084613 "D" WASHER, LEAD CLIP SCREW
19 34363A2 THROTTLE CAM BRACKET ASSEMBLY
20 10-53296 SCREW, CAM BRACKET TO STATOR PLATE
21 52400 BRACKET, MOUNTING-THROTTLE CABLE
22 10-22956 SCREW, MOUNTING BRACKET TO CRANKCASE (7/8")
23 10-32228 SCREW, MOUNTING BRACKET TO CRANKCASE (5/8")
24 10-52437 SCREW, THROTTLE BRACKET TO MOUNTING BRACKET (5/8")
25 13-26992 LOCKWASHER, THROTTLE BRACKET SCREW
26 12-8M0204649 WASHER, THROTTLE BRACKET SCREW
27 25788 PLATE, CLAMPING-THROTTLE CABLE
28 10-20055 SCREW, CLAMPING PLATE TO MOUNTING BRACKET (3/8")
29 13-26996 LOCKWASHER, CLAMPING PLATE ATTACHING SCREW
▶FUEL PUMP ASSEMBLY (17 parts) FUEL PUMP ASSEMBLY
Ref OEM Part # Part Name
NS 13-26996 LOCKWASHER, adaptor screw
1 39082A4 FUEL PUMP ASSEMBLY
2 21-22974A3 CHECK VALVE ASSEMBLY
3 31503A1 DIAPHRAGM KIT, FUEL PUMP
5 10-68918 SCREW, FUEL PUMP TO SPACER (1")
6 39259 SPACER, FUEL PUMP
7 22-39079 ELBOW, FUEL PUMP TO CARBURETOR
8 22-33373001 ELBOW, FUEL PUMP SPACER TO PRESSURE HOSE
9 32-9912688 HOSE, PRESSURE - FUEL PUMP (4 3/8")
10 22-33373001 ELBOW, CYCLINDER BLOCK TO PRESSURE HOSE
11 54-20387 CLAMP, PRESSURE HOSE FASTENING
12 32-39485 FUEL LINE, FUEL PUMP TO ADAPTOR (5 1/4")
13 32454 ADAPTOR, CHECK UNIT (FUEL LINE)
14 39052 SEAL, ADAPTOR TO BOTTOM COWL
15 10-37978 SCREW, ADAPTOR TO ADAPTOR PLATE (3/4")
16 24-28357 SPRING, ADAPTOR SCREW
17 11-20110 NUT, ADAPTOR SCREW
▶GEAR HOUSING ASSEMBLY, COMPLETE (32 parts) GEAR HOUSING ASSEMBLY, COMPLETE
Ref OEM Part # Part Name
- 1639-3558A2 GEAR HOUSING ASSEMBLY, COMPLETE
1 1639-3558A1 GEAR HOUSING ASSEMBLY
2 16-68168 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING(3 11/16")
3 10-79953Q04 SCREW, GREASE FILLER
4 12-191833 WASHER, GREASE FILLER SCREW
5 10-28653 SCREW, GEAR HOUSING VENT
6 19643 WASHER, GEAR HOUSING VENT SCREW
7 26-36556 SEAL, WATER TUBE
8 31-52440 BEARING, ROLLER-PROPELLER SHAFT
9 31-52398 BEARING, ROLLER-DRIVE SHAFT
10 45-52426 DRIVE SHAFT
11 15-22759A1 SHIM ASSEMBLY, BALL BEARING TO GEAR HOUSING(.002-3-5)
12 25-48171 "O" RING, DRIVE SHAFT
13 52413A1 PILOT ASSEMBLY, DRIVE SHAFT
14 26-52415 OIL SEAL, DRIVE SHAFT PILOT
15 30-25124 BEARING, BALL-DRIVE SHAFT
16&22 43-52423A1 GEAR ASSEMBLY (PINION AND PROPELLER)
17 11-20110 NUT, PINION GEAR LOCKING
18 44-52441 SHAFT, PROPELLER
19 30-52422 BEARING, BALL-PROPELLER SHAFT
20 23-52442 SPACER, PROPELLER SHAFT
21 15-52439A1 SHIM ASSEMBLY, BALL BEARING(.002-3-5-10)
23 28-52438 KEY, PROPELLER GEAR TO PROPELLER SHAFT
24 23-52425 SPACER, BALL BEARING TO WATER PUMP HOUSING
25 25-22762 "O" RING, WATER PUMP HOUSING
26 46-52399A1 WATER PUMP HOUSING ASSEMBLY
27 26-52414 OIL SEAL, WATER PUMP HOUSING
28 47-89981 IMPELLER, WATER PUMP HOUSING
29 28-8M0032835 PIN, IMPELLER DRIVE
30 52401 COVER, WATER PUMP HOUSING
31 11-82670912 NUT, PROPELLER
32 11-29250 NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING
▶MISCELLANEOUS/ACCESSORIES (1 parts) MISCELLANEOUS/ACCESSORIES
Ref OEM Part # Part Name
- 90-39634 PARTS LIST

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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