Images
Product
Price
Qty
Options
$71.50
Atención al cliente: info@jlm-marine.com
Envío gratuito. Sin compra mínima.
Mercury 60 (1916139 THRU 2529894) Parts & Diagrams
🔎 Mercury 60 Reference Library — Exploded parts diagrams (16 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 6 HP |
| Displacement | 995 cc |
| Bore x Stroke | 65 mm x 75 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 3.0 L (3.17 quart) |
| Recommended Engine Oil | SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity | 440 mL (14.9 fl oz) |
| Idle Speed (in gear) | 650 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5500-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 60:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.
▶BOTTOM COWL AND ADAPTOR PLATE (49 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 32372A2 | STOP SWITCH ASSEMBLY |
| 1 | 47260A2 | ADAPTOR PLATE ASSEMBLY |
| 2 | 23-13127 | WASHER, NYLON - WATER OUTLET TUBE (ADAPTOR PLATE) |
| 3 | 26-36556 | SEAL, RUBBER - WATER OUTLET TUBE (ADAPTOR PLATE) |
| 4 | 39044 | SEAL, RUBBER - ADAPTOR PLATE |
| 5 | 27-89937 | GASKET, POWERHEAD TO ADAPTOR PLATE(USE THUR SERIAL #2080068) |
| 6 | 10-69026 | SCREW, ADAPTOR PLATE TO DRIVE SHAFT HOUSING (7/8") |
| 7 | 13-26992 | LOCKWASHER, ADAPTOR PLATE SCREW |
| 8 | 27-39050 | GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING |
| 9 | 2124-2649 | COWL, BOTTOM |
| 10 | 39085 | ANCHOR, LATCH - BOTTOM COWL |
| 11 | 10-22485 | SCREW, LATCH ANCHOR TO BOTTOM COWL (3/4") |
| 12 | 13-26992 | LOCKWASHER, LATCH ANCHOR SCREW |
| 13 | 25-39054 | GROMMET, CHOKE SHAFT - BOTTOM COWL |
| 14 | 39051A1 | PLATE ASSEMBLY, COVER - BOTTOM COWL |
| 15 | 39068 | PAD, SOUND - COVER PLATE |
| 16 | 10-8M0113176 | SCRW, COVER PLATE TO BOTTOM COWL (3/8") |
| 17 | 39058 | SEAL, SHIFT HANDLE - BOTTOM COWL |
| 18 | 39145 | MOUNT, RUBBER _ BOTTOM COWL TO ADAPTOR PLATE (STARBOARD) |
| 19 | 39144 | MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (PORT) |
| 20 | 10-29238 | SCREW, RUBBER MOUNT TO BOTTOM COWL (3/8") |
| 21 | 11-8M0207775 | NUT, ADAAPTOR PLATE TO RUBBER MOUNT |
| 22 | 39565 | SPOOL, NYLON - TOP COWL LATCHING (BOTTOM COWL) |
| 23 | 10-32228 | SCREW, NYLON SPOOL TO BOTTOM COWL (5/8") |
| 24 | 13-26996 | LOCKWASHER NYLON SPOOL SCREW |
| 25 | 39147 | ADAPTOR, REAR MOUNT TO BOTTOM COWL |
| 26 | 10-69026 | SCREW, REAR MOUNT ADAPTOR TO BOTTOM COWL (7/8") |
| 27 | 13-26992 | LOCKWASHER, REAR MOUNT ADAPTOR SCREW |
| 28 | 39146 | MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (REAR) |
| 29 | 13-26992 | LOCKWASHER, REAR MOUNT |
| 30 | 11-20088 | NUT, REAR MOUNT TO ADAPTOR |
| 31 | 11-8M0207775 | NUT, ADAPTOR PLATE TO REAR RUBBER MOUNT |
| 32 | 63648 | ROD, COWL LATCH - BOTTOM COWL |
| 33 | 39099 | BRACKET, COWL LATCH ROD |
| 34 | 10-69026 | SCREW, COWL LATCH BRACKET TO BOTTOM COWL (15/16") |
| 35 | 13-26992 | LOCKWSHER, COWL LATCH BRACKET SCREW |
| 36 | 39083 | HANDLE, COWL LATCH ROD(PORT) |
| 37 | 39098 | HANDLE, COWL LATCH ROD (STARBOARD) |
| 38 | 23-22981 | BUSHING, NYLON - COWL LATCH ROD TO BOTTOM COWL |
| 39 | 17-25319 | PIN, ROLL - HANDLE TO COWL LATCH ROD |
| 40 | 32-28373 | SLEEVE, COWL LATCH ROD(EARLY MODELS ONLY) |
| 41 | 32372 | HARNESS, STOP SWITCH |
| 42 | 30859 | INSULATOR, SLEEVE - INNER SWITCH TERMINALS |
| 43 | 24-30858A1 | SPRING AND CONTACT ASSEMBLY |
| 44 | 38950A1 | COVER ASSEMBLY, STOP SWITCH |
| 45 | 12-38949 | WASHER, SEALING - STOP SWITCH |
| 46 | 13-21972 | LOCKWASHER, STOP SWITCH CONNECTOR |
| 47 | 11-21971 | NUT, STOP SWITCH TO BOTTOM COWL |
| 48 | 10-8M0113176 | SCRW, STOP SWITCH LEAD TO BOTTOM COWL (3/8") |
▶CARBURETOR ASSEMBLY (39 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 1399-2710 | REPAIR PARTS KIT |
