– JLM Marine Boat Parts Limited

Mercury 402 (8002335 THRU 8027439) Parts & Diagrams

🔎 Mercury 402 Reference Library — Exploded parts diagrams (20 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 402 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower	40 HP
Displacement	995 cc
Bore x Stroke	65 mm x 75 mm
Spark Plug (Type & Gap)	NGK IZFR6F-11
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	440 mL (14.9 fl oz)
Idle Speed (in gear)	700 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 402:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 402.

▶BOTTOM COWL AND EXHAUST PLATE ASSEMBLY (33 parts)

Ref	OEM Part #	Part Name
1	2139-5351A2	BOTTOM COWL Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
2	48472	COVER, PLUG - BOTTOM COWL HARNESS HOLE - MANUAL
3	10-61802	SCREW, PLUG COVER TO BOTTOM COWL (7/8") - MANUAL
4	27-628601	GASKET, POWERHEAD TO EXHAUST EXTENSION PLATE
5	39622	SEAL, RUBBER - EXHAUST PLATE TO BOTTOM COWL
6	42818A1	PLATE ASSEMBLY, EXHAUST EXTENSION
7	12-38453	WASHER, NYLON - WATER OUTLET TUBE
8	26-38452	SEAL, RUBBER - WATER OUTLET TUBE
9	38500	RETAINER, WATER OUTLET TUBE SEAL
10	10-69069	SCREW, RETAINER TO EXHAUST PLATE (3/4")
11	27-385011	GASKET, EXHAUST PLATE TO DRIVE SHAFT HOUSING
12	10-56500	SCREW, EXHAUST PLATE TO BOTTOM COWL (1 1/4") Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
13	11-8M0207775	NUT, EXHAUST PLATE SCREW Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
14	37637	BOOT, FUEL CONNECTOR - BOTTOM COWL
15	39616	BOOT, CONTROL CABLE - BOTTOM COWL
16	39630	CUSHION, RUBBER - BOTTOM COWL
17	39555	COVER PLATE ASSEMBLY
18	39556	PAD, SOUND - COVER PLATE
19	10-8M0113176	SCREW, COVER PLATE TO BOTTOM COWL
20	59065A4	STOP SWITCH ASSEMBLY Comment: MANUAL ONLY
21	24-60239	SPRING, STOP SWITCH Comment: MANUAL ONLY
22	87-61577A1	CONTACT ASSEBMLY, STOP SWITCH Comment: MANUAL ONLY
23	38950A1	COVER ASSEMBLY, STOP SWITCH Comment: MANUAL ONLY
24	12-59061	WASHER, STOP SWITCH Comment: MANUAL ONLY
25	13-26996	LOCKWASHER, STOP SWITCH Comment: MANUAL ONLY
26	11-68219	NUT, GROUND LEAD TO STOP SWITCH Comment: MANUAL ONLY
27	12-64275	WASHER, CONNECTOR BASE Comment: MANUAL ONLY UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
28	13-21972	LOCKWASHER, CONNECTOR BASE Comment: MANUAL ONLY
29	11-21971	NUT, CONNECTOR BASE TO BOTTOM COWL Comment: MANUAL ONLY
30	84-63086A2	WIRE ASSEMBLY, STOP SWITCH Comment: MANUAL ONLY UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
31	54-26550	CLAMP, STOP SWITCH LEAD Comment: MANUAL ONLY
32	10-62568	SCREW, STOP SWITCH LEAD CLAMP Comment: MANUAL ONLY
33	8M0084613	"C" WASHER, STOP SWITCH LEAD SCREW Comment: MANUAL ONLY

▶CARBURETOR ASSEMBLY (23 parts)

Ref	OEM Part #	Part Name
--	1395-51091	REPAIR PARTS KIT (1 PER CARBURETOR)
1	1352-4853A1	CARBURETOR ASSEMBLY, COMPLETS (WMK-8)
2	1395-8673	FLOAT ASSEMBLY
6	1395-83181	INLET NEEDLE, SEAT AND GASKET
9	1399-4559	COVER, FLOAT BOWL
10	10-52195	SCREW, FLOAT BOWL COVER (SHORT)
11	10-52196	SCREW, FLOAT, FOWL COVER (LONG)
12	13-26995	LOCKWASHER, FLOAT BOWL COVER SCREW
14	1399-3938	SCREEN, FILTER
16	1399-2371	COVER, STRAINER
18	10-25822	SCREW, STRAINER COVER FASTENING
19	1395-6027	SCREW, THROTTLE STOP LEVER
20	74371	CLUSTER, THROTTLE STOP
21	1395-7942	SHAFT, THROTTLE
23	1395-4540	SCREW, BODY (IDLE TUBE)
25	1395-9017	SHUTTER, THROTTLE
27	1399-3515	SCREW, IDLE ADJUSTMENT
28	1395-4541	SCREW, PLUG - MAIN FUEL JET CHANNEL
30	1399-3794	JET, MAIN FUEL (.074)
32	1395-4542	SCREW, PLUG - MAIN NOZZLE
35	1395-4543	SCREW, BODY CHANNEL
36	27-481641	GASKET, CARBURETOR FLANGE
37	11-29250	NUT, CARBURETOR MOUNTING STUD

▶CARBURETOR CHOKE LINKAGE (15 parts)

Ref	OEM Part #	Part Name
1	47969	KNOB AND SHAFT, CHOKE
2	12-30314	WASHER, CHOKE SHAFT
3	24-47968	SPRING, COMPRESSION - CHOKE SHAFT
4	55180	LEVER, CHOKE
5	1352-4853A1	CARBURETOR ASSEMBLY (SEE PAGE 7 FOR BREAKDOWN)
6	16-69016	STUD, CHOKE SHUTTER PIVOT (CARBURETOR)
7	55179	SHUTTER, CHOKE - CARBURETOR
8	24-55163	SPRING, TENSION - CHOKE SHUTTER
9	12-47960	WASHER, CHOKE SHUTTER CARBURETOR STUD
10	11-20110	NUT, CHOKE SHUTTER TO CARBURETOR STUD
11	35-57819	SCREEN, CARBURETOR
12	10-58185	SCREW, SCREEN TO CARBURETOR (1")
13	24-57818	SPRING, TENSION - SCREEN SCREW
14	12-30164	WASHER, SCREEN SCREW
15	11-20110	NUT, SCREEN SCREW

▶CLAMP AND SWIVEL BRACKET ASSEMBLY (45 parts)

