Mercury 35 (2 CYL.) (9384476 & Up) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 35 (2 CYL.). Scroll down for exploded parts diagrams (26), specifications, and maintenance reference.

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AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
$68.50
$68.50
files/kit-23KM776-4N_77fcbe8a-d5c8-4f25-b3bb-7a0e9ccebede.pngDefault Title
$68.50
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
$68.50
$68.50
files/kit-23KM773-4N_fffc370d-57ef-443b-8e26-770e764dd409.pngDefault Title
$68.50
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
$68.50
$68.50
files/kit-23KM772-4N_3ab7931f-955d-4041-a46b-266974344a7b.pngDefault Title
$68.50
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
$68.50
$68.50
files/kit-23KM771-4N_78ebfc47-2fbf-460e-834a-362ab0b58149.pngDefault Title
$68.50
23KH763-4N Kit Image
06211-ZZ0-505 Maintenance Kit for Honda BF80A BF100A | JLM Marine
$82.50
$82.50
files/kit-23KH763-4N.pngDefault Title
$82.50
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
$83.50
$83.50
files/kit-23KH762-4N.pngDefault Title
$83.50
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
$82.50
$82.50
files/kit-23KH761-4N.pngDefault Title
$82.50
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
$82.50
$82.50
files/kit-23KH760-4N.pngDefault Title
$82.50
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$71.50
$71.50
files/kit-23KH758-4N.pngDefault Title
$71.50
17461-95201 Water Pump Impeller for Suzuki | JLM Marine
17461-95201 Water Pump Impeller for Suzuki | JLM Marine
$16.99
$16.99
files/12_2758ae42-21f5-4ae4-916d-1b0fcb775b93.jpgDefault Title
$16.99

Mercury 35 (2 CYL.) (9384476 & Up) Parts & Diagrams

🔎 Mercury 35 (2 CYL.) Reference Library — Exploded parts diagrams (26 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 35 (2 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI
Horsepower 35 HP
Displacement 995 cc
Bore x Stroke 65 mm x 75 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 414 mL (14 oz)
Idle Speed (in gear) 700 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 35 (2 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 35 (2 CYL.).

▶AUTO-BLEND (22 parts) AUTO-BLEND
Ref OEM Part # Part Name
- 1301931 AUTO-BLEND
1 16612 TANK KIT, Oil
2 13996 HANDLE KIT
3 36-13986 CAP, OIL TANK
4 16614 HARDWARE KIT
5 19-13979 PLUG KIT, Drain
6 16611 DIAPHRAGM KIT
7 13990 BRACKET
8 13993 BAND
9 13983 BRACKET (LEFT)
10 13984 BRACKET (RIGHT)
11 16613 COVER
12 35-13985 FILTER/SENSOR KIT, Oil
13 13987 HORN KIT
14 84-13988 HARNESS ASSEMBLY
15 88-13989 FUSE (.5 AMP)
16 35-18089 FILTER KIT, Fuel
17 32-13992 VINYL TUBE
18 32-13995 TUBE KIT, Fuel
19 15387A1 STRAINER ASSEMBLY, Oil
20 21-16615 CHECK VALVE KIT
21 27-16616 GASKET KIT
▶BOTTOM COWL AND EXHAUST PLATE (51 parts) BOTTOM COWL AND EXHAUST PLATE
Ref OEM Part # Part Name
- 27-78028A78 GASKET SET
