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🔎 Mercury 402, 40 (2 CYL.) Reference Library — Exploded parts diagrams (19 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 402, 40 (2 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 40 HP |
| Displacement | 995 cc |
| Bore x Stroke | 65 mm x 75 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 3.0 L (3.17 quart) |
| Recommended Engine Oil | SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity | 440 mL (14.9 fl oz) |
| Idle Speed (in gear) | 700 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5500-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Below are common maintenance scenarios for the Mercury 402, 40 (2 CYL.):
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 402, 40 (2 CYL.).
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2139-7642A2 | BOTTOM COWL |
| 2 | 48472 | COVER, PLUG - BOTTOM COWL HARNESS HOLE Comment: MANUAL |
| 3 | 10-61802 | SCREW, PLUG COVER TO BOTTOM COWL (7/8") Comment: MANUAL |
| 4 | 27-628601 | GASKET Comment: POWERHEAD TO EXHAUST EXTENSION PLATE |
| 5 | 39622 | SEAL, RUBBER Comment: EXHAUST PLATE TO BOTTOM COWL |
| 6 | 42818A1 | PLATE ASSEMBLY, EXHUAST EXTENSION Comment: SERIAL GROUP #1 |
| 7 | 23-71980 | BUSHING, FLANGE EXHUAST PLATE |
| 8 | 12-38453 | WASHER, NYLON - WATER OUTLET TUBE |
| 9 | 26-38452 | SEAL, RUBBER - WATER OUTLET TUBE |
| 10 | 38500 | RETAINER, WATER OUTLET TUBE SEAL Comment: SERIAL GROUP #1 |
| 11 | 10-65414 | SCREW RETAINER TO EXHAUST PLATE (3/4") Comment: SERIAL GROUP#1 |
| 12 | 79799 | HOUSING, WATER INLET TUBE SEAL Comment: SERIAL GROUP #2 |
| 13 | 27-797971 | GASKET, HOUSING Comment: SERIAL GROUP #2 |
| 14 | 10-79798 | SCREW, HOUSING TO EXHAUST PLATE (1 3/8") Comment: SERIAL GROUP #2 |
| 15 | 27-385011 | GASKET Comment: EXHAUST PLATE TO DRIVE SHAFT HOUSING |
| 16 | 37637 | BOOT, FUEL CONNECTOR - BOTTOM COWL |
| 17 | 39616 | BOOT, CONTROL CABLE - BOTTOM COWL |
| 18 | 39555 | COVER PLATE ASSEMBLY |
| 19 | 39556 | PAD, SOUND - COVER PLATE |
| 20 | 10-8M0113176 | SCREW, COVER PLATE TO BOTTOM COWL |
| 21 | 87-69508A31 | STOP SWITCH ASSEMBLY Comment: MANUAL |
| 22 | 11-69844 | NUT, STOP SWITCH Comment: MANUAL |
| 23 | 76176 | LEVER, FRONT COVER |
| 24 | 17-26541 | ROLL PIN, LEVER TO BOTTOM COWL |
| 25 | 24-76177 | SPRING, FRONT COVER LEVER |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1368-7226A19 | CARBURETOR ASSEMBLY |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 6 | 1395-83181 | INLET NEEDLE, SEAT AND GASKET |
| 10 | 1395-5680 | COVER, FLOAT BOWL |
| 11 | 1395-5733 | JET, BOWL VENT (.092) |
| 12 | 1395-5734 | HOSE, ECONOMIZER |
| 13 | 10-52195 | SCREW, FLOAT BOWL COVER |
| 14 | 1395-4804 | SCREW, FLOAT BOWL COVER |
| 15 | 13-26995 | LOCKWASHER, FLOAT BOWL COVER SCREW |
| 16 | 1395-4805 | SCREEN, FILTER |
| 17 | 74371 | LEVER, THROTTLE |
| 18 | 1395-6027 | SCREW, THROTTLE STOP LEVER |
| 19 | 1395-7942 | SHAFT, THROTTLE |
| 21 | 1395-4540 | SCREW, BODY (IDLE TUBE) |
| 22 | 1395-9017 | SHUTTER, THROTTLE |
| 25 | 1399-3515 | SCREW, IDLE ADJUSTMENT |
| 27 | 1395-4542 | SCREW, PLUG - MAIN NOZZLE |
| 28 | 1399-3794 | JET, MAIN FUEL (.074) |
| 29 | 1395-4541 | SCREW, PLUG - MAIN FUEL JET CHANNEL |
| 32 | 1395-4543 | SCREW, BODY CHANNEL |
| 33 | 1395-51091 | REPAIR PARTS KIT (1PER CARBURETOR) |
| 34 | 27-481641 | GASKET, CARBURETOR FLANGE |
| 35 | 11-64809 | NUT, CARBURETOR MOUNTING STUD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 47969 | KNOB AND SHAFT, CHOKE |
| 2 | 12-30314 | WASHER, CHOKE SHAFT |
| 3 | 24-47968 | SPRING, COMPRESSION - CHOKE SHAFT |
| 4 | 55180 | LEVER, CHOKE |
| 5 | 1368-7226A19 | CARBURETOR ASSEMBLY Comment: SEE CARBURETOR ASSEMBLY PAGES FOR BREAKDOWN |
| 6 | 16-69016 | STUD, CHOKE SHUTTER PIVOT (CARBURETOR) |
| 7 | 55179 | SHUTTER, CHOKE - CARBURETOR |
| 8 | 24-55163 | SPRING, TENSION - CHOKE SHUTTER |
| 9 | 12-47960 | WASHER, CHOKE SHUTTER CARBURETOR STUD |
| 10 | 11-20110 | NUT, CHOKE SHUTTER TO CARBURETOR STUD |
| 11 | 35-57819 | SCREEN, CARBURETOR |
| 12 | 10-58185 | SCREW, SCREEN TO CARBURETOR (1") |
| 13 | 24-57818 | SPRING, TENSION - SCREEN SCREW |
| 14 | 12-30164 | WASHER, SCREEN SCREW |
| 15 | 11-20110 | NUT, SCREEN SCREW |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1427-5611A4 | CLAMP BRACKET ASSEMBLY |