| 1 | 1334-2697 | CARBURETOR ASSEMBLY, COMP (KB-6B) |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 3 | 17-20853 | PIN, FLOAT LEVER PINION |
| 4 | 1399-102 | LEVER, FLOAT (LOWER) |
| 5 | 1399-101 | LEVER, FLOAT (UPPER) |
| 6 | 1395-92581 | INLET NEEDLE, SEAT AND GASKET |
| 7 | 27-25033 | GASKET, INLET NEEDLE AND SEAT |
| 8 | 1399-99 | GASKET, FLOAT BOWL COVER |
| 9 | 1399-113 | COVER, FLOAT BOWL |
| 10 | 10-22625 | SCREW, FLOAT BOWL COVER (SHORT) |
| 11 | 10-25850 | SCREW, FLOAT BOWL COVER (LONG) |
| 12 | 27-25851 | GASKET, STRAINTER COVER (LARGE) |
| 13 | 1399-3938 | SCREEN, FILTER |
| 14 | 27-25849 | GASKET, STRAINER COVER (SMALL) |
| 15 | 1399-1135 | COVER, STRAINER |
| 16 | 27-25848 | GASKET, STRAINER COVER SCREW |
| 17 | 10-25822 | SCREW, STRAINER COVER |
| 18 | 1395-6027 | SCREW, THROTTLE STOP LEVER |
| 19 | 8146791 | LEVER, THROTTLE STOP |
| 20 | 1399-1716 | SHAFT, THROTTLE |
| 21 | 1399-2037 | TUBE, IDLE |
| 22 | 27-23180 | GASKET, IDLE TUBE |
| 23 | 10-23035 | SCREW/LOCKWASHER, THROTTLE SHUTTER |
| 24 | 1399-699 | SHUTTER, THROTTLE |
| 25 | 19-20011 | WELCH PLUG, BODY CHANNEL |
| 26 | 24-26890 | SPRING, THROTTLE SHAFT RETURN |
| 27 | 10-28845 | SCREW, PLUG - BODY CHANNEL |
| 28 | 1399-2709 | MAIN NOZZLE |
| 29 | 10-23178 | SCREW, PLUG - MAIN NOZZLE |
| 30 | 1399-1896 | JET, MAIN FUEL (.041) |
| 31 | 27-28409 | GASKET, MAIN FUEL JET |
| 32 | 27-28406 | GASKET, JET CHANNEL PLUG SCREW |
| 33 | 10-28405 | SCREW, PLUG - MAIN FUEL JET CHANNEL |
| 34 | 1399-2038 | SCREW,IDLE ADJUSTMENT |
| 35 | 24-27160 | SPRING, IDLE ADJUSTMENT SCREW |
| 36 | 27-63309 | GASKET, CARBURETOR FLANGE |
| 37 | 11-8M0207775 | NUT, CARBURETOR MOUNTING STUDS |
| 38 | 12-20583 | WASHER, CARBURETOR MOUNTING STUD |
▶CARBURETOR CHOKE LINKAGE (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 59000 | THROTTLE LEVER ASSEMBLY |
| 2 | 10-29239 | SCREW, THROTTLE LEVER TO CARBURETOR (1/2") |
| 3 | 24-32283 | SPRING, CHOKE SHUTTER TO LEVER |
| 4 | 31920A2 | LEVER ASSEMBLY, CHOKE SHUTTER |
| 5 | 39148 | SHAFT, CHCOKE LEVER TO CHOKE KNOB |
| 6 | 23-26841 | BUSHING, NYLON - CHOKE LEVER SHAFT |
| 7 | 12-30283 | WASHER, CHOKE LEVER SHAFT |
| 8 | 24-39040 | SPRING, TENSION - CHOKE LEVER SHAFT |
| 9 | 18-25191 | COTTER PIN, CHOKE LEVER SHAFT |
| 10 | 39055 | KNOB, CHOKE |
| 11 | 17-22896 | PIN, ROLL - CHOKE KNOB TO SHAFT |
| 12 | 34245 | SHUTTER, CHOKE - CARBURATOR |
| 13 | 10-31919 | SCREW, CHOKE SHUTTER TO CARBURETOR (3/4") |
| 14 | 13-34632 | WASHER, WAVE - CHOKE SHUTTER SCREW |
| 15 | 23-31313 | SPACER, CHOKE SHUTTER SCREW |
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1467-5406A2 | CLAMP BRACKET ASSEMBLY (PORT) |
| 2 | 1467-5406A2 | CLAMP BRACKET ASSEMBLY (STARBOARD) |
| 3 | 59170A3 | THUMB SCREW ASSEMBLY |
| 4 | 12-26227 | WASHER, THUMB SCREW |
| 5 | 12-52864 | SHIM ASSY, TILT TUBE-CLAMP TO BRACKET (.010-.020) |
| 6 | 45757 | TILT TUBE, CLAMP TO SWIVEL BRACKET |
| 7 | 54-8M0085928 | CLIP, SAFETY CHAIN - TILT TUBE |
| 8 | 11-858869 | NUT, TILT TUBE FASTENING |
| 9 | 16-59622 | STUD, CLAMP BRACKET SPACER |
| 10 | 11-8M0207775 | NUT, CLAMP BRACKET STUD FASTENING |
| 11 | 17-55952A1 | TILT LOCK PIN ASSEMBLY |
| 12 | 23-30813 | SPACER, TUBE - REVERSE LOCK LEVER ROD |
| 13 | 23-26856 | BUSHING, NYLON - REVERSE LOCK LEVER ROD |
| 14 | 56663 | ROD, REVERSE LOCK TO SWIVEL BRACKET |
| 15 | 18-56206 | COTTER PIN, REVERSE LOCK LEVER TO ROD |
| 16 | 30815 | LINK, REVERSE LOCK LEVER |
| 17 | 30807A1 | REVERSE LOCK LEVER ASSEMBLY |
| 18 | 24-31918 | SPRING, TENSION - REVERSE LOCK LEVER |
| 19 | 38318 | ROD, LINK - REVERSE LOCK LEVER |
| 20 | 17-25905 | PIN, ROLL - SWIVEL BRACKET CONTROL LEVER |
