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Mercury 55 (3 CYL.) (0P325500 & Up) Parts & Diagrams
🔎 Mercury 55 (3 CYL.) Reference Library — Exploded parts diagrams (35 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 55 (3 CYL.) is a 2-Stroke, 3-Cylinder outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 2-Stroke, 3-Cylinder |
| Horsepower | 55 HP |
| Displacement | 967 cc |
| Bore x Stroke | 76 mm x 71 mm |
| Spark Plug (Type & Gap) | NGK BUHW-2 |
| Engine Oil Capacity | Pre-mix or Oil Injection |
| Recommended Engine Oil | Quicksilver Premium 2-Cycle TC-W3 |
| Gear Case Oil Capacity | 380-440 mL (12.8-14.9 fl oz) |
| Idle Speed (in gear) | 650 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5000-5500 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 55 (3 CYL.):
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 55 (3 CYL.).
▶Accessories (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 816667A2 | BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage) |
▶Attenuator Plate (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-812867A97 | GASKET SET |
| 1 | 19662 | ATTENUATOR, Sound |
| 2 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 3 | 19-815784 | CAP |
| 4 | 26-812889 | SEAL |
| 5 | 812874 | PLATE, Sound Attenuator |
| 6 | 10-4000363 | SCREW, (M8 x 100) |
| 7 | NSS | NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) |
| 8 | NSS | NOT SOLD SEPARATE, Decal-Caution |
| 9 | NSS | NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) |
| 10 | 11399A1 | ARM ASSEMBLY |
| 11 | 67748 | ROLLER |
| 12 | 10-40056103 | SCREW, (M5 x 6) |
| 13 | 12-8M0204666 | WASHER, (.203 x .500 x .032) |
| 14 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) Comment: (Electric) |
| 15 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) |
| 16 | 22-830285 | FITTING TEE Comment: (Electric) |
| 17 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) |
| 18 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 19 | 27-8144461 | GASKET, Flange |
| 20 | 825204T03 | LINK, Throttle |
| 21 | NSS | NOT SOLD SEPARATE, Decal-Caution in Gear Idle |
| 22 | 12-35462 | WASHER, (.2656 x .625 x .0625) Stainless Steel |
▶Carburetor (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1395-8112231 | GASKET SET, Carburetor Comment: (1 Per Carburetor) |
| 1 | 3301-821854T21 | CARBURETOR, (WME 94-3) Comment: (Bottom - 55/60 Manual) |
| 2 | 1395-823632 | SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94) |
| 3 | 1395-823633 | SHAFT, Throttle Comment: (Center)(WME-57/94) |
| 4 | 1395-823636 | SHAFT, Throttle Comment: (Bottom)(WME-58/95) |
| 5 | 1395-823634 | SCREW Comment: (Upper/Bottom) |
| 6 | NSS | NOT SOLD SEPARATE, Spring-Throttle Return |
| 7 | NSS | NOT SOLD SEPARATE, Idle Needle |
| 8 | NSS | NOT SOLD SEPARATE, Spring-Idle Needle |
| 9 | NSS | NOT SOLD SEPARATE, Gasket-Cover Plate |
| 10 | 1395-811221 | COVER PLATE |
| 11 | 1395-811220 | SCREW, Cover Plate |
| 12 | 27-8144461 | GASKET, Flange |
| 13 | 1395-8113522 | LEVER, Oil Pump Comment: (WME 58/95 -Bottom) |
| 14 | 1395-8086121 | SCREW, Lever Retainer Comment: (WME 58/95 -Bottom) |
| 15 | 10-F10155 | SCREW, Throttle Valve |
| 16 | 97246 | VALVE, Throttle |
| 17 | NSS | NOT SOLD SEPARATE, Retaining Ring |
| 18 | F10064 | SHAFT |
| 19 | 1395-808738 | GASKET |
| 20 | NSS | NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 21 | 10-95951 | VALVE, Inlet Needle |
| 22 | 1395-9594 | FLOAT |
| 23 | 1395-808612 | SCREW AND WASHER, (#8-32 x .750) |
| 24 | 1395-811693 | BOWL, Fuel Comment: (WME-58/95) |
| 25 | 1395-811694 | PLUG KIT |
| 26 | 1395-802731 | SEAL (Consists of 4 seals) |
| 27 | 1395-6487 | JET, Main (.060) Comment: (WME-58/95) |
| 28 | 12-35462 | WASHER, (.2656 x .625 x .0625) Stainless Steel Comment: (Use one for Top Carburetor Only) |
▶Clamp Bracket(Manual) (40 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3420-8M0084195 | CLAMP BRACKET ASSEMBLY Comment: (Black-Port) |
| 2 | 22-8M0169588 | FITTING, Grease |
| 3 | 17-99604 | PIN, Groove |
| 4 | 3419-822867F1 | CLAMP BRACKET Comment: (Black) |
| 5 | 893704T01 | LEVER ASSEMBLY, Tilt Lock Comment: (Black) |
| 6 | 24-99622 | SPRING |
| 7 | 23-65830 | NYLINER |
| 8 | 24-812708 | SPRING |
| 9 | 812709 | KNOB Comment: (Black) |
| 10 | 17-99615 | PIN, Groove |
| 11 | 12-19619 | WASHER |
| 12 | 18486F5 | BRACKET, Anchor Comment: (Black) |
| 13 | 97-818298Q1 | ANODE KIT |
| 14 | 10-8M0204707 | SCREW, (M6 x 25) |
| 15 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 | 10-85594030 | SCREW, (M8 x 30) |
| 17 | 10-8M0000586 | SCREW, (M8 x 35) |
| 18 | 12-843108 | WASHER, (.330 x .560 x .060) Stainless Steel |
| 19 | 11-401388 | NUT, (M8) Stainless Steel |
| 20 | 17-8M0026068 | PIN ASSEMBLY, Tilt Lock |
| 21 | 24-821461 | SPRING |
| 22 | 8M0041938 | TILT TUBE |
| 23 | 11-858869 | NUT, (.875-14) |
| 24 | 10-814259 | SCREW, (.500-20 x 4.00) |
| 25 | 12-8M0204648 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 26 | 11-82671117 | NUT, (.500-20) |
| 27 | 8M0084737 | LINK |
| 28 | 19615A05 | LEVER ASSEMBLY, Tilt |
| 29 | 23-812707 | BUSHING |
| 30 | 12-8M0042643 | WASHER, (.520 x .850 x .060) Nylon - Black |
| 31 | 13-99611 | WAVE WASHER |
| 32 | 8M0007469 | TILT KNOB |
| 33 | 10-19611 | SCREW, (.375-16 x .62) |
| 34 | 37-830253 | DECAL, Tilt Lock |
| 35 | NSS | NOT SOLD SEPARATE, Decal-Warning |
| 36 | 10-818883A1 | THUMB SCREW ASSEMBLY |
| 37 | 12-818884 | WASHER |
| 38 | 10-768042 | SHOULDER SCREW, Hex |
| 39 | NSS | NOT SOLD SEPARATE, Handle |
| 40 | NSS | NOT SOLD SEPARATE, Rivet |
