– JLM Marine Boat Parts Limited

Mercury 35 (9466647 & Up) Parts & Diagrams

🔎 Mercury 35 Reference Library — Exploded parts diagrams (29 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 35 is a 4-Stroke, Inline 4-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI
Horsepower	35 HP
Displacement	995 cc
Bore x Stroke	65 mm x 75 mm
Spark Plug (Type & Gap)	NGK IZFR6F-11
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	414 mL (14 oz)
Idle Speed (in gear)	700 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 35:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 35.

▶Auto-Blend (25 parts)

Ref	OEM Part #	Part Name
-	130194	AUTO BLEND ASSEMBLY
1	16612	TANK KIT, Oil
2	13996	HANDLE KIT
3	36-16619	CAP, OIL TANK
4	16614	HARDWARE KIT
5	19-13979	PLUG KIT, Drain
6	16611	DIAPHRAGM KIT
7	16620	BRACKET KIT, Mounting
8	13993	BAND
9	13983	BRACKET (LEFT)
10	13984	BRACKET (RIGHT)
11	16613	COVER
12	35-13985	FILTER/SENSOR KIT, Oil
13	35-18576	FILTER KIT, Fuel
14	32-13992	VINYL TUBE
15	16618	STRAINER, Oil
16	21-16615	CHECK VALVE KIT
17	16621	PLATE
18	19265	MODULE KIT
19	16623	BRACKET KIT
20	27-16616	GASKET KIT
21	10-18679	SCREW, FUEL FILTER
22	12-18680	WASHER, FILTER SCREW
23	25-18752	'O'RING
24	84-14585A1	HARNESS ASSEMBLY, AUTO-BLEND

▶BOTTOM COWL AND EXHAUST PLATE (54 parts)

Ref	OEM Part #	Part Name
-	27-85489A87	GASKET SET
1	2139-7642A2	BOTTOM COWL ASSEMBLY
2	57786	COVER, PLUG Comment: (MANUAL)
3	10-61802	SCREW (7/8") Comment: (MANUAL)
4	88618	PLUG, BOTTOM COWL Comment: (MANUAL)
5	10-48409	SCREW, (#10-16 x .625) Stainless Steel Comment: (MANUAL)
6	12-8M0204666	WASHER, (.203 x .500 x .032) Comment: (MANUAL)
7	27-628601	GASKET
8	39622	SEAL, RUBBER - EXHAUST PLATE TO BOTTOM COWL
9	42818A1	PLATE ASSEMBLY, EXHAUST EXTENSION
10	23-27132	BUSHING, FLANG EXHAUST PLATE
11	12-38453	WASHER, NYLON - WATER OUTLET TUBE
12	26-38452	SEAL, WATER OUTLET TUBE
13	79799	HOUSING, WATER INLET TUBE SEAL
14	27-797971	GASKET, HOUSING
15	10-79798	SCREW, (#10-32 x 1.380), HOUSING TO EXHAUST PLATE
16	27-385011	GASKET, EXHAUST PLATE TO DRIVE SHAFT HOUSING
18	39616	BOOT, CONTROL CABLE - BOTTOM COWL
19	39555	COVER PLATE
20	10-8M0113176	SCREW, (#10-24 x .375), COVER PLATE TO BOTTOM COWL
21	76176	LEVER, FRONT COVER
22	24-76177	SPRING, FRONT COVER LEVER
23	17-26541	PIN, Roll, LEVER TO BOTTOM COWL
24	47969	KNOB AND SHAFT, CHOKE
25	12-30314	WASHER, CHOKE SHAFT
26	24-47968	SPRING, COMPRESSION - CHOKE SHAFT
27	55180	LEVER, CHOKE
28	87-69508A32	SWITCH ASSEMBLY, Stop Comment: MANUAL PUSH BUTTON SWITCH
29	87-99525A1	COVER ASSEMBLY, STOP SWITCH Comment: MANUAL PUSH BUTTON SWITCH
30	11-69844	NUT, STOP SWITCH Comment: MANUAL PUSH BUTTON SWITCH
31	84-88238T01	CABLE ASSEMBLY, BOTTOM COWL
32	10-8M0113176	SCREW, (#10-24 x .375), GROUND STRAP
33	76132	BRACKET, SUPPORT - TOP COWL (REAR)
34	60577	MOUNT, RUBBER - REAR SUPPORT BRACKET
35	12-35044	WASHER, (.281 x .625 x .065) Stainless Steel, RUBBER MOUNT
36	13-26992	LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT
37	11-36069	NUT, RUBBER MOUNT
38	90435	MOUNT, RUBBER - REAR SUPPORT BRACKET
39	11-8M0207775	NUT, (1/4-28X7/32), RUBBER MOUNT
40	10-37562	SCREW, (.312-18 x 1.00) Stainless Steel, REAR SUPPORT BRACKET
41	13-8M0204647	LOCKWASHER, (.312)
42	95967T	BRACKET, SUPPORT - TOP COWL (FRONT)
43	31014	MOUNT, RUBBER - FRONT SUPPORT BRACKET
44	12-35044	WASHER, (.281 x .625 x .065) Stainless Steel, RUBBER MOUNT
45	13-26992	LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT
46	11-36069	NUT, RUBBER MOUNT
47	10-37562	SCREW, (.312-18 x 1.00) Stainless Steel
48	13-8M0204647	LOCKWASHER, (.312), FRONT SUPPORT BRACKET SCREW
49	90435	MOUNT, RUBBER - FRONT SUPPORT BRACKET
50	11-8M0207775	NUT, (1/4-28X7/32), RUBBER MOUNT
51	948791	PLUG, BOTTOM COWL (HANDLE/ELECTRIC)
52	84-19758A3	HARNESS ASSEMBLY Comment: (Power Trim) SN# 0C159200 & Up
53	87-18211	RELAY SWITCH Comment: (Power Trim) SN# 0C159200 & Up
54	10-20401	SCREW, (.190-24 x .38) Comment: (Power Trim) SN# 0C159200 & Up

▶CARBURETOR ASSEMBLY (46 parts)

Ref	OEM Part #	Part Name
-	27-85489A87	GASKET SET
1	1368-7226A19	CARBURETOR ASSEMBLY
2	1395-8673	FLOAT ASSEMBLY
3	NSS	NOT SOLD SEPARATE, Pin, float lever pinion
4	NSS	NOT SOLD SEPARATE, Lever, float (Lower)
5	NSS	NOT SOLD SEPARATE, Lever, float (Upper)
6	1395-83181	NEEDLE, Inlet, SEAT AND GASKET
7	NSS	NOT SOLD SEPARATE, Gasket, inlet seat
8	NSS	NOT SOLD SEPARATE, Gasket, float bowl cover
9	1395-9016	COVER, FLOAT BOWL
10	1395-5733	JET, Main (.092) Comment: (WMK-38)
11	1395-5734	HOSE, ECONOMIZER
12	10-52195	SCREW, FLOAT BOWL COVER
13	1395-4804	SCREW, FLOAT BOWL COVER
14	8,13-26995	LOCKWASHER, Stainless Steel
15	92880	LEVER, THROTTLE
16	10-60293	SCREW, (#5-40 x .500), THROTTLE LEVER
17	11-92500	PUSH NUT, THROTTLE LEVER SCREW
18	1395-8641	SHAFT, Throttle
19	NSS	NOT SOLD SEPARATE, Idle Tube
20	1395-4540	SCREW, BODY (IDLE TUBE )
21	1395-9017	SHUTTER, Throttle
22	NSS	NOT SOLD SEPARATE, Screw and Lockwasher
23	NSS	NOT SOLD SEPARATE, Spring, idle adjustment screw
24	NSS	NOT SOLD SEPARATE, Screw, idle adjustment
25	NSS	NOT SOLD SEPARATE, Main Nozzle
26	1395-4542	SCREW, PLUG - MAIN NOZZLE
27	1399-3794	JET, (.074), MAIN FUEL
28	1395-4541	SCREW, PLUG - MAIN FUEL JET CHANNEL
29	NSS	NOT SOLD SEPARATE, Gasket, jet channel plug screw
30	NSS	NOT SOLD SEPARATE, Spring, throttle shaft return
31	1395-4543	SCREW, BODY CHANNEL
32	52106A1	VENTURI, Plastic
33	NSS	NOT SOLD SEPARATE, Welch Plug, body channel
34	27-481641	GASKET, CARBURETOR FLANGE
35	11-64809	NUT, CARBURETOR MOUNTING STUD
36	16-69016	STUD, CHOKE SHUTTER PIVOT
37	55179	SHUTTER, Choke
38	24-55163	SPRING, TENSION - CHOKE SHUTTER
39	12-47960	WASHER
40	10-32,11-20110	NUT, , CHOKE SHUTTER
41	35-57819	SCREEN
42	10-58185	SCREW, (#10-32 x 1.00)
43	24-57818	SPRING, TENSION
44	12-30164	WASHER
45	10-32,11-20110	NUT,

