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Mercury 45 JET (0G760300 THRU 0T129554) Parts & Diagrams
🔎 Mercury 45 JET Reference Library — Exploded parts diagrams (37 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 45 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 45 HP |
| Displacement | 995 cc |
| Bore x Stroke | 65 mm x 75 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 3.0 L (3.17 quart) |
| Recommended Engine Oil | SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity | 440 mL (14.9 fl oz) |
| Idle Speed (in gear) | 700 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5500-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 45 JET:
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 45 JET.
▶Accessories (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 816667A2 | BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage) |
▶Attenuator Plate (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-812867A97 | GASKET SET |
| 1 | 19662 | ATTENUATOR, Sound |
| 2 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 3 | 19-815784 | CAP |
| 4 | 26-812889 | SEAL |
| 5 | 812874 | PLATE, Sound Attenuator |
| 6 | 10-4000363 | SCREW, (M8 x 100) |
| 7 | NSS | NOT SOLD SEPARATE, Decal-Warning Comment: (Manual) |
| 8 | NSS | NOT SOLD SEPARATE, Decal-Caution |
| 9 | NSS | NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric) |
| 10 | 11399A1 | ARM ASSEMBLY |
| 11 | 67748 | ROLLER |
| 12 | 10-40056103 | SCREW, (M5 x 6) |
| 13 | 12-8M0204666 | WASHER, (.203 x .500 x .032) |
| 14 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Electric) |
| 15 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric) |
| 16 | 22-830285 | FITTING TEE Comment: (Electric) |
| 17 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric) |
| 18 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 19 | 27-8144461 | GASKET, Flange |
| 20 | 825204T03 | LINK, Throttle |
| 21 | NSS | NOT SOLD SEPARATE, Decal-Caution in Gear Idle |
| 22 | 12-35462 | WASHER, (.2656 x .625 x .0625) Stainless Steel |
▶Carburetor (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1395-8112231 | GASKET SET, Carburetor Comment: (1 Per Carburetor) |
| 1 | 3301-821854T21 | CARBURETOR, (WME 94-3) (Bottom)(55/60 Manual) |
| 2 | 1395-823632 | SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94) |
| 3 | 1395-823633 | SHAFT, Throttle Comment: (Center)(WME-57/94) |
| 4 | 1395-823636 | SHAFT, Throttle Comment: (Bottom)(WME-58/95) |
| 5 | 1395-823634 | SCREW Comment: (Upper/Bottom) |
| 6 | NSS | NOT SOLD SEPARATE, Spring-Throttle Return |
| 7 | NSS | NOT SOLD SEPARATE, Idle Needle |
| 8 | NSS | NOT SOLD SEPARATE, Spring-Idle Needle |
| 9 | NSS | NOT SOLD SEPARATE, Gasket-Cover Plate |
| 10 | 1395-811221 | COVER PLATE |
| 11 | 1395-811220 | SCREW, Cover Plate |
| 12 | 27-8144461 | GASKET, Flange |
| 13 | 1395-8113522 | LEVER, Oil Pump Comment: (WME 58/95 -Bottom) |
| 14 | 1395-8086121 | SCREW, Lever Retainer Comment: (WME 58/95 -Bottom) |
| 15 | 10-F10155 | SCREW, Throttle Valve |
| 16 | 97246 | VALVE, Throttle |
| 17 | NSS | NOT SOLD SEPARATE, Retaining Ring |
| 18 | F10064 | SHAFT |
| 19 | 1395-808738 | GASKET |
| 20 | NSS | NOT SOLD SEPARATE, Gasket-Fuel Bowl |
| 21 | 10-95951 | VALVE, Inlet Needle |
| 22 | 1395-9594 | FLOAT |
| 23 | 1395-808612 | SCREW AND WASHER, (#8-32 x .750) |
| 24 | 1395-811693 | BOWL, Fuel Comment: (WME-58/95) |
| 25 | 1395-811694 | PLUG KIT |
| 26 | 1395-802731 | SEAL (Consists of 4 seals) |
| 27 | 1395-6487 | JET, Main (.060) Comment: (.060 - WME-58/95) |
▶Clamp Bracket(Manual) (40 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3420-8M0084195 | CLAMP BRACKET ASSEMBLY Comment: (Black-Port) |
| 2 | 22-8M0169588 | FITTING, Grease |
| 3 | 17-99604 | PIN, Groove |
| 4 | 3419-822867F1 | CLAMP BRACKET Comment: (Black) |
| 5 | 893704T01 | LEVER ASSEMBLY, Tilt Lock Comment: (Black) |
| 6 | 24-99622 | SPRING |
| 7 | 23-65830 | NYLINER |
| 8 | 24-812708 | SPRING |
| 9 | 812709 | KNOB Comment: (Black) |
| 10 | 17-99615 | PIN, Groove |
| 11 | 12-19619 | WASHER |
| 12 | 18486F5 | BRACKET, Anchor Comment: (Black) |
| 13 | 97-818298Q1 | ANODE KIT |
| 14 | 10-8M0204707 | SCREW, (M6 x 25) |
| 15 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 | 10-85594030 | SCREW, (M8 x 30) |
| 17 | 10-8M0000586 | SCREW, (M8 x 35) |
| 18 | 12-843108 | WASHER, (.330 x .560 x .060) Stainless Steel |
| 19 | 11-401388 | NUT, (M8) Stainless Steel |
| 20 | 17-8M0026068 | PIN ASSEMBLY, Tilt Lock |
| 21 | 24-821461 | SPRING |
| 22 | 8M0041938 | TILT TUBE |
| 23 | 11-858869 | NUT, (.875-14) |
| 24 | 10-814259 | SCREW, (.500-20 x 4.00) |
| 25 | 12-8M0204648 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 26 | 11-82671117 | NUT, (.500-20) |
| 27 | 8M0084737 | LINK |
| 28 | 19615A05 | LEVER ASSEMBLY, Tilt |
| 29 | 23-812707 | BUSHING |
| 30 | 12-8M0042643 | WASHER, (.520 x .850 x .060) Nylon - Black |
| 31 | 13-99611 | WAVE WASHER |
| 32 | 8M0007469 | TILT KNOB |
| 33 | 10-19611 | SCREW, (.375-16 x .62) |
| 34 | 37-830253 | DECAL, Tilt Lock |
| 35 | NSS | NOT SOLD SEPARATE, Decal-Warning |
| 36 | 10-818883A1 | THUMB SCREW ASSEMBLY |
| 37 | 12-818884 | WASHER |
| 38 | 10-768042 | SHOULDER SCREW, Hex |
| 39 | NSS | NOT SOLD SEPARATE, Handle |
| 40 | NSS | NOT SOLD SEPARATE, Rivet |
▶Cowling (56 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 4005-816534T14 | TOP COWL ASSEMBLY, Silver-Manual |
| 2 | 824666 | SHIELD, Air Inlet |
| 3 | 10-4006731 | SCREW, (M6 x 16) |
| 4 | 47341A11 | ROPE AND HANDLE KIT, Manual Starting |
| 5 | NSS | NOT SOLD SEPARATE, Envelope |
| 6 | 813548A6 | BRACKET, Cowl Support - Silver |
| 7 | 10-8231871 | SCREW, (M4 x 14.5) |
| 8 | 8,13-26995 | LOCKWASHER, Stainless Steel |
| 9 | 11-8237515 | NUT, (M4) |
| 10 | 813549A2 | BRACKET, Cowl Support Comment: (Rear) |
| 11 | 10-8231871 | SCREW, (M4 x 14.5) |
