Mercury 402 (9076839 THRU 9184450) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 402. Scroll down for exploded parts diagrams (19), specifications, and maintenance reference.

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8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
$68.50
$68.50
files/kit-23KM772-4N_3ab7931f-955d-4041-a46b-266974344a7b.pngDefault Title
$68.50
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
$68.50
$68.50
files/kit-23KM771-4N_78ebfc47-2fbf-460e-834a-362ab0b58149.pngDefault Title
$68.50
23KH763-4N Kit Image
06211-ZZ0-505 Maintenance Kit for Honda BF80A BF100A | JLM Marine
$82.50
$82.50
files/kit-23KH763-4N.pngDefault Title
$82.50
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
$83.50
$83.50
files/kit-23KH762-4N.pngDefault Title
$83.50
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
$82.50
$82.50
files/kit-23KH761-4N.pngDefault Title
$82.50
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
$82.50
$82.50
files/kit-23KH760-4N.pngDefault Title
$82.50
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$71.50
$71.50
files/kit-23KH758-4N.pngDefault Title
$71.50
17461-95201 Water Pump Impeller for Suzuki | JLM Marine
17461-95201 Water Pump Impeller for Suzuki | JLM Marine
$10.99
$10.99
files/12_2758ae42-21f5-4ae4-916d-1b0fcb775b93.jpgDefault Title
$10.99

Mercury 402 (9076839 THRU 9184450) Parts & Diagrams

🔎 Mercury 402 Reference Library — Exploded parts diagrams (19 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 402 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 40 HP
Displacement 995 cc
Bore x Stroke 65 mm x 75 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 440 mL (14.9 fl oz)
Idle Speed (in gear) 700 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 402:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 402.

▶BOTTOM COWL AND EXHAUST PLATE ASSEMBLY (38 parts) BOTTOM COWL AND EXHAUST PLATE ASSEMBLY
Ref OEM Part # Part Name
1 2139-7642A2 BOTTOM COWL Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
2 48472 COVER, PLUG-BOTTOM COWL HARNESS HOLE-MANUAL
3 10-61802 SCREW, PLUG COVER TO BOTTOM COWL (7/8") -MANUAL
4 27-628601 GASKET,POWERHEAD TO EXHAST EXTENSION PLATE
5 39622 SEAL, RUBBER-EXHAUST PLATE TO BOTTOM COWL
6 42818A1 PLATE ASSEMBLY, EXHAUST EXTENSION
7 23-71980 BUSHING, FLANGE EXHAUST PLATE
8 12-38453 WASHER, NYLON-WATER OUTLET TUBE
9 26-38452 SEAL, RUBBER-WATER OUTLET TUBE
10 38500 RETAINER, WATER OUTLET TUBE SEAL
11 10-65414 SCREW, RETAINER TO EXHAUST PLAE (3/4")
12 27-385011 GASKET, EXHAUST PLATE TO DRIVE SHAFT HOUSING
13 37637 BOOT, FUEL CONNECTOR-BOTTOM COWL
14 39616 BOOT,CONTROL CABLE-BOTTOM COWL
15 39630 CUSHION,RUBBER-BOTTOM COWL
16 336-4409A4 COVER PLATE ASSEMBLY
17 39556 PAD,SOUND-COVER PLATE
18 10-8M0113176 SCREW,COVER PLATE TO BOTTOM COWL
19 59065A4 STOP SWITCH ASSEMBLY- MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
20 24-60239 SPRING,STOP SWITCH - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
21 87-61577A1 CONTACT ASSEMBLY, STOP SWITCH - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
22 38950A1 COVER ASSEMBLY,STOP SWITCH - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
23 12-59061 WASHER,STOP SWITCH - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
24 13-26996 LOCKWASHER, STOP SWITCH - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
25 11-68219 NUT,GROUND LEAD TO STOP SWITCH - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
26 12-64275 WASHER,CONNECTOR BASE - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
27 13-21972 LOCKWASHER, CONNECTOR BASE - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
28 11-21971 NUT, CONNECTOR BASE TO BOTTOM COWL -MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
29 84-63086A2 WIRE ASSEMBLY, STOP SWITCH - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
30 54-26550 CLAMP, STOP SWITCH LEAD - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
31 10-62568 SCREW, STOP SWITCH LEAD CLAMP - MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
32 8M0084613 "C" WASHER, STOP SWITCH LEAD SCREW-MANUAL Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
33 87-69508A31 STOP SWITCH ASSEMBLY-MANUAL Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
34 13-69845 LOCKWASHER,STOP SWITCH -MANUAL Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
35 11-69844 NUT,STOP SWITCH -MANUAL Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
36 76176 LEVER. FRONT COVER Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
37 17-26541 ROLL PIN, LEVER TO BOTTOM COWL Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
38 24-76177 SPRING,FRONT COVER LEVER Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
▶CARBURETOR ASSEMBLY (23 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1395-51091 REPAIR PARTS KIT (1 PER CARBURETOR)
1 1368-5805A1 CARBURETOR ASSEMBLY
2 1395-8673 FLOAT ASSEMBLY
6 1395-83181 INLET NEEDLE, SEAT AND GASKET
10 1395-5680 COVER, FLOAT BOWL
11 1395-5733 JET, BOWL VENT
12 1395-5734 HOSE, ECONOMIZER
13 10-52195 SCREW, FLOAT BOWL COVER
14 1395-4804 SCREW, FLOAT BOWL COVER