| 2 | 10-78492A1 | THUMB SCREW ASSEMLBY |
| 2A | 10-78495 | SCREW, WASHER TO THUMB SCREW |
| 2B | 12-78493 | WASHER, THUMB SCREW |
| 3 | 75043 | CAP, THUMB SCREW |
| 4 | 17-8M0026068 | TILT LOCK PIN ASSEMBLY |
| 5 | 23-59623 | SPACER, CLAMP BRACKET STUD |
| 6 | 16-59625 | STUD, CLAMP BRACKET |
| 7 | 13-8M0204647 | LOCKWASHER, CLAMP BRACKET STUD |
| 8 | 11-28770 | NUT, CLAMP BRACKET STUD |
| 9 | 8M0041936 | TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET |
| 10 | 12-52864 | WASHER, CLAMP BRACKET TO SWIVEL BRACKET |
| 11 | 11-858869 | NUT, TILT TUBE |
| 12 | 69540A4 | SWIVEL PIN ASSEMBLY (LONG SHAFT) Comment: ELECTRIC |
| 13 | 30711 | BUMPER, STEERING ARM |
| 14 | 10-33986 | SCREW, UPPER MOUNT TO STEERING ARM |
| 15 | 62297 | BUMPER, STEERING ARM Comment: MANUAL |
| 16 | 76535T | BRACKET, RIDE-GUIDE ATTACHING Comment: MANUAL |
| 19 | 10-34352 | SCREW, BRACKET TO STEERING ARM (7/8") Comment: MANUAL |
| 20 | 76533 | STRAP, BRACKET SCREW Comment: MANUAL |
| 21 | 12-52865 | WASHER, SWIVEL PIN |
| 22 | 10-68299 | BOLT, CLAMP BRACKET TO BOAT TRANSOM Comment: (UPPER) |
| 23 | 12-68300 | WASHER, CLAMP BRACKET BOLT Comment: (UPPER) |
| 24 | 11-82670912 | NUT, CLAMP BRACKET BOLT |
| 25 | 53078 | CAP, PLASTIC - TILT TUBE |
| 26 | 56349 | SHAFT, REVERSE LOCK TO SWIVEL BRACKET |
| 27 | 17-25598 | ROLL PIN, REVERSE LOCK SPRING ATTACHING |
| 28 | 87430 | REVERSE LOCK ASSEMBLY |
| 29 | 24-29821 | SPRING, REVERSE LOCK TENSION |
| 30 | 18-45882 | COTTER PIN, REVERSE LOCK TO SHAFT |
| 31 | 47912A2 | LEVER ASSEMBLY, TILT STOP - STARBOARD SIDE |
| 32 | 1480-7655A1 | SWIVEL BRACKET ASSEMBLY (LONG SHAFT) |
| 33 | 26-32911 | OIL SEAL, SWIVEL BRACKET |
| 34 | 22-8M0169589 | FITTING, GREASE - SWIVEL BRACKET |
| 35 | 19-77633Q | LUBRICAP, SWIVEL BRACKET GREASE FITTING |
| 36 | 12-26837 | WASHER, SWIVEL PIN TO BOTTOM YOKE (.065) |
| 37 | 77416T1 | YOKE, BOTTOM |
| 38 | 53-77415 | RETIANING RING, BOTTOM YOKE |
| 39 | 47913A2 | LEVER ASSEMBLY, TILT LOCK - PORT SIDE |
| 40 | 10-69087 | SCREW, TILT LOCK AND STOP LEVER TO SWIVEL BRACKET |
| 41 | 11-29250 | NUT, TILT LOCK AND STOP LEVER SCREW |
| 42 | 23-47911 | BUSHING, TILT LOCK AND STOP LEVER |
| 43 | 13-34632 | WASHER, WAVE - TILT LOCK AND STOP LEVER |
| 44 | 12-56720 | WASHER, TILT LOCK AND STOP LEVER |
| 45 | 11-29250 | NUT, TILT LOCK AND STOP LEVER TO CLAMP BRACKET |
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 92-86166Q1 | GLUE, ADHESIVE - BLANKET FASTENING |
| 1 | 2161-6347A20 | COWL FRONT COVER ASSEMBLY Comment: WITHOUT DECALS |
| 2 | 76450 | BLANKET, COWL FRONT COVER |
| 3 | 2137-3878A6 | WRAP AROUND COWL ASSEMBLY Comment: WITHOUT DECALS |
| 4 | 46785A1 | COWL LATCH ASSEMBLY |
| 5 | 30413 | HOOK, COWL LATCH FASTENING |
| 6 | 76259 | BLANKET, SOUND ABSORBING Comment: WRAP AROUND COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 454-9073A1 | CRANKSHAFT ASSEMBLY |
| 2 | 78308A1 | RETAINER ASSEMBLY, BALL BEARING |
| 3 | 30-63742T | BALL BEARING, RETAINER (CRANKSHAFT) |
| 4 | 53-63634 | RETAINING RING, BALL BEARING |
| 5 | 540-7238A2 | MAIN BEARING ASSEMBLY, VALVE TYPE |
| 6 | 10-22032 | DOWEL PIN, MAIN BEARING |
| 7 | 10-45775 | SCREW, MAIN BEARING CLAMPING (9/16") |
| 8 | 11-45774 | NUT, MAIN BEARING CLAMPING SCREW |
| 9 | 34-56007A1 | REED SET, MAIN BEARING (MATCHED) |
| 10 | 34-56008 | REED STOP, MAIN BEARING REED VALVES |
| 11 | 10-20055 | SCREW, REED STOP MOUNTING (3/8") |
| 12 | 60834A3 | CARRIER ASSEMBLY, SEAL Comment: METAL SEAL CARRIER PRESSED IN CRANKSHAFT. |
| 13 | 64254001 | SEAL, CARRIER Comment: METAL SEAL CARRIER PRESSED IN CRANKSHAFT. |
| 14 | 624-8101A3 | CONNECTING ROD ASSEMBLY |
| 15 | 10-54803 | SCREW, CONNECTING ROD |
| 16 | 11-49091 | NUT, CONNECTING ROD SCREW |
| 17 | 31-62596A1 | BEARING, ASSEMBLY, CRANKPIN |
| 18 | 29-8M0214934 | BEARING, NEEDLE - PISTON PIN |
| 19 | 12-8M0032839 | WASHER, NEEDLE BEARING RETAINING |
| 20 | 774-9137A12 | PISTON AND PISTON PIN ASSEMBLY |
| 21 | 53-857196 | LOCK RING, PISTON PIN |
| 22 | 39-78811A12 | RING, PISTON (.015 OVERSIZE) |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 851-7940A6 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY |
| 2 | 66843T | BRACKET, COIL MOUNTING |
| 3 | 99436A1 | COVER, DIAPHRAGM |
| 4 | 10-31984 | SCREW, COIL MOUNTING BRACKET TO BLOCK Comment: (1 3/8") |