▶CRANKSHAFT, PISTONS AND CONNECTING RODS (20 parts)

Ref	OEM Part #	Part Name
1	454-9073A1	CRANKSHAFT ASSEMBLY
2	78308A1	RETAINER ASSEMBLY, BALL BEARING
3	30-63742T	BEARING, Ball (CRANKSHAFT)
4	53-63634	RING, Retaining, BALL BEARING
5	540-7238A2	BEARING ASSEMBLY, Main, VALVE TYPE
6	17-20032	PIN, Dowel, MAIN BEARING
7	10-38055	SCREW, (.190-32 x .620), MAIN BEARING CLAMPING
8	10-32,11-8267086	NUT, , MAIN BEARING CLAMPING SCREW
9	34-56007A1	REED SET, MAIN BEARING (MATCHES)
10	34-56008	STOP, Reed, MAIN BEARING REED VALVES
11	10-20055	SCREW, (#10-32 x .375), REED STOP MOUNTING
12	624-8101A3	CONNECTING ROD ASSEMBLY
13	10-91012	SCREW, (.250-28 Special), CONNECTING ROD
15	31-62596A1	BEARING ASSEMBLY, CRANKPIN
16	29-8M0214934	BEARING, PISTON PIN
17	12-8M0032839	WASHER, NEEDLE BEARING RETAINING
18	774-9137A14	PISTON ASSEMBLY Comment: (.030 OVERSIZE)
19	39-88392A12	RING SET, Piston - .030 Oversize
20	53-857196	RING, Lock, PISTON PIN
21	28-45554	KEY, CRANKSHAFT

▶CYLINDER BLOCK AND THERMOSTAT (27 parts)

Ref	OEM Part #	Part Name
-	27-85489A87	GASKET SET
1	851-7940A6	CYLINDER BLOCK/CRANKCASE
2	66843T	BRACKET, COIL MOUNTING
3	99436A1	COVER ASSEMBLY, COIL BRACKET
4	25-823683	O-RING, COVER
5	10-31984	SCREW, (.312-18 x 1.375)
6	10-30225	SCREW AND LOCKWASHER, (.312-18 x 1.00)
7	10-58414	SCREW (2-1/2")
8	13-8M0204647	LOCKWASHER, (.312)
9	25-39597	GROMMET, COIL MOUNTING BRACKET
10	27-66847	GASKET, COIL MOUNTING BRACKET TO BLOCK
11	32-9938779	HOSE, CYLINDER BLEED (8")
12	21-42866	CHECK VALVE, CYLINDER BLEED (TOP)
13	21-42863	CHECK VALVE, CYLINDER BLEED (BOTTOM)
14	58124A27	SWITCH (BULLET CONNECTORS)
15	10-62568	SCREW, (#10-16 x .375), MERCURY SWITCH TO EXHAUST COVER
16	76184	INDICATOR, TIMING Comment: (ELECTRIC)
17	10-25299	SCREW, (.312-18 x .75) Comment: (ELECTRIC)
18	12-20084	WASHER, (.328 x .562 x .062) Comment: (ELECTRIC)
19	17-29908	PIN Comment: (ELECTRIC)
20	22-782792	ELBOW, TELL TALE HOSE TO BLOCK
21	32-7568058	HOSE, (15.00 Inches), TELL TALE (6")
22	69791	NOZZLE, TELL TALE HOSE TO COWL
23	23-90882	SLEEVE, NOZZLE
24	66849	CLAMP, NOZZLE
25	10-48409	SCREW, (#10-16 x .625) Stainless Steel, CLAMP/SWITCH
26	54-816311T	TIE STRAP, (8.00 Inches)

▶CYLINDER BLOCK CRANKCASE AND COVERS (52 parts)

Ref	OEM Part #	Part Name
-	61779A87	POWERHEAD ASSEMBLY
1	1167-8277A1	END CAP ASSEMBLY, Upper
2	25-47254	O-RING
3	31-62066T	BEARING, Roller
4	26-41953	SEAL
5	10-30225	SCREW AND LOCKWASHER, (.312-18 x 1.00)
6	851-7940A6	CYLINDER BLOCK/CRANKCASE
7	16-64936	STUD (1-1/4")
8	16-68165	STUD (1-5/8")
9	16-87901	STUD (4-3/8")
10	16-68166	STUD, (.312 x 2.125)
11	16-68167	STUD, (.312-18/.312-24 x 2.560)
12	66517	RESTRICTOR
13	17-23784	PIN, Dowel
14	17-20323	PIN, Dowel
15	27-55158	GASKET
16	22-328022	PLUG, Pipe (.125-27)
17	62064	BRACKET
18	10-21339	SCREW, (.312-24 x 1.375)
19	11-29250	NUT, (.312-24)
20	10-74824	SCREW, (.312-18 x 1.250)
21	1152-7267A1	END CAP ASSEMBLY, Lower
22	26-41953	SEAL
23	25-823683	O-RING
24	10-63365	SCREW (1-1/2")
25	25-64068	O-RING
26	854892	GASKET
27	55190	PLATE
28	27-854882	GASKET
29	551572	COVER
30	10-31984	SCREW, (.312-18 x 1.375)
31	10-64021	SCREW (1-7/8")
32	11-64015	NUT, (.250-20)
33	26852	CAP, Nylon
34	1024-91101	COVER
35	27-856729	GASKET
36	10-76213	SCREW, (.250-20 x 1.120)
37	46933A3	STRAP ASEMBLY, Ground
38	22-328022	PLUG, Pipe (.125-27)
39	14427A1	COVER Comment: (FUEL PUMP CREW ARE 12-24)
40	27-552791	GASKET
41	10-49668	SCREW, (.250-20 x .750) (QTY. OF 6 ON ELECTRIC)
42	54-47483	J CLIP
43	92059T	BRACKET Comment: (Electric)
44	78036	BASE Comment: (Electric)
45	87-96829A1	SWITCH ASSEMBLY, Temperature Comment: (Electric)
46	86-45915	TERMINAL BLOCK Comment: (Electric)
47	10-72169	SCREW, (#10-24 x .50) Comment: (Electric)
48	10-69079	SCREW, (#10-16 x .440) Comment: (Electric)
49	10-70602	SCREW, (.250-20 x 2.00) Comment: (Electric)
50	12415	SENDER, Temperature Comment: (Powerboat)
51	84-88824A6	CABLE ASSEMBLY Comment: (Powerboat)

▶Clamp/Swivel Bracket(Short)(Long-0C159199 and Below(NPT) (51 parts)