Ref	OEM Part #	Part Name
1	1427-3263A1	CLAMP BRACKET ASSEMBLY
2	22477A4	THUMB SCREW ASSEMBLY
3	12-26227	WASHER, THUMB SCREW
4	17-8M0026068	TILT LOCK PIN ASSEMBLY
5	23-59623	SPACER, CLAMP BRACKET STUD
6	16-59625	STUD, CLAMP BRACKET
7	13-8M0204647	LOCKWASHER, CLAMP BRACKET STUD
8	11-28770	NUT, CLAMP BRACKET STUD
9	8M0041936	TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET
10	12-52864	WASHER, CLAMP BRACKET TO SWIVEL BRACKET
11	11-858869	NUT, TILT TUBE
12	74316A1	STEERING ARM AN SWIVEL PIN ASSEMBLY (LONG SHAFT)
13	30711	BUMPER, STEERING ARM
14	10-33986	SCREW, UPPER MOUNT TO STEERING ARM
15	62297	BUMPER, STEERING ARM
16	76535T	BRACKET, REMOTE STEERING
17	16-39781	STUD, REMOTE STEERING BRACKET TO STEERING
18	11-8M0204726	NUT, REMOTE STEERING BRACKET STUD
19	10-31830	SCREW, RIDE-GUIDE KIT TO STEERING ARM (1 3/4")
20	11-8M0204726	NUT, RIDE-GUIDE KIT SCREW
21	12-52865	WASHER, SWIVEL PIN
24	10-26483	BOLT, CLAMP BRACKET TO BOAT TRANSOM
25	12-67981	WASHER, CLAMP BRACKET BOLT
26	11-8M0204646	NUT, CLAMP BRACKET BOLT
27	53078	CAP, PLASTIC - TILT TUBE
28	56349	SHAFT, REVERSE LOCK TO SWIVEL BRACKET
29	17-25598	ROLL PIN, REVERSE LOCK SPRING ATTACHING
30	87430	REVERSE LOCK ASSEMBLY
31	24-29821	SPRING, REVERSE LOCK TENSION
32	18-45882	COTTER PIN, REVERSE LOCK TO SHAFT
33	47912A2	LEVER ASSEMBLY, TILT STOP - STARBOARD SIDE
34	1480-7655A1	SWIVEL BRACKET ASSEMBLY (LONG SHAFT)
35	26-32911	OIL SEAL, SWIVEL BRACKET
36	22-69059	FITTING, GREASE - SWIVEL BRACKET
37	19-77633Q	LUBRICAP, SWIVEL BRACKET GREASE FITTING
38	12-26837	WASHER, SWIVEL PIN TO BOTTOM YOKE (.065)
39	77416T1	YOKE, BOTTOM
40	11-71956	NUT, RETAINING - SWIVEL PIN
41	47913A2	LEVER ASSEMBLY, TILT LOCK - PORT SIDE
42	10-69087	SCREW, TILT LOCK AND STOP LEVER TO SWIVEL BRACKET
43	11-29250	NUT, TILT LOCK AND STOP LEVER SCREW
44	23-47911	BUSHING, TILT LOCK AND STOP LEVER
45	13-34632	WASHER, WAVE - TILT LOCK AND STOP LEVER
46	12-56720	WASHER, TILT LOCK AND STOP LEVER
47	11-29250	NUT, TILT LOCK AND STOP LEVER TO CLAMP BRACKET

▶COWLING AND FRONT COVER (16 parts)

Ref	OEM Part #	Part Name
--	92-86166Q1	GLUE, ADHESIVE - BLANKET FASTENING Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
1	2135-5683A3	COWL FRONT COVER ASSEMBLY Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
2	63324	BLANKET, SOUND ABSORBING - COWL FRONT COVER Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
3	63323	SPACER, SOUND ABSORBING - COWL FRONT COVER Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
4	60867A1	BASE, COWL FRONT COVER LATCH
5	10-22523	SCREW, LATCH BASE TO COWL FRONT COVER (3/4")
6	13-26996	LOCKWASHER, LATCH BASE SCREW
7	12-26014	WASHER, LATCH BASE SCREW
8	17-39599	PIN, PIVOT - COWL FRONT COVER LATCH HOOK
9	60866	HOOK, COWL FRONT COVER LATCH
10	24-39598	SPRING, TORSION - COWL FRONT COVER LATCH HOOK
11	2137-3878A6	WRAP AROUND COWL ASSEMBLY Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
12	46785A1	COWL LATCH ASSEMBLY
13	30413	HOOK, COWL LATCH FASTENING
14	76259	BLANKET, SOUND ABSORBING - WRAP AROUND COWL Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
15	63148	SLEEVE, SOUND ABSORBING BLANKET Comment: UNITED STATES 3474577 AND BELOW AUSTRALIA 8004329 AND BELOW BELGIUM 9005203 AND BELOW CANADA 7006600 AND BELOW

▶CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY (25 parts)

Ref	OEM Part #	Part Name
-	39-78811A12	RING, PISTON Comment: (.015 OVERSIZE)
1	454-9073A1	CRANKSHAFT ASSEMBLY Comment: UNITED STATES 3476511 THRU 3477009
2	78308A1	RETAINER ASSEMBLY, BALL BEARING- Comment: UNITED STATES 3476511 THRU 3477009
3	30-63742T	BALL BEARING, RETAINER (CRANKSHAFT) Comment: UNITED STATES 3476511 THRU 3477009
3A	53-63634	RETAINING RING, BALL BEARING Comment: UNITED STATES 3476511 THRU 3477009
3B	23-63604	SPACER, BALL BEARING RETAINER Comment: UNITED STATES 3346480 THRU 3476510
4	540-5266T5	MAIN BEARING ASSEMBLY, VALVE TYPE Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
5	17-20032	DOWEL PIN, MAIN BEARING
6	10-45775	SCREW, MAIN BEARING CLAMPING (9/16")
7	11-45774	NUT, MAIN BEARING CLAMPING SCREW
8	34-56007A1	REED SET, MAIN BEARING (MATCHED)
9	34-56008	REED STOP, MAIN BEARING REED VALVES
10	10-62204	SCREW, REED STOP MOUNTING (1 3/8") Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
11	11-53153	NUT, REED STOP MOUNTING SCREW Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
12	60834A3	CARRIER ASSEMBLY, SEAL Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
13	64254001	SEAL, CARRIER Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
14	624-8101A3	CONNECTING ROD ASSEMBLY Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
15	10-54803	SCREW, CONNECTING ROD
16	11-49091	NUT, CONNECTING ROD SCREW
17	31-62596A1	BEARING ASSEMBLY, CRANKPIN Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
18	29-8M0214934	BEARING, NEELDE - PISTON PIN
19	12-8M0032839	WASHER, NEEDLE BEARING RETAINING
20	774-9137A12	PISTON AND PISTON PIN ASSEMBLY Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
21	10-52034	LOCK RING, PISTON PIN
22	39-78816A12	RING, PISTON