| 5 | 10-31984 | SCREW, STARTER BRACKET AND COVER TO BLOCK Comment: (1 3/8") |
| 6 | 10-58414 | SCREW, COVER AND COIL BRACKET TO BLOCK Comment: (2 1/2") |
| 7 | 13-8M0204647 | LOCKWASHER, COIL MOUNTING BRACKET SCREW |
| 8 | 648771 | DIAPHRAGM, POPPET VALVE |
| 9 | 12-76451 | WASHER, DIAPHRAGM |
| 10 | 10-69570 | SCREW Comment: WASHER AND DIAPHRAGM TO POPPET VALVE |
| 11 | 25-39597 | GROMMET, COIL MOUNTING BRACKET |
| 12 | 27-66847 | GASKET, COIL MOUNTING BRACKET TO BLOCK |
| 13 | 75692 | THERMOSTAT |
| 14 | 27-8M0204714 | GASKET, THERMOSTAT |
| 15 | 86596 | POPPET, RELIEF VALVE |
| 16 | 24-66852 | SPRING, COMPRESSION - POPPET RELIEF VALVE |
| 17 | 65848 | CARRIER, POPPET VALVE |
| 18 | 25-64872 | GROMMET, POPPET VALVE |
| 19 | 32-9938779 | HOSE, CYLINDER BLEED (8") |
| 20 | 21-42866 | FITTING, CYLINDER BLEED (TOP) |
| 21 | 21-42863 | ELBOW, CYLINDER BLEED (BOTTOM) |
| 22 | 58124A17 | SWITCH ASSEMBLY, MERCURY |
| 23 | 10-48409 | SCREW, MERCURY SWITCH TO EXHAUST COVER Comment: (5/8") |
| 24 | 54-26550 | CLIP, MERCURY SWITCH LEAD |
| 25 | 10-62568 | SCREW, MERCURY SWITCH CLIP (3/8") |
| 26 | 8M0084613 | "D" WASHER, CLIP SCREW |
| 27 | 76184 | INDICATOR, TIMING Comment: ELECTRIC |
| 28 | 10-25299 | SCREW, INDICATOR ATTACHING (3/4") Comment: ELECTRIC |
| 29 | 12-20084 | WASHER, INDICATOR ATTACHING SCREW Comment: ELECTRIC |
| 30 | 23-62769 | SPACER, INDICATOR ATTACHING SCREW Comment: ELECTRIC |
| 31 | 17-29908 | ROLL PIN, INDICATOR LOCATING Comment: ELECTRIC |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1151-4732A1 | END CAP ASSEMBLY, UPPER |
| 2 | 25-47254 | "O" RING, UPPER END CAP |
| 3 | 31-62066T | ROLLER BEARING, UPPER END CAP |
| 4 | 26-41953 | OIL SEAL, UPPER END CAP |
| 5 | 10-30225 | SCREW, UPPER END CAP MOUNTING (1") |
| 6 | 851-7940A6 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY |
| 7 | 16-64936 | STUD, CARBURETOR MOUNTING (1 1/4") Comment: (1 1/4") |
| 8 | 16-68165 | STUD, CRANKCASE TO DRIVE SHAFT HOUSING Comment: (1 5/8") |
| 9 | 16-68168 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING Comment: (3 11/16") |
| 10 | 16-68166 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING Comment: (2 7/64") |
| 11 | 16-68167 | STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING Comment: (2 9/16") |
| 12 | 66517 | RESTRICTOR, CYLINDER BLOCK (BLEED) |
| 13 | 17-23784 | DOWEL PIN, CRANKCASE TO CYLINDER BLOCK |
| 14 | 17-20323 | DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING |
| 15 | 27-55158 | GASKET, SEALING - CYLINDER BLOCK |
| 15A | 22-328022 | PIPE PLUG, CYLINDER BLOCK |
| 16 | 62064 | BRACKET, STARTER MOTOR |
| 17 | 10-21339 | SCREW, STARTER MOTOR BRACKET TO BLOCK Comment: (1 3/8") |
| 18 | 11-29250 | NUT, STARTER MOTOR BRACKET SCREW |
| 19 | 10-74824 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/4") |
| 21 | 1152-7267A1 | END CAP ASSEMBLY, LOWER |
| 22 | 26-41953 | OIL SEAL, LOWER END CAP |
| 23 | 25-64068 | "O" RING, LOWER END CAP SCREW |
| 24 | 25-823683 | "O" RING, LOWER END CAP |
| 25 | 10-63365 | SCREW Comment: LOWER END CAP TO CYLINDER BLOCK AND CRANKCASE (1 1/2") |
| 26 | 27-854891 | GASKET, CYLINDER BLOCK TO BAFFLE PLATE |
| 27 | 55190 | PLATE, DIVIDER - EXHAUST MANIFOLD |
| 28 | 27-854882 | GASKET, BAFFLE PLATE TO EXHAUST COVER |
| 29 | 551572 | COVER, EXHAUST MANIFOLD |
| 30 | 10-31984 | SCREW, MANIFOLD COVER TO CYLINDER BLOCK Comment: (1 3/8") |
| 31 | 10-64021 | SCREW, ADJUSTING - EXHAUST COVER (1 7/8") |
| 32 | 11-64015 | NUT, ADJUSTING SCREW |
| 33 | 26852 | CAP, NYLON - ADJUSTING SCREW |
| 34 | 1024-91101 | COVER, CYLINDER BLOCK |
| 35 | 27-85490 | GASKET, CYLINDER BLOCK COVER |
| 36 | 10-76213 | SCREW, CYLINDER BLOCK COVER MOUNTING Comment: (1 1/8") |
| 38 | 46933A3 | GROUND STRAP, POWERHEAD TO Comment: BOTTOM COWL |
| 39 | 22-328022 | PLUG, PIPE - CYLINDER BLOCK COVER |
| 40 | 63970 | COVER, TRANSFER PORT |
| 41 | 27-552791 | GASKET, TRANSFER PORT COVER |
| 42 | 54-54457 | "J" CLIP, COIL HARNESS |
| 43 | 10-8M0214943 | SCREW, TRANSFER PORT COVER MOUNTING (1") |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1593-7513A12 | DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT) |
| 2 | 16-8M0022145 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: (1 3/4") |
| 3 | 16-57935 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING Comment: (3") |