15 13-26995 LOCKWASHER, FLOAT BOWL COVER SCREW
16 1395-4805 SCREEN,FILTER
17 74371 CLUSTER, THROTTLE Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 1395-7942 SHAFT, THROTTLE
21 1395-4540 SCREW, BOD (IDLE TUBE)
22 1395-9017 SHUTTER, THROTTLE
25 1399-5315 SCREW, IDLE ADJUSTMENT
27 1395-4542 SCREW, PLUG - MAIN NOZZLE
28 1399-3794 JET, MAIN FUEL (.074)
29 1395-4541 SCREW, PLUG - MAIN FUEL JET CHANNEL
32 1395-4543 SCREW, BODY CHANNEL
34 27-481641 GASKET, CARUBRETOR FLANGE
35 11-64809 NUT, CARBURETOR MOUNTING STUD
▶CARBURETOR CHOKE LINKAGE (15 parts) CARBURETOR CHOKE LINKAGE
Ref OEM Part # Part Name
1 47969 KNOB AND SHAFT, CHOKE
2 12-30314 WASHER, CHOKE SHAFT
3 24-47968 SPRING, COMPRESION - CHOKE SHAFT
4 55180 LEVER, CHOKE
5 1368-5805A1 CARBURETOR ASSEMBLY (SEE PAGE 7 FOR BREAKDOWN)
6 16-69016 STUD, CHOKE SHUTTE PIVOT (CARBURETOR)
7 55179 SHUTTER, CHOKE - CARBURETOR
8 24-55163 SPRING, TENSION - CHOKE SHUTTER
9 12-47960 WASHER, CHOKE SHUTTER CARBURETOR STUD
10 11-20110 NUT, CHOKE SHUTTER TO CARBURETOR STUD
11 35-57819 SCREEN, CARBURETOR
12 10-58185 SCREW, SCREEN TO CARBURETOR (1")
13 24-57818 SPRING, TENSION - SCREEN SCREW
14 12-30164 WASHER, SCREEN SCREW
15 11-20110 NUT, SCREEN SCREW
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (47 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
1 1427-5611A4 CLAMP BRACKET ASSEMBLY Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
2 10-78492A1 THUMB SCREW ASSEMBLY Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
3 12-70988 WASHER, THUMB SCREW Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
3A 75043 CAP, THUMB SCREW Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
4 17-8M0026068 TILT LOCK PIN ASSEMBLY
5 23-59623 SPACER, CLAMP BRACKET STUD
6 16-59625 STUD, CLAMP BRACKET
7 13-8M0204647 LOCKWASHER, CLAMP BRACKET STUD
8 11-28770 NUT,CLAMP BRACKET STUD
9 8M0041936 TUBE,TILT-CLAMP BRACKET TO SWIVEL BRACKET
10 12-52864 WASHER, CLAMP BRACKET TO SWIVEL BRACKET
11 11-858869 NUT, TILT TUBE
12 74316A1 SWIVEL PIN ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
13 30711 BUMPER,STEERING ARM
14 10-33986 SCREW, UPPER MOUNT TO STEERING ARM
15 62297 BUMPER, STEERING ARM
16 76535T BRACKET, RIDE-GUIDE ATTACHING
16A 76535T BRACKET,RIDE-GUIDE ATTACHING Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
17 16-39781 STUD, BRACKET TO STEERING ARM(1 1/4") Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
18 11-8M0204726 NUT, BRACKET STUD Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
19 10-34352 SCREW,BRACKET TO STEERING ARM (7/8") Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
20 76533 STRAP, BRACKET SCREW
21 12-52865 WASHER, SWIVEL PIN
22 10-68299 BOLT, CLAMP BRACKET TO BOAT TRANSOM(UPPER)
23 12-68300 WASHER,CLAMP BRACKET BOLT(UPPER)
24 11-82670912 NUT,CLAMP BRACKET BOLT
25 53078 CAP, PLASTIC-TILT TUBE
26 56349 SHAFT,REVERSE LOCK TO SWIVEL BRACKET
27 17-25598 ROLL PIN, REVERSE LOCK SPRING ATTACHING
28 87430 REVERSE LOCK ASSEMBLY
29 24-29821 SPRING, REVERSE LOCK TENSION
30 18-45882 COTTER PIN, REVERSE LOCK TO SHAFT
31 47912A2 LEVER ASSEMBLY,TILT STOP-STARBOARD SIDE
32 1480-7655A1 SWIVEL BRACKET ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
33 26-32911 OIL SEAL BRACKET
34 22-8M0169589 FITTING GREASE-SWIVEL BRACKET Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
35 19-77633Q LUBRICAP,SWIVEL BRACKET GREASE FITTING
36 12-26837 WASHER,SWIVEL PIN TO BOTTOM YOKE (.065)
37 77416T1 YOKE, BOTTOM Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
38 11-71956 NUT, RETAINING-SWIVEL PIN
39 47913A2 LEVER ASSEMBLY, TILT LOCK-PORT SIDE
40 10-69087 SCREW, TILT LOCK AND STOP LEVER TO SWIVEL BRACKET
41 11-29250 NUT, TILT LOCK AND STOP LEVER SCREW
42 23-47911 BUSHING, TILT LOCK AND STOP LEVER
43 13-34632 WASHER,WAVE-TILT LOCK AND STOP LEVER
44 12-56720 WASHER, TILT LOCK AND STOP LEVER
45 11-29250 NUT, TILT LOCK AND STOP LEVER TO CLAMP BRACKET
▶COWLING AND FRONT COVER (14 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
-- 92-86166Q1 GLUE, ADHESIVE - BLANKET FASTENING
1 2161-6347A20 COWL FRONT COVER ASSEMBLY Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
2 76450 BLANKET, COWL FRONT COVER Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
3 63323 SPACER, SOUND ABSORBING - FRONT COVER Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
4 60867A1 BASE, COWL FRONG COVER LATCH Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
5 10-48409 SCREW, LATCH BASE TO FRONT COVER (3/4") Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
6 12-26014 WASHER, LATCH BASE SCREW Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
7 17-39599 PIN PIVOT - FRONT COVER LATCH HOOK Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
8 60866 HOOK, FRONT COVER LATCH Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
9 24-39598 SPRING, TORSION - FRONT COVER LATCH HOOK Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
10 2137-3878A6 WRAP AROUND COWL ASSEMBLY
11 46785A1 COWL ASSEMBLY ASSEMBLY
12 30413 HOOK, COWL LATCH FASTENING
13 76259 BLANKET, SOUND ABSORBING - WRAP AROUND COWL
▶CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY (23 parts) CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY
Ref OEM Part # Part Name
- 39-78811A12 RING,PISTON(.015 OVERSIZE) Comment: .015 OVERSIZE PISTONS AND RINGS
1 454-9073A1 CRANKSHAFT ASESMBLY
2 78308A1 RETAINER ASSEMBLY, BALL BEARING
3 30-63742T BALL BEARING,RETAINER (CRANKSHAFT)
4 53-63634 RETAINING RING, BALL BEARING
5 540-7238A2 MAIN BEARING ASSEMBLY, VALVE TYPE
6 17-20032 DOWEL PIN,MAIN BEARING
7 10-45775 SCREW,MAIN BEARING CLAMPING (9/16")
8 11-45774 NUT,MAIN BEARING CLAMPING SCREW
9 34-56007A1 REED SET, MAIN BEARING (MATCHED)
10 34-56008 REED STOP,MAIN BEARING REED VALVES
11 10-20055 SCREW,REED STOP MOUNTING (3/8")
12 60834A3 CARRIER ASSEMBLY,SEAL Comment: PART OF A-454-5628A3 CRANKSHAFT ASSEMBLY
13 64254001 SEAL,CARRIER
14 624-8101A3 CONNECTING ROD ASSEMBLY
15 10-54803 SCRWE, CONNECTING ROD
16 11-49091 NUT, CONNECTING ROD SCREW
17 31-62596A1 BEARING ASSEMBLY,CRANKPIN
18 29-8M0214934 BEARING, NEEDLE-PISTON PIN
19 12-8M0032839 WASHER, NEEDLE BEARING RETAINING
20 774-9137A12 PISTON AND PISTON PIN ASSEMBLY
21 53-857196 LOCK RING,PISTON PIN
22 39-78816A12 RING,PISTON
▶CYLINDER BLOCK AND COIL MOUNTING BRACKET (31 parts) CYLINDER BLOCK AND COIL MOUNTING BRACKET
Ref OEM Part # Part Name
1 851-7940A6 CYLINDER BLOCK AND CRANKCASE ASS"Y Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
2 66843T BRACKET, COIL MOUNTING
3 99436A1 COVER, DIAPHRAGM
4 10-31984 SCREW, COIL MOUNTING BRACKET TO BLOCK (1 3/8")
5 10-31984 SCREW,STARTER BRACKET AND COVER TO BLOCK (1 3/8")
6 10-58414 SCREW, COVER AND COIL BRACKET TO BLOCK (2 1/2")
7 13-8M0204647 LOCKWASHER,COIL MOUNTING BRACKET SCREW
8 648771 DIAPHRAGM, POPPET VALVE
9 12-76451 WASHER,DIAPHRAGM
10 10-69570 SCREW, WASHER AND DIAPHRAGM TO POPPET VALVE
11 25-39597 GROMMET,COIL MOUNTING BRACKET
12 27-66847 GASKET,COIL MOUNTING BRACKET TO BLOCK
13 75692 THERMOSTAT
14 27-8M0204714 GASKET, THERMOSTAT
15 86596 POPPET, RELIEF VALVE
16 24-66852 SPRING, COMPRESSION-POPPET RELIEF VALVE
17 65848 CARRIER, POPPET VALVE
18 25-64872 GROMMET,POPPET VALVE
19 32-9938779 HOSE, CYLINDER BLEED (8")
20 21-64871A3 ELBOW ASSEMBLY,CYLINDER BLEED
21 22-56759 FITTING CYLINDER BLEED
22 58124A17 SWITCH ASSEMBLY, MERCURY
23 10-48409 SCREW, MERCURY SWITCH TO EXHAUST COVER (5/8")
24 54-26550 CLIP, MERCURY SWITCH LEAD
25 10-62568 SCREW, MERCURY SWITCH CLIP (3/8")
26 8M0084613 "D" WASHER, CLIP SCREW
27 76184 INDICATOR, TIMING Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
28 10-25299 SCREW, INDICATOR ATTACHING (3/4") Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
29 12-20084 WASHER, INDICATOR ATTACHING SCREW Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
30 23-62769 SPACER, INDICATOR ATTACHING SCREW Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
31 17-29908 ROLL PIN, INDICATOR LOCATING Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (42 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
1 1151-4732A1 END CAP ASSEMBLY, UPPER
2 25-47254 "O" RING, UPPER END CAP
3 31-62066T BALL BEARING, UPPER END CAP
5 10-30225 SCREW,UPPER END CAP MOUNTING (1")
6 851-7940A6 CYLINDER BLOCK AND CRANKCASE ASS"Y Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
7 16-64936 STUD,CARBURETOR MOUNTING (1 1/4")
8 16-68165 STUD,CRANKCASE TO DRIVE SHAFT HOUSING (1 5/8")
9 16-68168 STUD, CYLINDER BLOCK TO DRIBE SHAFT HOUSING (3 11/16")
10 16-68166 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 7/64")
11 16-68167 STUD,CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 9/16")
12 17-57211 DOWEL PIN, RETAINER TO CYLINDER BLOCK
13 17-23784 DOWEL PIN, CRANKCASE TO CYLINDER BLOCK
14 17-20323 DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING
15 27-55158 GASKET,SEALING-CYLINDER BLOCK
16 62064 BRACKET, STARTER MOTOR
17 10-21339 SCREW,STARTER MOTOR BRACKET TO BLOCK (1 3/8") - MANUAL
18 11-29250 NUT,STARTER MOTOR BRACKET SCREW - MANUAL
19 10-63328 SCREW, CRANKCASE TO CYLINDER BLOCK (3") Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
20 11-29250 NUT,CRANKCSAE FASTENING SCREW Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
21 1152-7267A1 END CAP ASSEMBLY,LOWER
22 26-41953 OIL SEAL,LOWER END CAP
23 25-64068 "O" RING,LOWER END CAP SCREW
24 25-823683 "O" RING,LOWER END CAP
25 10-63365 SCREW,LOWER END CAP TO CYLINDER BLOCK AND CRANKCASE (1 1/2")
26 27-854891 GASKET,CYLINDER BLOCK TO BAFFLE PLATE
27 55190 PLATE,DIVIDER-EXHAUST MANIFOLD
28 27-854882 GASKET,BAFFLE PLATE TO EXHAUST COVER
29 551572 COVER,EXHAUST MANIFOLD
30 10-31984 SCREW, MANIFOLD COVER TO CYLINDER BLOCK (1 3/8")
31 10-64021 SCREW,ADJUSTING-EXHAUST COVER (1 7/8")
32 11-64015 NUT,ADJUSTING SCREW
33 26852 CAP, NYLON-ADJUSTING SCREW
34 1024-91101 COVER,CYLINDER BLOCK Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
35 27-85490 GASKET, CYLINDER BLOCK COVER Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
36 10-76213 SCREW,CYLINDER BLOCK COVER MOUNTING (1 1/8") Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
37 11-8M0207775 NUT, COVER MOUNTING SCREW Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
38 46933A3 GROUND STRAP,POWERHEAD TO BOTTOM COWL
39 22-328022 PLUG,PIPE-CYLINDER BLOCK COVER