| 21 | 32351T | LEVER, CONTROL - REVERSE LOCK |
| 22 | 10-28789 | SCREW, CONTROL LEVER TO SWIVEL BRACKET |
| 23 | 12-8M0204666 | WASHER, CONTROL LEVER SCREW |
| 24 | 23-31309 | SPACER, CONTROL LEVER FASTENING SCREW |
| 25 | 13-34632 | WASHER, WAVE - CONTROL LEVER FASTENING SCREW |
| 26 | 12-24812 | WASHER, CONTROL LEVER FASTENING SCREW |
| 27 | 20203 | DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET |
| 28 | 61296 | PLATE, CLAMP - CO-PILOT |
| 29 | 10-56649 | SCREW, CLAMP PLATE ADJUSTING |
| 30 | 19-77633Q | LUBRICAP, GREASE FITTING |
| 31 | 22-8M0169589 | FITTING, GREASE - SWIVEL BRACKET |
| 32 | 1451-1788 | SWIVEL BRACKET |
| 33 | 25-25439 | "O" RING, SWIVEL BRACKET |
| 34 | 38-31042 | SERIAL PLATE |
| 35 | 10-28642 | SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET |
| 36 | 63310A1 | LEVER, TILT STOP |
| 37 | 10-29237 | SCREW, RETAINING - TILT STOP LEVER |
| 38 | 11-8M0207775 | NUT, TILT STOP LEVER RETAINING SCREW |
| 39 | 10-27791 | SCREW, ANCHOR - TILT STOP LEVER |
| 40 | 13-20846 | WASHER, WAVE - LEVER ANCHOR SCREW |
| 41 | 11-8M0207775 | NUT, TILT STOP LEVER ANCHOR SCREW |
| 42 | 17-30688 | SWIVEL PIN, SWIVEL BRACKET TO SADDLE |
| 43 | 77334 | CO-PILOT DISC |
| 44 | 10-30679 | SCREW, CO-PILOT DISC TO SADDLE |
| 45 | 11-8M0207775 | NUT, CO-PILOT DISC FASTENING SCREW |
▶CRANKSHAFT AND MAIN BEARING ASSEMBLY (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 419-2223 | CRANKSHAFT |
| 2 | 529-2721A3 | MAIN BEARING ASSEMBLY (VALVE TYPE) |
| 3 | 17-20032 | PIN, DOWEL - MAIN BEARING |
| 4 | 10-68918 | SCREW, MAIN BEARING CLAMPING |
| 5 | 21-28481A1 | CHECK VALVE ASSEMBLY, MAIN BEARING |
| 6 | 17-20032 | PIN, DOWEL - MAIN BEARING BLOCK |
| 7 | 34-23087A1 | REED SET, MATCHED - MAIN BEARING |
| 8 | 34-21721 | REED STOP, MAIN BEARING REED VALVES |
| 9 | 10-27304 | SCREW, REED STOP MOUNTING |
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (43 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 835-2752A2 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY |
| 2 | 21-28481A1 | CHECK VALVE ASSEMBLY, CRANKCASE |
| 3 | 16-728091 | STUD, BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING |
| 4 | 10-657461 | STUD, CARBURETOR MOUNTING |
| 5 | 17-21438 | PIN, DOWEL - CRANKCASE TO CYLIDNER BLOCK |
| 6 | 22-328022 | PLUG, PIPE _ CYLINDER BLOCK |
| 7 | 10-64278 | SCREW, CRANKCASE TO CYLINDER BLOCK (1") |
| 8 | 10-24624 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2") |
| 9 | 11-8M0207775 | NUT, CRANKCASE FASTENING SCREW |
| 10 | 10-20665 | SCREW, MAIN BEARING LOCKING |
| 11 | 13-21709 | LOCKWASHER, MAIN BEARING LOCKING SCREW |
| 12 | 15-30502A1 | SHIM ASS"Y, UPPER HSG. TO CYLINDER BLOCK(.002-3-5-10) |
| 13 | 1131-2405A1 | BEARING HOUSING ASSEMBLY, UPPER |
| 14 | 30-72961 | BEARING, BALL - UPPER BEARING HOUSING |
| 15 | 31-31410 | BEARING, ROLLER - UPPER BEARING HOUSING |
| 16 | 26-31411 | OIL SEAL, UPPER BEARING HOUSING |
| 17 | 25-20826 | "O" RING, UPPER BEARING HOUSING |
| 18 | 54-34598 | CLAMP, HOLD DOWN RING |
| 19 | 10-36205 | SCREW, RING CLAMP TO BEARING HOUSING |
| 20 | 24-34731 | SPRING, RING CLAMP SCREW |
| 21 | 10-39002 | SCREW, UPPER BEARING HOUSING (1/2") |
| 22 | 27-22656 | GASKET, TRANSFER PORT COVER |
| 23 | 30654 | COVER, TRANSFER PORT |
| 24 | 10-20720 | SCREW, PORT COVER TO CYLINDER BLOCK (5/8") |
| 25 | 1018-2652 | COVER, CYLINDER BLOCK |
| 26 | 27-30504 | GASKET, CYLINDER BLOCK COVER |
| 27 | 10-64278 | SCREW, CYLINDER BLOCK COVER TO CYLINDER BLOCK |
| 28 | 11-8M0207775 | NUT, CYLINDER BLOCK COVER SCREW |
| 29 | 27-30656 | GASKET, CYLINDER BLOCK TO BAFFLE PLATE |
| 30 | 39096 | PLATE, BAFFLE - EXHAUST MANIFORLD |