1 2139-7642A2 BOTTOM COWL ASSEMBLY
2 57786 COVER, PLUG - BOTTOM COWL HARNESS HOLE Comment: MANUAL
3 10-61802 SCREW, PLUG COVER TO BOTTOM COWL (7/8") Comment: MANUAL
4 88618 PLUG, BOTTOM COWL Comment: MANUAL
5 10-48409 SCREW, (#10-16 x .625) Stainless Steel, PLUG TO BOTTOM COWL Comment: MANUAL
6 12-8M0204666 WASHER, (.203 x .500 x .032), PLUG SCREW Comment: MANUAL
7 27-628601 GASKET, POWERHEAD TO EXHAUST EXTENSION PLATE
8 39622 SEAL, RUBBER - EXHAUST PLATE TO BOTTOM COWL
9 42818A1 PLATE ASSEMBLY, EXHAUST EXTENSION
10 23-71980 BUSHING, FLANGE EXHAUST PLATE
11 12-38453 WASHER, NYLON - WATER OUTLET TUBE
12 26-38452 SEAL, RUBBER - WATER OUTLET TUBE
13 79799 HOUSING, WATER INLET TUBE SEAL
14 27-797971 GASKET, HOUSING
15 10-79798 SCREW, (#10-32 x 1.380), HOUSING TO EXHAUST PLATE
16 27-385011 GASKET, EXHAUST PLATE
17 37637 BOOT, FUEL CONNECTOR - BOTTOM COWL
18 39616 BOOT, CONTROL CABLE - BOTTOM COWL
19 39555 COVER PLATE
20 10-8M0113176 SCREW, (#10-24 x .375), COVER PLATE TO BOTTOM COWL
21 76176 LEVER, FRONT COVER
22 24-76177 SPRING, FRONT COVER LEVER
23 17-26541 PIN, Roll, LEVER TO BOTTOM COWL
24 47969 KNOB AND SHAFT, CHOKE
25 12-30314 WASHER, CHOKE SHAFT
26 24-47968 SPRING, COMPRESSION - CHOKE SHAFT
27 55180 LEVER, CHOKE
28 87-69508A9 SWITCH ASSEMBLY, Stop Comment: MANUAL PUSH BUTTON SWITCH
29 87-99525A1 COVER ASSEMBLY, STOP SWITCH Comment: MANUAL PUSH BUTTON SWITCH
30 11-69844 NUT, STOP SWITCH Comment: MANUAL PUSH BUTTON SWITCH
31 84-88238T01 CABLE ASSEMBLY, BOTTOM COWL
32 10-8M0113176 SCREW, (#10-24 x .375), GROUND STRAP
33 76132 BRACKET, SUPPORT - TOP COWL (REAR)
34 60577 MOUNT, RUBBER - REAR SUPPORT BRACKET
35 12-69056 WASHER, (.255 x .625 x .0312), RUBBER MOUNT
36 13-26992 LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT
37 11-36069 NUT, RUBBER MOUNT
38 90435 MOUNT, RUBBER - REAR SUPPORT BRACKET
39 11-36069 NUT, RUBBER MOUNT
40 10-37562 SCREW, (.312-18 x 1.00) Stainless Steel
41 13-8M0204647 LOCKWASHER, (.312)
42 95967T BRACKET, SUPPORT - TOP COWL (FRONT)
43 31014 MOUNT, RUBBER - FRONT SUPPORT BRACKET
44 12-69056 WASHER, (.255 x .625 x .0312), RUBBER MOUNT
45 13-26992 LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT
46 11-36069 NUT, RUBBER MOUNT
47 10-37562 SCREW, (.312-18 x 1.00) Stainless Steel
48 13-8M0204647 LOCKWASHER, (.312)
49 90435 MOUNT, RUBBER - FRONT SUPPORT BRACKET
50 11-8M0207775 NUT, (1/4-28X7/32), RUBBER MOUNT
▶CARBURETOR ASSEMBLY (46 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
- 1395-51091 REPAIR PARTS KIT
1 1368-7226A19 CARBURETOR ASSEMBLY
2 1395-8673 FLOAT ASSEMBLY
3 NSS NOT SOLD SEPARATE, FLOAT PIN
4 NSS NOT SOLD SEPARATE, FLOAT LEVER (LOWER)
5 NSS NOT SOLD SEPARATE, FLOAT LEVER (UPPER)
6 1395-83181 NEEDLE, Inlet
7 NSS NOT SOLD SEPARATE, GASKET-INLET NEEDLE
8 NSS NOT SOLD SEPARATE, GASKET-FLOAT BOWL COVER
9 1395-9016 COVER, FLOAT BOWL
10 1395-5733 JET, Main (.092)