▶CYLINDER BLOCK AND COIL MOUNTING BRACKET (SERIAL GROUP #3) (26 parts)

Ref	OEM Part #	Part Name
1	851-7940A6	CYLINDER BLOCK AND CRANKCASE ASS'Y
2	66843T	BRACKET, COIL MOUNTING
3	99436A1	COVER, DIAPHRAGM
4	10-31984	SCREW, COIL MOUNTING BRACKET TO BLOCK (1 3/8")
5	10-37562	SCREW, STARTER BRACKET AND COVER TO COIL BRACKET (1")
6	10-58414	SCREW, COVER AND COIL BRACKET TO BLOCK (2 1/2")
7	13-8M0204647	LOCKWASHER, COIL MOUNTING BRACKET SCREW
8	648771	DIAPHRAGM, POPPET VALVE
9	12-76451	WASHER, DIAPHRAGM
10	10-45817	SCREW, WASHER AND DIAPHRAGM TO POPPET VALVE
11	25-39597	GROMMET, COIL MOUNTING BRACKET
12	27-66847	GASKET, COIL MOUNTING BRACKET TO BLOCK
13	75692	THERMOSTAT
14	27-8M0204714	GASKET, THERMOSTAT
15	64874	POPPET, RELIEF VALVE
16	24-66852	SPRING, COMPRESSION - POPPET RELIEF VALVE
17	65848	WASHER, POPPET VALVE
18	25-64872	GROMMET, POPPET VALVE
19	32-9938779	HOSE, CYLINDER BLEED (8")
20	21-64871A3	ELBOW ASSEMBLY, CYLINDER BLEED
21	22-56759	FITTING, CYLINDERR BLEED
22	58124A17	SWITCH ASSEMBLY, MERCURY
23	10-48409	SCREW, MERCURY SWITCH TO EXHAUST COVER (5/8")
24	10-36046	SCREW, MERCURY SWITCH LEAD ATTACHING
25	11-62590	NUT, MERCURY SWITCH LEAD SCREW
26	85-640801	SLEEVE, MERCURY SWITCH LEAD SCREW (2")

▶CYLINDER BLOCK AND COIL MOUNTING BRACKET (SERIAL GROUP #5) (26 parts)

Ref	OEM Part #	Part Name
1	851-5350A7	BLOCK & C'CASE ASS'Y Comment: UNITED STATES 3476511 THRU 3477009
2	61829	BRACKET, COIL MOUNTING
3	10-31984	SCREW, COIL MOUNTING BRACKET TO BLOCK (1 3/8")
4	10-63328	SCREW, COIL MOUNTING BRACKET TO BLOCK (3")
5	13-8M0204647	LOCKWASHER, COIL MOUNTING BRACKET SCREW
6	10-63329	SCREW, COIL MOUNTING BRACKET TO BLOCK (1 3/4')
7	11-82670911	NUT, COIL MOUNTING BRACKET SCREW
8	25-39597	GROMMET, COIL MOUNTING BRACKET
9	27-62396	GASKET, COIL MOUNTING BRACKET TO BLOCK
10	62715	PLATE, THERMOSTAT
11	27-62716	GASKET, THERMOSTAT PLATE TO BLOCK
12	75692	THERMOSTAT
13	27-8M0204714	GASKET, THERMOSTAT
14	62395	POPPET, RELIEF VALVE
15	24-62394	SPRING, COMPRESSION - POPPET RELIEF VALVE
16	12-62402	WASHER, POPPET VALVE
17	25-63016	GROMMET, POPPET VALVE
18	32-892024122	HOSE, CYLINDER BLEED (7 1/2")
19	22-61295A5	ELBOW ASSEMBLY, BLEED DRAIN
20	21-42657A3	CHECK VALVE ASSEMBLY
21	22-65367	ELBOW, RESTRICTOR
22	58124A14	SWITCH ASSEMBLY, MERCURY
23	10-48409	SCREW, MERCURY SWITCH TO EXHAUST COVER (5/8")
24	10-36046	SCREW, MERCURY SWITCH LEAD ATTACHING
25	11-62590	NUT, MERCURY SWITCH LEAD SCREW
26	85-640801	SLEEVE, MERCURY SWITCH LEAD SCREW (2")

▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (45 parts)

Ref	OEM Part #	Part Name
1	1151-4732A1	END CAP ASSEMBLY, UPPER
2	25-47254	"O" RING, UPPER END CAP
3	31-62066T	BALL BEARING, UPPER END CAP
4	26-41953	OIL SEAL, UPPER END CAP
5	10-30225	SCREW, UPPER END CAP MOUNTING (1")
6	851-7940A6	CYLINDER BLOCK AND CRANKCASE ASS'Y Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
7	16-64936	STUD, CARBURETOR MOUNTING (1 3/16")
8	16-33111	STUD, CRANKCASE TO DRIVE SHAFT HOUSING (9/16")
9	16-68168	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (3 11/16") Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
10	16-29989	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (1 15/16") Comment: STARBOARD
11	16-34378	STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 5/16") Comment: PORT
12	17-57211	DOWEL PIN, RETAINER TO CYLINDER BLOCK
13	17-23784	DOWEL PIN, CRANKCASE TO CYLINDER BLOCK
14	17-20323	DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING
15	27-55158	GASKET, SEALING - CYLINDER BLOCK
16	62064	BRACKET, STARTER MOTOR
17	10-21339	SCREW, STARTER MOTOR BRACKET TO BLOCK (1 3/8") MANUAL
18	11-29250	NUT, STARTER MOTOR BRACKET SCREW - MANUAL
19	10-69090	SCREW, CRANKCASE TO CYLINDER BLOCK (2 1/4")
20	11-29250	NUT, CRANKCASE FASTENING SCREW
21	1152-7267A1	END CAP ASSEMBLY, LOWER Comment: UNITED STATES 3476511 THRU 3477009
22	26-41953	OIL SEAL, LOWER END CAP Comment: UNITED STATES 3476511 THRU 3477009
23	25-64068	"O" RING, LOWER END CAP SCREW Comment: UNITED STATES 3476511 THRU 3477009
24	25-823683	"O" RING, LOWER END CAP Comment: UNITED STATES 3476511 THRU 3477009
25	10-63365	SCREW, LOWER END CAP TO CYLINDER BLOCK AND CRANKCASE (1 1/2" Comment: UNITED STATES 3476511 THRU 3477009
26	12-58166	WASHER, RETAINER SCREW Comment: UNITED STATES 3476510 AND BELOW
27	26-57847	STAT-O-SEAL, RETAINER SCREW Comment: UNITED STATES 3476510 AND BELOW
28	27-854891	GASKET, CYLINDER BLOCK TO BAFFLE PLATE
29	55190	PLATE, DIVIDER - EXHAUST MANIFOLD
30	27-854882	GASKET, BAFFLE PLATE TO EXHAUST COVER
31	551572	COVER, EXHAUST MANIFOLD
32	10-31984	SCREW, MANIFOLD COVER TO CYLINDER BLOCK (1 3/8")
33	10-24228	SCREW, ADJUSTIN - EXHAUST COVER (1 7/8")
34	11-20890	NUT, ADJUSTING SCREW
35	26852	CAP, NYLON - ADJUSTING SCREW
36	1024-91101	COVER, CYLINDER BLOCK
37	27-85490	GASKET, CYLINDER BLOCK COVER
38	10-56500	SCREW, CYLINDER BLOCK COVER MOUNTING (1 1/4")
39	11-8M0207775	NUT, COVER MOUNTING SCREW
40	46933A3	GROUND STRAP, POWRHEAD TO BOTTOM COWL
41	22-328022	PLUG, PIPE - CYLINDER BLOCK COVER
42	63970	COVER, TRANSFER PORT Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
43	27-552791	GASKET, TRANSFER PORT COVER
44	54-54457	"J" CLIP, COIL HARNESS
45	10-8M0214943	SCREWS, TANSFER PORT COVER MOUNTING (1")