| 31 | 27-30656 | GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER |
| 32 | 46163 | COVER, EXHAUST MANIFOLD |
| 33 | 10-28636 | SCREW, BAFFLE PLATE AND MANIFOLD COVER MOUNTING |
| 34 | 30212 | TERMINAL BLOCK, EXHAUST MAIFOLD COVER |
| 35 | 10-72169 | SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER |
| 36 | 10-62568 | SCREW, MAGNETO GROUND LEADS TO TERMINAL BLOCK |
| 37 | 54-24836 | CLIP, MAGNETO GOUND LEAD |
| 38 | 10-62568 | SCREW, GROUOND LEAD CLIP TO MANIFOLD COVER |
| 39 | 8M0084613 | "D" WASHER, GROUND LEAD FASTENING SCREW |
| 40 | 30-72961 | BEARNG, BALL - CRANKCASE (LOWER) |
| 41 | 26-30943 | OIL SEAL, CRANKCASE (LOWER) |
| 42 | 10-23015 | SCREW, ADJUSTING - THROTTLE CONTROL |
| 43 | 11-68219 | NUT, THROTTLE CONTROL ADJUSTING SCREW |
▶DRIVE SHAFT HOUSING ASSEMBLY (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 32021 | BUMPER, THRUST - SADDLE (LONG SHAFT) |
| 1 | 1558-2641A1 | DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) |
| 2 | 16-34378 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING |
| 3 | 11-82670911 | NUT, DRIVE SHAFT HOUSING STUD |
| 4 | 11-8M0204726 | NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD |
| 5 | 39025 | COVER, TRIM - DRIVE SHAFT HOUSING |
| 6 | 10-25764 | SCREW, TRIM COVER TO BOTTOM COWL (7/16") |
| 7 | 32-39062 | TUBE, WATER OUTLET(LONG SHAFT) |
| 8 | 10-79953Q04 | SCREW, FLUSH - DRIVE SHAFT HOUSING |
| 9 | 12-191833 | WASHER, SEALING - FLUSH SCREW |
| 10 | 27-39050 | GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING |
| 11 | 11-24652 | NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS |
| 12 | 47259A1 | BLOCK ASSEMBLY, DRIVE SHAFT(LONG SHAFT) Comment: SERIAL #2195579-09999999 |
| 13 | 10-47225 | SCREW, BLOCK ASSEMBLY TO DRIVE SHAFT HOUSING(LONG SHAFT) ST Comment: SERIAL #2195579-09999999 |
| 14 | 1559-8448A2 | SADDLE |
| 15 | 79985A1 | MOUNT ASSEMBLY, UPPER(SEE NOTE BELOW) |
| 16 | 79896A1 | MOUNT ASSEMBLY, LOWER |
| 17 | 53-26406 | RING, RETAINING - UPPER AND LOWER MOUNT |
| 18 | 71490 | COVER, LOWER MOUNT |
| 19 | 71490 | COVER, UPPER MOUNT |
| 20 | 10-45817 | SCREW, LOWER MOUNT COVER TO MOUNT(7/16") |
▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-20696 | NUT,FLYWHEEL |
| 2 | 12-36245 | WASHER, FLYWHEEL NUT |
| 3 | 25-62701 | "O" RING, FLYWHEEL HUB |
| 4 | 28-20094 | KEY, FLYWHEEL DRIVE |
| 5 | 219-2246A4 | FLYWHEEL ASSEMBLY, COMPLETE |
| 6 | 23-34367 | COLLAR, FLYWHEEL DUST SHIELD |
| 7 | 13-22027 | WASHER, WAVE _ MAGNETO CAM TENSION |
| 8 | 398-2574A4 | STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW) |
| 9 | 39326A1 | SHIELD ASSEMBLY, STATOR PLATE |
| 10 | 10-45742 | SCREW, SHIELD TO STATOR PLATE |
| 11 | 13-26996 | LOCKWASHER, SHIELD SCREW |
| 12 | 33904 | RING, HOLD DOWN - STATOR PLATE |
| 13 | 10-35400 | SCREW, HOLD DOWN RING TO STATOR PLATE |
| 14 | 398-2230 | CAM, BREAKER |
| 15 | 15-33910015 | SHIM, STATAOR PLATE TO UPPER END CAP (.015) |
| 16 | 54-45806 | CLAMP, STATOR LEAD |
| 17 | 10-20720 | SCREW, STATOR LEAD CLIP TO PORT COVER |
| 18 | 8M0084613 | "D" WASHER, LEAD CLIP SCREW |
| 19 | 34363A1 | THROTTLE CAM BRACKET ASSEMBLY |
| 20 | 10-53296 | SCREW, CAM BRACKET TO STATOR PLATE |
| 21 | 54-34449 | CLIP, THROTTLE CAM BRACKET |
| 22 | 36000 | CAM, THROTTLE |
| 23 | 10-53296 | SCREW, THROTTLE CAM TO CAM BRACKET |
| 24 | 10-34696 | SCREW, CONTROL LEVER TO CAM BRACKET |
| 25 | 13-29720 | WASHER, WAVE _ CONTROL LEVER SCREW |
| 26 | 12-34392 | WASHER, CONTROL LEVER SCREW |
| 27 | 11-28656 | NUT, CONTROL LEVER SCREW |
▶FUEL PUMP ASSEMBLY (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 39082A4 | FUEL PUMP ASSEMBLY |
| 2 | 21-22974A3 | CHECK VALVE ASSEMBLY |