40 63970 COVER,TRANSFER PORT
41 27-552791 GASKET,TRANSFER PORT COVER
42 54-54457 "J" CLIP, COIL HARNESS
43 10-8M0214943 SCREW,TRANSFER PORT COVER MOUNTING (1")
▶DRIVE SHAFT HOUSING ASSEMBLY (51 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1593-7513A12 DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
2 16-8M0022145 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (1 3/4")
3 16-57935 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (3")
4 19-64649 PLUG,PLASTIC-WATER PICK-UP HOLE
5 63139 SEAL, TRIM COVER TO DRIVE SHAFT HOUSING Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
6 63177 STRIP, RETAINING-TRIM COVER SEAL(SIDE) Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
7 38158 STRIP, RETAINING-TRIM COVER SEAL (REAR) Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
8 10-48408 SCREW, STRIP AND SEAL TO DRIVE SHAFT HOUSING (1/2") Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
9 12-65791 WASHER, DRIVE SHAFT HOUSING TO GEAR HOUSING STUDS
10 60769 COVER, TRIM-DRIVE SHAFT HOUSING
11 10-57807 SCREW, TRIM COVER TO DRIVE SHAFT HOUSING
12 25-92012 GROMMET, TRIM COVER SCREW
13 32-45679 TUBE, WATER OUTLET(LONG SHAFT)
14 695441 TUBE, EXHAUST(LONG SHAFT)
15 11-64809 NUT, POWERHEAD STUDS
16 46933A2 GROUND STRAP,BOTTOM COWL TO DRIVE SHAFT HOUSING
17 10-62568 SCREW, GROUND STRAP ATTACHING (3/8")
18 13-69432 LOCKWASHER, GROUND STRAP SCREW
19 27-385011 GASKET, EXHAUST PLATE TO DRIVE SHAFT HOUSING
20 11-23161 NUT, UPPER MOUNT BOLT
21 12-30519 WASHER, UPPER MOUNT BOLT (3/8 ID)
22 12-66966 WASHER, RUBBER- UPPER MOUNT BOLT
23 12-27727 WASHER, UPPER MOUNT BOLT (37/64 ID)
24 79680A1 COVER, UPPER MOUNT- OUTSIDE HALF
25 79680A1 COVER, UPPER MOUNT- INSIDE HALF
26 75301 MOUNT, RUBBER- UPPER
27 24929 PACKING, "U" CUP- UPPER MOUNT COVERS
28 25-65936 "O" RING,UPPER MOUNT BOLT
29 10-37941 SCREW, UPPER MOUNT COVER-REAR (1 3/4")
30 10-49987 SCRWE, UPPER MOUNT COVER -FRONT (1 1/2")
31 11-69431 NUT, UPPER MOUNT COVER FASTENING SCREW
32 25067 BUMPER, RUBBER- LOWER MOUNT SCREW
33 10-75284 SCREW, LOWER MOUNT (5 1/2")
34 12-28051 WASHER, LOWER MOUNT SCREW
35 12-28053 WASHER, RUBBER- LOWER MOUNT SCREW
36 75302T1 MOUNT, RUBBER- LOWER
37 12-30119 WASHER, LOWER MOUNT SCREW
38 11-25096 NUT, LOWER MOUNT SCREW
39 69592F1 CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING
40 10-29256 SCREW, LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING (7/8")
41 24-35522 SPRING, TENSION- LOWER MOUNT CLAMP
42 35474T COVER,LOWER MOUNT CLAMP
43 10-29722 SCREW,COVER TO LOWER CLAMP(5/8")
44 11-35521 NUT,LOWER MOUNT CLAMP COVER
45 11-8M0204653 NUT,GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
46 933361 GUIDE, PUSH ROD Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
47 59720 ROD, PUSH-REVERSE LOCK (LONG SHAFT)
48 11-28770 NUT, JAM-PUSH ROD
49 59722 ROD END, PUSH ROD
50 17-72524 PIN, REVERSE LOCK LEVER
51 18-25191 COTTER PIN, PUSH ROD TO REVERSE LOCK
▶FLYWHEEL, IGNITION COIL AND SWITCH BOX (37 parts) FLYWHEEL, IGNITION COIL AND SWITCH BOX
Ref OEM Part # Part Name
1 11-8M0214915 NUT, FLYWHEEL
2 12-36258 WASHER, FLYWHEEL NUT
3 28-45554 KEY, FLYWHEEL DRIVE
4 242-4764A25 FLYWHEEL ASSEMBLY (ELECTRIC) Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
5 10-32417 SCREW, FLEXIBLE PLATE TO FLYWHEEL (9/16")
6 50-65213 RATCHET, FLYWHEEL
7 10-69088 SCREW, RATCHET TO FLYWHEEL (7/8") Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
8 13-20202 LOCKWASHER, RATCHET SCREW
9 398-5255 STATOR, ALTERNATOR (ELECTRIC)
10 10-56787 SCREW, STATOR TO UPPER END CAPT (2")
11 13-26996 LOCKWASHER, STATOR SCREW
12 61830 STATOR SUPPORT
13 12-62133 WASHER, TRIGGER TO STATOR SUPPORT (UPPER)
14 13-61983 WASHER, WAVE - TRIGGER TO STATOR SUPPORT (CENTER)
15 12-61982 WASHER, TRIGGER TO STATOR SUPPORT (LOWER)
16 338-4731A8 TRIGGER PLATE ASSEMBLY
17 24-62095 SPRING, COMPRESSION
18 17-62768 PIN, SPRING RETENTION
19 54-54457 "J" CLIP, TRIGGER LEADS TO RUBBER SUPPORT MOUNT
20 300-8M0166172 IGNITION COIL ASSEMBLY, COMPLETE Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
21 23-62769 SPACER, COIL SWITCH BOX LEAD TERMINAL
23 11-45076 NUT, COIL TERMINALS
24 84-60466A1 GROUNG WIRE, COIL GROUND TO COIL COVER SCREW
25 76254 COVER, IGNITION COIL
26 10-60194 SCREW, COIL COVER TO COIL BRACKET (2 1/8")
27 84-813715A1 LEAD ASSEMBLY, SPARK PLUG (HIGH TENSION)
28 33-896329827 SPARK PLUG (AC#V40FFM)
29 85-63709A1 PROTECTOR ASSEMBLY, SPARK PLUG
30 332-2854T01 BOOT, LEAD TO IGNITION COIL
31 332-4911A8 SWITCH BOX ASSEMBLY, COMPLETE
32 54-54457 "J" CLIP, SWITCH BOX LEADS
33 10-69067 SCREW, SWITCH BOX "J" CLIP TO BRACKET
34 10-45218 SCREW, TERMINAL BLOCK AND SWITCH BOX (3/8")
35 86-66754 TERMINAL BLOCK, SWITCH BOX LEAD
36 10-38055 SCREW, TERMINAL BLOCK ATTACHING
37 11-8267086 NUT, TERMINAL BLOCK ATTACHING SCREWS
38 30660 STA-STRAP, STATOR LEADS
▶FUEL PUMP ASSEMBLY AND FUEL LINES (37 parts) FUEL PUMP ASSEMBLY AND FUEL LINES
Ref OEM Part # Part Name
1 62973A4 FUEL PUMP ASSEMBLY
2 21-30430A3 CHECK VALVE ASSEMBLY
3 55278A1 DIAPHRAGM KIT
6 23004 RETAINER,CHECK VALVE
7 90-98789 SCREW,RETAINER TO HOUSING