Ref	OEM Part #	Part Name
1	1427-5611A4	CLAMP BRACKET ASSEMBLY Comment: (ELECTRIC)
2	10-78492A1	THUMB SCREW ASSEMBLY Comment: (ELECTRIC)
3	10-78495	SCREW, WASHER TO THUMB SCREW
4	12-78493	WASHER, THUMB SCREW
5	75043	CAP Comment: (ELECTRIC)
6	17-8M0026068	PIN ASSEMBLY, Tilt Lock
7	23-59623	SPACER, CLAMP BRACKET STUD
8	16-59625	STUD, CLAMP BRACKET
9	13-8M0204647	LOCKWASHER, (.312)
10	11-28770	NUT, (.312-24) Stainless Steel
11	8M0041936	TILT TUBE
12	12-52864	WASHER
13	11-858869	NUT, (.875-14), TILT TUBE
15	10-68298	BOLT, (.375-16 x 3.250) (LOWER)
16	12-68410	WASHER (LOWER)
17	11-82671112	NUT
18	88798A24	ARM ASSEMBLY, Steering Comment: (LONG SHAFT)
19	30711	BUMPER
20	10-66897	BOLT, (.437-20 x 5.250)
21	62297	BUMPER
22	76535T	BRACKET Comment: W/O TILLER HANDLER
23	10-34352	SCREW, (.375-24 x .875) Comment: W/O TILLER HANDLER
24	76533	STRAP Comment: W/O TILLER HANDLER
25	12-52865	WASHER
26	1480-7655A1	SWIVEL BRACKET Comment: (LONG SHAFT)
27	26-32911	SEAL, Oil
28	22-8M0169589	FITTING, Grease
29	47913A2	LEVER ASSEMBLY (PORT)
30	10-69087	SCREW, (.312-24 x .880)
31	11-29250	NUT, (.312-24)
32	47912A2	LEVER ASSEMBLY (STARBOARD)
33	23-47911	BUSHING
34	1397-2605	WAVE WASHER
35	12-56720	WASHER, (.330 x .750 x .060) Stainless Steel
36	11-29250	NUT, (.312-24)
37	17-25598	PIN
38	56349	SHAFT
39	14664A3	REVERESE LOCK
40	24-29821	SPRING
41	18-45882	COTTER PIN
42	12-25176	WASHER (.060)
43	77416T1	YOKE, Bottom
44	53-77415	RETAINING RING
45	89813	ROD END
46	43413	ROD, PUSH Comment: (LONG SHAFT)
47	11-82670911	NUT, (.312-24) Stainless Steel
48	17-72524	PIN
49	18-25191	COTTER PIN
50	933361	GUIDE
51	24-44297	SPRING
52	12-8M0042642	WASHER, (.323 x .563 x .063) Stainless Steel

▶DRIVESHAFT HOUSING(LONG SHAFT)(0C159200 AND UP) (34 parts)

Ref	OEM Part #	Part Name
1	1593-8189A12	HOUSING ASSEMBLY, Driveshaft
2	16-8M0022145	STUD, (.375-16/.375-24 x 1.750), DRIVESHAFT HOUSING
3	16-57935	STUD, DRIVESHAFT HOUSING (3")
4	19-64649	PLUG, PLASTIC- WATER PICK-UP HOLE
6	12-65791	WASHER, GEAR HOUSING STUDS
7	11-8M0204653	NUT, (.437-20) Stainless Steel, GEAR HOUSING STUDS
8	60769	COVER, TRIM-DRIVESHAFT HOUSING
9	10-57807	SCREW, (#10-16 x .750) Stainless Steel, TRIM COVER TO DRIVE SHAFT HOUSING
10	25-92012	GROMMET, TRIM COVER SCREW
11	32-45679	TUBE, WATER OUTLET
12	695441	TUBE, EXHAUST
13	11-64809	NUT, POWERHEAD STUDS
14	923373	MOUNT, RUBBER-UPPER
15	96401	SEAL, BELLOWS-UPPER MOUNT
16	12-27727	WASHER, UPPER MOUNT BOLT (37-64 I.D.)
17	12-66966	WASHER, RUBBER-UPPER MOUNT BOLT
18	12-30514	WASHER, UPPER MOUNT BOLT
19	11-8M0204653	NUT, (.437-20) Stainless Steel, UPPER MONT BOLT
20	87883	COVER, UPPER MOUNT
21	10-75284	SCREW, (.500-20 x 5.500), UPPER MOUNT COVER
22	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, UPPER MOUNT COVER SCREW
23	10-75284	SCREW, (.500-20 x 5.500), LOWER MOUNT SCREW
24	12-28051	WASHER, LOWER MOUNT SCREW Comment: (Use where applicable)
25	12-28053	WASHER, RUBBER Comment: (Use where applicable)
26	75302T1	MOUNT, RUBBER-LOWER
27	12-30119	WASHER, (.875 Inch Outside Diameter), LOWER MOUNT SCREW
28	11-25096	NUT, LOWER MOUNT SCREW
29	69592F1	CLAMP, LOWER MOUNT TO DRIVESHAFT HOUSING
30	10-29256	SCREW, (.312-18 x .875), LOWER MOUNT CLAMP
31	24-35522	SPRING, TENSION -LOWER MOUNT CLAMP
32	88238A10	CABLE ASSEMBLY, Ground
33	35474T	COVER, LOWER MOUNT CLAMP
34	10-87884	SCREW, (#12-14 x .920), COVER TO LOWER CLAMP
35	11-35521	NUT, LOWER MOUNT CLAMP COVER

▶Driveshaft Housing(Short)(Long-0C159199 and Below) (34 parts)

Ref	OEM Part #	Part Name
1	1593-8189A10	HOUSING ASSEMBLY, Driveshaft Comment: (POWER TRIM)
2	16-8M0022145	STUD, (.375-16/.375-24 x 1.750), DRIVESHAFT HOUSING
3	16-57935	STUD, DRIVESHAFT HOUSING (3")
4	19-64649	PLUG, PLASTIC - WATER PICK-UP HOLE
6	12-65791	WASHER, GEAR HOUSING STUDS
7	11-8M0204653	NUT, (.437-20) Stainless Steel, GEAR HOUSING STUDS
8	60769	COVER, TRIM - DRIVESHAFT HOUSING
9	10-57807	SCREW, (#10-16 x .750) Stainless Steel, TRIM COVER TO DRIVESHAFT HOUSING
10	25-92012	GROMMET, TRIM COVER SCREW
11	32-45679	TUBE, WATER OUTLET Comment: (LONG SHAFT)
12	695441	TUBE, EXHAUST Comment: (LONG SHAFT)
13	11-64809	NUT, POWERHEAD STUDS
14	923373	MOUNT, RUBBER - UPPER
15	96401	SEAL, BELLOWS - UPPER MOUNT
16	12-27727	WASHER, UPPER MOUNT BOLT (37/64 I.D.)
17	12-66966	WASHER, RUBBER - UPPER MOUNT BOLT
18	12-30514	WASHER, UPPER MOUNT BOLT
19	11-8M0204653	NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT
20	87883	COVER, UPPER MOUNT
21	10-8M0214943	SCREW, (.250-20 x 1.00), UPPER MOUNT COVER
22	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, UPPER MOUNT COVER SCREW
23	10-43426	SCREW, (5-3/4") Comment: (POWER TRIM)
24	12-28051	WASHER, LOWER MOUNT SCREW Comment: (Use where Applicable)
25	12-28053	WASHER, RUBBER Comment: (Use where Applicable)
26	75302T1	MOUNT, RUBBER-LOWER
27	12-30119	WASHER, (.875 Inch Outside Diameter), LOWER MOUNT SCREW
28	11-25096	NUT, LOWER MOUNT SCREW
29	69592F1	CLAMP, LOWER TO DRIVE SHAFT HOUSING
30	10-29256	SCREW, (.312-18 x .875), LOWER MOUNT CLAMP
31	24-35522	SPRING, TENSION - LOWER MOUNT CLAMP
32	88238A10	CABLE ASSEMBLY, Ground
33	35474T	COVER, LOWER MOUNT CLAMP
34	10-87884	SCREW, (#12-14 x .920), COVER TO LOWER CLAMP
35	11-35521	NUT, LOWER MOUNT CLAMP COVER