| 12 | 8,13-26995 | LOCKWASHER, Stainless Steel |
| 13 | 11-8237515 | NUT, (M4) |
| 14 | 814336A02 | SOUND BLANKET KIT Comment: (Electric) |
| 15 | NSS | NOT SOLD SEPARATE, Sound Blanket-Manual |
| 16 | NSS | NOT SOLD SEPARATE, Sound Blanket-Starboard |
| 17 | NSS | NOT SOLD SEPARATE, Sound Blanket-Port |
| 18 | NSS | NOT SOLD SEPARATE, Sound Blanket-Rear |
| 19 | 8M0043150 | SEAL |
| 20 | 813504A1 | GAUGE KIT, Oil Level Comment: (Electric) |
| 21 | 813505 | GROMMET Comment: (Electric) |
| 22 | 113171 | RETAINER Comment: (Electric) |
| 23 | 11-65110 | NUT Comment: (Electric) |
| 24 | 823593A1 | DEFLECTOR KIT, Air |
| 25 | 813546003 | MOUNT |
| 26 | 893763 | BRACKET ASSEMBLY, Latch Roller |
| 27 | 10-4006731 | SCREW, (M6 x 16) |
| 28 | 2197-812512A8 | BOTTOM COWL Comment: (Black) |
| 29 | 8M0043162 | SEAL |
| 30 | 8M0043169 | BUMPER |
| 31 | 87-8M0042301 | SWITCH ASSEMBLY Comment: (Power Trim) |
| 32 | 812830T01 | PLUG Comment: (Non Power Trim) |
| 33 | 8M0032848 | RETAINER |
| 34 | 22-813613 | FITTING |
| 35 | 813606003 | SEAL |
| 36 | 10-40011151 | SCREW, (M8 x 35) Stainless Steel |
| 37 | 813605003 | SEAL |
| 38 | 32-7568058 | HOSE, (15.00 Inches) |
| 39 | 10-4006731 | SCREW, (M6 x 16) |
| 40 | 19812T03 | BRACKET, Cable Retainer |
| 41 | 10-42975 | DRIVE SCREW |
| 42 | 98889 | LATCH |
| 43 | 39519 | CUP |
| 44 | 84-88807A28 | CABLE ASSEMBLY |
| 45 | 10-878607 | SCREW, (#10-16 x .375) |
| 46 | 10-4000335 | SCREW, (M6 x 50) |
| 47 | 12-35280 | WASHER, (.255 x .620 x .030) Stainless Steel |
| 48 | 13-37642 | WAVE WASHER |
| 49 | 23-19428 | BUSHING |
| 50 | 813547F1 | LEVER, Cowl Latch |
| 51 | 826354A1 | BUSHING KIT, Cowl Latch |
| 52 | NSS | NOT SOLD SEPARATE, Bushing |
| 53 | 813604 | LATCH CAM |
| 54 | 11-401386 | NUT, (M6) Stainless Steel |
| 55 | 812717T1 | TRIM COVER |
| 56 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
▶Crankshaft, Pistons and Connecting Rods (20 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | 2411-827954T2 | CRANKSHAFT ASSEMBLY |
| 2 | 43-43019A2 | GEAR ASSEMBLY |
| 3 | 30-63742T | BEARING, Ball |
| 4 | 53-812877 | RING, Retaining |
| 5 | 28-91800 | KEY, Woodruff |
| 6 | 31-818889A1 | BEARING ASSEMBLY, Roller Comment: (Top) |
| 7 | 26-8173971 | SEAL, Oil |
| 8 | 827955A2 | BEARING ASSEMBLY |
| 9 | NSS | NOT SOLD SEPARATE, Roller |
| 10 | NSS | NOT SOLD SEPARATE, Ring-Seal |
| 11 | 705-850026T2 | PISTON Comment: (.015 O.S.) |
| 12 | 53-857196 | LOCK RING |
| 13 | 39-821695A6 | RING SET, Piston Comment: (.015 O.S.) |
| 14 | NSS | NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face) |
| 15 | 640-9612A6 | CONNECTING ROD ASSEMBLY |
| 16 | 12-8M0012298 | WASHER |
| 17 | 29-8M0214934 | BEARING |
| 18 | 10-91012 | SCREW, (.250-28 Special) |
| 19 | 8M0234886 | BEARING KIT |
▶Cylinder Block and Crankcase (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-812867A97 | GASKET SET |
| 1 | 2801-827953T4 | CYLINDER BLOCK |
| 2 | 10-81742780 | SCREW, (M8 x 80) |
| 3 | 10-81742730 | SCREW, (M8 x 30) |
| 4 | 21-426585 | CHECK VALVE |
| 5 | 32-892024122 | TUBING, (20.00 Feet Bulk) (Cut to 15.00 Inch Length) |
| 6 | 21-426232 | CHECK VALVE (Press-In) |
| 7 | 812888A2 | CARRIER ASSEMBLY |
| 8 | 21-42657A4 | CHECK VALVE |
| 9 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 10 | 11-400212 | NUT, (M6) Stainless Steel |
| 11 | 42942 | CAP |
| 12 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) (Locating) |
| 13 | 17-8M0084653 | PIN (Bearing Race) |
| 14 | 27-827284 | GASKET |
| 15 | 16-8161949 | STUD, (M6 x 44) |
| 16 | 22-185981 | PLUG, Pipe (.375-18) |
| 17 | 22-328022 | PLUG, Pipe (.125-27) Brass Comment: (Electric) |
| 18 | 22-328022 | PLUG, Pipe (.125-27) Brass Comment: (Manual) |
| 19 | 22-328022 | PLUG, Pipe (.125-27) Brass |
| 20 | 22-19725 | ELBOW |
| 21 | 21-426585 | CHECK VALVE |
| 22 | 827251A1 | COVER |
| 23 | 850897 | LIFTING EYE Comment: (Manual) |
| 24 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel Comment: (Manual) |
| 25 | NSS | NOT SOLD SEPARATE, Decal-Serialization |
| 26 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel |
| 27 | 889735 | CARRIER Comment: (Electric) |
| 28 | 850055001 | THERMOSTAT, 43°C (110°F), 110 Degree Comment: (Electric) |
| 29 | 26-854639001 | SEAL Comment: (Electric) |
| 30 | 787992 | SENDER, Temperature |
| 31 | 889733 | RETAINER |
| 32 | 10-878609 | SCREW, (#10-16 x .600) |
| 33 | 12-8M0204666 | WASHER, (.203 x .500 x .032) |
| 34 | 12-8M0204663 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) |
| 35 | 12-69056 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) |
| 36 | 11-816872 | WING NUT Comment: (Electric) |
| 37 | 22-996642 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric) |
| 38 | 22-782792 | FITTING, Elbow 45 Degree (1.25) Comment: (Manual) |
| 39 | 22-56759 | FITTING, Barbed Comment: (Electric) |
| 40 | 8129962 | COVER Comment: (Manual) |
| 41 | 25-48462 | O-RING, (.614 x .070) Comment: (Manual) |
| 42 | 10-40011108 | SCREW, (M5 x 20) Stainless Steel Comment: (Manual) |
| 43 | 32-892024122 | TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length) |
| 44 | 37-881865 | DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electri-Non Handle) |
▶Driveshaft Housing (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3516-816528A3 | HOUSING ASSEMBLY, Driveshaft Comment: (Jet 40/45) |
| 2 | 16-8M0034445 | STUD, (M10 x 166) Comment: (60 Bigfoot - LL) |
| 3 | 10-817430110 | SCREW, (M10 x 110) |
| 4 | 16-8M0034425 | STUD, (M10 x 120) Comment: (55 LL - Front) |
| 5 | 10-4000380 | SCREW, (M10 x 45) Comment: (Short/Long)(Non Jet Models) |
| 6 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) |
| 7 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models) |
| 8 | 11-40140 | NUT, (M10) Comment: (Bigfoot Models) |
| 9 | 22-85822A7 | SPEEDOMETER PICK UP |
| 10 | 22-85822T | CONNECTOR, Straight |
| 11 | 22-8M0181450 | FITTING |