▶DRIVE SHAFT HOUSING ASSEMBLY (53 parts)

Ref	OEM Part #	Part Name
1	1593-7513A12	DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 3346835 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
2	16-8M0022145	STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (1 3/4")
3	16-57935	STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING (3")
4	19-64649	PLUG, PLASTIC - WATER PICK-UP HOLE
5	63139	SEAL, TRIM COVER TO DRIVE SHAFT HOUSING Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
5A	39558	SEAL, TRIM COVER TO DRIVE SHAFT HOUSING Comment: UNITED STATES 3344829 AND BELOW
6	39557	STRIP, RETAINING - TRIM COVER SEAL (SIDE) Comment: UNITED STATES 3344829 AND BELOW
7	38158	STRIP, RETAINING - TRIM COVER SEAL (REAR) Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
8	10-48408	SCREW, STRIP AND SEAL TO DRIVE SHAFT HOUSING (1/2")
9	12-65791	WASHER, DRIVE SHAFT HOUSING TO GEAR HOUSING STUDS
10	60769	COVER, TRIM - DRIVE SHAFT HOUSING Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
11	10-57807	SCREW, TRIM COVER TO DRIVE SHAFT HOUSING Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
12	25-92012	GROMMET, TRIM COVER SCREW Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
13	32-45679	TUBE, WATER OUTLET (LONG SHAFT)
14	23-23651	SLEEVE, RUBBER - WATER OUTLET TUBE Comment: UNITED STATES 3474577 AND BELOW AUSTRALIA 8004329 AND BELOW BELGIUM 9005203 AND BELOW CANADA 7006600 AND BELOW
15	695441	TUBE, EXHAUST (LONG SHAFT)
16	11-64809	NUT, POWERHEAD STUDS
17	46933A2	GROUND STRAP, BOTTOM COWL TO DRIVE SHAFT HOUSING
18	10-62568	SCREW, GROUND STRAP ATTACHING (3/8")
19	13-69432	LOCK WASHER, GROUND STRAP SCREW
20	27-385011	GASKET, EXHAUST PLATE TO DRIVE SHAFT HOUSING
21	11-23161	NUT, UPPER MOUNT BOLT
22	12-30519	WASHER, UPPER MOUNT BOLT (3/8 ID)
23	12-30521	WASHER, RUBBER - UPPER MOUNT BOLT
24	12-30520	WASHER, UPPER MOUNT BOLT (37/64 ID)
25	79680A1	COVER, UPPER MOUNT - OUTSIDE HALF
26	79680A1	COVER, UPPER MOUNT - INSIDE HALF
27	75301	MOUNT, RUBBER - UPPER
28	24929	PACKING, "U" CUP- UPPER MOUNT COVERS
28A	25-65936	"O" RING, UPPER MOUNT BOLT Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
29	10-37941	SCREW, UPPER MOUNT COVER - REAR (1 3/4")
30	10-49987	SCREW, UPPER MOUNT COVER - FRONT (1 1/2")
31	11-35888	NUT, UPPER MOUNT COVER FASTENING SCREW
32	25067	BUMPER, RUBBER - LOWER MOUNT SCREW
33	10-75284	SCREW, LOWR MOUNT (5 1/2")
34	12-28051	WASHER, LOWER MOUNT SCREW
35	12-28053	WASHER, RUBBER - LOWER MOUNT SCREW
36	75302T1	MOUNT, RUBBER - LOWER
37	12-30119	WASHER, LOWER MOUNT SCREW
38	11-25096	NUT, LOWER MOUNT SCREW
39	69592F1	CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING
40	10-29256	SCREW, LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING (7/8")
41	24-35522	SPRING, TENSION - LOWER MOUNT CLAMP
42	35474T	COVER, LOWER MOUNT CLAMP
43	10-29722	SCREW, COVER TO LOWR CLAMP (5/8")
44	11-35521	NUT, LOWER MOUNT CLAMP COVER
45	11-8M0204653	NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
46	52917	GUIDE, PUSH ROD
47	59720	ROD, PUSH - REVERSE LOCK (LONG SHAFT)
48	11-28770	NUT, JAM - PUSH ROD
49	59722	ROD END, PUSH ROD
50	17-72524	PIN, REVERSE LOCK LEVER
51	18-25191	COTTER PIN, PUSH ROD TO REVERSE LOCK

▶FLYWHEEL, IGNITION COIL AND SWITCH BOX (46 parts)