▶ELECTRIC TRIM COMPONENTS(LONG SHAFT)(0C159200 AND UP) (30 parts)

Ref	OEM Part #	Part Name
-	854472A3	PUMP ASSEMBLY, Trim (Included all parts listed) Comment: (DESIGN II)
1	813427	SHOCK ROD ASSEMBLY KIT
2	813428	END CAP ASSEMBLY, Trim Cylinder
3	813429	PISTON ASSEMBLY, Shock
4	813432A1	CYLINDER REBUILD KIT
5	810776	PISTON KIT, Memory Comment: To Insure ordering correct memory piston, check and compare to illustration
6	893904T01	CYLINDER KIT Comment: (DESIGN II)
7	811678A6	SCREW AND SEAL KIT Comment: (DESIGN II)
8	811227	PUMP Comment: (DESIGN II)(SEE ILLUSTRATION)
9	811225	MANIFOLD ASSEMBLY Comment: (DESIGN II)
10	10-813436	SCREW KIT
11	813437	DRIVESHAFT
12	813438	SCREW AND PIN KIT
13	25-813439A3	SEAL KIT
14	813434A1	RESERVOIR
15	22-8134351	PLUG KIT
16	893929A01	RELIEF VALVE KIT
17	84-811698	HARNESS ASSEMBLY
18	813444	BEZEL KIT
19	813445	CAP KIT, Reservoir
20	10-813446	SCREW, CAP
21	813447	MOTOR KIT
22	813448	END CAP
23	813449A1	ARMATURE
24	12-813450	THRUST WASHER KIT
25	813451	SHELL AND MAGNET KIT
26	813452	END FRAME KIT
27	10-813453	BOLT AND NUT KIT
28	17-19607	PIN
29	17-821539	PIN, Groove

▶FLYWHEEL, IGNITION COIL AND SWITCH BOX (31 parts)

Ref	OEM Part #	Part Name
1	11-8M0214915	NUT, (.625-18), FLYWHEEL
2	12-33001	WASHER, (.641 x 1.250 x .190), FLYWHEEL NUT
3	242-7912A12	FLYWHEEL ASSEMBLY Comment: (ELECTRIC - 77 TEETH)
4	41409A1	INERTIA RING ASSEMBLY
5	10-32417	SCREW, (.250-28 x .625), FLYWHEEL
6	50-65213	RATCHET, FLYWHEEL Comment: (MANUAL)
7	10-68997	SCREW, (.312-24 x .750), RATCHET TO FLYWHEEL Comment: (MANUAL)
8	13-20202	LOCKWASHER, RATCHET SCREW Comment: (MANUAL)
9	86617A20	STATOR ASSEMBLY (BULLET CONNECTORS)
10	10-19926100	SCREW, (#10-24 x 1.00), STATOR TO UPPER END CAP
11	86704A10	STATOR ASSEMBLY, CHARGING
12	10-93787	SCREW, (#10-24 x 1.750), STATOR TO UPPER END CAP
13	95707	SUPPORT, Stator
14	92431A6	TRIGGER PLATE (BULLET CONNECTORS)
15	339-832757A4	COIL ASSEMBLY, Ignition
16	10-32,11-45076	NUT, Brass, COIL TERMINAL
17	84-60466A8	CABLE ASSEMBLY, Black, COIL COVER SCREW
18	76254	COVER, IGNITION COIL
19	10-93460	SCREW, (.190-24 x 2.125), COVER TO COIL BRACKET
20	12-38833	WASHER, COIL COVER SCREW
21	84-813715A4	LEAD ASSEMBLY, High Tension
22	85-63709A1	BOOT/TERMINAL KIT
23	33-14103550	SPARK PLUG, (NGK-BUZHW) Comment: (Canada/Belgium
24	339-7452A21	SWITCHBOX ASSEMBLY (BULLET CONNECTORS)
25	10-23015	SCREW, (.190-32 x 1.00)
26	10-32,11-45076	NUT, Brass, SWITCH BOX TERMINAL
27	86-638131	TERMINAL BLOCK Comment: (MANUAL)
28	10-62568	SCREW, (#10-16 x .375) Comment: (MANUAL)
29	10-38055	SCREW, (.190-32 x .620) Comment: (MANUAL)
30	10-32,11-27164	NUT AND LOCKWASHER, Comment: (MANUAL)
31	8M0214940	TIE STRAP, (5.50 Inches)

▶FUEL PUMP (28 parts)

Ref	OEM Part #	Part Name
1	14360A78	PUMP ASSEMBLY, Fuel
2	21-857005A1	DIAPHRAGM KIT
3	NSS	NOT SOLD SEPARATE, Check Valve-Rubber
4	NSS	NOT SOLD SEPARATE, Gasket-Boost
5	NSS	NOT SOLD SEPARATE, Diaphragm
6	NSS	NOT SOLD SEPARATE, Gasket-Pulse
7	NSS	NOT SOLD SEPARATE, Spring
8	NSS	NOT SOLD SEPARATE, Cap
9	NSS	NOT SOLD SEPARATE, Disc-Rubber
10	NSS	NOT SOLD SEPARATE, Retainer
11	NSS	NOT SOLD SEPARATE, Spring
12	NSS	NOT SOLD SEPARATE, Cap
13	987752	PLATE, FUEL PUMP
14	22-56800	PLUG, Pipe (.0625-27)
15	22-19688	FITTING
16	10-40057132	SCREW, FUEL PUMP (6 MM)
17	32-8M0108349	TUBING
18	35-816296Q2	FILTER, Fuel
19	54-816311T	TIE STRAP, (8.00 Inches), FUEL TUBING
20	54-8M0024808	J CLIP
21	10-41508	SCREW, (.250-20 x .500) Stainless Steel
22	32-8M0108355	LINE, (57.00 Inches Bulk)
23	22-19688	FITTING, FUEL LINE
24	22-816856Q3	CONNECTOR ASSEMBLY, Fuel - Plastic
25	25-15102001	GROMMET Comment: (Use with Plastic Fuel Connector
26	10-20784	SCREW, FUEL CONNECTOR
27	12-71055	WASHER, FUEL CONNECTOR SCREW
28	11-36069	NUT, FUEL CONNECTOR SCREW

▶GEAR HOUSING(DRIVESHAFT) (51 parts)