| 12 | 10-898835001 | BOLT, (M12 x 154) |
| 13 | 42930A1 | MOUNT ASSEMBLY, Lower |
| 14 | 12-20959 | WASHER |
| 15 | 88238A10 | CABLE ASSEMBLY, Ground |
| 16 | 11-8M0204662 | NUT, (M12) |
| 17 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel |
| 18 | 8M0036730 | CLAMP |
| 19 | 11-35521 | NUT |
| 20 | 100-8M4500752 | COVER, Black Comment: (Black) |
| 21 | 10-88417 | SCREW, (#12-24 x .620) |
| 22 | 23-8137451 | SPACER (LL) |
| 23 | 43585 | COUPLING |
| 24 | 816696T5 | SPACER Comment: (Black-60) |
| 25 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) |
| 26 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) |
| 27 | 817401A1 | TUBE ASSEMBLY, Water Comment: (55) |
| 29 | 26-821093 | SEAL |
▶Electrical Components (44 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 8302351 | PLATE, Electrical |
| 2 | 10-82239312 | SCREW, (M5 x 12) |
| 3 | 12-89302 | WASHER, (.203 x .406 x .040) |
| 4 | 56762 | TIE STRAP, (4.00 Inches) |
| 5 | 821889A50 | REV LIMITER Comment: (Electric) |
| 6 | 8266241 | CLAMP Comment: (Electric) |
| 7 | 10-82239312 | SCREW, (M5 x 12) Comment: (Electric) |
| 8 | 89-8M0185146 | SOLENOID ASSEMBLY Comment: (Electric) |
| 9 | 23-8M0214955 | BUSHING Comment: (Electric) |
| 10 | 25-818967 | GROMMET Comment: (Electric) |
| 11 | 10-82129125 | SCREW, (M6 x 25) Comment: (Electric) |
| 12 | 11-64015 | NUT, (.250-20) Comment: (Electric) |
| 13 | 13-26992 | LOCKWASHER, (.250) Stainless Steel Comment: (Electric) |
| 14 | 84-88807A33 | CABLE ASSEMBLY Comment: (Electric) |
| 15 | 84-88807A16 | CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric) |
| 16 | 8-32,11-26419 | NUT, Brass Comment: (Electric) |
| 17 | 883071T | REGULATOR, Voltage Comment: (Manual-Greek) |
| 18 | 10-82129140 | SCREW, (M6 x 40) Comment: (Electric) |
| 19 | 54-8M0024808 | J CLIP Comment: (Electric) |
| 20 | 85-830233 | BOOT, Insulator - Red Comment: (Electric) |
| 21 | 84-88439A4 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) |
| 22 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Quantity of 1 Required on Manual)) |
| 23 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 24 | 10-82129125 | SCREW, (M6 x 25) |
| 25 | 84-88807A31 | CABLE ASSEMBLY |
| 26 | 10-82129116 | SCREW, (M6 x 16) Comment: (Manual) |
| 27 | 54-54457 | J CLIP |
| 28 | 84-850220A2 | HARNESS ASSEMBLY, Engine Comment: (Electric) |
| 29 | 88-812619 | FUSE, Yellow - 20 Ampere Comment: (Electric) |
| 30 | 13541 | PLUG, Male Comment: (Electric) |
| 31 | 25-822002 | GROMMET |
| 32 | 23-822003 | BUSHING |
| 33 | 12-8M0214930 | WASHER |
| 34 | 10-40011129 | SCREW, (M6 x 25) Stainless Steel |
| 35 | 84-850221A2 | HARNESS ASSEMBLY, Ignition |
| 36 | 827509A10 | CDM MODULE ASSEMBLY |
| 37 | 84-857124A1 | CABLE ASSEMBLY, Hi-Tension |
| 38 | 85-857074A1 | BOOT/TERMINAL KIT |
| 39 | 33-8M0114745 | SPARK PLUG Comment: (NGK#BP8HS-10) |
| 40 | 10-82129116 | SCREW, (M6 x 16) |
| 41 | 84-850052A1 | HARNESS ASSEMBLY, Power Comment: (Manual) |
| 42 | 84-11149T31 | HARNESS ASSEMBLY Comment: (Manual) |
| 43 | 84-65017A27 | HARNESS ASSEMBLY Comment: (International) |
| 44 | 84-74725A3 | HARNESS ASSEMBLY, Lightning Comment: (International) |
▶Exhaust Plate (25 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-812867A97 | GASKET SET |
| 1 | 19653T3 | PLATE ASSEMBLY, Exhaust |
| 2 | 21-817519A1 | CHECK VALVE ASSEMBLY, Drain |
| 3 | 17-23784 | PIN, Dowel |
| 4 | 1400-8M4501491 | MOUNT, Upper |
| 5 | 10-40011153 | SCREW, (M8 x 45) Stainless Steel |
| 6 | 10-898835001 | BOLT, (M12 x 154) |
| 7 | 12-32834 | WASHER, Neoprene |
| 8 | 12-8M0204648 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 9 | 11-896963 | NUT, (M12) |
| 10 | 10-40011158 | SCREW, (M8 x 70) Stainless Steel |
| 11 | 27-8M0000820 | GASKET Comment: (Not used on Jet Models) |
| 12 | 23-48237 | BUSHING Comment: (Not used on Jet Models) |
| 13 | 815639A9 | SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not used on Jet Models) |
| 14 | 812872A2 | SHIFT LINK Comment: (Not used on Jet Models) |
| 15 | 23-48475 | BUSHING Comment: (Not used on Jet Models) |
| 16 | 11-401386 | NUT, (M6) Stainless Steel Comment: (Not used on Jet Models) |
| 17 | 32-8M0042794 | TUBE, Water Comment: (Long) |
| 18 | 25-93221002 | GROMMET |
| 19 | 8M0045214 | TUBE, Exhaust |
| 20 | 10-40011153 | SCREW, (M8 x 45) Stainless Steel |
| 21 | 812886001 | SEAL |
| 22 | 99019 | CLAMP |
| 23 | 42941001 | SEAL, Water Tube Comment: (Upper) |
| 24 | 10-40011155 | SCREW, (M8 x 55) Stainless Steel |
▶Flywheel and Stator, Electric (11 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 812777T1 | COVER ASSEMBLY |
| 2 | 11-42979 | NUT, (M16) |
| 3 | 12-33001 | WASHER, (.641 x 1.250 x .190) |
| 4 | 261-859234T24 | FLYWHEEL |
| 5 | 398-832075A21 | IGNITION STATOR KIT |
| 6 | 10-4013930 | SCREW, (M5 x 30) |
| 7 | 854512T | TRIGGER |
| 8 | 93421 | SWIVEL BALL |
| 9 | 93254 | SWIVEL BASE |
| 10 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 11 | 37-804665A04 | DECAL, EPA Label Information Comment: (2004) |
▶Flywheel and Stator, Manual (10 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 261-859234T6 | FLYWHEEL |
| 2 | 11-42979 | NUT, (M16) |
| 3 | 12-33001 | WASHER, (.641 x 1.250 x .190) |
| 4 | 398-832074A11 | STATOR |
| 5 | 10-4013930 | SCREW, (M5 x 30) |
| 6 | 854512T | TRIGGER |
| 7 | 93421 | SWIVEL BALL |
| 8 | 93254 | SWIVEL BASE |
| 9 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 10 | 13541 | PLUG, Male |
▶Fuel Pump, Electric (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | NSS | NOT SOLD SEPARATE, Fuel Pump |
| 2 | 21-857005A1 | DIAPHRAGM KIT |
| 3 | NSS | NOT SOLD SEPARATE, Diaphragm Kit |
| 4 | NSS | NOT SOLD SEPARATE, Retainer |
| 5 | NSS | NOT SOLD SEPARATE, Spring |
| 6 | NSS | NOT SOLD SEPARATE, Cap |
| 7 | NSS | NOT SOLD SEPARATE, Spring |
| 8 | NSS | NOT SOLD SEPARATE, Cap |
| 9 | NSS | NOT SOLD SEPARATE, Diaphragm |
| 10 | 27-8M0204705 | GASKET |