| 3 | 31503A1 | DIAPHRAGM KIT, FUEL PUMP |
| 5 | 10-68918 | SCREW, FUEL PUMP TO SPACER (1") |
| 6 | 39259 | SPACER, FUEL PUMP |
| 7 | 22-39079 | ELBOW, FUEL PUMP TO CARBURETOR |
| 8 | 22-33373001 | ELBOW, FUEL PUMP SPACER TO PRESSURE HOSE |
| 9 | 32-9912688 | HOSE, PRESSURE - FUEL PUMP (4 3/8") |
| 10 | 22-33373001 | ELBOW, CYCLINDER BLOCK TO PRESSURE HOSE |
| 11 | 54-20387 | CLAMP, PRESSURE HOSE FASTENING |
| 12 | 32-39485 | FUEL LINE, FUEL PUMP TO ADAPTOR (5 1/4") |
| 13 | 32454 | ADAPTOR, CHECK UNIT (FUEL LINE) |
| 14 | 39052 | SEAL, ADAPTOR TO BOTTOM COWL |
| 15 | 10-73656 | SCREW, ADAPTOR TO BOTTOM COWL (1 3/8") |
| 16 | 24-28357 | SPRING, ADAPTOR SCREW |
| 17 | 11-20110 | NUT, ADAPTOR SCREW |
▶GEAR HOUSING ASSEMBLY, COMPLETE (74 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1630-2643A27 | GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) PLASTIC WATER PU |
| 1 | 1630-2643A9 | GEAR HOUSING ASSEMBLY SEE PAGE 23 FOR PARTS BREAKDOWN |
| 2 | 16-58138 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING(3 7/16") |
| 3 | 16-29592 | STUD, WATER PUMP HOUSING TO GEAR HOUSING (2 7/8") |
| 4 | 31-22756 | BEARING, ROLLER - DRIVE SHAFT |
| 5 | 17-20032 | PIN, DOWEL - LOCATING |
| 6 | 26-33613 | SEAL, RUBBER - WATER INTAKE TUBE |
| 7 | 23-86215 | WASHER, NYLON - INTAKE TUBE SEAL |
| 8 | 35-33425 | SCREEN, WATER INTAKE |
| 9 | 10-28642 | SCREW, WATER INTAKE SCREEN TO GEAR HOUSING |
| 10 | 12-191833 | WASHER, GREASE FILLER HOSE SCREW |
| 11 | 10-79953Q04 | SCREW, GREASE FILLER HOLE |
| 12 | 19643 | WASHER, GREASE VENT HOLE SCREW |
| 13 | 10-28653 | SCREW, GREASE VENT HOLE |
| 14 | 54641A1 | SHAFT, SHIFT - LOWER(LONG SHAFT) |
| 15 | 53-30899 | RING, RETAINING - SHIFT SHAFT |
| 16 | 23-30676A1 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 17 | 25-26802 | "O" RING, SHIFT SHAFT BUSHING |
| 18 | 26-30696 | OIL SEAL, SHIFT SHAFT BUSHING |
| 19 | 10-39149 | SCREW, SHIFT SHAFT BUSHING RETAINER |
| 20 | 25-38933 | "O" RING, LOWER SHIFT SHAFT |
| 21 | 43-98696 | GEAR, PINION(3 RAMP RATCHET) |
| 22 | 14-30377 | TAB WASHER, PINION GEAR TO DRIVE SHAFT SCREW |
| 23 | 10-30376 | SCREW, PINION GEAR TO DRIVE SHAFT |
| 24 | 45-39077 | DRIVE SHAFT(LONG SHAFT) |
| 25 | 15-30527A1 | SHIM ASSEMBLY, BALL BEARING TO GEAR HOUSING(.002-3-5-10) |
| 26 | 30-33076 | BEARING, BALL - DRIVE SHAFT |
| 27 | 53-30523 | RING, RETAINING - BALL BEARING TO DRIVE SHAFT |
| 28 | 15-30527A1 | SHIM ASSEMBLY, BALL BEARING TO WATER PUMP(.002-3-5-10) |
| 29 | 46-46893A3 | WATER PUMP HOUSING ASSEMBLY(PLASTIC) |
| 30 | 25-29439 | "O" RING, WATER PUMP HOUSING |
| 31 | 26-30900T | OIL SEAL, WATER PUMP HOUSING |
| 32 | 26-33613 | SEAL, WATER INTAKE TUBE |
| 33 | 32-34293 | TUBE, WATER INTAKE |
| 34 | 70977T | INSERT, WATER PUMP HOUSING |
| 35 | 28-8M0032835 | PIN, IMPELLER DRIVE |
| 36 | 47-89981 | IMPELLER, WATER PUMP |
| 37 | 46895 | PLATE, FACE - WATER PUMP HOUSING TO WATER PUMP COVER |
| 38 | 93224A1 | WATER PUMP COVER ASSEMBLY(PLASTIC) |
| 39 | 26-36558 | SEAL, WATER PUMP COVER |
| 40 | 23-13127 | WASHER, NYLON - WATER PUMP COVER |
| 41 | 26-30913 | OIL SEAL, WATER PUMP COVER |
| 42 | 12-46897 | WASHER, WATER PUMP HOUSING AND COVER STUDS |
| 43 | 11-8M0207775 | NUT, WATER PUMP HOUSING AND COVER STUDS |
| 44 | 25-30526 | RING, RUBBER - CENTRIFUGAL SLINGER(DRIVER SHAFT) |
| 45 | 23-31792T | SLEEVE, GUIDE - WATER INLET TUBE |
| 46 | 25-48171 | "O" RING, UPPER - DRIVE SHAFT |
| 47 | 30599 | CAM, SHIFT |
| 48 | 31334 | FOLLOWER, SHIFT CAM |
| 49 | 24-31333 | SPRING, COMPRESSION - CAM FOLLOWER |
| 50 | 15-30522A1 | SHIM ASSEMBLY, FORWARD GEAR BALL BEARING TO GEAR HOUSING(.0 |
| 51 | 30-21889 | BEARING, BALL - FORWARD GEAR |