| 4 | 19-64649 | PLUG, PLASTIC - WATER PICK-UP HOLES |
| 9 | 12-65791 | WASHER, DRIVE SHAFT HOUSING TO GEAR HOUSING STUDS |
| 10 | 60769 | COVER, TRIM - DRIVE SHAFT HOUSING |
| 11 | 10-57807 | SCREW, TRIM COVER TO DRIVE SHAFT HOUSING |
| 12 | 25-92012 | GROMMET, TRIM COVER SCREW |
| 13 | 32-45679 | TUBE, WATER OUTLET (LONG SHAFT) |
| 14 | 695441 | TUBE, EXHAUST (LONG SHAFT) |
| 15 | 11-64809 | NUT, POWERHEAD STUDS |
| 16 | 46933A2 | GROUND STRAP Comment: BOTTOM COWL TO DRIVE SHAFT HOUSING |
| 17 | 10-48408 | SCREW, GROUND STRAP ATTACHING (1/2") |
| 18 | 13-69432 | LOCKWASHER, GROUND STRAP SCREW |
| 19 | 27-385011 | GASKET, EXHAUST PLATE TO DRIVE SHAFT HOUSING |
| 20 | 11-23161 | NUT, UPPER MOUNT BOLT |
| 21 | 12-30519 | WASHER, UPPER MOUNT BOLT (3/8 ID) |
| 22 | 12-66966 | WASHER, RUBBER - UPPER MOUNT BOLT |
| 23 | 12-27727 | WASHER, UPPER MOUNT BOLT (37/64 ID) |
| 24 | 79680A1 | COVER, UPPER MOUNT - OUTSIDE HALF Comment: SERIAL GROUP #2 |
| 25 | 79681 | COVER, UPPER MOUNT - INSIDE HALF Comment: SERIAL GROUP #2 |
| 26 | 96401 | SEAL, BELLOWS - UPPER MOUNT Comment: SERIAL GROUP #2 |
| 27 | 25-65936 | "O" RING, UPPER MOUNT Comment: SERIAL GROUP #1 |
| 28 | 75301 | MOUNT, RUBBER - UPPER |
| 29 | 10-67916 | SCREW, UPPER MOUNT COVER - REAR (2") |
| 30 | 10-69029 | SCREW, UPPER MOUNT COVER - FRONT (1 3/4") |
| 30A | 12-8M0204649 | WASHER, UPPER MOUNT COVER SCREW |
| 31 | 11-36069 | NUT, UPPER MOUNT COVER SCREW |
| 32 | 25067 | BUMPER, LOWER MOUNT (T 1/2") |
| 33 | 10-75284 | SCREW, LOWER MOUNT (5 1/2") |
| 34 | 12-28051 | WASHER, LOWER MOUNT SCREW |
| 35 | 12-28053 | WASHER, RUBBER - LOWER MOUNT SCREW |
| 36 | 75302T1 | MOUNT, RUBBER - LOWER |
| 37 | 12-30119 | WASHER, LOWER MOUNT SCREW |
| 38 | 11-25096 | NUT, LOWER MOUNT SCREW |
| 39 | 69592F1 | CLAMP, LOWER MOUNT TO DRIVE SHAFT HOUSING |
| 40 | 10-29256 | SCREW, LOWER MOUNT CLAMP Comment: TO DRIVE SHAFT HOUSING (7/8") |
| 41 | 24-35522 | SPRING, TENSION - LOWER MOUNT CLAMP |
| 42 | 35474T | COVER, LOWER MOUNT CLAMP |
| 43 | 10-29722 | SCREW, COVER TO LOWER CLAMP (5/8") |
| 44 | 11-35521 | NUT, LOWER MOUNT CLAMP COVER |
| 45 | 11-8M0204653 | NUT Comment: GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS |
| 46 | 933361 | GUIDE, PUSH ROD |
| 47 | 59720 | ROD, PUSH - REVERSE LOCK (LONG SHAFT) |
| 48 | 11-28770 | NUT, JAM - PUSH ROD |
| 49 | 59722 | ROD END, PUSH ROD |
| 50 | 17-72524 | PIN, REVERSE LOCK LEVER |
| 51 | 18-25191 | COTTER PIN, PUSH ROD TO REVERSE LOCK |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-8M0214915 | NUT, FLYWHEEL |
| 2 | 12-36258 | WASHER, FLYWHEEL NUT |
| 3 | 28-45554 | KEY, FLYWHEEL DRIVE |
| 4 | 242-4764A25 | FLYWHEEL ASSEMBLY (ELECTRIC) Comment: SERIAL CROUP #2 |
| 5 | 10-32417 | SCREW, FLEXIBLE PLATE TO FLYWHEEL (9/16") |
| 6 | 50-65213 | RATCHET, FLYWHEEL Comment: MANUAL |
| 7 | 10-69088 | SCREW, RATCHET TO FLYWHEEL (7/8") Comment: MANUAL |
| 8 | 13-20202 | LOCKWASHER, RATCHET SCREW Comment: MANUAL |
| 9 | 398-5255 | STATOR, ALTERNATOR Comment: ELECTRIC |
| 10 | 10-56787 | SCREW, STATOR TO UPPER END CAP (2") |
| 11 | 13-26996 | LOCKWASHER, STATOR SCREW |
| 12 | 61830 | STATOR SUPPORT |
| 13 | 12-62133 | WASHER, TRIGGER TO STATOR SUPPORT Comment: UPPER |
| 14 | 13-61983 | WASHER, WAVE - TRIGGER TO STATOR SUPPORT Comment: CENTER |
| 15 | 12-61982 | WASHER, TRIGGER TO STATOR SUPPORT (LOWER) |
| 16 | 338-4731A8 | TRIGGER PLATE ASSEMBLY |
| 17 | 24-62095 | SPRING, COMPRESSION |
| 18 | 17-62768 | PIN, SPRING RETENTION |
| 19 | 54-54457 | "J" CLIP, TRIGGER LEADS TO RUBBER SUPPORT Comment: MOUNT |
| 20 | 300-8M0166172 | IGNITION COIL ASSEMBLY, COMPLETE |
| 23 | 11-45076 | NUT, COIL TERMINALS |
| 24 | 84-60466A1 | GROUND WIRE Comment: COIL GROUND TO COIL COVER SCREW |
| 25 | 76254 | COVER, IGNITION COIL |
| 26 | 10-60194 | SCREW, COIL COVER TO COIL BRACKET (2 1/8") |
| 27 | 84-813715A1 | LED ASSEMBLY, SPARK PLUG (HIGH TENSION) |
| 28 | 33-896329827 | SPARK PLUG (AC#V-R0FFM) Comment: FOR CANADA AND BELGIUM, USE C-33-68098 (CHAMPION #QL-76V) |
| 29 | 85-63709A1 | PROTECTOR ASSEMLBY, SPARK PLUG |
| 30 | 332-2854T01 | BOOT, LEAD TO IGNITION COIL |
| 31 | 332-4911A8 | SWITCH BOX ASSEMBLY, COMPLETE |
| 32 | 54-54457 | "J" CLIP, SWITCH BOX LEADS |
| 33 | 10-69067 | SCREW, SWITCH BOX AND "J" CLIP TO BRACKET |