| 11 | NSS | NOT SOLD SEPARATE, Gasket-Boost |
| 12 | NSS | NOT SOLD SEPARATE, Gsket-Pulse |
| 13 | 987752 | PLATE |
| 14 | 22-433351 | CONNECTOR, 90 Degree (.125-27) Nylon |
| 15 | 10-82130050 | SCREW, (M6 x 50) |
| 16 | 144303 | BASE |
| 17 | 32-831949 | HOSE |
| 18 | 35-816296Q2 | FILTER, Fuel |
| 19 | 32-830761 | LINE, Fuel |
| 20 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 21 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length) |
| 22 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length) |
| 23 | 22-818993 | CONNECTOR, Tee |
| 24 | 22-8189941 | CHECK VALVE |
| 25 | 32-82381335 | TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length) |
| 26 | 22-816856T01 | CONNECTOR ASSEMBLY, Fuel |
| 27 | 10-4000332 | SCREW, (M6 x 35) |
| 28 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) |
| 29 | 54-633003 | CLAMP |
| 30 | 89-819503A5 | SOLENOID KIT, Enrichner Valve |
| 31 | 32-9912688 | TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length) |
| 32 | 32-9912688 | TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length) |
| 33 | 32-892024122 | TUBING, (20.00 Feet Bulk) (Cut to 14.00 Inch Length) |
| 34 | 32-9912688 | TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length) |
| 35 | 22-59169003 | FITTING, Tee |
| 36 | 10-4006731 | SCREW, (M6 x 16) |
▶Fuel Pump, Manual (32 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | NSS | NOT SOLD SEPARATE, Fuel Pump |
| 2 | 21-857005A1 | DIAPHRAGM KIT |
| 3 | NSS | NOT SOLD SEPARATE, Diaphragm |
| 4 | NSS | NOT SOLD SEPARATE, Retainer |
| 5 | NSS | NOT SOLD SEPARATE, Spring |
| 6 | NSS | NOT SOLD SEPARATE, Cap |
| 7 | NSS | NOT SOLD SEPARATE, Spring |
| 8 | NSS | NOT SOLD SEPARATE, Cap |
| 9 | NSS | NOT SOLD SEPARATE, Diaphragm |
| 10 | 27-8M0204705 | GASKET |
| 11 | NSS | NOT SOLD SEPARATE, Gasket-Boost |
| 12 | NSS | NOT SOLD SEPARATE, Gasket-Pulse |
| 13 | 987752 | PLATE |
| 14 | 22-433351 | CONNECTOR, 90 Degree (.125-27) Nylon |
| 15 | 10-82130050 | SCREW, (M6 x 50) |
| 16 | 144303 | BASE |
| 17 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length) |
| 18 | 32-8M0108349 | TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length) |
| 19 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 20 | 32-830768 | HOSE |
| 21 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.25 Inch Length) |
| 22 | 35-891642T03 | FILTER ASSEMBLY, Fuel Comment: (Use with WME-94/95 Carburetor) |
| 23 | 8170281 | BRACKET |
| 24 | 11-401366 | NUT, (M6) Stainless Steel |
| 25 | 22-59169003 | FITTING, Tee |
| 26 | 32-892024122 | TUBING, (20.00 Feet Bulk) Comment: (Cut to 9.50 Inch Length) |
| 27 | 32-892024122 | TUBING, (20.00 Feet Bulk) Comment: (Cut to 5.50 Inch Length) |
| 28 | 32-892024122 | TUBING, (20.00 Feet Bulk) Comment: (Cut to 1.50 Inch Length) |
| 29 | 858763 | PRIMER BULB |
| 30 | 22-816856T01 | CONNECTOR ASSEMBLY, Fuel |
| 31 | 10-4000332 | SCREW, (M6 x 35) |
▶Gasket Set Componetns, Engine Overhaul (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-822189 | GASKET, Upper Water Pump, Water Pump |
▶Gear Housing, Driveshaft 1.64:1 Gear Ratio (38 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-814669A2 | SEAL KIT, Gear Housing |
| 0 | 1671-9760T28 | GEAR HOUSING ASSEMBLY, Complete Comment: (LL) |
| 1 | 1671-9760T42 | GEAR HOUSING ASSEMBLY, Basic Comment: (Basic) |
| 2 | 22-8M0058389 | FITTING KIT, Magnetic, Plug Fill/Drain Comment: (Magnetic) |
| 3 | 10-79953Q04 | SCREW KIT, (.375-16 x .250) Drain |
| 4 | 12-191833 | WASHER |
| 5 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) |
| 6 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) |
| 7 | 22-56800 | PLUG, Pipe (.0625-27) |
| 8 | 31-812768 | BEARING, Roller |
| 9 | 818226A1 | SEAL/PLATE KIT |
| 10 | NSS | NOT SOLD SEPARATE, Filler Plate |
| 11 | 43-813694T | GEAR, Pinion, 14 Teeth |
| 12 | 11-55910 | NUT, (.437-20) |
| 13 | 815420 | SHIFT SHAFT Comment: (LL) |
| 14 | 53-29641 | E RING |
| 15 | 23-813696A2 | BUSHING ASSEMBLY |
| 16 | 25-45258 | O-RING, (.987 x .103) |
| 17 | 26-8M0204708 | SEAL, Oil |
| 18 | 45-812731 | DRIVESHAFT Comment: (55 Manual) |
| 19 | 15-812770A1 | SHIM SET |
| 20 | 31-8M0166756 | BEARING ASSEMBLY, Roller |
| 21 | NSS | NOT SOLD SEPARATE |
| 22 | 11-8128201 | NUT |
| 23 | 46-812966A7 | BASE ASSEMBLY, Water Pump |
| 24 | 25-8M0204651 | O-RING, (1.859 x .139) |
| 25 | 26-814669 | SEAL, Oil |
| 26 | 26-814670 | SEAL, Oil |
| 27 | 47-19453T | IMPELLER |
| 28 | 28-8M0032831 | KEY |
| 29 | 12-8M0204720 | WASHER |
| 30 | 46-812966A12 | PUMP ASSEMBLY, Water |
| 31 | 27-8M0224241 | GASKET Comment: (Lower) |
| 32 | 27-822189 | GASKET, Upper Water Pump Comment: (Upper) |
| 33 | 8M0204658 | SEAL Comment: (Short/Long) |
| 34 | 19700A2 | FACE PLATE |
| 35 | 10-8248324 | SCREW, (M6 x 16) |
| 36 | 760394 | CAM, Shift Control |
▶Gear Housing, Driveshaft 2.31:1 0T622484/ 0P222544 and Below (44 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 47-8M0100526 | REPAIR KIT, Water Pump Impeller |
| 0 | 1667-9011G94 | GEAR HOUSING ASSEMBLY, Complete Comment: (LL)(Bigfoot) |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) Comment: (Front) |
| 3 | 43046 | TUBE, Oiler |
| 4 | 22-8M0058389 | FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 | 12-191833 | WASHER |
| 6 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) |
| 7 | 31640T07 | TRIM TAB |
| 8 | 10-825427 | SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 | 12-451761 | WASHER, (.453 x .812 x .105) Black Oxide |
| 10 | 43040T1 | CARRIER ASSEMBLY |
| 11 | NSS | NOT SOLD SEPARATE, Needle Bearing |
| 12 | 97-826134Q | ANODE |
| 13 | 11-401386 | NUT, (M6) Stainless Steel |
| 14 | 10-4000333 | SCREW, (M6 x 40) |
| 15 | 43-44484T | GEAR, Pinion (13 Teeth) |
| 16 | 11-35921 | NUT, (.625-18) |
| 17 | 850307 | CAM, Shift Control |
| 18 | 31-42677A1 | BEARING ASSEMBLY, Tapered Roller |
| 19 | 15-44492A1 | SHIM SET |