Ref	OEM Part #	Part Name
-	27-85489A87	GASKET SET
1	1643-9539T1	GEAR HOUSING ASSEMBLY
2	22-85822A10	CONNECTOR ASSEMBLY, SPEEDOMETER
3	17-8M0084726	PIN, Dowel (.187 x .530), GEAR HOUSING
4	16-33778	STUD, WATER PUMP/BASE (2-5/8")
5	16-8M0034453	STUD, (.437-14/.437-20 x 2.190), GEAR HOUSING
6	31-62091T	BEARING, Roller, DRIVESHAFT
7	72849A1	SCREEN ASSEMBLY, WATER INTAKE
8	10-36070	SCREW, (#10-32 x 1.250), WATER INTAKE SCREEN
9	10-32,11-859124	NUT, Stainless Steel, WATER INTAKE SCREEN SCREW
10	92815	PLATE, SUPPORT-EXHAUST TUBE
11	37721001	SEAL, EXHAUST TUBE
12	43-98097T	GEAR, Pinion
13	11-55910	NUT, (.437-20)
14	27-19552	GASKET
15	25-26722	O-RING
16	46-77177A1	BASE ASSEMBLY, Water Pump
17	26-79831	SEAL, Oil
18	26-90562	SEAL, (1.254 x .312)
19	17-35973	PIN, Dowel
20	27-19553	GASKET, LOWER
21	32768	FACE PLATE
22	27-19551	GASKET, UPPER
23	47-89983T	IMPELLER
24	28-8M0032837	KEY
25	46-77822A1	BODY ASSEMBLY, Water Pump
26	48753	INSERT
27	26-38452	SEAL, RUBBER
28	12-38453	WASHER, NYLON
29	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, BODY AND BASE STUDS
30	11-8267119	NUT, (.250-28), BODY AND BASE STUDS
31	25-20273	O-RING, RUBBER
32	88868A1	SEAT ASSEMBLY
33	86304	SEAL, SPLINED
34	10-79953Q04	SCREW, (.375-16 x .250), GREASE FILLER
35	22-8M0058389	SCREW, Magnetic, DRAIN
36	12-191833	WASHER, Fiber, FILLER/DRAIN SCREW
37	88181	SLEEVE, LUBRICATION - DRIVESHAFT
38	15-92881A1	SHIM SET (.002-3-5-10-20)
39	31-8M0166756	BEARING ASSEMBLY, Roller, DRIVESHAFT
40	45-98180	DRIVESHAFT Comment: (LONG SHAFT)
41	24-20254	SPRING, COMPRESSION - DRIVESHAFT
42	17-30545	PIN, DRIVESHAFT
43	76063A1	SHAFT ASSEMBLY
44	53-29641	E RING
45	25-25439	O-RING, (.862 x .103)
46	23-77631A2	BUSHING ASSEMBLY
47	26-8M0204708	SEAL, Oil
48	12-77674	WASHER, RUBBER
49	78036	BASE, REVERSE LOCKING Comment: (SHORT SHAFT)
50	43308T1	CAM, REVERSE LOCKING Comment: (SHORT SHAFT)

▶GEAR HOUSING(PROPELLER SHAFT) (34 parts)

Ref	OEM Part #	Part Name
-	27-85489A87	GASKET SET
1	1643-9539T1	GEAR HOUSING ASSEMBLY
51	760394	CAM, Shift Control
52	15-38374A1	SHIM SET (.002-3-5-10)
53	31-38356A1	BEARING SET
54	43-55608T4	GEAR ASSEMBLY, Forward
55	31-21739	BEARING, Roller, FORWARD GEAR
56	38441	FOLLOWER, Cam
57	20843	SLIDE, CROSS PIN
58	24-38114	SPRING, RETAINING-CROSS PIN
59	52-92911T	RATCHET, SLIDING CLUTCH
60	17-8M0020942	PIN, Cross, RATCHET TO PROPELLER SHAFT
61	24-815418	SPRING Comment: (PROP SHAFT I.D. IS .373")
62	44-75365	PROPELLER SHAFT
63	43-79158T	GEAR, Reverse
64	12-32004	WASHER, THRUST-REVERSE GEAR
65	30-20839T	BEARING, Ball, REVERSE GEAR
66	25-31986	O-RING, BEARING CARRIER
67	69386T1	CARRIER ASSEMBLY, Bearing
68	31-21700	BEARING, Needle, BEARING CARRIER
69	26-8M0205511	SEAL, Oil, BEARING CARRIER
70	26-8M0203757	SEAL, Oil, BEARING CARRIER
71	28-30281	KEY, LOCATING-BEARING CARRIER
72	14-53012	TAB WASHER, GEAR HOUSING COVER
73	11-87763	NUT, GEAR HOUSING
74	97-31640Q4	TRIM TAB ASSEMBLY, GEAR HOUSING
75	10-66024	SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING
76	12-8M0214963	WASHER, (.406 x .750 x .104), DRIVE SHAFT HOUSING STUD (3/8")
77	11-8M0204726	NUT, (.375-24), DRIVE SHAFT HOUSING STUD
78	12-65791	WASHER, HOUSING TO STUD
79	11-8M0204653	NUT, (.437-20) Stainless Steel
80	73345A1	THRUST HUB, FRONT
81	14-8M0214942	TAB WASHER, PROPELLER NUT
82	11-69578Q1	PROP NUT KIT

▶MANUAL TILT COMPONENTS(LONG SHAFT)(0C159200 AND UP) (16 parts)

Ref	OEM Part #	Part Name
-	8M0118570	PUMP ASSEMBLY, Tilt (Includes all parts listed)
1	813427	SHOCK ROD ASSEMBLY KIT
2	813428	END CAP ASSEMBLY, Trim Cylinder
3	813429	PISTON ASSEMBLY, Shock
4	813432A1	CYLINDER REBUILD KIT
5	810776	PISTON KIT, Memory (To insure ordering the correct memory piston, check and compare to illustration)
6	811224	CYLINDER Comment: (DESIGN II) SEE ILLUSTRATION
7	893919A01	SCREW AND SEAL KIT, CYLINDER
8	893920A01	ACCUMULATOR
9	893921A01	VALVE BLOCK ASSEMBLY
10	813456A4	REPAIR KIT, VALVE BLOCK
11	813457A1	CAM ASSEMBLY KIT
12	22-813458	PLUG KIT
13	22-813459	PLUG KIT
14	17-19607	PIN
15	17-821539	PIN, Groove

▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	90-812809901	OWNERS GUIDE

▶POWER TRIM COMPONENTS(0C159199 AND BELOW) (42 parts)

Ref	OEM Part #	Part Name
1	99659A21	MANIFOLD ASSEMBLY
2	22-56800	PIPE PLUG, MANIFOLD
3	41493A9	TRIM CYLINDER ASSEMBLY
4	41492A1	GUIDE ASSEMBLY
5	25-41478A1	REPAIR KIT
6	41482A3	CHECK VALVE KIT
7	1100-8M0021648	GUIDE ASSEMBLY, TRIM ROD
8	43397A7	PISTON ASSEMBLY, PORT
9	35-12184A1	TRIM FILTER ASSEMBLY
10	878414T01	PISTON/ROD ASSEMBLY, Power Trim, STARBOARD
11	17-821539	PIN, Groove, TRIM CYLINDER (UPPER)
12	893929A01	VALVE ASSEMBLY
12A	53-815949001	E RING
13	10-4000327	SCREW, (M6 x 14), COVER
14	12-4002315	WASHER, COVER SCREW
15	99642	COVER, MANIFOLD
16	25-48462A4	O-RING KIT
17	19-99609A1	PLUG ASSEMBLY
18	99641A1	SHAFT ASSEMBLY
19	22-56800	PIPE PLUG, SHAFT
20	10-4008820	SCREW, (M6 x 20), PUMP AND MOTOR
21	13-400256	LOCKWASHER, (M6)
22	826729A10	PUMP AND MOTOR
23	99625002	SHAFT, UPPER
24	97-818298Q1	ANODE ASSEMBLY
25	10-4000332	SCREW, (M6 x 35), ANODE
26	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, ANODE SCREW
27	8M0045383	STRIKER PLATE, TRIM SHAFT
28	13-58643	LOCKWASHER, (.375)
29	11-46335	NUT, (.375-24)
30	84-17201A2	CABLE ASSEMBLY, (17.00 Inches), POWER TRIM Comment: (2 WIRE)
31	84-79139A14	WIRE ASSEMBLY (11-1/2"-RED)
32	8M0185622	SOLENOID, Starter
33	10-41508	SCREW, (.250-20 x .500) Stainless Steel, STARTER SOLENOID
34	8-32,11-26419	NUT, Brass, SOLENOID TERMINAL
35	17-878267	PIN, Groove, TRIM CYLINDER (LOWER)
37	85-97861	INSULATOR, STARTER SOLENOID
38	54-22875	CLIP, PUMP WIRE
39	8M0084613	C WASHER, CLIP SCREW
40	10-69079	SCREW, (#10-16 x .440), CLIP TO TRANSOM BRACKET
41	10-4000377	SCREW, (M10 x 30), MANIFOLD
42	13-400258	LOCKWASHER, (M10) Stainless Steel, MANIFOLD SCREW