| 34 | 10-45218 | SCREW, TERMINAL BLOCK AND SWITCH BOX (3/8") |
| 35 | 86-66754 | TERMINAL BLOCK, SWITCH BOX LEAD |
| 36 | 10-38055 | SCREW, TERMINAL BLOCK ATTACHING |
| 37 | 11-8267086 | NUT, TERMINAL BLOCK ATTACHING SCREWS |
| 38 | 61990 | STA-STRAP, STATOR LEADS |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 62973A4 | FUEL PUMP ASSEMBLY |
| 2 | 21-30430A3 | CHECK VALVE ASSEMBLY |
| 3 | 55278A1 | DIAPHRAGM KIT |
| 6 | 23004 | RETAINER, CHECK VALVE |
| 7 | 10-43725 | SCREW, RETAINER TO HOUSING |
| 8 | 10-69093 | SCREW, FUEL PUMP MOUNTING (1 1/2") |
| 9 | 22-328022 | PLUG, PIPE - FUEL PUMP |
| 10 | 69791A2 | HOSE AND NOZZLE, TELL TALE Comment: PART OF BOTTOM COWL ASSEMBLY |
| 11 | 66849 | CLAMP, TELL TALE HOSE AND NOZZLE Comment: PART OF BOTTOM COWL ASSEMBLY |
| 12 | 32-8M0108355 | HOSE ASSEMBLY, CYLINDER BLOCK TO FUEL PUMP Comment: (11") |
| 14 | 22-291112 | FITTING, BLOCK TO FUEL PUMP HOSE |
| 15 | 22-64705 | FITTING, PUMP INLET |
| 17 | 22-63187 | FITTING, FUEL LINE TO ADAPTOR |
| 18 | 32-8M0108355 | FUEL LINE, FUEL PUMP TO ADAPTOR (12 1/4") |
| 19 | 22833 | ADAPTOR, CHECK UNIT (FUEL PUMP) |
| 20 | 23069 | STEM, CHECK UNIT ADAPTOR |
| 21 | 25-16524 | "O" RING, ADAPTOR STEM |
| 22 | 24-23067T | SPRING, ADAPTOR STEM |
| 23 | 30188 | CUP WASHER, ADAPTOR |
| 24 | 10-56500 | SCREW, ADAPTOR TO BOTTOM COWL (1 1/4") |
| 25 | 11-36069 | NUT, ADAPTOR SCREW |
| 26 | 22-19688 | ELBOW, PUMP OUTLET (90) |
| 27 | 54-68424 | CLAMP, FUEL LINE ATTACHING |
| 28 | 32-8M0108355 | FUEL LINE, FUEL PUMP TO FILTER COVER (4 1/2") |
| 29 | 70929 | BASE, FUEL PUMP |
| 30 | 10-71913 | SCREW, BASE TO TRANSFER PORT COVER |
| 31 | 35-59072 | SCREEN, FILTER - INLET |
| 32 | 25-35480 | "O" RING, COVER TO HOUSING |
| 33 | 35-91078A1 | COVER, FUEL INLET |
| 34 | 27-25848 | GASKET, NYLON - FILTER COVER SCREW |
| 35 | 10-37370 | SCREW, COVER TO FUEL PUMP (5/8") |
| 36 | 22-64705 | FITTING, FILTER BASE |
| 37 | 32-8M0108355 | FUEL LINE, FILTER COVER TO PUMP (6") |
| 38 | 22-19688 | FITTING, ELBOW - CARBURETOR |
| 39 | 10-48409 | SCREW, CLAMP TO BOTTOM COWL |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-79831A1 | SEAL KIT |
| 1 | 1643-9539T1 | GEAR HOUSING ASSEMBLY Comment: SERIAL GROUP #2 |
| 1A | 22-85822A10 | CONNECTOR ASSEMBLY, SPEEDOMETER Comment: SERIAL GROUP #2 |
| 2 | 17-8M0084726 | PIN, DOWEL - GEAR HOUSING |
| 3 | 16-33778 | STUD, WATER PUMP BODY/BASE TO GEAR HSG. Comment: (2 5/8") |
| 4 | 16-8M0034453 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING |
| 5 | 31-62091T | BEARING, ROLLER - DRIVE SHAFT |
| 6 | 72849A1 | SCREEN, WATER INTAKE - PORT |
| 7 | 10-36070 | SCREW Comment: WATER INTAKE SCREEN TO GEAR HOUSING |
| 8 | 11-859124 | NUT, WATER INTAKE SCREEN SCREW |
| 9 | 92815 | PLATE, SUPPORT - EXHAUST TUBE |
| 10 | 37721001 | SEAL, EXHAUST TUBE |
| 11 | 43-55607 | GEAR, PINION - DRIVE SHAFT |
| 12 | 11-55910 | NUT, PINION GEAR TO DRIVE SHAFT |
| 13 | 27-19552 | GASKET, WATER PUMP BASE TO GEAR HOUSING |
| 14 | 25-26722 | ,"O" RING, WATER PUMP BASE |
| 15 | 46-77177A1 | WATER PUMP BASE ASSEMBLY |
| 16 | 26-79831 | OIL SEAL, WATER PUMP BASE |
| 17 | 26-90562 | OIL SEAL, WATER PUMP BASE |
| 18 | 17-35973 | DOWEL PIN Comment: WATER PUMP BASE TO WATER PUMP BODY |
| 19 | 27-19553 | GASKET, LOWER Comment: WATER PUMP BASE TO FACE PLATE |
| 20 | 32768 | PLATE, FACE Comment: WATER PUMP BASE TO WATER PUMP BODY |
| 21 | 27-19551 | GASKET, UPPER Comment: FACE PLATE TO WATER PUMP BODY |
| 22 | 47-89983T | IMPELLER, WATER PUMP |
| 23 | 28-8M0032837 | KEY, IMPELLER DRIVE |
| 24 | 46-77822A1 | WATER PUMP BODY ASSEMBLY |
| 25 | 48753 | INSERT, WATER PUMP BODY |
| 26 | 12-8M0204649 | WASHER, WATER PUMP BODY AND BASE STUDS |
| 27 | 11-35888 | NUT, WATER PUMP BODY AND BASE STUDS |
| 28 | 26-38452 | SEAL, RUBBER - WATER INLET TUBE (WATER PUMP BODY) |
| 29 | 12-38453 | WASHER, NYLON - WATER PUMP BODY |
| 30 | 25-20273 | RING, RUBBER - CENTRIFUGAL SLINGER (DRIVE SHAFT) |
| 31 | 22-8M0058389 | SCREW, DRAIN (MAGNETIC) |
| 32 | 12-191833 | WASHER, GREASE FILLER AND DRAIN SCREW |
| 35 | 76063A1 | SHAFT ASSEMBLY, SHIFT - LOWER |
| 36 | 53-29641 | CLIP, RETAINING - SHIFT SHAFT |
| 37 | 25-25439 | "O" RING, SHIFT SHAFT BUSHING |
| 38 | 23-77631A2 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 39 | 26-8M0204708 | OIL SEAL, SHIFT SHAFT BUSHING |