▶Cowl, Top and Bottom (56 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 4005-816534T14 | TOP COWL ASSEMBLY, Silver-Manual |
| 2 | 824666 | SHIELD, Air Inlet |
| 3 | 10-4006731 | SCREW, (M6 x 16) |
| 4 | 47341A11 | ROPE AND HANDLE KIT, Manual Starting |
| 5 | NSS | NOT SOLD SEPARATE, Envelope |
| 6 | 813548A6 | BRACKET, Cowl Support - Silver |
| 7 | 10-8231871 | SCREW, (M4 x 14.5) |
| 8 | 8,13-26995 | LOCKWASHER, Stainless Steel |
| 9 | 11-8237515 | NUT, (M4) |
| 10 | 813549A2 | BRACKET, Cowl Support Comment: (Rear) |
| 11 | 10-8231871 | SCREW, (M4 x 14.5) |
| 12 | 8,13-26995 | LOCKWASHER, Stainless Steel |
| 13 | 11-8237515 | NUT, (M4) |
| 14 | 814336A02 | SOUND BLANKET KIT, (Pre-Applied Pressure Sensitive Adhesive) Comment: (Electric/Manual) |
| 15 | NSS | NOT SOLD SEPARATE, Sound Blanket-Manual |
| 16 | NSS | NOT SOLD SEPARATE, Sound Blanket-Starboard |
| 17 | NSS | NOT SOLD SEPARATE, Sound Blanket-Port |
| 18 | NSS | NOT SOLD SEPARATE, Sound Blanket-Rear |
| 19 | 8M0043150 | SEAL |
| 20 | 813504A1 | GAUGE KIT, Oil Level Comment: (Electric) |
| 21 | 813505 | GROMMET Comment: (Electric) |
| 22 | 113171 | RETAINER Comment: (Electric) |
| 23 | 11-65110 | NUT Comment: (Electric) |
| 24 | 823593A1 | DEFLECTOR KIT, Air |
| 25 | 813546003 | MOUNT |
| 26 | 893763 | BRACKET ASSEMBLY, Latch Roller |
| 27 | 10-4006731 | SCREW, (M6 x 16) |
| 28 | 2197-812512A8 | BOTTOM COWL Comment: (Black) |
| 29 | 8M0043162 | SEAL |
| 30 | 8M0043169 | BUMPER |
| 31 | 87-8M0042301 | SWITCH ASSEMBLY Comment: (Power Trim) |
| 32 | 812830T01 | PLUG Comment: (Non Power Trim) |
| 33 | 8M0032848 | RETAINER |
| 34 | 22-813613 | FITTING |
| 35 | 813606003 | SEAL |
| 36 | 10-40011151 | SCREW, (M8 x 35) Stainless Steel |
| 37 | 813605003 | SEAL |
| 38 | 32-7568058 | HOSE, (15.00 Inches) |
| 39 | 10-4006731 | SCREW, (M6 x 16) |
| 40 | 19812T03 | BRACKET, Cable Retainer |
| 41 | 10-42975 | DRIVE SCREW |
| 42 | 98889 | LATCH |
| 43 | 39519 | CUP |
| 44 | 84-88807A28 | CABLE ASSEMBLY |
| 45 | 10-878607 | SCREW, (#10-16 x .375) |
| 46 | 10-4000335 | SCREW, (M6 x 50) |
| 47 | 12-35280 | WASHER, (.255 x .620 x .030) Stainless Steel |
| 48 | 13-37642 | WAVE WASHER |
| 49 | 23-19428 | BUSHING |
| 50 | 813547F1 | LEVER, Cowl Latch |
| 51 | 826354A1 | BUSHING KIT, Cowl Latch |
| 52 | NSS | NOT SOLD SEPARATE, Bushing |
| 53 | 813604 | LATCH CAM |
| 54 | 11-401386 | NUT, (M6) Stainless Steel |
| 55 | 812717T1 | TRIM COVER |
| 56 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
▶Crankshaft, Pistons and Connecting Rods (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | 2411-827954T2 | CRANKSHAFT ASSEMBLY |
| 2 | 43-43019A2 | GEAR ASSEMBLY |
| 3 | 30-63742T | BEARING, Ball |
| 4 | 53-812877 | RING, Retaining |
| 5 | 28-91800 | KEY, Woodruff |
| 6 | 31-818889A1 | BEARING ASSEMBLY, Roller Comment: (Top) |
| 7 | 26-8173971 | SEAL, Oil |
| 8 | 827955A2 | BEARING ASSEMBLY, Center Main |
| 9 | NSS | NOT SOLD SEPARATE, Roller |
| 10 | NSS | NOT SOLD SEPARATE, Ring-Seal |
| 11 | 705-850026T2 | PISTON Comment: (.015 Oversize) |
| 12 | 53-857196 | LOCK RING |
| 13 | 39-821695A6 | RING SET, Piston Comment: (.015 Oversize) |
| 14 | NSS | NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face) |
| 15 | 640-9612A6 | CONNECTING ROD ASSEMBLY |
| 16 | 12-8M0012298 | WASHER |
| 17 | 29-8M0214934 | BEARING |
| 18 | 10-91012 | SCREW, (.250-28 Special) |
| 19 | 8M0234886 | BEARING KIT |
▶Cylinder Block and Crankcase (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-812867A97 | GASKET SET |
| 1 | 2801-827953T4 | CYLINDER BLOCK |
| 2 | 10-81742780 | SCREW, (M8 x 80) |
| 3 | 10-81742730 | SCREW, (M8 x 30) |
| 4 | 21-426585 | CHECK VALVE |
| 5 | 32-892024122 | TUBING, (240.00 Inches Bulk) (Cut to 15.00 Inch Length) |
| 6 | 21-426232 | CHECK VALVE, Press-In |
| 7 | 812888A2 | CARRIER ASSEMBLY |
| 8 | 21-42657A4 | CHECK VALVE |
| 9 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 10 | 11-400212 | NUT, (M6) Stainless Steel |
| 11 | 42942 | CAP |
| 12 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625), Locating |
| 13 | 17-8M0084653 | PIN, Center Main-Bearing Race |
| 14 | 27-827284 | GASKET |
| 15 | 16-8161949 | STUD, (M6 x 44) |
| 16 | 22-185981 | PLUG, Pipe (.375-18) |
| 17 | 22-328022 | PLUG, Pipe (.125-27) Brass Comment: (Electric) |
| 18 | 22-328022 | PLUG, Pipe (.125-27) Brass Comment: (Manual) |
| 19 | 22-328022 | PLUG, Pipe (.125-27) Brass |
| 20 | 22-19725 | ELBOW |
| 21 | 21-426585 | CHECK VALVE |
| 22 | 827251A1 | COVER |
| 23 | 850897 | LIFTING EYE Comment: (Manual) |
| 24 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel Comment: (Manual) |
| 25 | NSS | NOT SOLD SEPARATE, Decal-Serialization |
| 26 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel |
| 27 | 889735 | CARRIER Comment: (Electric) |
| 28 | 850055001 | THERMOSTAT, 43°C (110°F) Comment: (Electric) |
| 29 | 26-854639001 | SEAL Comment: (Electric) |
| 30 | 787992 | SENDER, Temperature |
| 31 | 889733 | RETAINER |
| 32 | 10-878609 | SCREW, (#10-16 x .600) |
| 33 | 12-8M0204666 | WASHER, (.203 x .500 x .032) |
| 34 | 12-8M0204663 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) |
| 35 | 12-69056 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) |
| 36 | 11-816872 | WING NUT Comment: (Electric) |
| 37 | 22-996642 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric) |
| 38 | 22-782792 | FITTING, Elbow 45 Degree (1.25) Comment: (Manual) |
| 39 | 22-56759 | FITTING, Barbed Comment: (Electric) |
| 40 | 8129962 | COVER Comment: (Manual) |
| 41 | 25-48462 | O-RING, (.614 x .070) Comment: (Manual) |