11 1395-5734 HOSE, ECONOMIZER
12 10-52195 SCREW, FLOAT BOWL COVER
13 1395-4804 SCREW, FLOAT BOWL COVER
14 8,13-26995 LOCKWASHER, Stainless Steel, FLOAT BOWL COVER SCREW
15 92880 LEVER, THROTTLE
16 10-60293 SCREW, (#5-40 x .500), THROTTLE LEVER
17 11-92500 PUSH NUT, THROTTLE LEVER SCREW
18 1395-8641 SHAFT, Throttle
19 NSS NOT SOLD SEPARATE, IDLE TUBE
20 1395-4540 SCREW, BODY (IDLE TUBE)
21 1395-9017 SHUTTER, Throttle
22 NSS NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER
23 NSS NOT SOLD SEPARATE, SPRING-IDLE ADJUSTMENT SCREW
24 NSS NOT SOLD SEPARATE, SCREW-IDLE ADJUSTMENT
25 NSS NOT SOLD SEPARATE, MAIN NOZZLE
26 1395-4542 SCREW, PLUG - MAIN NOZZLE
27 1395-6030 JET, (.070), MAIN FUEL
28 1395-4541 SCREW, PLUG - MAIN FUEL JET CHANNEL
29 NSS NOT SOLD SEPARATE, GASKET-JET CHANNEL PLUG SCREW
30 NSS NOT SOLD SEPARATE, SPRING-THROTTLE SHAFT RETURN
31 1395-4543 SCREW, BODY CHANNEL
32 52106A1 VENTURI, Plastic
33 NSS NOT SOLD SEPARATE, PLUG-BODY CHANNEL
34 27-481641 GASKET, CARBURETOR FLANGE
35 11-64809 NUT, CARBURETOR MOUNTING STUD
36 16-69016 STUD, CHOKE SHUTTER PIVOT (CARBURETOR)
37 55179 SHUTTER, Choke, CARBURETOR
38 24-55163 SPRING, TENSION - CHOKE SHUTTER
39 12-47960 WASHER, CHOKE SHUTTER CARBURETOR STUD
40 10-32,11-20110 NUT, , CHOKE SHUTTER TO CARBURETOR STUD
41 35-57819 SCREEN, CARBURETOR
42 10-58185 SCREW, (#10-32 x 1.00), SCREEN TO CARBUETOR
43 24-57818 SPRING, TENSION - SCREEN SCREW
44 12-30164 WASHER, SCREEN SCREW
45 10-32,11-20110 NUT, , SCREEN SCREW
▶CLAMP AND SWIVEL BRACKET(NON POWER TRIM) (52 parts) CLAMP AND SWIVEL BRACKET(NON POWER TRIM)
Ref OEM Part # Part Name
1 1427-5611A4 CLAMP BRACKET ASSEMBLY Comment: (ELECTRIC)
2 10-78492A1 THUMB SCREW ASSEMBLY Comment: (ELECTRIC)
3 10-78495 SCREW, WASHER TO THUMB SCREW
4 12-78493 WASHER, THUMB SCREW
5 75043 CAP, THUMB SCREW Comment: (ELECTRIC)
6 17-8M0026068 PIN ASSEMBLY, Tilt Lock
7 23-59623 SPACER, CLAMP BRAKCET STUD
8 16-59625 STUD, CLAMP BRACKET
9 13-8M0204647 LOCKWASHER, (.312), STUD
10 11-28770 NUT, (.312-24) Stainless Steel, STUD
11 8M0041936 TILT TUBE
12 12-52864 WASHER, CLAMP BRACKET TO SWIVEL BRACKET
13 11-858869 NUT, (.875-14), TILT TUBE
15 10-68298 BOLT, (.375-16 x 3.250) (LOWER)
16 12-68410 WASHER, CLAMP BRACKET BOLT (LOWER)
17 11-82671112 NUT, CLAMP BRACKET BOLT
18 88798A24 SWIVEL PIN ASSEMBLY Comment: (LONG SHAFT)(MANUAL/ELECTRIC)
18A 69540A4 SWIVEL PIN ASSEMBLY Comment: (LONG SHAFT)(ELECTRIC-DESIGN I)
19 30711 BUMPER, STEERING ARM
20 10-66897 BOLT, (.437-20 x 5.250), UPPER MOUNT TO STEERING ARM
21 62297 BUMPER, STEERING ARM Comment: W/O TILLER HANDLE
22 76535T BRACKET, RIDE-GUIDE ATTACHING Comment: W/O TILLER HANDLE
23 10-34352 SCREW, (.375-24 x .875), BRACKET TO STEERING ARM Comment: W/O TILLER HANDLE
24 76533 STRAP, BRACKET SCREW Comment: W/O TILLER HANDLE
25 12-52865 WASHER, SWIVEL PIN
26 1480-7655A1 SWIVEL BRACKET Comment: (LONG SHAFT)