| 52 | 43-48577A3 | FORWARD GEAR ASSEMBLY(3 RAMP RATCHET) |
| 53 | 31-22458 | BEARING, ROLLER - FORWARD GEAR |
| 54 | 52-47581 | RATCHET ASSEMBLY, SLIDING CLUTCH(3 RAMP RATCHET) |
| 55 | 53-32449 | RING, RETAINING - CROSS PIN (PART OF A-52-32473A1 RATCHET |
| 56 | 17-30535 | PIN, CROSS - RATCHET TO PROPELLER SHAFT |
| 57 | 44-47935 | SHAFT, PROPELLER |
| 58 | 43-48578 | REVERSE GEAR ASSEMBLY(3 RAMP RATCHET) |
| 59 | 12-30531 | WASHER, THRUST - REVERSE GEAR |
| 60 | 30-21889 | BEARING, BALL - REVERSE GEAR |
| 61 | 15-30532A1 | SHIM ASSEMBLY, THRUST WASHER TO GEAR HOUSING (.002-3-5-10) |
| 62 | 25-30529 | "O" RING, BEARING CARRIER |
| 63 | 30541T1 | BEARING CARRIER ASSEMBLY |
| 64 | 31-22458 | BEARING, ROLLER - BEARING CARRIER |
| 65 | 26-30530 | OIL SEAL, BEARING CARRIER |
| 66 | 12-30528 | WASHER, GEAR HOUSING COVER |
| 67 | 30537 | COVER, GEAR HOUSING |
| 68 | 86665A1 | THRUST HUB ASSEMBLY, PROPELLER SHAFT |
| 69 | 86665A1 | WASHER, CUPPED - THRUST HUB |
| 70 | 48-47938A1 | PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 8" PITCH) |
| 71 | 11-64075A1 | SPACER, SPLINED - PROPELLER SHAFT |
| 72 | 12-27025 | WASHER, PROPELLER NUT |
| 73 | 11-8M0204653 | NUT, PROPELLER |
▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 605-378A2 | CONNECTING ROD ASSEMBLY |
| 2 | 10-21637 | SCREW, CONNECTING ROD |
| 3 | 29-22591 | BEARING, NEEDLE - CRANKPIN |
| 4 | 11-46438 | NUT, CONNECTING ROD SCREW |
| 5 | 12-30373 | WASHER, NEEDLE BEARING RETAINING |
| 6 | 29-22591 | BEARING, NEEDLE - PISTON PIN |
| 7 | 703-3375A6 | PISTON/PIN ASS'Y Comment: SERIAL #2382278-09999999 |
| 8 | 40-22652 | LOCK RING, PISTON PIN |
| 9 | 39-22593 | RING, PISTON |
▶SHIFT CONTROL LINKAGE (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 59107 | HANDLE, SHIFT CONTROL |
| 2 | 12-8M0204649 | WASHER, SHIFT CONTROL SHAFT |
| 3 | 11-826709109 | NUT, SHIFT HANDLE TO SHIFT CONTROL SHAFT |
| 4 | 23-30678 | BUSHING, NYLON - SHIFT CONTROL SHAFT |
| 5 | 24-30817 | SPRING, TENSION - SHIFT CONTROL SHAFT |
| 6 | 12-37828 | WASHER, SHIFT CONTROL SHAFT |
| 7 | 13-36206 | WASHER, WAVE-SHIFT CONTROL SHAFT |
| 8 | 63673 | LEVER, SHAFT CONTROL (REMOTE) |
| 9 | 17-99615 | PINK SHIFT LEVER TO SHIFT CONTROL SHAFT |
| 10 | 39047 | SHAFT, SHIFT CONTROL |
| 11 | 43-30802 | GEAR, SECTOR - SHIFT CONTROL SHAFT (HORIZONTAL) |
| 12 | 12-8M0204649 | WASHER, SHIFT CONTROL SHAFT |
| 13 | 11-8267089 | NUT, SECTOR GEAR TO SHIFT CONTROL SHAFT |
| 14 | 24-30816 | SPRING, DETENT - SECTOR GEAR |
| 15 | 10-28639 | SCREW, DETENT SPRING TO BOTTOM COWL (5/8") |
| 16 | 13-21272 | LOCKWASHER, DETENT SPRING SCREW |
| 17 | 24-39627 | SPRING, DETENT - SHIFT CONTROL LEVER |
| 18 | 39601 | PLATE, DETENT SPRING |
| 19 | 10-25764 | SCREW, SPRING PLATE TO ADAPTOR PLATE |
| 20 | 23-30677 | BUSHING, NYLON - UPPER SHIFT SHAFT |
| 21 | 45250A2 | SHIFT SHAFT ASSEMBLY, UPPER (STARTED WITH SERIAL #2080069) |
| 22 | 43-32453 | GEAR, SECTOR - UPPER SHIFT SHAFT |
▶STATOR PLATE ASSEMBLY (38 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 398-2574A4 | STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW) |
| -- | 92-336731 | IGNITION COIL BOND KIT |
| 1 | 398-2221 | STATOR PLATE AND CORE |
| 2 | 398-2568T1 | COIL ASSEMBLY |
| 3 | 398-2321 | CLIP, COIL RETAINING |
| 4 | 398-2413 | CLIP, COIL RETAINING |
| 5 | 398-2207 | FELT, CAM _ BREAKER |
| 6 | 398-732 | CLIP, GROUND WIRE LEAD |
| 7 | 10-21130 | SCREW, GROUND TERMINAL |
| 8 | 398-2203 | CONDENSER ASSEMBLY |
| 9 | 10-38395 | SCREW, CONDENSER FASTENING (1 1/4") |
| 10 | 13-21134 | LOCKWASHER, CONDENSER FASTENING SCREW |
| 11 | 12-21135 | WASHER, CONDENSER FASTENING SCREW |
| 12 | 54-45806 | CLAMP, LEAD WIRE |