8 10-69093 SCREW,FUEL PUMP MOUNTING(1 1/2")
9 22-328022 PLUG,PIPE-FUEL PUMP
10 69791A2 HOSE AND NOZZLE, TELL TALE-PART OF BOTTOM COWL ASSEMBLY
11 66849 CLAMP,TELL TALE HOSE AND NOZZLE-PART OF BOTTOM COWL ASSEMBLY
12 32-8M0108355 HOSE ASSEMBLY,CYLINDER BLOCK TO FUEL PUMP (11")
13 54-20386 CLAMP,HOSE
14 22-291112 FITTING,BLOCK TO FUEL PUMP HOSE
15 22-30174 ELBOW,PUMP INLET TO FUEL LINE (90)
16 22-30175 SLEEVE,RUBBER-ELBOW
17 22-30177 ,NUT,ELBOW TO FUEL LINE
18 32-56367 FUEL LINE, FUEL PUMP TO ADAPTOR
19 22833 ADAPTOR, CHECK UNIT (FUEL PUMP)
20 23069 STEM,CHECK UNIT ADAPTOR
21 25-16524 "O" RING,ADAPTOR STEM
22 24-23067T SPRING,ADAPTOR STEM
23 30188 CUP WASHER,ADAPTOR
24 10-56500 SCREW,ADAPTOR TO BOTTOM COWL(1 1/4")
25 11-826709109 NUT,ADAPTOR SCREW
26 22-70007 FITTING,FUEL
27 54-68424 CLAMP,FUEL LINE ATTACHING
28 32-8M0108355 FUEL LINE, FUEL PUMP TO FILTER COVER (4 1/2")
29 70929 BASE,FUEL PUMP
30 10-71913 SCREW,BASE TO TRANSFER PORT COVER
31 35-59072 SCREEN, FILTER-INLET
32 25-35480 "O" RING, COVER TO HOUSING
33 35-91078A1 COVER, FUEL INLET
34 27-25848 GASKET, NYLON-FILTER COVER SCREW
35 10-37370 SCREW,COVER TO FUEL PUMP (5/8")
36 22-64705 FITTING,FILTER BASE
37 32-8M0108355 FUEL LINE,FILTER COVER TO BASE PUMP(6")
38 22-19688 FITTING,ELBOW-CARBURETOR
39 10-48408 SCREW,CLAMP TO BOTTOM COWL
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (50 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1)
Ref OEM Part # Part Name
- 1643-6038A18 GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REF. #1 THRU #76 AS LISTED ON PAGES 31 AND 34. U.S. 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
1 1643-6038A6 GEAR ASSEMBLY Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
2 17-8M0084726 PIN, DOWEL-GEAR HOUSING
3 16-33778 STUD, WATER PUMP BODY/BASE TO GEAR HSG (2 5/8")
4 16-8M0034453 STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING
5 31-62091T BEARING, ROLLER-DRIVE SHAFT
6 72849A1 SCREEN, WATER INTAKE-PORT
7 10-36070 SCREW,WATER INTAKE SCREEN TO GEAR HOUSING
8 11-859124 NUT,WATER INTAKE SCREEN SCREW
9 92815 PLATE, SUPPORT- EXHAUST TUBE
10 37721001 SEAL, EXHAUST TUBE
11 43-55607 GEAR, PINION-DRIVE SHAFT
12 11-55910 NUT, PINION GEAR TO DRIVE SHAFT
13 27-32771 GASKET, WATER PUMP BASE TO GEAR HOUSING
14 25-26855 "O" RING, WATER PUMP BASE
15 46-73640T01 WATER PUMP BASE ASSEMBLY Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
16 26-79831 OIL SEAL, WATER PUMP BASE
17 26-90562 OIL SEAL, WATER PUMP BASE
18 17-35973 DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY
19 27-19553 GASKET,LOWER-WATER PUMP BASE TO FACE PLATE
20 32768 PLATE, FACE-WATER PUMP BASE TO WATER PUMP BODY
21 27-19551 GASKET,UPPER-FACE PLATE TO WATER PUMP BODY
22 47-89983T IMPELLER, WATER PUMP
23 28-8M0032837 KEY,IMPELLER DRIVE
24 46-77822A1 WATER PUMP BODY ASSEMBLY
25 48753 INSERT,WATER PUMP BODY
27 12-8M0204649 WASHER, WATER PUMP BODY AND BASE STUDS
28 11-36069 NUT, WATER PUMP BODY AND BASE STUDS
29 26-38452 SEAL, RUBBER-WATER INLET TUBE(WATER PUMP BODY)
30 12-38453 WASHER, NYLON-WATER PUMP BODY
31 25-20273 RING, RUBBER-CENTRIFUGAL SLINGER(DRIVE SHAFT)
32 10-79953Q04 SCREW, GREASE FILLER AND VENT HOLE
33 12-191833 WASHER, GREASE FILLER AND VENT HOLE SCREW
34 19-48750 PLUG, GEAR HOUSING FLUSHING HOLE Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
35 12-8M0204663 WASHER, GEAR HOUSING FLUSHING HOLE Comment: UNITED STATES 4362214 AND BELOW AUSTRALIA 8036449 AND BELOW BELGIUM 9108563 AND BELOW CANADA 7070272 AND BELOW
36 76063A1 SHAFT ASSEMBLY, SHIFT-LOWER Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
37 53-29641 CLIP, RETAINING-SHIFT SHAFT
38 25-25439 "O" RING, SHIFT SHAFT BUSHING
39 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
40 26-24590 OIL SEAL, SHIFT SHAFT BUSHING(UPPER)
41 26-892361 OIL SEAL, SHIFT SHAFT BUSHING(LOWER)
42 12-31266 WASHER, RUBBER-SHIFT SHAFT BUSHING
43 69542 CAM, REVERSE LOCKING Comment: UNITED STATES 4275245 THRU 4564001 AUSTRALIA 8033705 THRU 8041799 BELGIUM 9099814 THRU 9135224 CANADA 7059933 THRU 7086372
44 78036 BASE, REVERSE LOCKING
45 45-76088A2 DRIVE SHAFT ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
46 24-20254 SPRING, COMPRESSION- DRIVE SHAFT
47 17-30545 PIN, DRIVE SHAFT
48 88181 SLEEVE, LUBRICATION-DRIVE SHAFT
49 15-20929A1 SHIM, BEARING TO GEAR HOUSING(.002-3-5-10)
50 31-38146A1 ROLLER BEARING ASSEMBLY,TAPERED-DRIVE SHAFT
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (37 parts) GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2)
Ref OEM Part # Part Name
- 1643-6038A18 GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: THE ENCLOSED GEAR HOUSINGS INCLUDE ALL PARTS FROM REF. #1 THRU #76 AS LISTED ON PAGES 31 AND 34. U.S. 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
1 1643-6038A6 GEAR HOUSING ASSEMBLY Comment: SEE PAGE 31 FOR BREAKDOWN U.S. 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
51 760394 CAM, SHIFT Comment: U.S. 4275245 THRU 4564001 AUSTRALIA 8033705 THRU 8041799 BELGIUM 9099814 THRU 9135224 CANADA 7059933 THRU 7086372
52 38441 FOLLOWER, CAM
53 20843 SLIDE, CROSS PIN
54 24-39845 SPRING, COMPRESSION-CAM FOLLOWER