27 26-32911 SEAL, Oil, SWIVEL BRACKET
28 22-8M0169589 FITTING, Grease, SWIVEL BRACKET
29 47913A2 LEVER ASSEMBLY, TILT LOCK - PORT SIDE
30 10-69087 SCREW, (.312-24 x .880)
31 11-29250 NUT, (.312-24), TILT LOCK AND STOP LEVER SCREW
32 47912A2 LEVER ASSEMBLY, TILT STOP - STARBOARD SIDE
33 23-47911 BUSHING, TILT LOCK AND STOP LEVER
34 13-34632 WASHER, WAVE - TILT LOCK AND STOP LEVER
35 12-56720 WASHER, (.330 x .750 x .060) Stainless Steel, TILT LOCK AND STOP LEVER
36 11-29250 NUT, (.312-24)
37 17-25598 PIN, REVERSE LOCK SPRING ATTACHING
38 56349 SHAFT, REVERSE LOCK TO SWIVEL BRACKET
39 14664A3 LOCK ASSEMBLY, Reverse
40 24-29821 SPRING, REVERSE LOCK TENSION
41 18-45882 COTTER PIN, REVERSE LOCK TO SHAFT
42 12-25176 WASHER, SWIVEL PIN TO BOTTOM YOKE (.060)
43 77416T1 YOKE, Bottom
44 53-77415 RETAINING RING, BOTTOM YOKE
45 89813 ROD END, PUSH ROD
46 43413 ROD, PUSH - REVERSE LOCK Comment: (LONG SHAFT)
47 11-82670911 NUT, (.312-24) Stainless Steel, JAM - PUSH ROD
48 17-72524 PIN, REVERSE LOCK LEVER
49 18-25191 COTTER PIN, PUSH ROD TO REVERSE LOCK
50 933361 GUIDE, PUSH ROD
51 24-44297 SPRING, PUSH ROD
52 12-8M0042642 WASHER, (.323 x .563 x .063) Stainless Steel, PUSH ROD
▶CLAMP AND SWIVEL BRACKET(POWER TRIM) (41 parts) CLAMP AND SWIVEL BRACKET(POWER TRIM)
Ref OEM Part # Part Name
- 27-78028A78 GASKET SET
1 1490-8599A6 SWIVEL BRACKET
2 26-32911 SEAL, Oil, SWIVEL BRACKET
3 22-8M0169589 FITTING, Grease
4 26-22734 SEAL, Oil, SWIVEL BRACKET
5 69540A4 SWIVEL PIN ASSEMBLY (EARLY STYLE)
6 88798A24 SWIVEL PIN ASSEMBLY (LATER STYLE)
7 30711 BUMPER, STEERING ARM
8 10-66897 BOLT, (.437-20 x 5.250)
9 12-25176 WASHER (.060)
10 77416T1 YOKE, Bottom
11 53-77415 RETAINING RING, BOTTOM YOKE
12 89105 TILT LOCK, STARBOARD/PORT
13 25-627021 O-RING, (.301 x .070)
14 79659 COUPLING, TILT LOCK
15 18-47959 COTTER PIN, TILT LOCK TUBE
16 17-62887 PIN, TRIM CYLINDERS TO SWIVEL BRACKET
17 12-8M0204695 WASHER, (1.50 x .766 x .125), TRIM CYLINDER PIN
18 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel, TRIM CYLINDER PIN
19 11-826709117 NUT, (.500-20), TRIM CYLINDER PIN
20 1440-8394A1 CLAMP BRACKET ASSEMBLY
21 10-78492A1 THUMB SCREW ASSEMBLY
22 12-78493 WASHER, THUMB SCREW
23 10-78495 SCREW, WASHER TO THUMB SCREW
24 75043 CAP, THUMB SCREW
25 8M0041936 TILT TUBE
26 12-52864 WASHER, TILT TUBE
27 11-858869 NUT, (.875-14), TILT TUBE
28 53078 CAP, PLASTIC - TILT TUBE
29 55-28416 PIN, UPPER
30 23-73203 BUSHING, CLAMP BRACKET
31 10-62882 SCREW, (.500-20 x 3.250), BRACKET TO UPPER PIN
32 23-89952 SPACER, MOUNTING BRACKET SCREW Comment: (1/3"I.D)
33 23-62884 SPACER, MOUNTING BRACKET SCREW Comment: (3/4"I.D)
34 10-89673 SCREW, (.375-16 x 5.00)
35 12-28420 WASHER, (1-1/ 4 x 25/64 x .125 SS), CLAMP BRACKET BOLT
36 11-82671112 NUT, CLAMP BRACKET BOLT
37 62297 BUMPER, STEERING ARM Comment: W/O TILLER HANDLE
38 76535T BRACKET, RIDE-GUIDE ATTACHING Comment: W/O TILLER HANDLE