Ref	OEM Part #	Part Name
1	11-8M0214915	NUT, FLYWHEEL
2	12-36258	WASHER, FLYWHEEL NUT
3	28-45554	KEY, FLYWHEEL DRIVE
4	242-4764A10	FLY WHEEL ASSEMBLY Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
5	10-32417	SCREW, FLEXIBLE PLATE TO FLYWHEEL (9/16") Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
6	50-65213	RATCHET, FLYWHEEL Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
7	10-69088	SCREW, RATCHET TO FLYWHEEL (7/8") Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
8	13-20202	LOCKWASHER, RATCHET SCREW Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
9	398-5255	STATOR, IGNITION(ELECTRIC) Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
10	10-56787	SCREW, STATOR TO UPPER END CAP (2")
11	13-26996	LOCKWASHER, STATOR SCREW
12	61830	STATOR SUPPORT
13	12-62133	WASHER, TRIGGER TO STATOR SUPPORT (UPPER)
14	13-61983	WASHER, WAVE - TRIGGER TO STATOR SUPPORT (CENTER)
15	12-61982	WASHER, TRIGGER TO STATOR SUPPORT (LOWER)
16	338-4731A8	TRIGGER PLATE ASSEMBLY Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
17	24-62095	SPRING, COMPRESSION
18	17-62768	PIN, SPRING RETENTION
19	54-54457	"J" CLIP, TRIGGER LEADS TO RUBBER SUPPORT MOUNT
20	300-8M0166172	IGNITION COIL ASSEMBLY, COMPLETE Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
21	23-62769	SPACER, COIL SWITHC BOX LEAD TERMINAL
22	13-26996	LOCKWASHER, COIL TERMINALS
23	11-45076	NUT, COIL TERMINALS
24	84-60466A1	GROUND WIRE, COIL GROUND TO COIL COVER SCREW
25	56188	COVER, IGNITION COIL
26	10-60194	SCREW, COIL COVER TO COIL BRACKET (2 1/8") Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
27	11-62843	NUT, COIL COVER SCREW Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
28	84-813715A1	LEAD ASSEMBLY, SPARK PLUG (HIGH TENSION)
29	33-896329827	SPARK PLUG (CHAMPION #L-77V)
30	85-63709A1	PROTECTOR ASSEMBLY, SPARK PLUG
31	332-2854T01	BOOT, LEAD TO IGNITION COIL
32	332-4911A8	SWITCH BOX ASSEMBLY, COMPLETE Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
32A	54-54457	"J" CLIP, SWITCH BOX LEADS Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
33	10-69067	SCREW, SWITCH BOX AND "J" CLIP TO BRACKET Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
34	10-45218	SCREW, GROUND LEAD TO SWITCH BOX Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
34A	10-45218	SCREW, TERMINAL BLOCK AND SWITCH BOX (3/8") Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
35	11-45076	NUT, SWITCH BOX TERMINAL Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
36	63190	RETAINER, LEAD WIRE Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
37	84-62203	LEAD, SWITCH BOX TO COILS Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
38	54-24871	CLAMP, LEAD WIRES Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
39	10-62568	SCREW, CLAMP TO BRACKET (3/8") Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
40	8M0084613	"C" WASHER, LEAD WIRE CLAMP Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
41	86-66754	TERMINAL BLOCK, SWITCH BOX LEAD Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
42	10-38055	SCREW, TERMINAL BLOCK ATTACHING Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
43	11-8267086	NUT, TERMINAL BLOCK ATTACHING SCREWS Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
44	61990	STA-STRAP, STATOR LEADS

▶FUEL PUMP ASSEMBLY AND FUEL LINES (27 parts)

Ref	OEM Part #	Part Name
1	62973A4	FUEL PUMP ASSEMBLY
2	21-30430A3	CHECK VALVE ASSEMBLY
3	55278A1	DIAPHRAGM KIT
6	23004	RETAINER, CHECK VALVE
7	10-43725	SCREW, RETAINER TO HOUSING
8	10-69093	SCREW, FUEL PUMP MOUNTING (1 1/2")
9	22-328022	PLUG, PIPE - FUEL PUMP
10	69791A2	HOSE AND NOZZLE, TELL TALE Comment: -- PART OF A-2139-5351A2 BOTTOM OF COWL ASS'Y UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
10A	66849	CLAMP, TELL TALE HOSE AND NOZZLE Comment: -- PART OF A-2139-5351A2 BOTTOM OF COWL ASS'Y UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
11	64703	NOZZLE, TELL TALE HOSE TO BOTTOM COWL Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
12	10-35519	SCREW, NOZZLE TO BOTTOM COWL (1 1/2") Comment: PART OF A-2139-5351A2 BOTTOM OF COWL ASS'Y
13	32-8M0108355	HOSE ASSEMBLY, CYLINDER BLOCK TO FUEL PUMP (11")
14	54-20386	CLAMP, HOSE
15	22-291112	FITTING, TELL TALE - BLOCK TO FUEL PUMP
16	32-55828A1	FUEL LINE, FUEL PUMP TO CARBURETOR (13 3/4")
17	22-8M0123050	FITTING, FUEL LINE TO CARBURETOR (45)
18	22-30174	ELBOW, PUMP INLET TO FUEL LINE (90)
19	22-30175	SLEEVE, RUBBER - ELBOW
20	22-30177	NUT, ELBOW TO FUEL LINE
21	32-56367	FUEL LINE, FUEL PUMP TO ADAPTOR
22	22833	ADAPTOR, CHECK UNIT (FUEL PUMP)
23	23069	STEM, CHECK UNIT ADAPTOR
24	25-16524	"O" RING, ADAPTOR STEM
25	24-23067T	SPRING, ADAPTOR STEM
26	30188	CUP WASHER, ADAPTOR
27	10-56500	SCREW, ADAPTOR TO BOTTOM COWL (1 1/4")
28	11-8M0207775	NUT, ADAPTOR SCREW

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (51 parts)