| 42 | 10-40011108 | SCREW, (M5 x 20) Stainless Steel Comment: (Manual) |
| 43 | 32-892024122 | TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) |
| 44 | 37-881865 | DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electric-Non Handle) |
▶Driveshaft Housing (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3516-816528A3 | HOUSING ASSEMBLY, Driveshaft Comment: (Jet 40/45) |
| 2 | 16-8M0034445 | STUD, (M10 x 166) Comment: (60 Bigfoot - LL) |
| 3 | 10-817430110 | SCREW, (M10 x 110) |
| 4 | 16-8M0034425 | STUD, (M10 x 120) Comment: (55 LL - Front) |
| 5 | 10-4000380 | SCREW, (M10 x 45) Comment: (Short/Long)(Non Jet Models) |
| 6 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) |
| 7 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) |
| 8 | 11-40140 | NUT, (M10) Comment: (Bigfoot Models) |
| 9 | 22-85822A7 | SPEEDOMETER PICK UP |
| 10 | 22-85822T | CONNECTOR, Straight |
| 11 | 22-8M0181450 | FITTING |
| 12 | 10-8M0010931 | SCREW, (M12 x 1.75) |
| 13 | 42930A1 | MOUNT ASSEMBLY, Lower |
| 14 | 12-20959 | WASHER |
| 15 | 88238A10 | CABLE ASSEMBLY, Ground |
| 16 | 11-8M0204662 | NUT, (M12) |
| 17 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel |
| 18 | 8M0036730 | CLAMP |
| 19 | 11-35521 | NUT |
| 20 | 100-8M4500752 | COVER, Black Comment: (Black) |
| 21 | 10-88417 | SCREW, (#12-24 x .620) |
| 22 | 23-8137451 | SPACER (LL) |
| 23 | 43585 | COUPLING |
| 24 | 816696T5 | SPACER Comment: (Black-60) |
| 25 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) |
| 26 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) |
| 27 | 817401A1 | TUBE ASSEMBLY, Water Comment: (55) |
| 28 | 25-8M0204645 | O-RING, (.796 x .139) |
| 29 | 26-821093 | SEAL |
▶Electrical Components (43 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 8302351 | PLATE, Electrical |
| 2 | 10-82239312 | SCREW, (M5 x 12) |
| 3 | 12-89302 | WASHER, (.203 x .406 x .040) |
| 4 | 56762 | TIE STRAP, (4.00 Inches) |
| 5 | 821889A50 | REV LIMITER Comment: (Electric) |
| 6 | 8266241 | CLAMP Comment: (Electric) |
| 7 | 10-82239312 | SCREW, (M5 x 12) Comment: (Electric) |
| 8 | 89-8M0185146 | SOLENOID ASSEMBLY Comment: (Electric) |
| 9 | 23-8M0214955 | BUSHING Comment: (Electric) |
| 10 | 25-818967 | GROMMET Comment: (Electric) |
| 11 | 10-82129125 | SCREW, (M6 x 25 MM) Comment: (Electric) |
| 12 | 11-64015 | NUT, (.250-20) Comment: (Electric) |
| 13 | 13-26992 | LOCKWASHER, (.250) Stainless Steel Comment: (Electric) |
| 14 | 84-88807A33 | CABLE ASSEMBLY Comment: (Electric) |
| 15 | 84-88807A16 | CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) |
| 16 | 8-32,11-26419 | NUT, Brass Comment: (Electric) |
| 17 | 883071T | REGULATOR, Voltage Comment: (Manual-Greek) |
| 18 | 10-82129140 | SCREW, (M6 x 40) Comment: (Electric) |
| 19 | 54-8M0024808 | J CLIP Comment: (Electric) |
| 20 | 85-830233 | BOOT, Insulator - Red Comment: (Electric) |
| 21 | 84-88439A4 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) |
| 22 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Quantity of 1 Required on Manual) |
| 23 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 24 | 10-82129125 | SCREW, (M6 x 25 MM) |
| 25 | 84-88807A31 | CABLE ASSEMBLY |
| 26 | 10-82129116 | SCREW, (M6 x 16) Comment: (Manual) |
| 27 | 54-54457 | J CLIP |
| 28 | 84-850220A2 | HARNESS ASSEMBLY, Engine Comment: (Electric) |
| 29 | 88-812619 | FUSE, Yellow - 20 Ampere Comment: (Electric) |
| 30 | 13541 | PLUG, Male Comment: (Electric) |
| 31 | 25-822002 | GROMMET |
| 32 | 23-822003 | BUSHING |
| 33 | 12-8M0214930 | WASHER |
| 34 | 10-40011129 | SCREW, (M6 x 25) Stainless Steel |
| 35 | 84-850221A2 | HARNESS ASSEMBLY, Ignition |
| 36 | 827509A10 | CDM MODULE ASSEMBLY Comment: (11.00 Inch Leads) |
| 37 | 84-857124A1 | CABLE ASSEMBLY, Hi-Tension |
| 38 | 85-857074A1 | BOOT/TERMINAL KIT |
| 39 | 33-8M0114745 | SPARK PLUG Comment: (NGK#BP8HS-10) |
| 40 | 10-82129116 | SCREW, (M6 x 16) |
| 41 | 84-850052A1 | HARNESS ASSEMBLY, Power Comment: (Manual) |
| 42 | 84-11149T31 | HARNESS ASSEMBLY Comment: (Manual) |
| 43 | 84-74725A3 | HARNESS ASSEMBLY, Lightning Comment: (International) |
▶Exhaust Plate (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-812867A97 | GASKET SET |
| 1 | 19653T3 | PLATE ASSEMBLY, Exhaust |
| 2 | 21-817519A1 | CHECK VALVE ASSEMBLY, Drain |
| 3 | 17-23784 | PIN, Dowel |
| 4 | 1400-8M4501491 | MOUNT, Upper |
| 5 | 10-40011153 | SCREW, (M8 x 45) Stainless Steel |
| 6 | 10-898835001 | BOLT, (M12 x 154) |
| 7 | 12-32834 | WASHER, Neoprene |
| 8 | 12-8M0204648 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 9 | 11-896963 | NUT, (M12) |
| 10 | 10-40011158 | SCREW, (M8 x 70) Stainless Steel |
| 11 | 27-8M0000820 | GASKET Comment: (Not Used on Jet Models) |
| 12 | 23-48237 | BUSHING Comment: (Not Used on Jet Models) |
| 13 | 815639A9 | SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not Used on Jet Models) |
| 14 | 812872A2 | SHIFT LINK Comment: (Not Used on Jet Models) |
| 15 | 23-48475 | BUSHING Comment: (Not Used on Jet Models) |
| 16 | 11-401386 | NUT, (M6) Stainless Steel Comment: (Not Used on Jet Models) |
| 17 | 32-8M0042794 | TUBE, Water Comment: (Long) |
| 18 | 25-93221002 | GROMMET |
| 19 | 8M0045214 | TUBE, Exhaust |
| 20 | 10-40011153 | SCREW, (M8 x 45) Stainless Steel |
| 21 | 812886001 | SEAL |
| 22 | 99019 | CLAMP |
| 23 | 42941001 | SEAL, Water Tube Comment: (Upper) |
| 24 | 10-40011155 | SCREW, (M8 x 55) Stainless Steel |
▶Flywheel and Stator, Electric (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 84-11149A27 | CABLE ASSEMBLY |
| 1 | 812777T1 | COVER ASSEMBLY |
| 2 | 11-42979 | NUT, (M16) |