| 13 | 12-21135 | WASHER, LEAD WIRE CLAMP SCREW |
| 14 | 13-21134 | LOCKWASHER, LEAD WIRE CLAMP SCREW |
| 15 | 11-21923T | NUT, LEAD WIRE CLAMP SCREW |
| 17 | 54-24836 | CLIP, NYLON -COIL LEAD WIRE |
| 18 | 8M0084613 | "D" WASHER, COIL LEAD WI RE CLIP |
| 19 | 13-26995 | LOCKWASHER, COIL LEAD WIRE CLIP SCREW |
| 20 | 11-26419 | NUT, COIL LEAD WIRE CLIP SCREW |
| 21 | 398-2202 | BREAKER ASSEMBLY |
| 22 | 10-33988 | SCREW AND LOCKWASHER, BREAKER FASTENING |
| 23 | 12-21135 | WASHER, TERMINAL SCREW |
| 24 | 13-21134 | LOCKWASHER, TERMINAL SCREW |
| 25 | 11-21923T | NUT, TERMINAL SCREW |
| 26 | 398-2206 | GROUND LEAD, STATOR TO TERINAL BLOCK |
| 27 | 23-30419 | SLEEVE, INSULATION - GROUND LEAD |
| 28 | 84-821945A46 | LEAD WIRE |
| 29 | 84-821945A46 | LEAD WIRE _ TOP |
| 30 | 85-63709A1 | PROTECTOR, SPARK PLUG |
| 31 | 20117 | MARKER, "TOP" - LEAD WIRE |
| 32 | 33-813472 | SPARK PLUG (CHAMPION - L7J) |
| 33 | 398-2208 | COVER, DUST - STATOR PLATE |
| 34 | 10-36455 | SCREW, DUST COVER TO STATOR PLATE |
| 35 | 54-24836 | CLIP, #1 AND #2 STATOR LEAD |
| 36 | 10-8M0113176 | SCREW, #1 AND #2 STATO RLEAD CLIP FASTENING |
| 37 | 12-847883 | WASHER, #2 STATOR LEAD FASTENING SCREW |
▶STEERING HANDLE ASSEMBLY (42 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 60850A6 | STEERING HANDLE ASSEMBLY, COMPLETE Comment: SERIAL #2380028-09999999 |
| 1 | 27763 | GRIP, RUBBER - STERING HANDLE BODY |
| 2 | 35909 | BODY AND SHAFT, STEERING HANDLE |
| 3 | 31001 | INDICTOR, SPEED AND LIMIT - STEERING HANDLE |
| 4 | 10-31002 | SCREW, SET - SPEED AND SHIFT INDICATOR |
| 5 | 10-22290 | SCREW, DRIVE - INDICATOR TO STEERING HANDLE BODY |
| 6 | 23-30677 | BUSHING NYLON - STEERING HANDLE TO BODY |
| 7 | 49556A3 | STEERING HANDLE ASSEMBLY Comment: SERIAL 00000000-#2380027 |
| 7A | 49556 | HANDLE, STEERING Comment: SERIAL #2380028-09999999 |
| 7B | 49558 | KNUCKLE, STEERING HANDLE Comment: SERIAL #2380028-09999999 |
| 7C | 23-49555 | BUSHING, RUBBER - STEERING HANDLE Comment: SERIAL #2380028-09999999 |
| 8 | 23-28100 | BUSHING, NYLON - STEERING HANDLE |
| 9 | 12-30283 | WASHER, STEERING HANDLE SHAFT |
| 10 | 24-26703 | SPRING, STEERING HANDLE SHAFT |
| 11 | 39211 | RETAINER, YOKE PIN HOLDING |
| 12 | 39208 | YOKE, STEERING HANDLE SHAFT |
| 13 | 17-26862 | PIN, YOKE TO STEERING HANDLE SHAFT |
| 14 | 43-47765 | GEAR, BALL - STEERING HANDLE SHAFT |
| 15 | 17-26862 | PIN, BALL GEAR TO STEERING HANDLE SHAFT |
| 16 | 53-47821 | RING, RETAINING - BALL GEAR |
| 17 | 48003 | PIVOT, STEERING HANDLE TO BRACKET |
| 18 | 15-48002015 | SHIM, STEERING HANDLE PIVOT TO BRACKET (.015) |
| 19 | 13-39227 | WASHER, WAVE - STEERING HANDLE PIVOT TO BRACKET |
| 20 | 13-39228 | LOCKWASHER, STEERING HANDLE SCREW |
| 21 | 10-64074 | SCREW, STEERING HANDLE TO ARM BRACKET (5/8") |
| 22 | 39046A1 | THROTTLE CONTROL SHAFT ASSEMBLY |
| 22A | 47742A1 | UNIVERSAL JOINT ASSEMBLY |
| 23 | 23-48005 | SLEEVE, UNIVERSAL JOINT |
| 24 | 43-47765 | GEAR, BALL - UNIVERSAL JOINT |
| 25 | 17-26862 | PIN, BALL GEAR TO UNIVERSAL JOINT |
| 26 | 53-47821 | RING, RETAINING - BALL GEAR |
| 27 | 10-96138 | SCREW, THROTTLE CONTROL SHAFT TO BRACKET |
| 28 | 39210 | PLATE, NYLON - THROTTLE CONTROL SHAFT |
| 29 | 39185 | SHIELD, STEERING HANDLE |
| 30 | 61629A1 | BRACKET, STEERING ARM |
| 31 | 47743 | BOOT, UNIVERSAL JOINT |
| 32 | 23-47818 | BUSHING, STEERING ARM BRACKET |
| 33 | 24-72847 | SPRING, DETENT - STEERING HANDLE |
| 34 | 10-37655 | SCREW, DETENT SPRING TO STEERING HANDLE |
| 35 | 39070 | BOOT, RUBBER - THROTTLE CONTROL SHAFT |
| 36 | 10-30679 | SCREW, STEERING ARM BRACKET TO SADDLE |
| 37 | 11-8M0207775 | NUT, STEERING ARM BRACKET FASTENING SCREW |