Ref	OEM Part #	Part Name
-	1643-6038A18	GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
1	1643-6038A6	GEAR HOUSING ASSEMBLY Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
2	17-21438	PIN, DOWEL - GEAR HOUSING
3	16-33778	STUD, WATER PUMP BODY AND BASE TO GEAR HOUSING(2 5/8") Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
4	16-8M0034453	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING
5	31-62091T	BEARING, ROLLER - DRIVE SHAFT Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
6	72849A1	SCREEN, WATER INTAKE - PORT Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
7	10-36070	SCREW, WATER INTAKE SCREEN TO GEAR HOUSING Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
8	11-859124	NUT, WATER INTAKE SCREEN SCREW Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
9	92815	PLATE, SUPPORT - EXHAUST TUBE
10	37721001	SEAL, EXHAUST TUBE
11	43-55607	GEAR, PINION - DRIVE SHAFT
12	11-55910	NUT, PINION GEAR TO DRIVE SHAFT
13	27-32771	GASKET, WATER PUMP BASE TO GEAR HOUSING
14	25-26855	"O"RING, WATER PUMP BASE
15	46-77516A1	WATER PUMP BASE ASSEMBLY
16	26-90562	OIL SEAL, WATER PUMP BASE
17	26-79831	OIL SEAL, WATER PUMP BASE
18	17-35973	DOWEL PIN, WATER PUMP BASE TO WATER PUMP BODY
19	27-19553	GASKET, LOWER - WATER PUMP TO BASE FACE PLATE
20	32768	PLATE, FACE - WATER PUMP BASE TO WATER PUMP BODY
21	27-19551	GASKET, UPPER - FACE PLATE TO WATER PUMP BODY
22	47-89983T	IMPELLER, WATER PUMP
23	28-8M0032837	KEY, IMPELLER DRIVE
24	46-77822A1	WATER PUMP BODY ASSEMBLY
25	48753	INSERT, WATER PUMP BODY
26	26-32121	OIL SEAL, WATER PUMP BODY
27	12-8M0204649	WASHER, WATER PUMP BODY AND BASE STUDS
28	11-826709109	NUT, WATER PUMP BODY AND BASE STUDS
29	26-38452	SEAL, RUBBER - WATER INLET TUBE (WATER PUMP BODY)
30	12-38453	WASHER, NYLON - WATER PUMP BODY
31	25-20273	RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT)
32	10-79953Q04	SCREW, GREASE FILLER AND VENT HOLE
33	12-191833	WASHER, GREASE FILLER AND VENT HOLE SCREW
34	19-48750	PLUG, GEAR HOUSING FLUSHING HOLE
35	12-8M0204663	WASHER, GEAR HOUSING FLUSHING HOLE
36	76063A1	SHAFT ASSEMBLY, SHIFT - LOWER Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
37	53-29641	CLIP, RETAINING - SHIFT SHAFT
38	25-25439	"O" RING, SHIFT SHAFT BUSHING
39	23-77631A2	BUSHING ASSEMBLY, SHIFT SHAFT
40	26-24590	OIL SEAL, SHIFT SHAFT BUSHING (UPPER)
41	26-892361	OIL SEAL, SHIFT SHAFT BUSHING (LOWER)
42	12-31266	WASHER, RUBBER - SHIFT SHAFT BUSHING
43	43308T1	CAM, REVERSE LOCKING
44	78036	BASE, REVERSE LOCKING
45	45-76088A2	DRIVE SHAFT ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
46	24-20254	SPRING, COMPRESSION - DRIVE SHAFT
47	17-30545	PIN, DRIVE SHAFT
48	88181	SLEEVE LUBRICATION - DRIVE SHAFT Comment: UNITED STATES 3344830 AND UP AUSTRALIA 8002335 AND UP BELGIUM 3339688 AND UP CANADA 3340783 AND UP
49	15-20929A1	SHIM, BEARING TO GEAR HOUSING (.002-3-5-10)
50	31-38146A1	ROLLER BEARING ASSEMBLY, TAPERED - DRIVE SHAFT

▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (38 parts)

Ref	OEM Part #	Part Name
-	1643-6038A18	GEAR HOUSING ASSEMBLY, COMPLETE (LONG SHAFT) Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
1	1643-6038A6	GEAR HOUSING ASSEMBLY Comment: SEE PAGE 31 FOR BREAKDOWN UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
51	760394	CAM, SHIFT Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
52	38441	FOLLOWER, CAM
53	20843	SLIDE, CROSS PIN
54	24-39845	SPRING, COMPRESSION - CAM FOLLOWER
55	15-38374A1	SHIM, BEARING CUP TO GEAR HOUSING (.002-3-5-10)
56	31-38356A1	TAPERED ROLLER BEARING ASSEMBLY
57	31-21739	BEARING, ROLLER - FORWARD GEAR
58	43-55608T4	FORWARD GEAR ASSEMBLY
59	52-92911T	RATCHET, SLIDING CLUTCH
60	17-8M0020942	PIN, CROSS - RATCHET TO PROPELLER SHAFT
61	24-38114	SPRING, RETAINING - CROSS PIN
62	44-75365	SHAFT, PROPELLER
63	43-79158T	REVERSE GEAR ASSEMBLY Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
64	15-20927A1	SHIM, THRUST WASHER TO GEAR HOUSING (.002-3-5-10)
65	12-32004	WASHER, THRUST - REVERSE GEAR
66	30-20839T	BEARING, BALL - REVERSE GEAR
67	25-31986	"O" RING, BEARING CARRIER
68	69386T1	BEARING CARRIER ASSEMBLY
69	31-21700	BEARING, ROLLER - BEARING CARRIER
70	26-56788	OIL SEAL, BEARING CARRIER
71	28-30281	KEY, LOCATING - BEARING CARRIER
72	14-53012	TAB WASHER, GEAR HOUSING COVER
73	11-87763	COVER, GEAR HOUSING
74	97-31640Q4	TRIM TAB ASSEMBLY, GEAR HOUSING
75	10-66024	SCREW, TRIM TAB TO GEAR HOUSING
76	12-8M0214963	WASHER, DRIVE SHAFT HOUSING STUD (3/8")
77	11-8M0204726	NUT, DRIVE SHAFT HOUSING STUD (3/8")
78	12-65791	WASHER, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD (7/16")
79	11-8M0204653	NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD (7/16")
80	55908A1	THRUST HUB AND WASHER ASSEMBLY Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
81	12-31992	WASHER, CUPPED - THRUST HUB Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
82	12-55907	WASHER, SPLINED - PROPELLER SHAFT Comment: UNITED STATES 3859434 AND BELOW AUSTRALIA 8016689 AND BELOW BELGIUM 9051458 AND BELOW CANADA 7006601 AND BELOW
83	65758	THRUST HUB, FRONT Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
84	62124A1	THRUST HUB ASSEMBLY, REAR Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
85	12-31992	WASHER, CUPPED - THRUST HUB Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
86	11-82671120	NUT, PROPELLER

▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	332-4811A2	MODULE ASSEMBLY

▶SHIFT CONTROL LINKAGE (22 parts)

Ref	OEM Part #	Part Name
1	87876A1	BRACKET, SHIFT ANCHOR - UPPER
2	10-815549	SCREW, ANCHOR BRACKET TO CYLINDER BLOCK (2")
3	10-69096	SCREW, UPPER ANCHOR BRACKET TO CRANKCASE (1 3/4")
4	11-29250	NUT, UPPER ANCHOR BRACKET SCREW
5	87874	SLIDE, SHIFT ACTUATING
6	56193	LATCH, SHIFT ACTUATING SLIDE (SHIFT CABLE)
7	10-39620	SCREW, LATCH TO SHIFT ACTUATING SLIDE
8	24-27087	SPRING, COMPRESSION - LATCH SCREW
9	39516	SLIDE, NYLON - ANCHOR BRACKET (SHIFT ACUTATING SLIDE)
10	39515	END CAP, NYLON - ANCHOR BRACKET SLIDE
11	87876A1	BRACKET, SHIFT ANCHOR - LOWER
12	10-20012	SCREW, UPPER ANCHOR BRACKET TO LOWER ANCHOR BRACKET (1 5/8")
13	11-826709109	NUT, UPPER ANCHOR BRACKET SCREW
14	59110A1	SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT)
15	93960A1	COUPLING, UPPER SHIFT SHAFT
16	12-37998	WASHER, UPPER SHIFT SHAFT- MANUAL ONLY
17	18-26953	COTTER PIN, UPPER SHIFT SHAFT- MANUAL ONLY
18	39519	CUP, RETAINER - ANCHOR BRACKET (SHIFT CABLE BARREL)
19	87609A1	LEVER, NYLON - SHIFT CABLE LOCKING (UPPER ANCHOR BRACKET)
20	17-47175	PIN,LOCKING LEVER AND COVER FASTENING
21	39667	COVER, NYLON - SHIFT CABLE
22	87609A1	LINK, LOCKING LEVER TO COVER