| 20 | 45-826737A1 | DRIVESHAFT ASSEMBLY Comment: (LL) |
| 21 | 42461A1 | SLEEVE/RING KIT |
| 22 | NSS | NOT SOLD SEPARATE, Ring Seal |
| 23 | 43055A4 | COVER ASSEMBLY, Water Pump |
| 24 | 27-430331 | GASKET |
| 25 | 27-8M0214931 | GASKET |
| 26 | 26-43036 | SEAL, Oil Comment: (Lower) |
| 27 | 26-43035 | SEAL, Oil Comment: (Upper) |
| 28 | 27-8172771 | GASKET |
| 29 | 817275A2 | HOUSING KIT, Upper Water Pump |
| 30 | 8M0204709 | FACEPLATE |
| 31 | 10-8M0214957 | SCREW, (M6 x 30) |
| 32 | 826762A1 | COUPLING Comment: (LL) |
| 33 | 28-8M0204723 | KEY |
| 34 | 47-43026T2 | IMPELLER |
| 35 | 10-8248326 | SCREW, (M6 x 25) |
| 36 | 853907A1 | SHIFT SHAFT ASSEMBLY Comment: (LL) |
| 37 | 53-29641 | E RING |
| 38 | 23-43052A4 | BUSHING ASSEMBLY |
| 39 | 25-8M0204681 | O-RING, (1.424 x .103) |
| 40 | 26-8M0204708 | SEAL, Oil |
| 41 | 10-8248326 | SCREW, (M6 x 25) |
| 42 | 26-861415 | FACE SEAL |
▶Gear Housing, Driveshaft 2.33:1 0T622485/ 0P222545 and Up (44 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 47-8M0100526 | REPAIR KIT, Water Pump Impeller |
| 0 | 1667-9011G94 | GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) Comment: (Front) |
| 3 | 43046 | TUBE, Oiler |
| 4 | 22-8M0058389 | FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 | 12-191833 | WASHER |
| 6 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear) |
| 7 | 31640T07 | TRIM TAB |
| 8 | 10-825427 | SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 | 12-451761 | WASHER, (.453 x .812 x .105) Black Oxide |
| 10 | 43040T1 | CARRIER ASSEMBLY |
| 11 | NSS | NOT SOLD SEPARATE, Needle Bearing |
| 12 | 97-826134Q | ANODE |
| 13 | 11-401386 | NUT, (M6) Stainless Steel |
| 14 | 10-4000333 | SCREW, (M6 x 40) |
| 15 | NSS | NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3) |
| 16 | 11-35921 | NUT, (.625-18) |
| 17 | 850307 | CAM, Shift Control |
| 18 | 31-883047A1 | BEARING ASSEMBLY, Tapered Roller |
| 19 | 15-44492A1 | SHIM SET |
| 20 | 45-826737A1 | DRIVESHAFT ASSEMBLY Comment: (LL) |
| 21 | 42461A1 | SLEEVE/RING KIT |
| 22 | NSS | NOT SOLD SEPARATE, Ring Seal |
| 23 | 43055A4 | COVER ASSEMBLY, Water Pump |
| 24 | 27-430331 | GASKET |
| 25 | 27-8M0214931 | GASKET |
| 26 | 26-43036 | SEAL, Oil Comment: (Lower) |
| 27 | 26-43035 | SEAL, Oil Comment: (Upper) |
| 28 | 27-8172771 | GASKET |
| 29 | 817275A2 | HOUSING KIT, Upper Water Pump |
| 30 | 8M0204709 | FACEPLATE |
| 31 | 10-82684430 | SCREW, (M6 x 30) |
| 32 | 826762A1 | COUPLING Comment: (LL) |
| 33 | 28-8M0204723 | KEY |
| 34 | 47-43026T2 | IMPELLER |
| 35 | 10-82684425 | SCREW, (M6 x 25) |
| 36 | 853907A1 | SHIFT SHAFT ASSEMBLY Comment: (LL) |
| 37 | 53-29641 | E RING |
| 38 | 23-43052A4 | BUSHING ASSEMBLY |
| 39 | 25-8M0204681 | O-RING, (1.424 x .103) |
| 40 | 26-8M0204708 | SEAL, Oil |
| 41 | 10-82684425 | SCREW, (M6 x 25) |
| 42 | 26-861415 | FACE SEAL |
▶Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio (32 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-814669A2 | SEAL KIT, Gear Housing |
| 0 | 1671-9760T28 | GEAR HOUSING ASSEMBLY, Complete Comment: (LL) |
| 1 | 1671-9760T42 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic) |
| 37 | 15-812769A1 | SHIM SET |
| 38 | 31-8M0103476 | BEARING ASSEMBLY, Tapered Roller |
| 39 | NSS | NOT SOLD SEPARATE, Cup |
| 40 | 43-813693T1 | GEAR, Forward, 23 Teeth |
| 41 | 31-21739 | BEARING, Roller |
| 42 | 8129291 | FOLLOWER, Cam |
| 43 | 20843 | SLIDE |
| 44 | 24-38114 | SPRING |
| 45 | 52-813697T | CLUTCH |
| 46 | 17-8M0020942 | PIN, Cross |
| 47 | 24-815418 | SPRING |
| 48 | 44-14493 | PROPELLER SHAFT |
| 49 | 43-813695T | GEAR, Reverse, 23 Teeth |
| 50 | 30-20839T | BEARING, Ball |
| 51 | 8M0168900 | CARRIER ASSEMBLY, Bearing |
| 52 | 25-815460 | O-RING |
| 53 | 31-21700 | BEARING, Needle |
| 54 | 26-8M0205511 | SEAL, Oil |
| 55 | 26-8M0203757 | SEAL, Oil |
| 56 | 10-85594030 | SCREW, (M8 x 30) |
| 57 | 12-855941 | WASHER, (.323 x .590 x .112) Stainless Steel |
| 58 | 8227731 | INSERT, Threaded |
| 59 | 17264T2 | TRIM TAB, Zinc |
| 60 | 10-4000377 | SCREW, (M10 x 30) |
| 61 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel |
| 62 | 48-816704A45 | PROPELLER KIT Comment: (55 Beaching) |
| 63 | 73345A1 | THRUST HUB |
| 64 | 11-69578Q1 | PROP NUT KIT |
| 65 | 14-8M0214942 | TAB WASHER |
▶Gear Housing, Propshaft 2.31:1 0T622484/ 0P222544 and Below (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-43035A4 | SEAL KIT, Gear Housing |
| 0 | 1667-9011G94 | GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot) |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 | 31-30894A1 | BEARING SET, Cup And Cone |
| 3 | NSS | NOT SOLD SEPARATE, Cup |
| 4 | 43-859472A3 | GEAR ASSEMBLY, Forward - 30 Teeth |
| 5 | 31-30895T | BEARING, Needle |
| 6 | 53-856823 | RING, Retaining |
| 7 | 850315A1 | FOLLOWER KIT, Cam |
| 8 | 30-44530 | BALL |
| 9 | NSS | NOT SOLD SEPARATE, Slide |
| 10 | 24-850327 | SPRING |
| 11 | 52-850048T | CLUTCH |
| 12 | 17-8M0100263 | PIN, Cross |
| 13 | 24-30893 | SPRING |
| 14 | 44-8M0140445 | PROPELLER SHAFT |
| 15 | 43-850034T | GEAR, Reverse (30 Teeth) |
| 16 | 8M0168901 | CARRIER ASSEMBLY, Bearing |
| 17 | 25-8M0214974 | O-RING, (3.609 x .139) |
| 18 | 31-30956T | BEARING, Needle |
| 19 | 26-8M0205728 | SEAL, Oil Comment: (Inner) |
| 20 | 26-8M0205729 | SEAL, Oil Comment: (Outer) |
| 21 | 31-12578T | BEARING, Roller |
| 22 | 12-12577 | THRUST WASHER |
| 23 | 31-12576 | BEARING, Thrust |
| 24 | 16-8M0034456 | STUD, (M8 x 48) |
| 25 | 12-855941 | WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 | 11-401378 | NUT, (M8) |
| 27 | 15-44491A1 | SHIM SET |
| 28 | 8227731 | INSERT, Threaded |
| 29 | NSS | NOT SOLD SEPARATE, Decal |
| 30 | NSS | NOT SOLD SEPARATE, Decal, Prop Operation |
| 31 | 13191Q01 | THRUST WASHER |
| 32 | 11-52707Q1 | PROP NUT KIT, (.750-16) |
| 33 | 14-816629Q | TAB WASHER |