▶THROTTLE CONTROL LINKAGE (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 39038 | SOCKET, THROTTLE CONTROL |
| 2 | 23-31011 | NYLON - THROTTLE CONTROL SOCKET |
| 3 | 43-39030 | GEAR, HORIZONTAL - THROTTLE CONTROL SOCKET |
| 4 | 17-24800 | PIN, ROLL - GEAR TO THROTTLE CONTROL SOCKET |
| 5 | 39029 | HOUSING, THROTTLE CONTROL |
| 6 | 10-56500 | SCREW, THROTTLE CONTROL HSG, TO CRANKCASE (1 1/4") |
| 7 | 13-26992 | R, THROTTLE CONTROL HOUSING SCREW |
| 8 | 54-39788 | CLAMP, STOP SWITCH LEAD - THROTLE CONTROL HOUSING |
| 9 | 10-21140 | SCREW, CLAMP TO THROTTLE CONTROL HOUSING (1/2") |
| 10 | 12-8M0204649 | WASHER, CLAMP TO THROTTLE CONTROL HOUSING SCREW |
| 11 | 43-39031 | GEAR AND SHAFT, THROTTLE CONTROL |
| 12 | 13-39041 | WASHER, WAVE _ GEAR AND SHAFT (LOWER) |
| 13 | 23-30868 | BUSHING, NYLON - GEAR AND SHAFT TO CONTROL HOUSING |
| 14 | 39034A1 | LEVER ASSEMBLY, THROTTLE CONTROL |
| 15 | 23-26841 | BUSHING, NYLON - GEAR AND SHAFT(UPPER) |
| 16 | 17-22896 | PIN, ROLL - THROTTLE CONTROL LEVER TO GEAR AND SHAFT |
| 17 | 10-23015 | SCREW, ADJUSTING - THROTTLE ADVANCED |
| 18 | 11-68219 | NUT, LOCK - THROTTLE ADVANCE ADJUSTING SCREW |
▶TOP COWL AND STARTER ASSEMBLY (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2123-3953A2 | COWL TOP |
| 2 | 39080 | BANKET, SOUND ABSORBING - TOP COWL - TOP |
| 3 | 39071 | BLANKET, SOUND ABSORBING - TOP COWL |
| 4 | 25-39086 | GROMMET, COWL LATCH - TOP COWL |
| 5 | 2128-2667A8 | COVER ASSEMBLY,FRONT |
| 6 | 39039 | STRIP, RUBBER - FRONT COVER |
| 7 | 23-39578 | SPACER, FRONT COVER STUD |
| 8 | 11-8267089 | NUT, FRONT COVER STUD |
| 9 | 63307A2 | STARTER HOUSING ASSEMBLY |
| 10 | 57821 | INSERT, ROPE GUIDE - STARTER HOUSING |
| 11 | 39043 | SEAL, STARTER HOUSING TO TOP COWL |
| 12 | 10-69069 | SCREW, STARTER HOUSING TO CYLINDER BLOCK (3/4") |
| 13 | 13-26992 | LOCKWASHER, STARTER HOUSING SCREW |
| 14 | 55860 | PULLEY, STARTER CABLE |
| 15 | 10-28789 | SCREW, CABLE PULLEY TO STARTER HOUSING (3/4") |
| 16 | 12-22887 | WASHER, CABLE PULLEY SCREW |
| 17 | 23-309772 | SPACER, CABLE PULLEY |
| 18 | 39084 | PLATE, SEAL - TOP COWL |
| 19 | 39093 | SEAL, TOP COWL PLATE |
| 20 | 10-8M0113176 | SCREW, PLATE AND SEAL TO TOP COWL (3/8") |
| 21 | 39027 | SHIELD, TOP COWL - REAR |
| 22 | 10-38055 | SCREW, REAR SHIELD TO TOP COWL (5/8") |
| 23 | 13-26996 | LOCKWASHER, REAR SHIELD SCREW |
| 24 | 56377 | SEAL, TOP COWL (33 1/2") |
| 25 | 56377 | SEAL, TOP COWL - FRONT (4 3/4") |
| 26 | 39088A1 | COWL LATCH ASSEMBLY, TOP COWL |
| 27 | 24-59174 | SPRING, COMPRESSION - COWL LATCH |
| 28 | 17-39095 | PIN, ROLL - SPRING TO COWL LATCH |
| 29 | 10-22485 | SCREW, COWL LATCH TO TOP COWL (3/4") |
| 30 | 13-26992 | LOCKWASHER, COWL LATCH SCREW |
| 31 | 14-20165 | TAB WASHER, SHEAVE SHAFT NUT |
| 32 | 11-20166 | NUT, SHEAVE SHAFT (LEFT HAND THREAD) |
| 33 | 20155 | RETAINER, STARTER SPRING |
| 34 | 24-29340T02 | SPRING, STARTER REWIND |
| 35 | 23-28912 | BUSHING STARTER SPRING GUIDE |
| 36 | 50-93696A2 | STARTER SHEAVE ASSEMBLY |
| 37 | 17-22896 | PIN, RETAINER - STARTER CABLE |
| 38 | 13-36206 | WASHER, WAVE - STARTER PAWL |
| 39 | 30596 | PAWL, STARTER |
| 40 | 23-28919 | BUSHING, NYLON - SHEAVE SHAFT SPACER |
| 41 | 23-61005 | SPACER, SHEAVE SHAFT |
| 42 | 26179 | RETAINER, SHEAVE SHAFT TO STARTER SHEAVE |
| 44 | 13-20160 | WASHER, WAVE - RETAINER TENSION |
| 45 | 30595 | PLATE, RETAINER - STARTER PAWL |
| 46 | 35558 | SHAFT, SHEAVE |
| 47 | 50-12066Q10 | STARTER CABLE ASSEMBLY |
| 48 | 30782 | HANDLE, STARTER CABLE |
| 49 | 79470A1 | RETAINER, STARTER CABLE AND HANDLE |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
- Choosing a selection results in a full page refresh.