55 15-38374A1 SHIM, BEARING CUP TO GEAR HOUSING (.002-3-5-10)
56 31-38356A1 TAPERED ROLLER BEARING ASSEMBLY
57 31-21739 BEARING, ROLLER-FORWARD GEAR
58 43-55608T4 FORWARD GEAR ASSEMBLY
59 52-92911T RATCHET, SLIDING CLUTCH
60 17-8M0020942 PIN, CROSS-RATCHET TO PROPELLER SHAFT
61 24-38114 SPRING, RETAINING- CROSS PIN
62 44-75365 SHAFT, PROPELLER Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
63 43-79158T REVERSE GEAR ASSEMBLY
64 15-20927A1 SHIM, THRUST WASHER TO GEAR HOUSING(.002-3-5-10)
65 12-32004 WASHER, THRUST-REVERSE GEAR
66 30-20839T BEARING, BALL- REVERSE GEAR
67 25-31986 "O" RING, BEARING CARRIER
68 69386T1 BEARING CARRIER ASSEMBLY
69 31-21700 BEARING, ROLLER-BEARING CARRIER
70 26-8M0205511 OIL SEAL, BEARING CARRIER
71 26-8M0203757 OIL SEAL, BEARING CARRIER
72 28-30281 KEY, LOCATING-BEARING CARRIER
73 14-53012 TAB WASHER, GEAR HOUSING COVER
74 11-87763 COVER, GEAR HOUSING
75 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
76 10-66024 SCREW, TRIM TAB TO GEAR HOUSING
77 12-8M0214963 WASHER, DRIVE SHAFT HOUSING STUD (3/8")
78 11-8M0204726 NUT, DRIVE SHAFT HOUSING STUD(3/8")
79 12-65791 WASEHR, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD(7/16")
80 11-8M0204653 NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD(7/16")
81 73345A1 THRUST HUB,FRONT Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
82 62124A1 THRUST HUB ASSEMBLY, REAR Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
83 12-31992 WASHER, CUPPED-THRUST HUB Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
84 14-8M0214942 TAB WASHER,PROPELLER Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
85 11-69578Q1 NUT,PROPELLER
▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 332-4811A2 MODULE ASSEMBLY
▶SHIFT CONTROL LINKAGE (22 parts) SHIFT CONTROL LINKAGE
Ref OEM Part # Part Name
1 87876A2 BRACKET,SHIFT ANCHOR-UPPER Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
2 10-67450 SCREW, ANCHOR BRACKET TO CYLINDER BLOCK (2 1/8")
3 10-35385 SCREW, BRACKET TO CRANKCASE (1 3/4") Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
4 11-29250 NUT, BRACKET SCREW Comment: UNITED STATES 4564001 AND BELOW AUSTRALIA 8041799AND BELOW BELGIUM 9135224 AND BELOW CANADA 7086372 AND BELOW
5 87874 SLIDE, SHIFT ACTUATING Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
6 56193 LATCH, SHIFT ACTUATING SLIDE (SHIFT CABLE)
7 10-39620 SCREW, LATCH TO SHIFT ACTUATING SLIDE
8 24-27087 SPRING,COMPRESSION-LATCH SCREW
9 75717 SLIDE, NYLON- ANCHOR BRACKET Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
10 39515 END CAP,NYLON- ANCHOR BRACKET SLIDE
11 87876A2 BRACKET, SHIFT ANCHOR-LOWER Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
12 10-20012 SCREW,UPPER BRACKET TO LOWER BRACKET (1 5/8")
13 11-826709109 NUT, UPPER ANCHOR BRACKET SCREW
14 75104A8 SHIFT SHAFT ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 4564002 AND UP AUSTRALIA 8041800 AND UP BELGIUM 9135225 AND UP CANADA 7086373 AND UP
15 93960A1 COUPLING,UPPER SHIFT SHAFT Comment: UNITED STATES 4275244 AND BELOW AUSTRALIA 8033704 AND BELOW BELGIUM 9099813 AND BELOW CANADA 7059932 AND BELOW
16 12-37998 WASHER,UPPER SHIFT SHAFT-MANUAL
17 18-26953 COTTER PIN, UPPER SHIFT SHAFT -MANUAL
18 39519 CUP, RETAINER-ANCHOR BRACKET (SHIFT CABLE BARREL)
19 87609A1 LEVER, NYLON-SHIFT CABLE LOCKING (UPPER BRACKET)
20 17-47175 PIN,LOCKING LEVER AND COVER FASTENING
21 39667 COVER,NYLON-SHIFT CABLE
22 87609A1 LINK, LOCKING LEVER TO COVER
▶STARTER HOUSING (53 parts) STARTER HOUSING
Ref OEM Part # Part Name
1 14-61004 TAB WASHER, SHEAVE SHAFT NUT
2 11-20166 NUT, SHEAVE SHAFT (LEFT HAND THREAD)
3 25-39597 GROMMET, STARTER HOUSING
4 70970 CABLE ASSEMBLY, INTERLOCK Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
5 10-32228 SCREW, INTERLOCK CABLE OT EXHUAST PLATE (5/8") Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
6 10-69022 SCREW, INTERLOCK CABLE TO STARTE HOUSING (1/2") Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
7 13-27660 LOCKWASHER, INTERLOCK CABLE SCREW Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
8 12-26013 WASHER, INTERLOCK CABLE SCRE Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
9 57236 CAM, SLIDING - STARTER HOUSING Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
10 24-70086 SPRING, SLIDING CAM Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
11 12-37998 WASHER, INTERLOCK CABLE Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
12 18-26953 COTTER PIN, INTERLOCK CABLE TO SLIDING CAM Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
13 65757A1 TOGGLE ASSEMBLY, STARTER INTERLOCK Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
14 10-57249 SCREW, TOGGLE TO STARTER HOUSING Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
15 23-26856 BUSHING, TOGGLE SCREW Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
16 24-57279 SPRING, TOGGLE SCREW Comment: MANUAL UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
17 76141 CABLE ASSEMBLY, INTERLOCK Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
18 10-32228 SCREW, INTELROCK CABLE TO EXHAUST PLATE (5/8") Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