▶Gear Housing, Propshaft 2.33:1 0T622485/ 0P222545 and Up (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-43035A4 | SEAL KIT, Gear Housing |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic Comment: (Black) |
| 2 | 31-30894A1 | BEARING SET, Cup And Cone |
| 3 | NSS | NOT SOLD SEPARATE, Cup |
| 4 | 43-882813A3 | GEAR KIT, Forward And Pinion 28 Teeth |
| 5 | 31-30895T | BEARING, Needle |
| 6 | 53-856823 | RING, Retaining |
| 7 | 850315A1 | FOLLOWER KIT, Cam |
| 8 | 30-44530 | BALL |
| 9 | NSS | NOT SOLD SEPARATE, Slide |
| 10 | 24-850327 | SPRING |
| 11 | 17-8M0100263 | PIN, Cross |
| 12 | 24-30893 | SPRING |
| 13 | 52-850048T | CLUTCH |
| 14 | 44-8M0140445 | PROPELLER SHAFT |
| 15 | 43-882814T | GEAR, Reverse - 28 Teeth |
| 16 | 8M0168901 | CARRIER ASSEMBLY, Bearing |
| 17 | 25-8M0214974 | O-RING, (3.609 x .139) |
| 18 | 31-30956T | BEARING, Needle |
| 19 | 26-8M0205728 | SEAL, Oil Comment: (Inner) |
| 20 | 26-8M0205729 | SEAL, Oil Comment: (Outer) |
| 21 | 31-12578T | BEARING, Roller |
| 22 | 12-12577 | THRUST WASHER |
| 23 | 31-12576 | BEARING, Thrust |
| 24 | 16-8M0034456 | STUD, (M8 x 48) |
| 25 | 12-855941 | WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 | 11-401378 | NUT, (M8) |
| 27 | 15-44491A1 | SHIM SET |
| 28 | 8227731 | INSERT, Threaded |
| 29 | NSS | NOT SOLD SEPARATE, Decal |
| 30 | NSS | NOT SOLD SEPARATE, Decal-Prop Operation |
| 31 | 13191Q01 | THRUST WASHER |
| 32 | 11-52707Q1 | PROP NUT KIT, (.750-16) |
| 33 | 14-816629Q | TAB WASHER |
▶Induction Manifold and Reed Block (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 852071T97 | POWERHEAD ASSEMBLY |
| 1 | 27-8M0000822 | GASKET |
| 2 | 1171-9812T9 | END CAP ASSEMBLY, Lower |
| 3 | 26-66301 | SEAL, Oil |
| 4 | 26-41953 | SEAL |
| 5 | 25-8M0142854 | O-RING, (2.175 x .175) |
| 6 | 10-81742720 | SCREW, (M8 x 20) |
| 7 | 19077A07 | BRACKET ASSEMBLY |
| 8 | 16-8161949 | STUD, (M6 x 44) |
| 9 | 12-8M0204663 | WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric) |
| 10 | 12-69056 | WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric) |
| 11 | 11-816872 | WING NUT Comment: (Electric) |
| 12 | 10-82127335 | SCREW, (M8 x 35) |
| 13 | 827998A1 | MANIFOLD ASSEMBLY, Induction |
| 14 | 22-19725 | ELBOW Comment: (Electric) |
| 15 | 22-19725 | ELBOW Comment: (Manual) |
| 16 | 27-812869 | GASKET |
| 17 | 10-81742730 | SCREW, (M8 x 30) |
| 18 | 8M0219197 | REED BLOCK ASSEMBLY |
| 19 | 27-812868 | GASKET |
| 20 | NSS | NOT SOLD SEPARATE, Dowel Pin |
| 21 | 34-812880A03 | REED ASSEMBLY |
| 22 | 14-429821 | TAB WASHER |
| 23 | 812879002 | RETAINER, Reed |
| 24 | 10-88421471 | SCREW, (M6 x 16) |
| 25 | 42881A1 | SHIFT RAIL ASSEMBLY |
| 26 | 14-42981 | TAB WASHER |
| 27 | 10-40001134 | SCREW, (M8 x 25) |
| 28 | 988851 | SLIDE |
| 29 | 23-48475 | BUSHING |
| 30 | 11-401386 | NUT, (M6) Stainless Steel |
| 31 | 12-35459 | WASHER |
| 32 | 11-401386 | NUT, (M6) Stainless Steel |
▶Jet Components (8 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-814669A2 | SEAL KIT, Gear Housing |
| 1 | 47-19453T | IMPELLER |
| 2 | 28-8M0032831 | KEY |
| 3 | 46-812966A12 | PUMP ASSEMBLY, Water |
| 4 | 27-822189 | GASKET, Upper Water Pump Comment: (Upper) |
| 5 | 8M0204658 | SEAL |
| 6 | 19700A2 | FACE PLATE |
| 7 | 10-8248324 | SCREW, (M6 x 16) |
▶Jet Pump Assembly (31 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 8M0230714 | JET PUMP ASSEMBLY |
| 1 | 855767T60 | HOUSING, Pump |
| 2 | 878377 | SHIFT LINKAGE KIT |
| 3 | 878382 | CAM |
| 4 | 878380 | GATE, Reverse - With Bumper |
| 5 | 32-827490 | HOSE, Lube |
| 6 | 16-855840 | STUD, (.312-18 x 1.81) |
| 7 | 11-82670910 | NUT, (.312-18) Stainless Steel |
| 8 | 10-848497 | SCREW, (.312-18 x 1.00) |
| 9 | 47-8M0230713 | IMPELLER |
| 10 | 80141260 | HOUSING, Intake |
| 11 | 8271882 | LINER |
| 12 | 45-85576960 | DRIVESHAFT |
| 13 | 12-8796521 | THRUST WASHER |
| 14 | 30-8796531 | BEARING, Ball |
| 15 | 23-8271891 | SLEEVE |
| 16 | 11-8271901 | NUT |
| 17 | 12-36001 | WASHER |
| 18 | 28-801405875 | KEY |
| 19 | 15-801404875 | SHIM, Impeller |
| 20 | 14-801403875 | TAB WASHER |
| 21 | 10-19923062 | SCREW, (.250-20 x .625) |
| 22 | 10-60411 | SCREW, (.312-18 x 1.250) |
| 23 | 801410 | BRACKET, Cable Support |
| 24 | 11-82670910 | NUT, (.312-18) Stainless Steel |
| 25 | 17-801407 | PIN, Dowel |
| 26 | 10-4010860 | SCREW, (M10 x 60) Hex Flange - Stainless Steel |
| 27 | 10-4010890 | SCREW, (M10 x 90) Hex Flange - Stainless Steel |
| 28 | 10-4010870 | SCREW, (M10 x 70) Hex Flange - Stainless Steel |
| 29 | 10-95802 | SCREW, (.375-16 x 2.750) Stainless Steel |
| 30 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel |
▶Lube Chart (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | NOPART | NO PARTS LIST |
▶Manual Tilt Components (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 25-893922A01 | O-RING KIT |
| 1 | 893942A01 | SHOCK ROD ASSEMBLY Comment: (Beaching)(Use With Gold End Cap) |
| 2 | 893903A01 | PISTON ASSEMBLY, Trim Memory |
| 3 | 25-893917A01 | O-RING KIT, Cylinder |
| 4 | NSS | NOT SOLD SEPARATE, O Ring |
| 5 | 893918A01 | CYLINDER ASSEMBLY |
| 6 | 893919A01 | SCREW AND SEAL KIT |
| 7 | 893920A01 | ACCUMULATOR ASSEMBLY |
| 8 | 893921A01 | VALVE BODY ASSEMBLY |
| 9 | 893923A01 | CAM KIT |
| 10 | 893924A01 | VALVE KIT, Velocity |
| 11 | 893925A01 | REPAIR KIT |
| 12 | 8M0207768 | CABLE ASSEMBLY, Ground |
| 13 | 17-19607 | PIN |
| 14 | 17-821539 | PIN, Trilobe |
▶Oil Injection Components (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1263-812718T1 | TANK ASSEMBLY, Oil |
| 2 | 36-828765A2 | CAP ASSEMBLY |
| 3 | NSS | NOT SOLD SEPARATE, Tether |
| 4 | 11-821285 | PUSH NUT |
| 5 | 8M0039080 | SEAL |
| 6 | 19299A1 | VENT ASSEMBLY |
| 7 | 21-64871 | VALVE |
| 8 | 25-813644002 | GROMMET |
| 9 | 99162001 | BOOT |
| 10 | 8M0039085 | BOOT |
| 11 | 87-12886A6 | SWITCH ASSEMBLY |
| 12 | 10-58376 | SCREW, (.164-18 x .375) |