▶Power Trim Pump(Eaton Rectangular Motor-0C159199 and Below) (9 parts)

Ref	OEM Part #	Part Name
-	826729A10	PUMP AND MOTOR
1	12659	FRAME AND FIELD KIT
2	12665	SPRING KIT, Brush
3	13506	BRUSH CARD KIT
4	12662	PUMP AND END FRAME KIT
5	126631	SEAL KIT, Pump
6	12660	END FRAME KIT
7	12661	ARMATURE KIT
8	12664	THRU BOLT KIT

▶SHIFT CONTROL LINKAGE (25 parts)

Ref	OEM Part #	Part Name
1	87876A2	SHIFT ANCHOR BACKET (UPPER)
2	39519	CUP
3	10-42975	DRIVE SCREW
4	98889	LATCH
5	10-73657	SCREW, (.312-18 x 1.50)
6	10-67450	SCREW, (.312-18 x 2.250)
7	10-35385	SCREW, (.312-18 x 1-3/4)
8	87874	SLIDE
9	56193	LATCH (SHIFT CABLE)
10	10-39620	SCREW
11	24-27087	SPRING
12	75717	SLIDE
13	39515	END CAP
14	10-20012	SCREW, (.250-28 x 1.62)
15	11-826709109	NUT, (.250-28)
16	75104A8	SHIFT SHAFT ASSEMBLY Comment: (LONG SHAFT)
17	12-37998	WASHER Comment: (MANUAL)
18	18-26811	COTTER PIN Comment: (MANUAL)
19	87-88096A1	SWITCH ASSEMBLY Comment: (ELECTRIC TILLER HANDLE)
20	10-30902	SCREW, (#6-32 x .750) Comment: (ELECTRIC TILLER HANDLE)
21	86-45915	TERMINAL BLOCK Comment: (ELECTRIC TILLER HANDLE)
22	10-25764	SCREW, (.190-32 x .50) Comment: (ELECTRIC TILLER HANDLE)
23	10-32,11-27164	NUT AND LOCKWASHER, Comment: (ELECTRIC TILLER HANDLE)
24	10-69079	SCREW, (#10-16 x .440) Comment: (ELECTRIC TILLER HANDLE)
25	12-8M0204690	WASHER, (.344 x .688 x .065) Stainless Steel

▶STARTER MOTOR ASSEMBLY (12 parts)

Ref	OEM Part #	Part Name
-	50-41583T	STARTER MOTOR ASSEMBLY (10 PINION TEETH)
1	90642	DRIVE KIT
2	43076T	DRIVE ASSEMBLY (10 PINION TEETH)
3	68584	PLATE ASSEMBLY, DRIVE END
5	13-26992	LOCKWASHER, (.250) Stainless Steel
7	57384	ARMATURE
8	898265016	BRUSH/SPRING KIT
9	23-57387	BUSHING, INSULATING
11	12-38013	WASHER, INPUT STUD
12	13-26992	LOCKWASHER, (.250) Stainless Steel
13	11-20890	NUT, (.250-20)
14	57389	END CAP ASSEMBLY, W/BRUSH HOLDER

▶STARTER MOTOR, RECTIFIER AND WIRING HARNESS (ELECTRIC) (42 parts)

Ref	OEM Part #	Part Name
1	8M0058226	RECTIFIER
2	10-38055	SCREW, (.190-32 x .620), RECTIFIER TO FRONT SUPPORT BRACKET
3	10-32,11-27164	NUT AND LOCKWASHER, , RECTIFIER FASTENING SCREW
4	10-32,11-45076	NUT, Brass, RECTIFIER TERMINAL
5	89-889274	SOLENOID ASSEMBLY, Choke
6	10-25299	SCREW, (.312-18 x .75)
7	84-88808A17	WIRE, RECTIFIER TO SOLENOID (RED)
8	10-32,11-45076	NUT, Brass, CHOKE SOLENOID TERMINAL
9	89008A2	PLUNGER ASSEMBLY, CHOKE SOLENOID
10	19-35827	PLUG, BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY
11	11-30428	FASTENER, PLUG Comment: PART OF BOTTOM COWL ASSEMBLY
12	84-96219A8	HARNESS ASSEMBLY
13	88-8M0207796	FUSE, 20 Ampere
14	84-95084A2	CABLE ASSEMBLY, FUSE
15	88751	CLAMP, WIRING HARNESS
16	10-23702	SCREW, (.190-32 x 1.12), WIRING AHNRESS CLAMP
17	24-28357	SPRING, WIRING HARNESS CLAMP SCREW
18	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel, WIRING HARNESS CLAMP SCREW
19	84-88439A4	CABLE ASSEMBLY, Battery - Negative
20	886201	BRACKET, HARNESS SUPPORT
21	10-73280	SCREW, HARNESS SUPPORT BRACKET
22	88617	COVER, HARNESS SUPPORT BRACKET
23	10-28635	SCREW, (.250-20 x .620) Stainless Steel, HARNESS SUPPORT BRACKET COVER
24	50-41583T	STARTER MOTOR ASSEMBLY (10 PINION TEETH)
25	10-35213	SCREW
26	84-88807A24	CABLE ASSEMBLY, SOLENOID TO STARTER MOTOR (BLACK)
27	13-26992	LOCKWASHER, (.250) Stainless Steel, CABLE TO STARTER MOTOR NUT
28	11-64015	NUT, (.250-20), CABLE TO STARTER MOTOR
29	84-88809A9	CABLE ASSEMBLY, STARTER TO SOLENOID (YELLOW)
30	10-69035	SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
31	8M0185622	SOLENOID, Starter
32	10-90192	SCREW, (.250-20 x .750) Stainless Steel
33	13-26992	LOCKWASHER, (.250) Stainless Steel, CHOKE/STARTER SOLENOID SCREW
34	8-32,11-26419	NUT, Brass
35	11-94330	NUT, (.250-20) Brass
36	42729A1	BRACKET, STARTER MOTOR TO CRANKCASE
37	10-32079	SCREW, (.250-20 x .560)
38	10-69022	SCREW, (#10-32 x .500) Stainless Steel
39	12-89302	WASHER, (.203 x .406 x .040), BRACKET SCREW
40	85-97861	INSULATOR, STARTER SOLENOID
41	84-88807A16	CABLE ASSEMBLY, (4.00 Inches) Black, SOLENOID GROUND
42	134731	HOLDER, Fuse

▶STARTER REWIND (38 parts)