| 41 | 12-77674 | WASHER, RUBBER - SHIFT SHAFT BUSHING |
| 42 | 78036 | BASE, REVERSE LOCKING |
| 43 | 43308T1 | CAM, REVERSE LOCKING |
| 44 | 45-77389A2 | DRIVE SHAFT ASSEMBLY (LONG SHAFT) Comment: UNITED STATES 5174088 AND BELOW AUSTRALIA 8052649 AND BELOW BELGIUM 9214055 AND BELOW CANADA 7123912 AND BELOW |
| 45 | 24-20254 | SPRING, COMPRESSION - DRIVE SHAFT |
| 46 | 17-30545 | PIN, DRIVE SHAFT |
| 47 | 88181 | SLEEVE, LUBRICATION - DRIVE SHAFT |
| 48 | 15-92881A1 | SHIM, BEARING TO GEAR HOUSING (.002-3-5-10-20) |
| 49 | 31-8M0166756 | ROLLER BEARING ASSEMBLY, TAPERED - DRIVE SHAFT |
| 49A | 78654A1 | SEAT ASSEMBLY, DRIVE SHAFT Comment: SPLINED NYLON SEAL SEAT ON DRIVE SHAFT. |
| 49B | 86304 | SEAL, SPLINED - DRIVE SHAFT Comment: SPLINED NYLON SEAL SEAT ON DRIVE SHAFT. |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1643-9539T1 | GEAR HOUSING ASS'Y Comment: SEE GEAR HOUSING ASSEMBLY, COMPLETE FOR BREAKDOWN SERIAL GROUP #2 |
| 51 | 760394 | CAM, SHIFT Comment: SERIAL GROUP #2 |
| 52 | 38441 | FOLLOWER, CA |
| 53 | 20843 | SLIDE, CROSS PIN |
| 54 | 24-39845 | SPRING, COMPRESSION - CAM FOLLOWER |
| 55 | 15-38374A1 | SHIM, BEARING CUP TO GEAR HOUSING Comment: (.002-3-5-10) |
| 56 | 31-38356A1 | TAPERED ROLLER BEARING ASSEMBLY |
| 57 | 31-21739 | BEARING, ROLLER - FORWARD GEAR |
| 58 | 43-55608T4 | FORWARD GEAR ASSEMBLY |
| 59 | 52-92911T | RATCHET, SLIDING CLUTCH |
| 60 | 17-8M0020942 | PIN, CROSS - RATCHET TO PROPELLER SHAFT |
| 61 | 24-38114 | SPRING, RETAINING - CROSS PIN |
| 62 | 44-75365 | SHAFT, PROPELLER |
| 63 | 43-79158T | REVERSE GEAR ASSEMBLY |
| 65 | 12-32004 | WASHER, THRUST - REVERSE GEAR |
| 66 | 30-20839T | BEARING, BALL - REVERSE GEAR |
| 67 | 25-31986 | "O" RING, BEARING CARRIER |
| 68 | 69386T1 | BEARING CARRIER ASSEMBLY |
| 69 | 31-21700 | BEARING, ROLLER - BEARING CARRIER |
| 70 | 26-8M0205511 | OIL SEAL, BEARING CARRIER |
| 71 | 26-8M0203757 | OIL SEAL, BEARING CARRIER |
| 72 | 28-30281 | KEY, LOCATING - BEARING CARRIER |
| 73 | 14-53012 | TAB WASHER, GEAR HOUSING COVER |
| 74 | 11-87763 | COVER, GEAR HOUSING |
| 75 | 97-31640Q4 | TRIM TAB ASSEMBLY, GEAR HOUSING |
| 76 | 10-66024 | SCREW, TRIM TAB TO GEAR HOUSING |
| 77 | 12-8M0214963 | WASHER, DRIVE SHAFT HOUSING STUD (3/8") |
| 78 | 11-8M0204726 | NUT, DRIVE SHAFT HOUSING STUD (3/8") |
| 79 | 12-65791 | WASHER Comment: DRIVE SHAFT HOUSING TO GEAR HOUSING STUD (7/16") |
| 80 | 11-8M0204653 | NUT Comment: DRIVE SHAFT HOUSING TO GEAR HOUSING STUD (7/16") |
| 81 | 73345A1 | THRUST HUB, FRONT |
| 84 | 14-8M0214942 | TAB WASHER, PROPELLER |
| 85 | 11-69578Q1 | NUT, PROPELLER |
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 37-89325A80 | DECAL SET -SERIAL GROUP #2 |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 87876A2 | BRACKET, SHIFT ANCHOR - UPPER |
| 2 | 10-67450 | SCREW, ANCHOR BRACKET TO CYLINDER BLOCK Comment: (2 1/8") |
| 3 | 10-35385 | SCREW, BRACKET TO CRANKCASE Comment: (1 3/4") |
| 5 | 87874 | SLIDE, SHIFT ACTUATING |
| 6 | 56193 | LATCH, SHIFT ACTUATING SLIDE (SHIFT CABLE) |
| 8 | 10-39620 | SPRING, COMPRESSION - LATCH SCREW |
| 9 | 75717 | SLIDE, NYLON - ANCHOR BRACKET |
| 10 | 39515 | END CAP, NYLON - ANCHOR BRACKET SLIDE |
| 11 | 87876A2 | BRACKET, SHIFT ANCHOR - LOWER |
| 12 | 10-20012 | SCREW, UPPER BRACKET TO LOWER BRACKET Comment: (1 5/8") |
| 13 | 24-20856 | NUT, UPPER ANCHOR BRACKET SCREW |
| 14 | 75104A8 | SHIFT SHAFT ASSEMBLY (LONG SHAFT) |
| 16 | 12-37998 | WASHER, UPPER SHIFT SHAFT Comment: MANUAL |
| 17 | 18-26811 | COTTOER PIN, UPPER SHIFT SHAFT Comment: MANUAL |
| 18 | 39519 | CUP, RETAINER - ANCHOR BRACKET Comment: (SHIFT CABLE BARREL) |
| 19 | 87609A1 | LEVER, NYLON - SHIFT CABLE LOCKING Comment: (UPPER BRACKET) |
| 20 | 17-47175 | PIN, LOCKING LEVER AND COVER FASTENING |
| 21 | 39667 | COVER, NYLON - SHIFT CABLE |
| 22 | 87609A1 | LINK, LOCKING LEVER TO COVER |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 14-61004 | TAB, WASHER, SHEAVE SHAFT NUT |
| 2 | 11-20166 | NUT, SHEAVE SHAFT (LEFT HAND THREAD) |
| 3 | 25-39597 | GROMMET, STARTER HOUSING |
| 4 | 76141 | CALBE ASSEMBLY, INTERLOCK Comment: MANUAL |
| 5 | 10-32228 | SCREW, CABLE TO EXHAUST PLATE (5/8") Comment: MANUAL |
| 6 | 10-69022 | SCREW, CABLE TO STARTER HOUSING (1/2") Comment: MANUAL |
| 7 | 428201 | CAM, INTERLOCK Comment: MANUAL |