| 3 | 12-33001 | WASHER, (.641 x 1.250 x .190) |
| 4 | 261-859234T24 | FLYWHEEL |
| 5 | 398-832075A21 | STATOR ASSEMBLY |
| 6 | 10-4013930 | SCREW, (M5 x 30) |
| 7 | 854512T | TRIGGER |
| 8 | 93421 | SWIVEL BALL |
| 9 | 93254 | SWIVEL BASE |
| 10 | 8M0025657 | RETAINER |
| 11 | NSS | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) |
▶Flywheel and Stator, Manual (10 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 261-859234T6 | FLYWHEEL |
| 2 | 11-42979 | NUT, (M16) |
| 3 | 12-33001 | WASHER, (.641 x 1.250 x .190) |
| 4 | 398-832074A11 | STATOR ASSEMBLY |
| 5 | 10-4013930 | SCREW, (M5 x 30) |
| 6 | 854512T | TRIGGER |
| 7 | 93421 | SWIVEL BALL |
| 8 | 93254 | SWIVEL BASE |
| 9 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 10 | 13541 | PLUG, Male |
▶Fuel Pump, Electric (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | NSS | NOT SOLD SEPARATE, Fuel Pump |
| 2 | 21-857005A1 | DIAPHRAGM KIT |
| 3 | NSS | NOT SOLD SEPARATE, Diaphragm Kit |
| 4 | NSS | NOT SOLD SEPARATE, Retainer |
| 5 | NSS | NOT SOLD SEPARATE, Spring |
| 6 | NSS | NOT SOLD SEPARATE, Cap |
| 7 | NSS | NOT SOLD SEPARATE, Spring |
| 8 | NSS | NOT SOLD SEPARATE, Cap |
| 9 | NSS | NOT SOLD SEPARATE, Diaphragm |
| 10 | 27-8M0204705 | GASKET |
| 11 | NSS | NOT SOLD SEPARATE, Gasket-Boost |
| 12 | NSS | NOT SOLD SEPARATE, Gsket-Pulse |
| 13 | 987752 | PLATE |
| 14 | 22-433351 | CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase) |
| 15 | 10-82130050 | SCREW, (M6 x 50) |
| 16 | 144303 | BASE |
| 17 | 32-831949 | HOSE |
| 18 | 35-816296Q2 | FILTER, Fuel |
| 19 | 32-830761 | LINE, Fuel Comment: (To top Carburetor) |
| 20 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 21 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) |
| 22 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) |
| 23 | 22-818993 | CONNECTOR, Tee |
| 24 | 22-8189941 | CHECK VALVE |
| 25 | 32-82381335 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) |
| 26 | 22-816856T01 | CONNECTOR ASSEMBLY, Fuel |
| 27 | 10-4000332 | SCREW, (M6 x 35) |
| 28 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.50 Inch Length) |
| 29 | 54-633003 | CLAMP |
| 30 | 89-819503A5 | SOLENOID KIT, Enrichner Valve |
| 31 | 32-9912688 | TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) Comment: (To Fitting on Attenuator Plate) |
| 32 | 32-9912688 | TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) |
| 33 | 32-892024122 | TUBING, (240.00 Inches Bulk) (Cut to 14.00 Inch Length) Comment: (To Oil Pump Fitting) |
| 34 | 32-9912688 | TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) Comment: (To Intake Manifold Fitting) |
| 35 | 22-59169003 | FITTING, Tee |
| 36 | 10-4006731 | SCREW, (M6 x 16) |
▶Fuel Pump, Manual (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | NSS | NOT SOLD SEPARATE, Fuel Pump |
| 2 | 21-857005A1 | DIAPHRAGM KIT |
| 3 | NSS | NOT SOLD SEPARATE, Diaphragm |
| 4 | NSS | NOT SOLD SEPARATE, Retainer |
| 5 | NSS | NOT SOLD SEPARATE, Spring |
| 6 | NSS | NOT SOLD SEPARATE, Cap |
| 7 | NSS | NOT SOLD SEPARATE, Spring |
| 8 | NSS | NOT SOLD SEPARATE, Cap |
| 9 | NSS | NOT SOLD SEPARATE, Diaphragm |
| 10 | 27-8M0204705 | GASKET |
| 11 | NSS | NOT SOLD SEPARATE, Gasket-Boost |
| 12 | NSS | NOT SOLD SEPARATE, Gasket-Pulse |
| 13 | 987752 | PLATE |
| 14 | 22-433351 | CONNECTOR, 90 Degree - With Vibraseal Comment: (To Crankcase) |
| 15 | 10-82130050 | SCREW, (M6 x 50) |
| 16 | 144303 | BASE |
| 17 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length) |
| 18 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length) |
| 19 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 20 | 32-830768 | HOSE Comment: (To Carburetor) |
| 21 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length) |
| 22 | 35-889527T02 | FILTER ASSEMBLY, Fuel Comment: (Belgium) SN# 0Y050041 & Up |
| 23 | 35-896375K01 | FILTER KIT Comment: (Use with 889527T02 Fuel Filter) (Mercury Brand) |
| 24 | 25-98277001 | SEAL Comment: (Use with 889527T02 Fuel Filter) |
| 25 | 8170281 | BRACKET |
| 26 | 11-401366 | NUT, (M6) Stainless Steel |
| 27 | 22-59169003 | FITTING, Tee |
| 28 | 32-892024122 | TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length) Comment: (To Top Float Bowl) |
| 29 | 32-892024122 | TUBING, (240.00 Inches Bulk) (Cut to 5.50 Inch Length) Comment: (To Lower Intake Manifold) |
| 30 | 32-892024122 | TUBING, (240.00 Inches Bulk) (Cut to 1.50 Inch Lenght) Comment: (To Top Intake Manifold) |
| 31 | 858763 | PRIMER BULB |
| 32 | 22-816856T01 | CONNECTOR ASSEMBLY, Fuel |
| 33 | 10-4000332 | SCREW, (M6 x 35) |
▶Gasket Set Componetns, Engine Overhaul (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-822189 | GASKET, Upper Water Pump, Water Pump |
▶Gear Housing, Driveshaft 1.64:1 Gear Ratio (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-814669A2 | SEAL KIT, Gear Housing |
| 1 | 1671-9760T42 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) |
| 2 | 22-8M0058389 | PLUG KIT, Drain (Magnetic) |
| 3 | 10-79953Q04 | SCREW KIT, (.375-16 x .250) Drain |
| 4 | 12-191833 | SEAL |
| 5 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) |
| 6 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) |
| 7 | 22-878089 | PLUG, Pipe (.0625-27) |
| 8 | 31-812768 | BEARING, Roller |
| 9 | 818226A1 | SEAL/PLATE KIT |
| 10 | NSS | NOT SOLD SEPARATE, Filler Plate |
| 11 | 43-813694T | GEAR, Pinion (14 Teeth) |
| 12 | 11-55910 | NUT, (.437-20) |
| 13 | 815420 | SHIFT SHAFT Comment: (LL) |
| 14 | 53-29641 | E RING |
| 15 | 23-813696A2 | BUSHING ASSEMBLY |
| 16 | 25-45258 | O-RING, (.987 x .103) |