▶STARTER HOUSING (42 parts)

Ref	OEM Part #	Part Name
1	14-61004	TAB WASHER, SHEAVE SHAFT NUT
2	11-20166	NUT, SHEAVE SHAFT (LEFT HAND THREAD)
3	25-39597	GROMMET, STARTER HOUSING
4	70970	CABLE ASSEMBLY, INTERLOCK Comment: MANUAL
5	10-32228	SCREW, INTERLOCK CABLE TO EXHAUST PLATE (5/8") Comment: MANUAL
6	10-69022	SCREW, INTERLOCK CABLE TO STARTER HOUSING (1/2") Comment: MANUAL
7	13-27660	LOCKWASHER, INTERLOCK CABLE SCREW Comment: MANUAL
8	12-26013	WASHER, INTERLOCK CABLE SCREW Comment: MANUAL
9	57236	CAM, SLIDING - STARTER HOUSING Comment: MANUAL
10	24-70086	SPRING, SLIDING CAM Comment: MANUAL
11	12-37998	WASHER, INTERLOCK CABLE Comment: MANUAL
12	18-26953	COTTER PIN, INTERLOCK CABLE TO SLIDING CAM Comment: MANUAL
13	65757A1	TOGGLE ASSEMBLY, STARTER INTERLOCK Comment: MANUAL UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
14	10-57249	SCREW, TOGGLE TO STARTER HOUSING Comment: MANUAL
15	23-26856	BUSHING, TOGGLE SCREW Comment: MANUAL
16	24-57279	SPRING, TOGGLE SCREW Comment: MANUAL
17	55860	PULLEY, STARTER SCREW
18	10-45210	SCREW, PULLEY TO STARTER HOUSING (1 1/4")
19	12-22887	WASHER, PULLEY SCREW
20	23-309772	SPACER, PULLEY SCREW
21	11-24656	NUT, PULLEY SCREW
22	76079A8	HOUSING, STARTER
23	10-37562	SCREW, STARTER HOUSING TO CRANKCASE (1")
24	13-8M0204647	LOCKWASHER, STARTER HOUSING SCREW
25	61002	RETAINER, STARTER REWIND
26	24-39502T02	SPRING, STARTER REWIND
27	23-63100	BUSHING, SPRING GUIDE
28	76053A1	STARTER SHEAVE ASSEMBLY Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
29	30596	PAWL, STARTER
30	13-36206	WASHER, WAVE - STARTER PAWL
31	23-63061	SPACER, SHEAVE SHAFT
32	39840	RETAINER, WAVE WASHER
33	12-57837	WASHER, WAVE WASHER RETAINER
34	13-20160	WASHER, WAVE - RETAINER TENSION
35	66845	PLATE, RETAINER - STARTER PAWL Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
36	24-66853	SPRING, RETAINER PLATE TO STARTER SHEAVE Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
37	66848	RETAINER, SPRING
38	12-57860	WASHER, SHEAVE SHAFT
39	61003	SHAFT, SHEAVE
40	50-12066Q10	STARTER CABLE ASSEMBLY
41	30782	HANDLE, STARTER CABLE
42	79470A1	RETAINER, STARTER CABLE AND HANDLE

▶STARTER MOTOR, RECTIFIER AND WIRING HARNESS (44 parts)

Ref	OEM Part #	Part Name
1	8M0058226	RECTIFIER ASSEMBLY Comment: UNITED STATES 3474578 AND UP AUSTRALIA 8004360 AND UP BELGIUM 9005204 AND UP CANADA 7006601 AND UP
2	10-25764	SCREW, RECTIFIER TO FRONT SUPPORT BRACKET (1/2")
3	11-27164	NUT, RECTIFIER FASTENING SCREW
4	23-62769	SPACER, RECTIFIER TERMINAL - BATTERY LEAD
5	11-45076	NUT, RECTIFIER TERMINAL (10-32)
6	89-889274	CHOKE SOLENIOD ASSEMBLY
7	10-26065	SCREW, CHOKE SOLENOID TO FRONT SUPPORT BRACKET (1")
8	11-29250	NUT, SOLENOID SCREW
9	13-8M0204647	LOCKWASHER, CHOKE SOLENOID TERMINAL
10	11-45076	NUT, CHOKE SOLENOID TERMINAL
11	89008A2	PLUNGER ASSEMBLY, CHOKE SOLENOID
12	84-61393A1	LEAD ASSEMBLY, RECTIFIER TO STARTER SOLENOID (4 7/8")
13	85-62453	BOOT, LEAD WIRE
14	19-35827	PLUG, BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY
15	11-30428	FASTENER, PLUG TO BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY
16	34228	SUPPORT, EXTERNAL WIRING HARNESS
17	24-67197	SCREW, SUPPORT TO BOTTOM COWL (5/8")
18	52907	INSULATOR, SUPPORT TO BOTTOM COWL
19	11-8M0207775	NUT, SUPPORT FASTENING SCREW
20	10-98256	SCREW, WIRING HARNESS GROUND TO BOTTOM COWL (1/2")
21	13-24669	LOCKWASHER, WIRING HARNESS GROUND SCREW
22	84-66297A1	WIRING HARNESS (INTERNAL) Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
23	54-76368	CLAMP, WIRING HARNESS ATTACHING
24	10-61802	SCREW, WIRING HARNESS CLAMP TO BOTTOM COWL (7/8")
25	24-28975	SPRING, GARTER - INTERNAL WIRING HARNESS
26	50-55601A2	STARTER MOTOR ASSEMBLY
27	10-35213	SCREW, STARTER MOTOR TO CRANKCASE (1 5/8")
28	13-26992	LOCKWASHER, CABLE TO STARTER MOTOR NUT
29	11-20890	NUT, CABLE TO STARTER MOTOR
30	84-93389A3	CABLE, STARTER MOTOR TO STARTER SOLENOID
31	84-93388A14	GROUND WIRE, STARTER MOTOR TO FRONT SUPPORT BRACKET
32	10-69035	SCREW, GROUND WIRE TO STARTER MOTOR (5/8")
33	25661T1	SOLENOID, STARTER
34	10-69028	SCREW, STARTER SOLENOID TO FRONT SUPPORT BRACKET (3/8")
35	13-26992	WASHER, STARTER SOLENOID SCREW
36	10,13-26996	LOCKWASHER, STARTER SOLENOID TERMINAL
37	10,11-68219	NUT, STARTER SOLENOID TERMINAL
38	38938	BOOT, RUBBER - STARTER SOLENOID TERMINAL (SMALL)
39	13-8M0204647	LOCKWASHER, STARTER SOLENOID TERMINAL (5/16)
40	11-22053	NUT, STARTER SOLENOID TERMINAL (5/16)
41	46265	BOOT, RUBBER- STARTER SOLENOID TERMINAL (LARGE)
42	54-24871	CLAMP, CHOKE SOLENOID LEAD WIRE
43	8M0084613	"C" WASHER, LEAD WIRE CLAMP
44	10-62568	SCREW, CLAMP ATTCHING (3/8")