| 8 | 10-76138 | SCREW, INTERLOCK CAM ATTACHING (1 1/8") Comment: MANUAL |
| 9 | 24-761401 | SPRING, INTERLOCK CAM SCREW Comment: MANUAL |
| 10 | 79371 | ACTUATOR, INTERLOCK Comment: MANUAL |
| 11 | 10-76137 | SCREW, INTERLOCK ACTUATOR ATTACHING (1 5/8") Comment: MANUAL |
| 12 | 24-76139 | SPRING, INTERLOCK ACTUATOR SCREW Comment: MANUAL |
| 13 | 12-30191 | WSHER, INTERLOCK CABLE Comment: MANUAL |
| 14 | 18-26811 | COTTER PIN, INTERLOCK CABLE TO ACTUATOR Comment: MANUAL |
| 15 | 55860 | PULLEY, STARTER SCREW |
| 16 | 10-45210 | SCREW, PULLEY TO STARTER HOUSING (1 1/4") |
| 17 | 12-22887 | WASHER, PULLEY SCREW |
| 18 | 23-309772 | SPACER, PULLEY SCREW |
| 19 | 11-24656 | NUT, PULLEY SCREW |
| 20 | 76079A8 | HOUSING, STARTER |
| 21 | 10-37562 | SCREW, STARTER HOUSING TO CRANKCASE (1") |
| 22 | 10-37562 | LOCKWASHER, STARTER HOUSING SCREW |
| 23 | 61002 | RETAINER, STARTER REWIND |
| 24 | 24-39502T02 | SPRING, STARTER REWIND |
| 25 | 23-63100 | BUSHING, SPRING GUIDE |
| 26 | 76053A1 | STARTER SHEAVE ASSEMBLY |
| 27 | 30596 | PAWL, STARTER |
| 28 | 13-36206 | WASHER, WAVE - STARTER PAWL |
| 29 | 23-63061 | SPACER, SHEAVE SHAFT |
| 30 | 39840 | RETAINER, WAVE WASHER |
| 31 | 12-57837 | WASHER, WAVE WASHER RETAINER |
| 32 | 12-57837 | WASHER, WAVE - RETAINER TENSION |
| 33 | 66845 | PLATE, RETAINER - STARTER PAWL |
| 34 | 24-66853 | SPRING, RETAINER TO STARTER SHEAVE |
| 35 | 66848 | RETAINER, SPRING |
| 36 | 12-57860 | WASHER, SHEAVE SHAFT |
| 37 | 61003 | SHAFT, SHEAVE |
| 38 | 47341A11 | STARTER ROPE ASSEMBLY Comment: FOR MANUAL STARTING |
| 39 | 79470A1 | RETAINER, STARTER ROPE Comment: SERIAL GROUP #1 |
| 39&40 | 79470A1 | RETAINER ASSEMBLY, STARTER ROPE Comment: SERIAL GROUP #2 |
| 40 | 77998 | HANDLE, STARTER ROPE Comment: SERIAL GROUP #1 |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 8M0058226 | RECTIFIER ASSEMBLY |
| 2 | 10-25764 | SCREW, RECTIFIER TO FRONT SUPPORT BRACKET Comment: (1/2") |
| 3 | 11-27164 | NUT, RECTIFIER FASTENING SCREW |
| 5 | 11-45076 | NUT, RECTIFIER TERMINAL (10-32) |
| 6 | 89-889274 | CHOKE SOLENOID ASSEMBLY |
| 7 | 10-25299 | SCREW Comment: CHOKE SOLENOID FRONT SUPPORT BRACKET (3/4") |
| 9 | 13-26996 | LOCKWASHER, CHOKE SOLENOID TERMINAL |
| 10 | 11-45076 | NUT, CHOKE SOLENOID TERMINAL |
| 11 | 89008A2 | PLUNGER ASSEMBLY, CHOKE SOLENOID |
| 12 | 84-61393A1 | LEAD ASSEMBLY Comment: RECTIFIER TO STARTER SOLENOID (4 7/8") |
| 13 | 85-62453 | BOOT, LEAD WIRE |
| 14 | 19-35827 | PLUG, BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY |
| 15 | 11-30428 | FASTENER, PLUG TO BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY |
| 16 | 34228 | SUPPORT, EXTERNAL WIRING HARNESS |
| 17 | 10-67917 | SCREW, SUPPORT TO BOTTOM COWL (5/8") |
| 18 | 52907 | INSULATOR, SUPPORT TO BOTTOM COWL |
| 19 | 11-35888 | NUT, SUPPORT FASTENING SCREW |
| 20 | 10-98256 | SCREW Comment: WIRING HARNESS GROUND TO BOTTOM COWL (1/2") |
| 21 | 13-24669 | LOCKWASHER, WIRING HARNESS GROUND SCREW |
| 22 | 84-73826A1 | WIRING HARNESS (INTERNAL) |
| 23 | 54-76368 | CLAMP, WIRING HARNESS ATTACHING |
| 24 | 10-69013 | SCREW Comment: WIRING HARNESS CLAMP TO BOTTOM COWL (7/8") |
| 25 | 24-28975 | SPRING, GARTER - INTERNAL WIRING HARNESS |
| 26 | 50-55601A2 | STARTER MOTOR ASSEMBLY |
| 27 | 10-35213 | SCREW, STARTER MOTOR TO CRANKCASE (1 5/8") |
| 28 | 13-8M0204647 | LOCKWASHER, CABLE TO STARTER MOTOR NUT |
| 29 | 11-20890 | NUT, CABLE TO STARTER MOTOR |
| 30 | 84-93389A3 | CABLE, STARTER MOTOR TO STARTER SOLENOID Comment: (YELLOW) |
| 31 | 84-93388A14 | GROUND WIRE Comment: STARTER MOTOR TO FRONT SUPPORT BRACKET |
| 32 | 10-69035 | SCREW, GROUND WIRE TO STARTER MOTOR (5/8") |
| 33 | 25661T1 | SOLENOID, STARTER |
| 34 | 10-69028 | SCREW, STARTER SOLENOID TO FRONT Comment: SUPPORT BRACKET (3/4") |
| 35 | 13-26992 | WASHER, STARTER SOLENOID SCREW |
| 36 | 13-26996,10,10 | LOCKWASHER, STARTER SOLENOID TERMINAL Comment: |
| 37 | 11-68219,10,10 | NUT, STARTER SOLENOID TERMINAL Comment: |
| 38 | 38938 | BOOT, RUBBER - STARTER SOLENOID TERMINAL Comment: (SMALL) |
| 39 | 13-8M0204647 | LOCKWASHER, STARTER SOLENOID TERMINAL Comment: (5/16") |
| 40 | 11-22053 | NUT, STARTER SOLENOID TERMINAL (5/16") |
| 41 | 46265 | BOOT, RUBBER - STARTER SOLENOID TERMINAL Comment: (LARGE) |
| 42 | 54-24871 | CLAMP, CHOKE SOLENOID LEAD WIRE |