| 17 | 26-8M0204708 | SEAL, Oil |
| 18 | 45-812731 | DRIVESHAFT Comment: (55 Manual) |
| 19 | 15-812770A1 | SHIM SET |
| 20 | 31-8M0166756 | BEARING ASSEMBLY, Roller |
| 21 | NSS | NOT SOLD SEPARATE, Cup |
| 22 | 11-8128201 | NUT |
| 23 | 46-812966A7 | BASE ASSEMBLY, Water Pump |
| 24 | 25-8M0204651 | O-RING, (1.859 x .139) |
| 25 | 26-814669 | SEAL, Oil |
| 26 | 26-814670 | SEAL, Oil |
| 27 | 47-19453T | IMPELLER |
| 28 | 28-8M0032831 | KEY |
| 29 | 12-8M0204720 | WASHER |
| 30 | 46-812966A12 | PUMP ASSEMBLY, Water |
| 31 | 27-8M0224241 | GASKET Comment: (Lower) |
| 32 | 27-822189 | GASKET, Upper Water Pump Comment: (Upper) |
| 33 | 8M0204658 | SEAL Comment: (Short/Long) |
| 34 | 19700A2 | FACE PLATE |
| 35 | 10-8248324 | SCREW, (M6 x 16) |
| 36 | 760394 | CAM, Shift Control |
▶Gear Housing, Driveshaft 2.33:1 (43 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 47-8M0100526 | REPAIR KIT, Water Pump Impeller |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) Comment: (Front) |
| 3 | 43046 | TUBE, Oiler |
| 4 | 22-8M0058389 | PLUG KIT, Drain (Magnetic) |
| 5 | 12-191833 | SEAL |
| 6 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) |
| 7 | 31640T07 | TRIM TAB |
| 8 | 10-825427 | SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 | 12-451761 | WASHER, (.453 x .812 x .105) Black Oxide |
| 10 | 43040T1 | CARRIER ASSEMBLY |
| 11 | NSS | NOT SOLD SEPARATE, Needle Bearing |
| 12 | 97-826134Q | ANODE |
| 13 | 11-401386 | NUT, (M6) Stainless Steel |
| 14 | 10-4000333 | SCREW, (M6 x 40) |
| 15 | NSS | NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3) |
| 16 | 11-35921 | NUT, (.625-18) |
| 17 | 850307 | CAM, Shift Control |
| 18 | 31-883047A1 | BEARING ASSEMBLY, Tapered Roller |
| 19 | 15-44492A1 | SHIM SET |
| 20 | 45-826737A1 | DRIVESHAFT ASSEMBLY Comment: (LL) |
| 21 | 42461A1 | SLEEVE/RING KIT |
| 22 | NSS | NOT SOLD SEPARATE, Ring Seal |
| 23 | 43055A4 | COVER ASSEMBLY, Water Pump |
| 24 | 27-430331 | GASKET |
| 25 | 27-8M0214931 | GASKET |
| 26 | 26-43036 | SEAL, Oil Comment: (Lower) |
| 27 | 26-43035 | SEAL, Oil Comment: (Upper) |
| 28 | 27-8172771 | GASKET |
| 29 | 817275A2 | HOUSING KIT, Upper Water Pump |
| 30 | 8M0204709 | FACEPLATE |
| 31 | 10-82684430 | SCREW, (M6 x 30) |
| 32 | 826762A1 | COUPLING Comment: (LL) |
| 33 | 28-8M0204723 | KEY |
| 34 | 47-43026T2 | IMPELLER |
| 35 | 10-82684425 | SCREW, (M6 x 25) |
| 36 | 853907A1 | SHIFT SHAFT ASSEMBLY Comment: (LL) |
| 37 | 53-29641 | E RING |
| 38 | 23-43052A4 | BUSHING ASSEMBLY |
| 39 | 25-8M0204681 | O-RING, (1.424 x .103) |
| 40 | 26-8M0204708 | SEAL, Oil |
| 41 | 10-82684425 | SCREW, (M6 x 25) |
| 42 | 26-861415 | FACE SEAL |
▶Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio (31 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-814669A2 | SEAL KIT, Gear Housing |
| 1 | 1671-9760T42 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic) |
| 37 | 15-812769A1 | SHIM SET |
| 38 | 31-8M0103476 | BEARING ASSEMBLY, Tapered Roller |
| 39 | NSS | NOT SOLD SEPARATE, Cup |
| 40 | 43-813693T1 | GEAR, Forward (23 Teeth) |
| 41 | 31-21739 | BEARING, Roller |
| 42 | 8129291 | FOLLOWER, Cam |
| 43 | 20843 | SLIDE |
| 44 | 24-38114 | SPRING |
| 45 | 52-813697T | CLUTCH |
| 46 | 17-8M0020942 | PIN, Cross |
| 47 | 24-815418 | SPRING |
| 48 | 44-14493 | PROPELLER SHAFT |
| 49 | 43-813695T | GEAR, Reverse (23 Teeth) |
| 50 | 30-20839T | BEARING, Ball |
| 51 | 8M0168900 | CARRIER ASSEMBLY, Bearing |
| 52 | 25-815460 | O-RING |
| 53 | 31-21700 | BEARING, Needle |
| 54 | 26-8M0205511 | SEAL, Oil |
| 55 | 26-8M0203757 | SEAL, Oil |
| 56 | 10-85594030 | SCREW, (M8 x 30) |
| 57 | 12-855941 | WASHER, (.323 x .590 x .112) Stainless Steel |
| 58 | 8227731 | INSERT, Threaded |
| 59 | 17264T2 | TRIM TAB, Zinc |
| 60 | 10-4000377 | SCREW, (M10 x 30) |
| 61 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel |
| 62 | 48-816704A45 | PROPELLER KIT Comment: (55 Beaching) |
| 63 | 73345A1 | THRUST HUB |
| 64 | 11-69578Q1 | PROP NUT KIT |
| 65 | 14-8M0214942 | TAB WASHER |
▶Gear Housing, Propeller Shaft - 2.33:1 Gear Ratio (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-43035A4 | SEAL KIT, Gear Housing |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 | 31-30894A1 | BEARING SET, Cup And Cone |
| 3 | NSS | NOT SOLD SEPARATE, Cup |
| 4 | 43-882813A3 | GEAR KIT, Forward And Pinion 28 Teeth |
| 5 | 31-30895T | BEARING, Needle |
| 6 | 53-856823 | RING, Retaining |
| 7 | 850315A1 | FOLLOWER KIT, Cam |
| 8 | 30-44530 | BALL |
| 9 | NSS | NOT SOLD SEPARATE, Slide |
| 10 | 24-850327 | SPRING |
| 11 | 17-8M0100263 | PIN, Cross |
| 12 | 24-30893 | SPRING |
| 13 | 52-850048T | CLUTCH |
| 14 | 44-8M0140445 | PROPELLER SHAFT |
| 15 | 43-882814T | GEAR, Reverse - 28 Teeth |
| 16 | 8M0168901 | CARRIER ASSEMBLY, Bearing |
| 17 | 25-8M0214974 | O-RING, (3.609 x .139) |
| 18 | 31-30956T | BEARING, Needle |
| 19 | 26-8M0205728 | SEAL, Oil Comment: (Inner) |
| 20 | 26-8M0205729 | SEAL, Oil Comment: (Outer) |
| 21 | 31-12578T | BEARING, Roller |
| 22 | 12-12577 | THRUST WASHER |
| 23 | 31-12576 | BEARING, Thrust |
| 24 | 16-8M0034456 | STUD, (M8 x 48) |
| 25 | 12-855941 | WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 | 11-401378 | NUT, (M8) |
| 27 | 15-44491A1 | SHIM SET |
| 28 | 8227731 | INSERT, Threaded |
| 29 | NSS | NOT SOLD SEPARATE, Decal |
| 30 | NSS | NOT SOLD SEPARATE, Decal-Prop Operation |
| 31 | 13191Q01 | THRUST WASHER |
| 32 | 11-52707Q1 | PROP NUT KIT, (.750-16) |
| 33 | 14-816629Q | TAB WASHER |
▶Induction Manifold and Reed Block (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | 27-8M0000822 | GASKET |