▶THROTTLE CONTROL LINKAGE AND SPARK ADVANCE (36 parts)

Ref	OEM Part #	Part Name
1	95044A1	THROTTLE CAM ACTUATOR
2	10-63102	SCREW, ADJUSTING - THROTTLE CAM
3	11-33122	NUR, JAM - ADJUSTING SCREW
4	26852	CAP, NYLON - ADJUSTING SCREW
5	39522T	BRACKET, THROTTLE CONTROL SHAFT (NOT AS SHOWN)
6	10-24228	SCREW, ADJUSTING - THROTTLE CONTROL BRACKET (1 7/8")
7	11-20890	NUT, JAM - ADJUSTING SCREW
8	26852	CAP, NYLON - ADJUSTING SCREW
9	10-20639	SCREW, THROTTLE CONTROL BRACKET (11/8")
10	11-29250	NUT, THROTTLE CONTROL BRACKET SCREW
11	10-34438	SCREW, THROTTLE CONTROL BRACKET TO THROTTLE CAM (2 3/8")
12	12-25893	WASHER, THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW
13	13-62172	WAVE WASHER, THROTTLE CONTROL BRACKET/THROTTLE CAM SCREW
14	11-29250	NUT, THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW
15	62171	BALL JOINT, THROTTLE CAM
16	11-20013	NUT, JAM - BALL JOINT TO TURNBUCKLE
17	62174	TURNBUCKLE, SPARK ADVANCE LINKAGE
18	11-20754	NUT, JAM -UPPER LINK ROD TO TURNBUCKLE
19	62173	ROD, LINK - UPPER
20	57440	SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER
21	55187	LEVER, THROTTLE CONTROL
22	10-818165	SCREW, THROTTLE COSNTROL LEVEL TO CYLINDER BLOCK (1 3/4")
23	23-55164	BUSHING, THROTTLE CONTROL LEVER SCREW
24	23-55171	BUSHING, THROTTLE CONTROL LEVER SCREW
25	24-55162	SPRING, RETURN - SPARK ADVANCE LEVER
26	61831	LEVER, SPARK ADVANCE
27	12-68410	WASHER, THROTTLE CONTROL LEVEL SCREW
28	39483	LATCH, THROTTLE CONTROL LEVER (THROTTLE CABLE)
29	10-69026	SCREW, LATCH TO THROTTLE CONTROL LEVER (7/8")
30	24-20099	SPRING, COMPRESSION - LATCH SCREW
31	11-826709109	NUT, LATCH SCREW
32	62459T	BALL JOINT, SPARK ADVANCE LEVER
33	11-46438	NUT, BALL JOINT TO SPARK ADVANCE LEVER
34	11-45076	NUT, JAM - LINK ROD ADJUSTING
35	61940	LINK ROD
36	61939	PIVOT, THREADED, - TRIGGER PLATE TO LINK ROD

▶TOP COWL ASSEMBLY (26 parts)

Ref	OEM Part #	Part Name
1	2138-4413A2	TOP COWL ASSEMBLY
2	58657	INSERT, ROPE GUIDE - TOP COWL
3	53-72168	RING, RETAINING - ROPE GUIDE INSERT
4	16-21391	STUD, TOP COWL TO SUPPORT BRACKET - REAR (1 1/2")
5	16-21553	STUD, TOP COWL TO SUPPORT BRACKET - FRONT (1 1/2")
6	11-82670911	NUT, TOP COWL STUD
7	62236	SHIELD, REAR - TOP COWL
8	10-38055	SCREW, REAR SHIELD TO TOP COWL (5/8")
9	12-26014	WASHER, REAR SHIELD SCREW
10	39619	BUTTON, FRONT COVER RELEASE - TOP COWL
11	24-37911	SPRING, COMPRESSION - FRONT COVER RELEASE BUTTON
12	60865	CATCH, FRONT COVER - TOP COWL
13	10-69011	SCREW, FRONT COVER CATCH TO TOP COWL (7/8")
14	13-26996	LOCK WASHER, FRONT COVER CATCH SCREW
15	67878	BRACKET, SUPPORT - TOP COWL Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
16	90435	MOUNT, RUBBER - REAR SUPPORT BRACKET
17	11-8267089	NUT, RUBBER MOUNT TO CYLINDER BLOCK COVER (LOWER)
18	11-826709109	NUT, RUBBER MOUNT TO REAR SUPPORT BRACKET (UPPER)
19	10-37562	SCREW, REAR SUPPORT BRACKET TO BOTTOM COWL (1")
20	13-8M0204647	LOCKWASHER, REAR SUPPORT BRACKET SCREW
21	67323	BRACKET, SUPPORT - TOP COWL (FRONT) Comment: UNITED STATES 3859435 AND UP AUSTRALIA 8016690 AND UP BELGIUM 9051459 AND UP CANADA 7032138 AND UP
22	10-37562	SCREW, FRONT SUPPORT BRACKET TO BOTTOM COWL (1")
23	13-8M0204647	LOCKWASHER, FRONT SUPPORT BRACKET SCREW
24	90435	MOUNT, RUBBER - FRONT SUPPORT BRACKET
25	11-8267089	NUT, RUBBER MOUNT TO CRANKCASE (LOWER)
26	11-826709109	NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET (UPPER)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 402 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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