| 13 | 12-72761 | WASHER, (.203 x .562 x .060) Stainless Steel |
| 14 | 818902A1 | PUMP ASSEMBLY, Oil Injection |
| 15 | 25-8M0204667 | O-RING |
| 16 | 25-36390 | O-RING |
| 17 | 10-40011108 | SCREW, (M5 x 20) Stainless Steel |
| 18 | 43-19277 | GEAR, Driven |
| 19 | 23-19278A2 | BEARING ASSEMBLY |
| 20 | 23-17597 | BUSHING (Flanged) |
| 21 | 23-17596 | BUSHING |
| 22 | 32-82381335 | TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh) |
| 23 | 8M0084729 | LINK |
▶Power Trim Components (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 25-893914A02 | O-RING KIT (Complete Trim) |
| 1 | 8M0118573 | SHOCK ROD KIT Comment: (Bigfoot) SN# 0Y010092 & Up |
| 2 | 8M0171822 | PISTON ASSEMBLY, Memory |
| 3 | 25-8M0171819 | O-RING KIT, Rebuild |
| 4 | NSS | NOT SOLD SEPARATE, O-Ring |
| 5 | 893904T01 | CYLINDER ASSEMBLY |
| 6 | 893905A02 | VALVE KIT, Trim Limit Comment: (Bigfoot) SN# 0G831375/ 0P040441 & Below |
| 7 | 893906A02 | PUMP ASSEMBLY |
| 8 | 893907A02 | MOTOR KIT |
| 9 | 22-8134351 | PLUG |
| 10 | 893929A01 | MANUAL RELEASE ASSEMBLY |
| 11 | 893909A02 | MANIFOLD KIT |
| 12 | 10-809876A1 | SCREW KIT (Motor) |
| 13 | 809877A1 | DRIVESHAFT/SEAL KIT |
| 14 | 35-893912A02 | FILTER KIT |
| 15 | 893913A02 | POPPET KIT |
| 16 | 88238A18 | CABLE ASSEMBLY |
| 17 | 17-821539 | PIN, Trilobe |
| 18 | 17-19607 | PIN |
| 19 | 17-822869001 | PIN |
| 20 | 831276T | BRACKET |
| 21 | 84-826802A12 | HARNESS ASSEMBLY |
| 22 | 10-82129125 | SCREW, (M6 x 25) |
| 23 | 8M0207773 | RELAY ASSEMBLY |
| 24 | 828102 | BRACKET |
| 25 | 25-818967 | GROMMET |
| 26 | 23-8M0214955 | BUSHING |
| 27 | NSS | NOT SOLD SEPARATE, Decal-Trim Relay |
▶Remote Oil Tank, Aramark Engines (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| NS | 1257-8742A22 | TANK ASSEMBLY, Remote Oil |
| 1 | 1263-812718A3 | TANK ASSEMBLY, Oil |
| 2 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length) |
| 3 | 22-8M0207780 | FITTING |
| 4 | 32-858853 | HOSE |
| 5 | 22-858955 | CONNECTOR |
| 6 | 21-826810 | CHECK VALVE |
| 7 | 22-64706001 | TEE |
| 8 | 22-196881 | FITTING, (90 Degree) (90 Degree) |
▶Service/Support Material (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 37-804665A04 | DECAL, EPA Label Information Comment: (2004) |
▶Starter Assembly, Manual (38 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 816728T14 | STARTER ASSEMBLY, Recoil |
| 1 | 85174A1 | HANDLE ASSEMBLY |
| 2 | NSS | NOT SOLD SEPARATE |
| 3 | 8167652 | REST |
| 4 | 8M0043161 | SEAL |
| 5 | 10-82170475 | SCREW, (M6 x 75) |
| 6 | 23-821702 | SPACER |
| 7 | 23-816086 | BUSHING |
| 8 | 25-815795 | GROMMET |
| 9 | 12-69057 | WASHER, (.281 x .734 x .063) |
| 10 | 11-401366 | NUT, (M6) |
| 11 | 8567541 | CABLE, Interlock |
| 12 | 10-8214281 | SCREW, (#10-16 x .625) |
| 13 | 12-73288 | WASHER, (.220 x .500 x .030) Stainless Steel |
| 14 | 18-26811 | COTTER PIN |
| 15 | 10-878608 | SCREW, (#10-16 x .500) |
| 16 | 18-26811 | COTTER PIN |
| 17 | 816728T05 | HOUSING |
| 18 | 24-826791 | SPRING |
| 19 | 8166903 | LEVER |
| 20 | 816712T01 | CAM |
| 21 | 816711 | RETAINER |
| 22 | 10-8182491 | SCREW, (#10-16 x 1.00) |
| 23 | 13-826229 | LOCKWASHER, Spring |
| 24 | 24-86857T01 | SPRING |
| 25 | 50-825269T01 | SHEAVE, Starter |
| 26 | 24-86851T02 | SPRING |
| 27 | 868501 | CAM |
| 28 | 53-86849T01 | RING, Retaining |
| 29 | 50-12066Q10 | ROPE |
| 30 | 24-868523 | SPRING |
| 31 | 86853T01 | CAM |
| 32 | 10-826253 | SCREW, (.250-20 x .625) |
| 33 | 8M0183792 | BUSHING |
| 34 | 53-818853 | RING, Retaining |
| 35 | NSS | NOT SOLD SEPARATE, Decal-Timing |
| 36 | NSS | NOT SOLD SEPARATE, Decal-Full Throttle Timing |
| 37 | 37-804665A04 | DECAL, EPA Label Information Comment: (2004) |
▶Starter Motor (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 50-893890T | STARTER MOTOR ASSEMBLY |
| 2 | 10-965661 | THRU BOLT |
| 3 | 90643 | DRIVE KIT |
| 4 | 685753 | DRIVE ASSEMBLY |
| 5 | 8236392 | DRIVE CAP |
| 6 | 965651 | ARMATURE |
| 7 | 8119011 | CAP, Commutator |
| 8 | 898265016 | BRUSH/SPRING KIT |
| 9 | 898265014 | HOLDER |
| 10 | F15158 | SCREW |
| 11 | 13-26992 | LOCKWASHER, (.250) Stainless Steel |
| 12 | 11-64015 | NUT, (.250-20) |
| 13 | 84-88439A9 | CABLE ASSEMBLY, Battery - Positive |
| 14 | 10-40011153 | SCREW, (M8 x 45) Stainless Steel |
| 15 | NSS | NOT SOLD SEPARATE, Decal-Warning |
| 16 | 823989 | BRACKET, Oil Tank |
▶Steerig Handle Kit (56 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 816366A48 | STEERING HANDLE KIT |
| NS | 8949112 | KEY, Ignition (2F) |
| 1 | 816366T3 | BRACKET |
| 2 | NSS | NOT SOLD SEPARATE, Decal-Shift |
| 3 | 16-815802 | STUD, (M10 x 150 x 58) |
| 4 | 14-815806 | TAB WASHER |
| 5 | 11-40125100 | NUT, (M10) |
| 6 | 84-815851A2 | HARNESS ASSEMBLY, Stop Comment: (Manual) |
| 7 | 84-821028A2 | CABLE ASSEMBLY Comment: (Manual) |
| 8 | 815803 | PLUG Comment: (Manual) |
| 9 | 121051 | GROMMET |
| 10 | 8158041 | COVER |
| 11 | 10-878608 | SCREW, (#10-16 x .500) |
| 12 | 816051A2 | HORN ASSEMBLY |
| 13 | 19-889730 | PLUG Comment: (Manual) |
| 14 | 87-11083A4 | SWITCH ASSEMBLY, Stop Comment: (Power Trim) |
| 15 | 15920Q54 | LANYARD ASSEMBLY Comment: (Power Trim) |
| 16 | 8M0032846 | RETAINER, Brass |
| 17 | 84-11149A3 | CABLE ASSEMBLY |
| 18 | 16-8M0034440 | STUD, (M10 x 2.12) |
| 19 | 11-400636 | NUT |
| 20 | 12-823933 | WASHER, (.405 x .760 x .060) Delrin |
| 21 | 816367F5 | LEVER |
| 22 | 10-4000357 | SCREW, (M8 x 45) |
| 23 | 14-8158051 | TAB WASHER |
| 24 | 23-8159831 | BUSHING |
| 25 | 12-824610 | WASHER, Plastic |
| 26 | 12-823970 | WASHER |
| 27 | 12-814803 | WASHER |
| 28 | 495636 | SHIFT ROD |
| 29 | 11-64015 | NUT, (.250-20) |
| 30 | 48419T | ROD END |
| 31 | 23-26856 | BUSHING |
| 32 | 12-35950 | WASHER, (.273 x .437 x .031) Stainless Steel |
| 33 | 18-25191 | COTTER PIN |
| 34 | 12016A2 | DETENT/SPRING KIT |
| 35 | NSS | NOT SOLD SEPARATE, Spring |
| 36 | 16-8M0034452 | STUD, (.375-24 x 1.125) |