| 2 | 1171-9812T9 | END CAP ASSEMBLY, Lower |
| 3 | 26-66301 | SEAL, Oil |
| 4 | 26-41953 | SEAL |
| 5 | 25-8M0142854 | O-RING, (2.175 x .175) |
| 6 | 10-81742720 | SCREW, (M8 x 20) |
| 7 | 19077A07 | BRACKET ASSEMBLY |
| 8 | 16-8161949 | STUD, (M6 x 44) |
| 9 | 12-8M0204663 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) |
| 10 | 12-69056 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) |
| 11 | 11-816872 | WING NUT Comment: (Electric) |
| 12 | 10-82127335 | SCREW, (M8 x 35 MM) |
| 13 | 827998A1 | MANIFOLD ASSEMBLY, Induction |
| 14 | 22-19725 | ELBOW Comment: (Electric) |
| 15 | 22-19725 | ELBOW Comment: (Manual) |
| 16 | 27-812869 | GASKET |
| 17 | 10-81742730 | SCREW, (M8 x 30) |
| 18 | 8M0219197 | REED BLOCK ASSEMBLY |
| 19 | 27-812868 | GASKET |
| 20 | NSS | NOT SOLD SEPARATE, Dowel Pin |
| 21 | 34-812880A03 | REED ASSEMBLY |
| 22 | 14-429821 | TAB WASHER |
| 23 | 812879002 | RETAINER, Reed |
| 24 | 10-88421471 | SCREW, (M6 x 16) |
| 25 | 42881A1 | SHIFT RAIL ASSEMBLY |
| 26 | 14-42981 | TAB WASHER |
| 27 | 10-40001134 | SCREW, (M8 x 25) |
| 28 | 988851 | SLIDE |
| 29 | 23-48475 | BUSHING |
| 30 | 11-401386 | NUT, (M6) Stainless Steel |
| 31 | 12-35459 | WASHER |
| 32 | 11-401386 | NUT, (M6) Stainless Steel |
▶Jet Components (8 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-814669A2 | SEAL KIT, Gear Housing |
| 1 | 47-19453T | IMPELLER |
| 2 | 28-8M0032831 | KEY |
| 3 | 46-812966A12 | PUMP ASSEMBLY, Water |
| 4 | 27-822189 | GASKET, Upper Water Pump Comment: (Upper) |
| 5 | 8M0204658 | SEAL |
| 6 | 19700A2 | FACE PLATE |
| 7 | 10-8248324 | SCREW, (M6 x 16) |
▶Jet Pump Assembly (31 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 8M0230714 | JET PUMP ASSEMBLY |
| 1 | 855767T60 | HOUSING, Pump |
| 2 | 878377 | SHIFT LINKAGE KIT |
| 3 | 878382 | CAM |
| 4 | 878380 | GATE, Reverse - With Bumper |
| 5 | 32-827490 | HOSE, Lube |
| 6 | 16-855840 | STUD, (.312-18 x 1.81) |
| 7 | 11-82670910 | NUT, (.312-18) Stainless Steel |
| 8 | 10-848497 | SCREW, (.312-18 x 1.00) |
| 9 | 47-8M0230713 | IMPELLER |
| 10 | 80141260 | HOUSING, Intake |
| 11 | 8271882 | LINER |
| 12 | 45-85576960 | DRIVESHAFT |
| 13 | 12-8796521 | THRUST WASHER |
| 14 | 30-8796531 | BEARING, Ball |
| 15 | 23-8271891 | SLEEVE |
| 16 | 11-8271901 | NUT |
| 17 | 12-36001 | WASHER |
| 18 | 28-801405875 | KEY |
| 19 | 15-801404875 | SHIM, Impeller |
| 20 | 14-801403875 | TAB WASHER |
| 21 | 10-19923062 | SCREW, (.250-20 x .625) |
| 22 | 10-60411 | SCREW, (.312-18 x 1.250) |
| 23 | 801410 | BRACKET, Cable Support |
| 24 | 11-82670910 | NUT, (.312-18) Stainless Steel |
| 25 | 17-801407 | PIN, Dowel |
| 26 | 10-4010860 | SCREW, (M10 x 60) Hex Flange - Stainless Steel |
| 27 | 10-4010890 | SCREW, (M10 x 90) Hex Flange - Stainless Steel |
| 28 | 10-4010870 | SCREW, (M10 x 70) Hex Flange - Stainless Steel |
| 29 | 10-95802 | SCREW, (.375-16 x 2.750) Stainless Steel |
| 30 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel |
▶Lube Chart (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | NOPART | NO PARTS LIST |
▶Manual Tilt Components (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 25-893922A01 | O-RING KIT |
| 1 | 893942A01 | SHOCK ROD ASSEMBLY Comment: (Beaching)(Use With Gold End Cap) |
| 2 | 893903A01 | PISTON ASSEMBLY, Trim Memory |
| 3 | 25-893917A01 | O-RING KIT, Cylinder |
| 4 | NSS | NOT SOLD SEPARATE, O-Ring |
| 5 | 893918A01 | CYLINDER ASSEMBLY |
| 6 | 893919A01 | SCREW AND SEAL KIT |
| 7 | 893920A01 | ACCUMULATOR ASSEMBLY |
| 8 | 893921A01 | VALVE BODY ASSEMBLY |
| 9 | 893923A01 | CAM KIT |
| 10 | 893924A01 | VALVE KIT, Velocity |
| 11 | 893925A01 | REPAIR KIT |
| 12 | 8M0207768 | CABLE ASSEMBLY, Ground |
| 13 | 17-19607 | PIN |
| 14 | 17-821539 | PIN, Trilobe |
▶Oil Injection Components (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1263-812718T1 | TANK ASSEMBLY, Oil |
| 2 | 36-828765A2 | CAP ASSEMBLY |
| 3 | NSS | NOT SOLD SEPARATE, Tether |
| 4 | 11-821285 | PUSH NUT |
| 5 | 8M0039080 | SEAL |
| 6 | 19299A1 | VENT ASSEMBLY |
| 7 | 21-64871 | VALVE |
| 8 | 25-813644002 | GROMMET |
| 9 | 99162001 | BOOT |
| 10 | 8M0039085 | BOOT |
| 11 | 87-12886A6 | SWITCH ASSEMBLY |
| 12 | 10-58376 | SCREW, (.164-18 x .375) |
| 13 | 12-72761 | WASHER, (.203 x .562 x .060) Stainless Steel |
| 14 | 818902A1 | PUMP ASSEMBLY, Oil Injection |
| 15 | 25-8M0204667 | O-RING |
| 16 | 25-36390 | O-RING |
| 17 | 10-40011108 | SCREW, (M5 x 20) Stainless Steel |
| 18 | 43-19277 | GEAR, Driven |
| 19 | 23-19278A2 | BEARING ASSEMBLY |
| 20 | 23-17597 | BUSHING (Flanged) |
| 21 | 23-17596 | BUSHING |
| 22 | 32-82381335 | TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh) |
| 23 | 8M0084729 | LINK |
▶Power Trim Components (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 25-893914A02 | O-RING KIT, Complete Trim |
| 1 | 8M0118573 | SHOCK ROD KIT Comment: (Big Foot) |
| 2 | 8M0171822 | PISTON ASSEMBLY, Memory |
| 3 | 25-8M0171819 | O-RING KIT, Rebuild |
| 4 | NSS | NOT SOLD SEPARATE, O-Ring |
| 5 | 893904T01 | CYLINDER ASSEMBLY |
| 6 | 893944A01 | VALVE KIT, Trim Limit Comment: (Big Foot) |
| 7 | 893906A02 | PUMP ASSEMBLY |
| 8 | 893907A02 | MOTOR KIT |
| 9 | 22-8134351 | PLUG |
| 10 | 893929A01 | MANUAL RELEASE ASSEMBLY |
| 11 | 893909A02 | MANIFOLD KIT |
| 12 | 10-809876A1 | SCREW KIT, Motor |
| 13 | 809877A1 | DRIVESHAFT/SEAL KIT |
| 14 | 35-893912A02 | FILTER KIT |
| 15 | 893913A02 | POPPET KIT |
| 16 | 88238A18 | CABLE ASSEMBLY |
| 17 | 17-821539 | PIN, Trilobe |
| 18 | 17-19607 | PIN |
| 19 | 17-822869001 | PIN |