Ref	OEM Part #	Part Name
-	76079A8	STARTER ASSEMBLY, Rewind
1	11-20166	NUT, SHEAVE SHAFT (LEFT HAND THREAD)
2	14-61004	TAB WASHER, SHEAVE SHAFT NUT
3	25-39597	GROMMET, STARTER HOUSING
4	76141	CABLE ASSEMBLY, INTERLOCK Comment: (MANUAL)
5	10-32228	SCREW, (#10-32 x .625) Comment: (MANUAL)
6	10-69022	SCREW, (#10-32 x .500) Stainless Steel Comment: (MANUAL)
7	428201	CAM, INTERLOCK Comment: (MANUAL)
8	10-76138	SCREW, (.312-18 x 1.120) Comment: (MANUAL)
9	24-761401	SPRING Comment: (MANUAL)
10	79371	ACTUATOR, INTERLOCK Comment: (MANUAL)
11	10-76137	SCREW (1-5/8") Comment: (MANUAL)
12	24-76139	SPRING Comment: (MANUAL)
13	12-30191	WASHER Comment: (MANUAL)
14	18-26811	COTTER PIN Comment: (MANUAL)
15	55860	PULLEY, STARTER
16	10-45210	SCREW, (.190-32 x 1.250)
17	12-22887	WASHER, PULLEY SCREW
18	23-309772	SPACER, PULLEY SCREW
19	94121	RETAINER, STARTER ROPE
20	11-24656	NUT, PULLEY SCREW
21	760792	HOUSING, Starter
22	50-44255A1	SHEAVE ASSEMBLY, Starter
23	44508	PAWL, Starter
24	10-88760	SCREW, (.312-18 x 1.250)
25	13-8M0204647	LOCKWASHER, (.312), STARTER HOUSING SCREW
26	61002	PLATE, STARTER REWIND
27	24-39502T02	SPRING, STARTER REWIND
28	23-87649	BUSHING, SPRING GUIDE
29	24-87651	SPRING, STARTER PAWL
30	53-87706	E RING, STARTER PAWL
31	23-63061	SPACER, SHEAVE SHAFT
33	94962	LEVER
34	13-20160	WAVE WASHER
35	87656	SHEAVE SHAFT
36	47341A11	ROPE AND HANDLE KIT, Manual/Emergency Start Comment: (FOR MANUAL STARTING)
37	79470A1	RETAINER KIT, Rope
38	12-35559	WASHER

▶STEERING HANDLE (55 parts)

Ref	OEM Part #	Part Name
1	48416	CAP, STEERING HANDLE GRIP
2	11-826709109	NUT, (.250-28), STEERING HANDLE ARM
3	12-69056	WASHER, (.255 x .625 x .0312), STEERING HANDLE ARM
4	58192A1	GRIP, STEERING HANDLE ARM
5	48414	HOUSING, DRIVE WHEEL-STEERING ARM HANDLE
6	48516A1	DRIVE WHEEL/ROD ASSEMBLY
7	48405A2	ARM ASSEMBLY
8	48519	PLATE, COVER-DRIVE WHEEL
9	27-48518	GASKET, COVER PLATE
10	10-72169	SCREW, (#10-24 x .50), DRIVE WHEEL
11	8885242	CONDUIT, CABLE
12	48520	CABLE, Throttle
13	89578	BARREL, CONTROL LINKAGE
14	10-824081	SCREW, SET-THROTTLE CABLE GUIDE TUBE
15	8M0026078	GUIDE TUBE, THROTTLE CABLE GUIDE
16	8M0204660	GUIDE, THROTTLE CABLE
17	20007	ANCHOR, THROTTLE CABLE
18	8-32,10-8M0204644	SET SCREW, , THROTTLE CABLE ANCHOR
19	48404T8	BRACKET, STEERING HANDLE
20	48416	CAP, STEERING HANDLE BRACKET
21	10-823597	SCREW, STEERING HANDLE BRACKET
22	12-48477	WASHER, STEERING HANDLE BRACKET (.505 I.D.)
23	12-48526	WASHER, NYLON-HANDLE BRACKET (.630-I.D.)
24	23-28919	BUSHING, NYLON-HANDLE BRACKET (5/8" I.D.)
25	23-48525	SPACER, STEERING HANDLE BRACKET
26	12-38000	WASHER, NYLON (1-35/64" O.D.)
27	13-48478	WAVE WASHER, STEERING HANDLE BRACKET
28	12-49636	WASHER, NYLON-HANDLE BRACKET (1-3/4" O.D.)
29	11-82671317	NUT, (.500-20), STEERING HANDLE BRACKET SCREW
30	10-35786	SCREW, (.375-24 x 1.00), BRACKET TO ENGINE
31	14-43589	TAB WASHER, BRACKET SCREW
32	78812A1	DETENT, SHIFT LEVER
33	10-48409	SCREW, (#10-16 x .625) Stainless Steel
34	485681	SHIFT LEVVER
35	23-48237	BUSHING, NYLON-SHIFT LEVER (3/8" I.D.)
36	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel, SHIFT LEVER
37	11-8M0204726	NUT, (.375-24), SHIFT LEVER
38	52148	PILOT ROD Comment: (LONG SHAFT) SN# 0C159200 & Up
39	52150	ROD Comment: (LONG SHAFT) SN# 0C159200 & Up
40	11-52155A1	NUT ASSEMBLY Comment: (LONG SHAFT) SN# 0C159200 & Up
41	23-521512	BUSHING Comment: (LONG SHAFT) SN# 0C159200 & Up
42	12-20722	WASHER, (.328 x .625 x .060) Comment: (LONG SHAFT) SN# 0C159200 & Up
43	11-826709111	NUT, (.312-24) Comment: (LONG SHAFT) SN# 0C159200 & Up
45	8128061	SHIFT ROD
46	48419T	ROD END, SHIFT ROD
47	23-48475	BUSHING (1/4" I.D.)
48	12-35950	WASHER, (.273 x .437 x .031) Stainless Steel
49	18-25191	COTTER PIN
50	98530	KNOB
51	87-11083A10	SWITCH ASSEMBLY, Stop Comment: USE WITH TOGGLE SWITCH
52	8M0032846	RETANER Comment: USE WITH TOGGLE SWITCH
53	15920Q54	LANYARD ASSEMBLY Comment: USE WITH TOGGLE SWITCH
54	54-648552	CLAMP Comment: USE WITH TOGGLE SWITCH
55	10-22654	SCREW, (.190-32 x .38) Comment: USE WITH TOGGLE SWITCH
56	10-98261	SCREW, (.375-16 x .75) Comment: USE WITH TOGGLE SWITCH

▶SWIVEL BRACKET(LONG SHAFT)(0C159200 AND UP) (20 parts)

Ref	OEM Part #	Part Name
1	3506-9749A2	SWIVEL BRACKET ASSEMBLY
2	23-821124	BEARING
3	26-32911	SEAL, Oil
4	23-19606	BEARING
5	22-8M0169589	FITTING, Grease
6	12-25176	WASHER
7	77416T1	YOKE, Bottom
8	53-77415	RETAINING RING
9	19459T3	ARM ASSEMBLY, Steering
10	30711	BUMPER
11	62297	BUMPER
12	19616A1	BRACKET Comment: (NON-HANDLE)
13	76533	STRAP Comment: (NON-HANDLE)
14	10-34352	SCREW, (.375-24 x .875) Comment: (NON-HANDLE)
15	19609A6	LINK ROD Comment: (PORT)(NON-HANDLE)
16	10-849838	SCREW, (.375-24 x 1.25) Comment: (NON-HANDLE)
17	11-8M0204726	NUT, (.375-24) Comment: (NON-HANDLE)
18	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel Comment: (NON-HANDLE)
19	12-52865	WASHER
20	10-66897	BOLT, (.437-20 x 5.250)

▶SWIVEL BRACKET(POWER TRIM)(0C159199 AND BELOW) (20 parts)

Ref	OEM Part #	Part Name
-	27-85489A87	GASKET SET
1	1499-8M0102865	SWIVEL BRACKET ASSEMBLY
2	26-87735	SEAL, Oil (LOWER)
3	23-818764	BUSHING, LOWER AND UPPER
4	25-33466	O-RING, UPPER
5	23-67668	SPACER, UPPER
6	22-8M0169589	FITTING, Grease
7	23-821207	BUSHING
7A	10-64014	SCREW, (.250-28 x .500)
8	99661A2	SWIVEL PIN ASSEMBLY
9	10-99621	SCREW, (.437-20 x 6.620)
10	28203	BUMPER
11	13-78854	WAVE WASHER
12	42961T	YOKE, Bottom
13	53-67684	RING, Retaining
14	12-67670	WASHER
15	92876A12	LINK ASSEMBLY, Steering
16	10-849838	SCREW, (.375-24 x 1.25)
17	11-8M0204726	NUT, (.375-24)
18	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel

▶THROTTLE AND SPARK ADVANCE LINKAGE (35 parts)

Ref	OEM Part #	Part Name
1	44405	CAM, Throttle, ACTUATOR
2	10-63102	SCREW, (.250-20 x 1.250), ADJUSITNG-THROTTLE CAM
3	11-64015	NUT, (.250-20), JAM-ADJUSTOING SCREW
4	26852	CAP, Nylon, NYLON-ADJUSTING SCREW
5	39522T	BRACKET, THROTTLE CONTROL SHAFT
6	10-64021	SCREW, ADJUSTING (1-7/8")
7	11-64015	NUT, (.250-20), JAM-ADJUSTING SCREW
8	26852	CAP, Nylon, ADJUSTING SCREW
9	10-20639	SCREW, (.312-24 x 1.12)
10	11-29250	NUT, (.312-24), THROTTLE CONTROL BRACKET SCREW
11	10-34438	SCREW, (.312-24 x 2.375)
12	12-25893	WASHER
13	13-62172	WAVE WASHER
14	11-29250	NUT, (.312-24)
15	95044	LINK ROD
16	95045	SWIVEL, LINK ROD
17	95049	LEVER, THROTTLE CONTROL
18	10-818165	SCREW, (.375-16 x 1.75)
19	23-55164	BUSHING, THROTTLE CONTROL LEVER SCREW
20	23-55171	BUSHING, THROTTLE CONTROL LEVER SCREW
21	24-55162	SPRING, RETURN-SPARK ADVANCE LEVER
22	95051	LEVER, SPARK ADVANCE
23	10-32627	SCREW, (.190-32 x 1.50), ADJUSTING-ADVANCE LEVER
24	10-32,11-68219	NUT, Stainless Steel, JAM-ADJUSTING SCREW
25	48039	CAP, NYLON-ADJUSTING SCREW
26	12-68410	WASHER, THORTTLE CONTROL LEVER SCREW
27	39483	LATCH
28	10-69026	SCREW, (.250-28 x .880)
29	24-20099	SPRING, COMPRESSION-LATCH SCREW
30	11-826709109	NUT, (.250-28), LATCH-SCREW
31	62459T	BALL JOINT ASSEMBLY, SPARK ADVANCE LEVER
32	10-32,11-46438	NUT, , BALL JOINT TO SPARK ADVANCE LEVER
33	61940	LINK ROD
34	74897T	PIVOT, THREADED - TRIGGER PLATE TO LINK ROD
35	91963	WASHER, (.390 x .600 x .032)

▶TOP COWL AND COWLING (19 parts)

Ref	OEM Part #	Part Name
1	2138-6340A2	TOP COWL ASSEMBLY (Without Decals) Comment: (MANUAL)
2	58657	ROPE GUIDE, STARTER Comment: (MANUAL)
3	53-72168	RING, RETAINING - ROPE GUIDE Comment: (MANUAL)
4	62236	SHILD, REAR - TOP COWL
5	10-48409	SCREW, (#10-16 x .625) Stainless Steel
7	55455	HOOK, TOP COWL LATCH - REAR
8	10-22956	SCREW, (.250-28 x .880)
9	13-26992	LOCKWASHER, (.250) Stainless Steel
10	75973	PLATE, HINGE
11	10-32228	SCREW, (#10-32 x .625)
12	10,13-26996	LOCKWASHER, Stainless Steel
13	94918F1	LEVER, COWL LATCH
14	52739	HINGE, COWL LATCH LEVER
15	17-58998	PIN, HINGE TO LEVER
16	2137-3878A6	WRAP AROUND COWL ASSEMBLY (Without Decals)
17	46785A1	LATCH ASSEMBLY, Cowl
18	30413	HOOK, COWL LATCH FASTENING
19	2161-6347A20	COVER ASSEMBLY, Cowl - Front (Without Decals)
20	76450	BLANKET, COWL FRONT COVER

▶TRANSOM BRACKET(LONG SHAFT)(0C159200 AND UP) (41 parts)

Ref	OEM Part #	Part Name
1	3508-9751A1	BRACKET ASSEMBLY, Transom ( PORT )
2	22-8M0169588	FITTING, Grease
3	17-99604	PIN, Groove
4	3507-9750T	BRACKET, Transom ( STARBOARD )
5	893704T01	LEVER ASSEMBLY, Tilt Lock
6	24-99622	SPRING
7	23-65830	NYLINER
8	24-812708	SPRING
9	812709	KNOB
10	17-99615	PIN, Groove
11	12-19619	WASHER
12	18486F5	BRACKET, Anchor
13	97-818298Q1	ANODE ASSEMBLY
14	10-4000332	SCREW, (M6 x 35)
15	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
16	10-4000355	SCREW, (M8 x 35)
17	13-400257	LOCKWASHER, (M8)
18	11-401388	NUT, (M8)
19	19613A1	PIN ASSEMBLY, Tilt
20	8M0041938	TILT TUBE
21	11-858869	NUT, (.875-14)
22	19624A1	SEAL KIT
23	54-22740	CLIP Comment: (POWER TRIM)
24	8M0084613	C WASHER Comment: (POWER TRIM)
25	10-878608	SCREW, (#10-16 x .500) Comment: (POWER TRIM)
26	10-814259	SCREW, (.500-20 x 4.00)
27	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
28	11-35000	NUT, (.500-20) Stainless Steel
29	8M0084737	LINK Comment: (NON-POWER TRIM)
30	19615A05	LEVER ASSEMBLY, Tilt Comment: (NON-POWER TRIM)
31	23-812707	BUSHING
32	12-8M0042643	WASHER, (.520 x .850 x .060) Nylon - Black Comment: (NON-POWER TRIM)
33	13-99611	WAVE WASHER Comment: (NON-POWER TRIM)
34	8M0007469	TILT KNOB Comment: (NON-POWER TRIM)
35	10-19611	SCREW, (.375-16 x .62) Comment: (NON-POWER TRIM)
36	10-76841	SCREW, (.500-20 x 3.500) Comment: (NON-POWER TRIM)
37	812433F5	BRACKET, Mounting Comment: (PORT) NON-POWER TRIM
38	10-88432	SCREW, (.375-24 x 4.00) Comment: NON-POWER TRIM
39	12-8M0042641	WASHER, (.390 x 1.00 x .06) Comment: NON-POWER TRIM
40	11-862903	NUT, (.375-24) Comment: NON-POWER TRIM
41	812434A2	NUT, T Handle Comment: NON-POWER TRIM

▶TRANSOM BRACKET(POWER TRIM)(0C159199 AND BELOW) (20 parts)

Ref	OEM Part #	Part Name
1	3401-8718F7	BRACKET ASSEMBLY, Transom (STARBOARD)
2	3400-8716A8	BRACKET ASSEMBLY, Transom (PORT)
3	22-8M0169588	FITTING, Grease
4	99170A2	TILT TUBE
5	11-859133	NUT, TILT TUBE (1"-14)
6	25-45711	O-RING, (.612 x .103), TILT TUBE
7	13-88750	WASHER, TILT TUBE
8	11-858869	NUT, (.875-14), TILT TUBE (7/8-14)
9	10-8M0149747	SCREW, (.500-20 x 4.500)
10	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
11	11-35000	NUT, (.500-20) Stainless Steel
12	10-96930A1	BOLT ASSEMBLY, TILT LOCK
13	11-23161	NUT, (.375-24), BOLT
14	8M0115104	LEVER ASSEMBLY
15	13-99611	WAVE WASHER
16	23-65830	NYLINER, TILT LEVER
17	99633	KNOB, TILT LOCK LEVER
18	17-99615	PIN, Groove
19	24-99622	SPRING
20	17-99604	PIN, Groove

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 35 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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