| 37 | 98530 | KNOB |
| 38 | 816416A3 | LEVER KIT |
| 39 | NSS | NOT SOLD SEPARATE, Brake |
| 40 | 816564 | DRIVER |
| 41 | 12-816576 | WASHER |
| 42 | 8165621 | DISC |
| 43 | 8164131 | ARM (TOP) |
| 44 | 8164141 | ARM (BOTTOM) |
| 45 | 84-12649A5 | HARNESS ASSEMBLY |
| 46 | 87-88107A5 | SWITCH KIT, Key Comment: (For Key -Reference Key List) |
| 47 | 11-879755 | NUT, Special - Black Nylon Comment: (Black Nylon) |
| 48 | NSS | NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim) |
| 49 | 87-14645A4 | TRIM SWITCH Comment: (Power Trim) |
| 50 | 49440 | NUT, (.468-32) Comment: (Power Trim) |
| 51 | 87-8M0052927 | SWITCH Comment: (Power Trim) |
| 52 | 10-12110 | SCREW, (#6-32 x .750) Comment: (Power Trim) |
| 53 | 54-648552 | CLIP |
| 54 | 10-878608 | SCREW, (#10-16 x .500) |
▶Steering Handle (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 12019A1 | CABLE KIT, Throttle |
| 1 | 12020A3 | HANDLE ASSEMBLY, Steering Arm Comment: (Black) |
| 2 | 23-42992T02 | BUSHING |
| 3 | 22-8M0169589 | FITTING, Grease |
| 4 | 48414 | HOUSING |
| 5 | 48519 | PLATE |
| 6 | 27-48518 | GASKET |
| 7 | 10-878609 | SCREW, (#10-16 x .600) |
| 8 | 54-889729 | CLAMP |
| 9 | 10-40007112 | SCREW, (M5 x 40) |
| 10 | 10-32,11-816874 | WING NUT, |
| 11 | 87-823609A15 | SWITCH KIT, Stop - Throttle Handle |
| 12 | 87-8M0104612 | SWITCH ASSEMBLY, Stop |
| 13 | 54-648551 | CLAMP |
| 14 | NSS | NOT SOLD SEPARATE, Insulator |
| 15 | NSS | NOT SOLD SEPARATE, Decal-Throttle |
| 16 | 10-62568 | SCREW, (#10-16 x .375) |
| 17 | 8M0221732 | GRIP |
| 18 | 54-648552 | CLIP |
| 19 | 8885242 | CONDUIT |
| 20 | 8M0026078 | GUIDE TUBE |
| 21 | 89578 | BARREL |
| 22 | 10-32,10-824081 | SET SCREW, |
| 23 | 12019 | CABLE ASSEMBLY |
| 24 | 8M0204660 | GUIDE |
| 25 | 20007 | ANCHOR |
| 26 | 8-32,10-8M0204644 | SET SCREW, |
| 27 | 10-823567105 | SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 28 | 48416 | CAP |
| 29 | 12-4002319 | WASHER |
| 30 | 12-12024 | WASHER, (.402 x .787 x .039 Bellevi) |
| 31 | 23-146011 | SPACER |
| 32 | 12018A4 | TUBE ASSEMBLY, Throttle |
| 33 | NSS | NOT SOLD SEPARATE, Roll Pin |
| 34 | NSS | NOT SOLD SEPARATE, Drive Wheel |
| 35 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 36 | 11-40140 | NUT, (M10) |
▶Swivel Bracket (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3417-822863A1 | SWIVEL BRACKET Comment: (Black-Long) |
| 2 | 23-821124 | BEARING |
| 3 | 26-32911 | SEAL, Oil |
| 4 | 23-19606 | BEARING |
| 5 | 22-8M0169589 | FITTING, Grease |
| 6 | 12-52865 | WASHER |
| 7 | 19654T1 | YOKE, Bottom Comment: (Black) |
| 8 | 53-77415 | RETAINING RING |
| 9 | 17-812896A22 | SWIVEL PIN ASSEMBLY Comment: (Black-Long) |
| 10 | 17-8219872 | PIN, Co-Pilot |
| 11 | 10-4000377 | SCREW, (M10 x 30) Comment: (Electric) |
| 12 | 8M0184092 | BRACKET Comment: (Electric) |
| 13 | 14-8M0009820 | TAB WASHER Comment: (Electric) |
| 14 | 19608A14 | ATTACHING KIT, Engine Steering Comment: (Electric) |
| 15 | 10-823919 | SCREW, (.375-24 x 1.500) Comment: (Electric) |
| 16 | 12-8M0109680 | WASHER, (.390 x .546 x .12) Comment: (Electric) |
| 17 | 11-8M0204726 | NUT, (.375-24) Stainless Steel Comment: (Electric) |
| 18 | 12-37828 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric) |
| 19 | 11-8M0204726 | NUT, (.375-24) Stainless Steel Comment: (Electric) |
| 20 | 12-52865 | WASHER |
| 21 | 17-823876 | PIN, Handle |
| 22 | 88238A10 | CABLE ASSEMBLY, Ground |
| 23 | 10-41508 | SCREW, (.250-20 x .500) Stainless Steel |
| 24 | NSS | NOT SOLD SEPARATE, Decal-Serialization |
▶Tools, Special (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 91-14310T1 | WEAR SLEEVE INSTALLATION TOOL Comment: (Gear Housing) |
▶Transom Bracket(Electric) (40 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3418-822866T04 | BRACKET ASSEMBLY, Transom Comment: (Black-Port) |
| 2 | 22-8M0169588 | FITTING, Grease |
| 3 | 17-99604 | PIN, Groove |
| 4 | 3418-822865T05 | BRACKET, Transom Comment: (Black-Starboard) |
| 5 | 893704T01 | LEVER ASSEMBLY, Tilt Lock Comment: (Black) |
| 6 | 24-99622 | SPRING |
| 7 | 23-65830 | NYLINER |
| 8 | 24-812708 | SPRING |
| 9 | 812709 | KNOB Comment: (Black) |
| 10 | 17-99615 | PIN, Groove |
| 11 | 12-19619 | WASHER |
| 12 | 18486F5 | BRACKET, Anchor Comment: (Black) |
| 13 | 97-818298Q1 | ANODE KIT |
| 14 | 10-8M0204707 | SCREW, (M6 x 25) |
| 15 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 | 10-85594030 | SCREW, (M8 x 30) |
| 17 | 10-8M0000586 | SCREW, (M8 x 35) |
| 18 | 12-843108 | WASHER, (.330 x .560 x .060) Stainless Steel |
| 19 | 11-401388 | NUT, (M8) Stainless Steel |
| 20 | 17-8M0026068 | PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim) |
| 21 | 24-821461 | SPRING Comment: (Non Power Trim) |
| 22 | 8M0041938 | TILT TUBE |
| 23 | 11-858869 | NUT, (.875-14) |
| 24 | 10-814259 | SCREW, (.500-20 x 4.00) |
| 25 | 12-8M0204648 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 26 | 11-82671117 | NUT, (.500-20) |
| 27 | 8M0084737 | LINK Comment: (Non Power Trim) |
| 28 | 19615A05 | LEVER ASSEMBLY, Tilt Comment: (Non Power Trim) |
| 29 | 23-812707 | BUSHING Comment: (Non Power Trim) |
| 30 | 12-8M0042643 | WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim) |
| 31 | 13-99611 | WAVE WASHER Comment: (Non Power Trim) |
| 32 | 8M0007469 | TILT KNOB Comment: (Non Power Trim) |
| 33 | 10-19611 | SCREW, (.375-16 x .62) Comment: (Non Power Trim) |
| 34 | 37-830253 | DECAL, Tilt Lock Comment: (Non Power Trim) |
| 35 | 19624A1 | SEAL KIT |
| 36 | 25-29619 | O-RING, (.583 x .103) |
| 37 | 23-78861 | SPACER |
| 38 | 54-22740 | CLIP Comment: (Power Trim) |
| 39 | 8M0084613 | C WASHER Comment: (Power Trim) |
| 40 | 10-878608 | SCREW, (#10-16 x .500) Comment: (Power Trim) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 45 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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