| 20 | 831276T | BRACKET |
| 21 | 84-826802A12 | HARNESS ASSEMBLY |
| 22 | 10-82129125 | SCREW, (M6 x 25 MM) |
| 23 | 8M0207773 | RELAY ASSEMBLY |
| 24 | 828102 | BRACKET |
| 25 | 25-818967 | GROMMET |
| 26 | 23-8M0214955 | BUSHING |
| 27 | NSS | NOT SOLD SEPARATE, Decal-Trim Relay |
▶Service/Support Material (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | NSS | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) |
▶Starter Assembly, Manual (38 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 816728T14 | STARTER ASSEMBLY, Recoil |
| 1 | 85174A1 | HANDLE ASSEMBLY |
| 2 | NSS | NOT SOLD SEPARATE, Retainer |
| 3 | 8167652 | REST |
| 4 | 8M0043161 | SEAL |
| 5 | 10-82170475 | SCREW, (M6 x 75) |
| 6 | 23-821702 | SPACER |
| 7 | 23-816086 | BUSHING |
| 8 | 25-815795 | GROMMET |
| 9 | 12-69057 | WASHER, (.281 x .734 x .063) |
| 10 | 11-401366 | NUT, (M6) Stainless Steel |
| 11 | 8567541 | CABLE, Interlock |
| 12 | 10-8214281 | SCREW, (#10-16 x .625) |
| 13 | 12-73288 | WASHER, (.220 x .500 x .030) Stainless Steel |
| 14 | 18-26811 | COTTER PIN |
| 15 | 10-878608 | SCREW, (#10-16 x .500) |
| 16 | 18-26811 | COTTER PIN |
| 17 | 816728T05 | HOUSING |
| 18 | 24-826791 | SPRING |
| 19 | 8166903 | LEVER |
| 20 | 816712T01 | CAM |
| 21 | 816711 | RETAINER |
| 22 | 10-8182491 | SCREW, (#10-16 x 1.00) |
| 23 | 13-826229 | LOCKWASHER, Spring |
| 24 | 24-86857T01 | SPRING |
| 25 | 50-825269T01 | SHEAVE, Starter |
| 26 | 24-86851T02 | SPRING |
| 27 | 868501 | CAM |
| 28 | 53-86849T01 | RING, Retaining |
| 29 | 50-12066Q10 | ROPE |
| 30 | 24-868523 | SPRING |
| 31 | 86853T01 | CAM |
| 32 | 10-826253 | SCREW, (.250-20 x .625) |
| 33 | 8M0183792 | BUSHING |
| 34 | 53-818853 | RING, Retaining |
| 35 | NSS | NOT SOLD SEPARATE, Decal-Timing |
| 36 | NSS | NOT SOLD SEPARATE, Decal-Full Throttle Timing |
| 37 | NSS | NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18) |
▶Starter Motor (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 50-893890T | STARTER MOTOR ASSEMBLY |
| 2 | 10-965661 | THRU BOLT |
| 3 | 90643 | DRIVE KIT |
| 4 | 685753 | DRIVE ASSEMBLY |
| 5 | 8236392 | DRIVE CAP |
| 6 | 965651 | ARMATURE |
| 7 | 8119011 | CAP, Commutator |
| 8 | 898265016 | BRUSH/SPRING KIT |
| 9 | 898265014 | HOLDER |
| 10 | F15158 | SCREW |
| 11 | 13-26992 | LOCKWASHER, (.250) Stainless Steel |
| 12 | 11-64015 | NUT, (.250-20) |
| 13 | 84-88439A9 | CABLE ASSEMBLY, Battery - Positive |
| 14 | 10-40011153 | SCREW, (M8 x 45) Stainless Steel |
| 15 | NSS | NOT SOLD SEPARATE, Decal-Warning |
| 16 | 823989 | BRACKET, Oil Tank |
▶Steerig Handle Kit (56 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 816366A48 | STEERING HANDLE KIT |
| NS | 8949112 | KEY, Ignition (2F) |
| 1 | 816366T3 | BRACKET |
| 2 | NSS | NOT SOLD SEPARATE, Decal-Shift |
| 3 | 16-815802 | STUD, (M10 x 150 x 58) |
| 4 | 14-815806 | TAB WASHER |
| 5 | 11-40125100 | NUT, (M10) |
| 6 | 84-815851A2 | HARNESS ASSEMBLY, Stop Comment: (Manual) |
| 7 | 84-821028A2 | CABLE ASSEMBLY Comment: (Manual) |
| 8 | 815803 | PLUG Comment: (Manual) |
| 9 | 121051 | GROMMET |
| 10 | 8158041 | COVER |
| 11 | 10-878608 | SCREW, (#10-16 x .500) |
| 12 | 816051A2 | HORN ASSEMBLY |
| 13 | 19-889730 | PLUG Comment: (Manual) |
| 14 | 87-11083A4 | SWITCH ASSEMBLY, Stop Comment: (Power Trim) |
| 15 | 15920Q54 | LANYARD ASSEMBLY Comment: (Power Trim) |
| 16 | 8M0032846 | RETAINER, Brass |
| 17 | 84-11149A3 | CABLE ASSEMBLY |
| 18 | 16-8M0034440 | STUD, (M10 x 2.12) |
| 19 | 11-400636 | NUT |
| 20 | 12-823933 | WASHER, (.405 x .760 x .060) Delrin |
| 21 | 816367F5 | LEVER |
| 22 | 10-4000357 | SCREW, (M8 x 45) |
| 23 | 14-8158051 | TAB WASHER |
| 24 | 23-8159831 | BUSHING |
| 25 | 12-824610 | WASHER, Plastic |
| 26 | 12-823970 | WASHER |
| 27 | 12-814803 | WASHER |
| 28 | 495636 | SHIFT ROD |
| 29 | 11-64015 | NUT, (.250-20) |
| 30 | 48419T | ROD END |
| 31 | 23-26856 | BUSHING |
| 32 | 12-35950 | WASHER, (.273 x .437 x .031) Stainless Steel |
| 33 | 18-25191 | COTTER PIN |
| 34 | 12016A2 | DETENT/SPRING KIT |
| 35 | NSS | NOT SOLD SEPARATE, Spring |
| 36 | 16-8M0034452 | STUD, (.375-24 x 1.125) |
| 37 | 98530 | KNOB |
| 38 | 816416A3 | LEVER KIT |
| 39 | NSS | NOT SOLD SEPARATE, Brake |
| 40 | 816564 | DRIVER |
| 41 | 12-816576 | WASHER |
| 42 | 8165621 | DISC |
| 43 | 8164131 | ARM (TOP) |
| 44 | 8164141 | ARM (BOTTOM) |
| 45 | 84-12649A5 | HARNESS ASSEMBLY |
| 46 | 87-88107A5 | SWITCH KIT, Key Comment: (For Key -Reference Key List) |
| 47 | 11-879755 | NUT, Special - Black Nylon Comment: (Black Nylon) |
| 48 | NSS | NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim) |
| 49 | 87-14645A4 | TRIM SWITCH Comment: (Power Trim) |
| 50 | 49440 | NUT, (.468-32) Comment: (Power Trim) |
| 51 | 87-8M0052927 | SWITCH Comment: (Power Trim) |
| 52 | 10-12110 | SCREW, (#6-32 x .750) Comment: (Power Trim) |
| 53 | 54-648552 | CLIP |
| 54 | 10-878608 | SCREW, (#10-16 x .500) |
▶Steering Handle (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 12019A1 | CABLE KIT, Throttle |
| 1 | 12020A3 | HANDLE ASSEMBLY, Steering Arm Comment: (Black) |
| 2 | 23-42992T02 | BUSHING |
| 3 | 22-8M0169589 | FITTING, Grease |
| 4 | 48414 | HOUSING |
| 5 | 48519 | PLATE |
| 6 | 27-48518 | GASKET |
| 7 | 10-878609 | SCREW, (#10-16 x .600) |
| 8 | 54-889729 | CLAMP |
| 9 | 10-40007112 | SCREW, (M5 x 40) |
| 10 | 10-32,11-816874 | WING NUT, |
| 11 | 87-823609A15 | SWITCH KIT, Stop - Throttle Handle |
| 12 | 87-8M0104612 | SWITCH ASSEMBLY, Stop |
| 13 | 54-648551 | CLAMP |
| 14 | NSS | NOT SOLD SEPARATE, Insulator |
| 15 | NSS | NOT SOLD SEPARATE, Decal-Throttle |