| 43 | 8M0084613 | "C" WASHER, LEAD WIRE CLAMP |
| 44 | 10-62568 | SCREW, CLAMP ATTACHING (3/8") |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 95044A1 | THROTTLE CAM ACTUATOR |
| 2 | 10-63102 | SCREW, ADJUSTING - THROTTLE CAM |
| 3 | 11-64015 | NUT, JAM - ADJUSTING SCREW |
| 4 | 26852 | CAP, NYLON - ADJUSTING SCREW |
| 5 | 39522T | BRACKET, THROTTLE CONTROL SHAFT Comment: (NOT AS SHOWN) |
| 6 | 10-64021 | SCREW, ADJUSTING - THROTTLE CONTROL BRACKET Comment: (1 7/8") |
| 7 | 11-64015 | NUT, JAM - ADJUSTING SCREW |
| 8 | 26852 | CAP, NYLON - ADJUSTING SCREW |
| 9 | 10-20639 | SCREW, THROTTLE CONTROL BRACKET (1 1/8") |
| 10 | 11-29250 | NUT, THROTTLE CONTROL BRACKET SCREW |
| 11 | 10-34438 | SCREW Comment: THROTTLE CONTROL BRACKET TO THROTTLE CAM (2 3/8") |
| 12 | 12-25893 | WASHER Comment: THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW |
| 13 | 13-62172 | WAVE WASHER Comment: THROTTLE BRACKET/THROTTLE CAM SCREW |
| 14 | 11-29250 | NUT Comment: THROTTLE CONTROL BRACKET TO THROTTLE CAM SCREW |
| 15 | 62171 | BALL JOINT, THROTTLE CAM |
| 16 | 11-20013 | NUT, JAM - BALL JOINT TO TURNBUCKLE |
| 17 | 62174 | TURNBUCKLE, SPARK ADVANCE LINKAGE |
| 18 | 11-20754 | NUT, JAM - UPPER LINK ROD TO TURNBUCKLE |
| 19 | 62173 | ROD, LINK - UPPER |
| 20 | 57440 | SWIVEL, UPPER LINK ROD Comment: THROTTLE CONTROL LEVER |
| 21 | 55187 | LEVER, THROTTLE CONTROL |
| 22 | 10-818165 | SCREW Comment: THROTTLE CONTROL LEVER TO CYLINDER BLOCK (1 3/4") |
| 23 | 23-55164 | BUSHING, THROTTLE CONTROL LEVER SCREW |
| 24 | 23-55171 | BUSHING, THROTTLE CONTROL LEVER SCREW |
| 25 | 24-55162 | SPRING, RETURN - SPARK ADVANCE LEVER |
| 26 | 61831 | LEVER, SPARK ADVANCE |
| 27 | 12-68410 | WASHER, THROTTLE CONTROL LEVER SCREW |
| 28 | 39483 | LATCH, THROTTLE CONTROL LEVER Comment: (THROTTLE CABLE) |
| 29 | 10-69026 | SCREW, LATCH TO THROTTLE CONTROL LEVER Comment: (7/8") |
| 30 | 24-20099 | SPRING, COMPRESSION - LATCH SCREW |
| 31 | 11-826709109 | NUT, LATCH SCREW |
| 32 | 62459T | BALL JOINT, SPARK ADVANCE LEVER |
| 33 | 11-46438 | NUT, BALL JOINT TO SPARK ADVANCE LEVER |
| 35 | 61940 | LINK ROD |
| 36 | 61939 | PIVOT, TREADED - TRIGGER PLATE TO LINK ROD |
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 2138-6340A2 | TOP COWL ASSEMBLY (MANUAL) |
| 2 | 77859 | GUIDE, STARTER ROPE Comment: SERIAL GROUP #2 |
| 3 | 77860 | RING, RETAINING - GUIDE Comment: SERAIL GROUP #2 |
| 4 | 62236 | SHEILD, REAR - TOP COWL |
| 5 | 10-38055 | SCREW, REAR SHIEL TO TOP COWL (5/8") |
| 6 | 12-26014 | WASHER, REAR SHIELD SCREW |
| 7 | 76132 | BRACKET, SUPPORT - TOP COWL (REAR) |
| 8 | 60577 | MOUNT, RUBBER - REAR SUPPORT BRACKET |
| 9 | 12-26014 | WASHER, RUBBER MOUNT |
| 10 | 12-69056 | WASHER, RUBBER MOUNT |
| 11 | 13-26992 | LOCKWASHER, RUBBER MOUNT |
| 12 | 11-36069 | NUT, RUBBER MOUNT |
| 13 | 90435 | MOUNT, RUBBER - REAR SUPPORT BRACKET |
| 14 | 11-36069 | NUT, RUBBER MOUNT TO CYLINDER BLOCK COVER Comment: LOWER |
| 15 | 11-36069 | NUT, RUBBER MOUNT TO REAR SUPPORT BRACKET Comment: UPPER |
| 16 | 10-37562 | SCREW,REAR SUPPORT BRACKET TO BOTTOM COWL Comment: (1") |
| 17 | 13-8M0204647 | LOCKWASHER, REAR SUPPORT BRACKET SCREW |
| 18 | 95967T | BRACKET, SUPPORT - TOP COWL (FRONT) |
| 19 | 31014 | MOUNT, RUBBER - FRONT SUPPORT BRACKET |
| 20 | 12-26014 | WASHER, RUBBER MOUNT |
| 21 | 12-69056 | WASHER, RUBBER MOUNT |
| 22 | 13-26992 | LOCKWASHER, RUBBER MOUNT |
| 23 | 11-36069 | NUT, RUBBER MOUNT |
| 24 | 10-37562 | SCREW Comment: FRONT SUPPORT BRACKET TO BOTTOM COWL (1") |
| 25 | 13-8M0204647 | LOCKWASHER, FRONT SUPPORT BRACKET SCREW |
| 26 | 90435 | MOUNT, RUBBER - FRONT SUPPORT BRACKET |
| 27 | 11-36069 | NUT, RUBBER MOUNT TO CRANKCASE (LOWER) |
| 28 | 11-36069 | NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET Comment: UPPER |
| 29 | 55455 | HOOK, TOP COWL LATCH - REAR |
| 30 | 10-22956 | SCREW, REAR HOOK TO TOP COWL (7/8") |
| 31 | 13-26992 | LOCKWASHER, REAR HOOK SCREW |
| 32 | 75973 | PLATE, HINGE |
| 33 | 10-32228 | SCREW, HINGE PLATE (5/8") |
| 34 | 13-26996 | LOCKWASHER, HINGE PLATE SCREW |
| 35 | 94918F1 | LEVER, COWL LATCH |
| 36 | 52739 | HINGE, COWL LATCH LEVER |
| 37 | 17-58998 | ROLL PIN, HINGE TO LEVER |
Regular maintenance keeps your Mercury 402, 40 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