19 10-69022 SCREW, INTERLOCK CABLE TO STARTE RHOUSING (1/2") Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
20 428201 CAM, INTERLOCK Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
21 10-76138 SCREW, INTERLOCK CAM ATTACHING (1 1/8") Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
22 24-761401 SPRING, INTERLOCK CAM SCREW Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
23 79371 ACTUATOR, INTERLOCK Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
24 10-76137 SCREW, INTERLOCK ACTUATOR ATTACHING (1 5/8") Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
25 24-76139 SPRING, INTERLOCK ACTUATOR SCREW Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
26 12-30191 WASHER, INTERLOCK CABLE Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
27 18-26811 COTTER PIN, INTERLOCK CABLE TO ACTUATOR Comment: MANUAL UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
28 55860 PULLEY, STARTER SCREW
29 10-45210 SCREW, PULLEY TO STARTER HOUSING (1 1/4")
30 12-22887 WASHER, PULLEY SCREW
31 23-309772 SPACER, PULLEY SCREW
32 11-24656 NUT, PULLEY SCREW
33 76079A8 HOUSING, STARTER Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
34 10-37562 SCREW, STARTER HOUSING TO CRANKCASE (1")
35 13-8M0204647 LOCKWASHER, STARTER HOUSING SCREW
36 61002 RETAINER, STARTER REWIND
37 24-39502T02 SPRING, STARTER REWIND
38 23-63100 BUSHING
39 76053A1 STARTER SHEAVE ASSEMBLY Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
40 30596 PAWL, STARTER
41 13-36206 WASHER, WAVE - STARTER PAWL
42 23-63061 SPACER, SHEAVE SHAFT
43 39840 RETAINER, WAVE WASHER
44 12-57837 WASHER, WAVE WASHER RETAINER
45 13-20160 WASHER, WAVE - RETAINER TENSION
46 66845 PLATE, RETAINER - STARTER PAWL
47 24-66853 SPRING, RETAINER TO STARTER SHEAVE
48 66848 RETAINER, SPRING
49 12-57860 WASHER, SHEAVE SHAFT
50 61003 SHAFT, SHEAVE
51 50-12066Q10 STARTER CABLE ASSEMBLY
52 30782 HANDLE, STARTER CABLE
53 79470A1 RETAINER, STARTER CABLE AND HANDLE
▶STARTER MOTOR, RECTIFIER AND WIRING HARNESS (44 parts) STARTER MOTOR, RECTIFIER AND WIRING HARNESS
Ref OEM Part # Part Name
1 8M0058226 RECTIFIER ASSEMBLY Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
2 10-25764 SCREW, RECTIFIER TO FRONT SUPPORT BRACKER (1/2")
3 11-27164 NUT, RECTIFIER FASTENING SCREW
4 23-62769 SPACER, RECTIFIER TERMINAL - BATTERY LEAD
5 11-45076 NUT, RECTIFIER TEMRINAL (10-32)
6 89-889274 CHOKE SOLENOID ASSEMBLY
7 10-65263 SCREW, CHOKE SOLENOID FRONT SUPPORT BRACKET (1")
8 11-29250 NUT, CHOKE SOLENOID SCREW
9 13-26996 LOCKWASHER, CHOKE SOLENOID TERMINAL
10 11-45076 NUT, CHOKE SOLENOID TERMINAL
11 89008A2 PLUNGER ASSEMBLY, CHOKE SOLENOID
12 84-61393A1 LEAD ASSEMBLY, RECTIFIER TO STARTER SOLENOID (4 7/8")
13 85-62453 BOOT, LEAD WIRE
14 19-35827 PLUG, BOTTOM COWL PART OF BOTTOM COWL ASSEMBLY
15 11-30428 FASTENER, PLUG TO BOTTOM COWL PART OF BOTTOM COWL ASSEMBLY
16 34228 SUPPORT, EXTERNAL WIRING HARNESS
17 10-67917 SCREW, SUPPORT TO BOTTOM COWL (5/8")
18 52907 INSULATOR, SUPPORT TO BOTTOM COWL
19 11-69431 NUT, SUPPORT FASTENING SCREW
20 10-98256 SCREW, WIRING HARNESS GROUND TO BOTTOM COWL (1/2")
21 13-24669 LOCKWASHER, WIRING HARNESS GROUND SCREW
22 84-73826A1 WIRING HARNESS (INTERNAL) Comment: UNITED STATES 4362215 AND UP AUSTRALIA 8036450 AND UP BELGIUM 9108564 AND UP CANADA 7070273 AND UP
23 54-76368 CLAMP, WIRING HARNESS ATTACHING
24 10-69013 SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8")
25 24-28975 SPRING, GARTER - INTERNAL WIRING HARNESS
26 50-55601A2 STARTER MOTOR ASSEMBLY
27 10-35213 SCREW, STARTER MOTOR TO CRANKCASE (5/8")
28 13-8M0204647 LOCKWASHER, CABLE TO STARTER MOTOR NUT
29 11-20890 NUT, CABLE TO STARTER MOTOR
30 84-93389A3 CABLE, STARTER MOTOR TO STARTE RSOLENOID
31 84-93388A14 GROUND WIRE, STARTER MOTOR TO FRONT SUPPORT BRACKET
32 10-69035 SCREW, GROUND WIRE TO STARTER MOTOR (5/8")
33 25661T1 SOLENOID, STARTER
34 10-69028 SCREW, STARTER SOLENOID TO FRONT SUPPORT BRACKET (3/4")
35 13-26992 WASHER, STARTER SOLENOID SCREW
36 10,13-26996 LOCKWASHER, STARTER SOLENOID TERMINAL
37 10,11-68219 NUT, STARTER SOLENOID TERMINAL
38 38938 BOTT, RUBBER - STARTER SOLENOID TERMINAL (SMALL)
39 13-8M0204647 LOCKWASHER, STARTER SOLENOID TERMINAL (5/16")
40 500-829 NUT, STARTER SOLENOID TERMINAL (5/16")
41 46265 BOOT, RUBBER - STARTER SOLENOID TERMINAL (LARGE)
42 54-24871 CLAMP, CHOKE SOLENOID LEAD WIRE
43 8M0084613 "C" WASHER, LEAD WIRE CLAMP
44 10-62568 SCREW, CLAMP ATTACHING (3/8")
▶THROTTLE CONTROL LINKAGE AND SPARK ADVANCE (35 parts) THROTTLE CONTROL LINKAGE AND SPARK ADVANCE
Ref OEM Part # Part Name
1 95044A1 THROTTLE CAM ACTUATOR
2 10-63102 SCREW,ADJUSTING-THROTTLE CAM
3 11-64015 NUT,JAM-ADJUSTING SCREW
4 26852 CAP,NYLON-ADJUSTING SCREW
5 39522T BRACKET, THROTTLE CONTROL SHAFT(NOT AS SHOWN)
6 10-64021 SCREW,ADJUSTING-THROTTLE CONTROL BRACKET (1 7/8")
7 11-64015 NUT,JAM-ADJUSTING SCREW
8 26852 CAP,NYLON-ADJUSTING SCREW
9 10-20639 SCREW,THROTTLE CONTROL BRACKET (1 1/8")
10 11-29250 NUT,THROTTLE CONTROL BRACKET SCREW
11 10-34438 SCREW,THROTTLE CONTROL BRACKET TO THROTTLE CAM(2 3/8")
12 12-25893 WASHER,THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW
13 13-62172 WAVE WASHER,THROTTLE BRACKET/THROTTLE CAM SCREW
14 11-29250 NUT,THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW
15 62171 BALL JOINT,THROTTLE CAM
16 11-20013 NUT,JAM-BALL JOINT TO TURNBUCKLE
17 62174 TURNBUCKLE,SPARK ADVANCE LINKAGE
18 11-20754 NUT,JAM-UPPER LINK ROD TO TURNBUCKLE
19 62173 ROD,LINK UPPER
20 57440 SWIVEL,UPPER LINK ROD TO THROTTLE CONTROL LEVER
21 55187 LEVER,THROTTLE CONTROL
22 10-818165 SCREW,THROTTLE CONTROL LEVER TO CYLINDER BLOCK(1 3/4")
23 23-55164 BUSHING,THROTTLE CONTROL LEVER SCREW
24 23-55171 BUSHING,THROTTLE CONTROL LEVER SCREW
25 24-55162 SPRING,RETURN-SPARK ADVANCE LEVER
26 61831 LEVER,SPARK ADVANCE
27 12-68410 WASHER,THROTTLE CONTROL LEVER SCREW
28 39483 LATCH,THROTTLE CONTROL LEVER (THROTTLE CABLE)
29 10-69026 SCREW,LATCH TO THROTTLE CONTROL LEVER (7/8")
30 24-20099 SPRING,COMPRESSION-LATCH SCREW
31 11-826709109 NUT,LATCH SCREW
32 62459T BALL JOINT,SPARK ADVANCE LEVER
33 11-46438 NUT,BALL JOINT TO SPARK ADVANCE LEVER
35 61940 LINK ROD
36 61939 PIVOT,THREADED-TRIGGER PLATE TO LINK ROD
▶TOP COWL ASSEMBLY (45 parts) TOP COWL ASSEMBLY
Ref OEM Part # Part Name
1 2138-6340A2 TOP COWL ASSEMBLY Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
2 77859A1 INSERT, ROPE GUIDE - TOP COWL Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
3 53-72168 RING, RETAINING - ROPE GUIDE INSERT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
4 16-21391 STUD, TOP COWL TO SUPPORT BRACKER - REAR (1 1/2") Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
5 16-21553 STUD, TOP COWL TO SUPPORT BRACKET - FROTN (1 1/2") Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
6 11-82670911 NUT, TOP COWL STUD Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
7 62236 SHIELD, REAR - TOP COWL
8 10-38055 SCREW, REAR SHIELD TO TOP COWL (5/8")
9 12-26014 WASHER, REAR SHIELD SCREW
10 39619 BUTTON, FRONT COVER RELEASE - TOP COWL Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
11 24-37911 SPRING, COMPRESSION - FRONT COVER RELEASE BUTTON Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
12 60865 CATCH, FRONT COVER - TOP COWL Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
13 10-69011 SCREW, FRONT COVER CATCH TO TOP COW (7/8") Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
14 13-26996 LOCKWASHER, FRONT COVER CATCH SCREW Comment: UNITED STATES 4726797 AND BELOW AUSTRALIA 8046299 AND BELOW BELGIUM 9163104 AND BELOW CANADA 7059933 AND BELOW
15 76132 BRACKET, SUPPORT - TOP COWL (REAR) Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
16 60577 MOUNT, RUBBER - REAR SUPPORT BRACKET Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
17 12-26014 WASHER, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
18 12-69056 WASHER, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
19 13-26992 LOCKWASHER, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
20 11-826709109 NUT, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
21 90435 MOUNT, RUBBER - REAR SUPPORT BRACKET
22 11-826709109 NUT, RUBBER MOUNT TO CYLINDER BLOCK COVER (LOWER)
23 11-826709109 NUT, RUBBER MOUNT OT REAR SUPPORT BRACKET (UPPER)
24 10-37562 SCREW, REAR SUPPORT BRACKET TO BOTTOM COW (1")
25 13-8M0204647 LOCKWASHER, REAR SUPPORT BRACKET SCREW
26 95967T BRACKET, SUPPORT - TOP COWL (FRONT) Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
27 31014 MOUNT, RUBBER - FRONT SUPPORT BRACKET Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
28 12-26014 WASHER, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
29 12-69056 WASHER, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
30 13-26992 LOCKWASHER, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
31 11-826709109 NUT, RUBBER MOUNT Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
32 10-37562 SCREW, FRONT SUPPORT BRACKET TO BOTTOM COW (1")
33 13-8M0204647 LOCKWASHER, FRONT SUPPORT BRACKET SCREW
34 90435 MOUNT, RUBBER - FRONT SUPPORT BRACKET
35 11-826709109 NUT, RUBBER MOUNT TO CRANKCASE (LOWER)
36 11-826709109 NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET (UPPER)
37 55455 HOOK, TOP COWL LATCH - REAR Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
38 10-22956 SCREW, REAR HOOK TO TOP COW (7/8") Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
39 13-26992 LOCKWASHER, REAR HOOK SCREW Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
40 75973 PLATE, HINGE Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
41 10-32228 SCREW, HINGE PLATE (5/8") Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
42 13-26996 LOCKWASHER, HINGE PLATE XCREW Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
43 94918F1 LEVER, COWL LATCH Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
44 52739 HINGE, COWL LATCH LEVER Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP
45 17-58998 ROL PIN, HINGE TO LEVER Comment: UNITED STATES 4726798 AND UP AUSTRALIA 8046300 AND UP BELGIUM 9163105 AND UP CANADA 7101848 AND UP

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 402 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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