| 16 | 10-62568 | SCREW, (#10-16 x .375) |
| 17 | 8M0221732 | GRIP |
| 18 | 54-648552 | CLIP |
| 19 | 8885242 | CONDUIT |
| 20 | 8M0026078 | GUIDE TUBE |
| 21 | 89578 | BARREL |
| 22 | 10-32,10-824081 | SET SCREW, |
| 23 | 12019 | CABLE ASSEMBLY |
| 24 | 8M0204660 | GUIDE |
| 25 | 20007 | ANCHOR |
| 26 | 8-32,10-8M0204644 | SET SCREW, |
| 27 | 10-823567105 | SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 28 | 48416 | CAP |
| 29 | 12-4002319 | WASHER |
| 30 | 12-12024 | WASHER, (.402 x .787 x .039 Bellevi) |
| 31 | 23-146011 | SPACER |
| 32 | 12018A4 | TUBE ASSEMBLY, Throttle |
| 33 | NSS | NOT SOLD SEPARATE, Roll Pin |
| 34 | NSS | NOT SOLD SEPARATE, Drive Wheel |
| 35 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 36 | 11-40140 | NUT, (M10) |
▶Swivel Bracket (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3417-822863A1 | SWIVEL BRACKET Comment: (Black-Long) |
| 2 | 23-821124 | BEARING |
| 3 | 26-32911 | SEAL, Oil |
| 4 | 23-19606 | BEARING |
| 5 | 22-8M0169589 | FITTING, Grease |
| 6 | 12-52865 | WASHER |
| 7 | 19654T1 | YOKE, Bottom Comment: (Black) |
| 8 | 53-77415 | RETAINING RING |
| 9 | 17-812896A22 | SWIVEL PIN ASSEMBLY Comment: (Black-Long) |
| 10 | 17-8219872 | PIN, Co-Pilot |
| 11 | 10-4000377 | SCREW, (M10 x 30) Comment: (Electric) |
| 12 | 8M0184092 | BRACKET Comment: (Electric) |
| 13 | 14-8M0009820 | TAB WASHER Comment: (Electric) |
| 14 | 19608A14 | ATTACHING KIT, Engine Steering Comment: (Electric) |
| 15 | 10-823919 | SCREW, (.375-24 x 1.500) Comment: (Electric) |
| 16 | 12-8M0109680 | WASHER, (.390 x .546 x .12) Comment: (Electric) |
| 17 | 11-8M0204726 | NUT, (.375-24) Stainless Steel Comment: (Electric) |
| 18 | 12-37828 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric) |
| 19 | 11-8M0204726 | NUT, (.375-24) Brass Comment: (Electric) |
| 20 | 12-52865 | WASHER |
| 21 | 17-823876 | PIN, Handle |
| 22 | 88238A10 | CABLE ASSEMBLY, Ground |
| 23 | 10-41508 | SCREW, (.250-20 x .500) Stainless Steel |
| 24 | NSS | NOT SOLD SEPARATE, Decal-Serialization |
▶Throttle Lever and Linkage (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 42946T1 | LEVER, Throttle |
| 2 | 10-817582 | SCREW, Adjusting (M5 x 35) |
| 3 | 11-400211 | NUT, (M5) Stainless Steel |
| 4 | 42927 | INSERT |
| 5 | 12-35459 | WASHER |
| 6 | 11-401386 | NUT, (M6) Stainless Steel |
| 7 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 8 | 11-400212 | NUT, (M6) Stainless Steel |
| 9 | 42942 | CAP |
| 10 | 23-812930A1 | BUSHING |
| 11 | NSS | NOT SOLD SEPARATE, Insert |
| 12 | 10-4007180 | SCREW, (M10 x 45) |
| 13 | 23-8M0215006 | BUSHING |
| 14 | 24-55162 | SPRING |
| 15 | 12-42980 | WASHER |
| 16 | 19663T02 | LEVER, Spark Advance |
| 17 | 878172 | ROD, Spark Advance |
| 18 | 93254 | SWIVEL BASE |
| 19 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 20 | 11-400212 | NUT, (M6) Stainless Steel |
| 21 | 42942 | CAP |
| 22 | 93421 | SWIVEL BALL |
| 23 | 16-8161949 | STUD |
| 24 | 24-817702 | SPRING |
| 25 | 828160A2 | CAM ASSEMBLY, Throttle |
| 26 | 878174 | ROD, Throttle |
| 27 | 12-65567 | WASHER, (.265 x .750 x .048) Stainless Steel |
| 28 | 11-401386 | NUT, (M6) Stainless Steel |
| 29 | 12-828494 | WASHER |
▶Tools, Special (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 91-37241 | PULLER PLATE, Universal Comment: (Gear Housing) |
▶Transom Bracket(Electric) (40 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3418-822866T04 | BRACKET ASSEMBLY, Transom Comment: (Black-Port) |
| 2 | 22-8M0169588 | FITTING, Grease |
| 3 | 17-99604 | PIN, Groove |
| 4 | 3418-822865T05 | BRACKET, Transom Comment: (Black-Starboard) |
| 5 | 893704T01 | LEVER ASSEMBLY, Tilt Lock Comment: (Black) |
| 6 | 24-99622 | SPRING |
| 7 | 23-65830 | NYLINER |
| 8 | 24-812708 | SPRING |
| 9 | 812709 | KNOB Comment: (Black) |
| 10 | 17-99615 | PIN, Groove |
| 11 | 12-19619 | WASHER |
| 12 | 18486A08 | BRACKET KIT, Anchor (Black) Comment: SN# 0P413371 & Up |
| 13 | 97-818298Q1 | ANODE KIT |
| 14 | 10-8M0204707 | SCREW, (M6 x 25) |
| 15 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 | 10-85594030 | SCREW, (M8 x 30) |
| 17 | 10-8M0000586 | SCREW, (M8 x 35) |
| 18 | 12-843108 | WASHER, (.330 x .560 x .060) Stainless Steel |
| 19 | 11-401388 | NUT, (M8) Stainless Steel |
| 20 | 17-8M0026068 | PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim) |
| 21 | 24-821461 | SPRING Comment: (Non Power Trim) |
| 22 | 8M0041938 | TILT TUBE |
| 23 | 11-858869 | NUT, (.875-14) |
| 24 | 10-814259 | SCREW, (.500-20 x 4.00) |
| 25 | 12-8M0204648 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 26 | 11-82671117 | NUT, (.500-20) |
| 27 | 8M0084737 | LINK Comment: (Non Power Trim) |
| 28 | 19615A05 | LEVER ASSEMBLY, Tilt Comment: (Non Power Trim) |
| 29 | 23-812707 | BUSHING Comment: (Non Power Trim) |
| 30 | 12-8M0042643 | WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim) |
| 31 | 13-99611 | WAVE WASHER Comment: (Non Power Trim) |
| 32 | 8M0007469 | TILT KNOB Comment: (Non Power Trim) |
| 33 | 10-19611 | SCREW, (.375-16 x .62) Comment: (Non Power Trim) |
| 34 | 37-830253 | DECAL, Tilt Lock Comment: (Non Power Trim) |
| 35 | 19624A1 | SEAL KIT |
| 36 | 25-29619 | O-RING, (.583 x .103) |
| 37 | 23-78861 | SPACER |
| 38 | 54-22740 | CLIP Comment: (Power Trim) |
| 39 | 8M0084613 | C WASHER Comment: (Power Trim) |
| 40 | 10-878608 | SCREW, (#10-16 x .500) Comment: (Power Trim) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 55 (3 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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