39 10-34352 SCREW, (.375-24 x .875) Comment: W/O TILLER HANDLE
40 76533 STRAP, BRACKET SCREW Comment: W/O TILLER HANDLE
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (20 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
1 454-9073A1 CRANKSHAFT ASSEMBLY
2 78308A1 RETAINER ASSEMBLY, BALL BEARING
3 30-63742T BEARING, Ball, RETAINER (CRANKSHAFT)
4 53-63634 RING, Retaining, BALL BEARING
5 540-7238A2 BEARING ASSEMBLY, Main, VALVE TYPE
6 17-20032 PIN, Dowel, MAIN, BEARING
7 10-45775 SCREW, (#12-28 x .560) , MAIN BEARING CLAMPING
8 11-45774 NUT, MAIN BEARING CLAMPING SCREW
9 34-56007A1 REED SET, MAIN BEARING (MATCHED)
10 34-56008 STOP, Reed, MAIN BEARING REED VALVES
11 10-20055 SCREW, (#10-32 x .375), REED STOP MOUNTING
12 624-8101A3 CONNECTING ROD ASSEMBLY
13 10-91012 SCREW, (.250-28 Special), CONNECTING ROD
15 31-62596A1 BEARING ASSEMBLY, CRANKPIN
16 29-8M0214934 BEARING, PISTON PIN
17 12-8M0032839 WASHER, NEEDLE BEARING RETAINING
18 774-9137A14 PISTON ASSEMBLY Comment: (.030 OVERSIZE)
19 39-88392A12 RING SET, Piston - .030 Oversize
20 53-857196 RING, Lock, PISTON PIN
21 28-45554 KEY, CRANKSHAFT
▶CYLINDER BLOCK AND THERMOSTAT (20 parts) CYLINDER BLOCK AND THERMOSTAT
Ref OEM Part # Part Name
- 27-78028A78 GASKET SET
1 851-7940A6 CYLINDER BLOCK ASSEMBLY
2 66843T BRACKET, COIL MOUNTING
3 99436A1 COVER ASSEMBLY, COIL BRACKET
4 25-823683 O-RING, COVER
5 10-31984 SCREW, (.312-18 x 1.375), COIL MOUNTING BRACKET TO BLOCK
6 10-30225 SCREW AND LOCKWASHER, (.312-18 x 1.00), COVER
7 10-58414 SCREW, COVER AND COIL BRACKET TO BLOCK (2-1/2")
8 13-8M0204647 LOCKWASHER, (.312), COIL MOUNTING BRACKET SCREW
9 25-39597 GROMMET, COIL MOUNTING BRACKET
10 27-66847 GASKET, COIL MOUNTING BRACKET TO BLOCK
11 32-9938779 HOSE, CYLINDER BLEED (8")
12 21-42866 CHECK VALVE, CYLINDER BLEED (TOP)
13 21-42863 CHECK VALVE, CYLINDER BLEED (BOTTOM)
14 58124A27 SWITCH Comment: (BULLET CONNECTORS)
15 10-62568 SCREW, (#10-16 x .375), MERCURY SWITCH TO EXHAUST COVER
16 76184 INDICATOR, TIMING Comment: ELECTRIC
17 10-25299 SCREW, (.312-18 x .75), INDICATOR ATTACHING Comment: ELECTRIC
18 12-20084 WASHER, (.328 x .562 x .062), INDICATOR ATTACHING SCREW Comment: ELECTRIC
19 17-29908 PIN, INDICATOR LOCATING Comment: ELECTRIC
▶CYLINDER BLOCK CRANKCASE AND COVERS (45 parts) CYLINDER BLOCK CRANKCASE AND COVERS
Ref OEM Part # Part Name
- 61779A87 POWERHEAD ASSEMBLY
1 1167-8277A1 END CAP ASSEMBLY, Upper
2 25-47254 O-RING, UPPER END CAP
3 31-62066T BEARING, Roller, UPPER END CAP
4 26-41953 SEAL, UPPER END CAP
5 10-30225 SCREW AND LOCKWASHER, (.312-18 x 1.00), UPPR END CAP MOUNTING
6 851-7940A6 CYLINDER BLOCK ASSEMBLY
7 16-64936 STUD, CARBURETOR MOUNTING (1-1/4")
8 16-68165 STUD, CRANKCASE TO DRIVESHAFT HOUSING (1-5/8")
9 16-87901 STUD, CYLINDER BLOCK TO DRIVESHAFT HOUSING (4-3/8")
10 16-68166 STUD, (.312 x 2.125), CYLINDER BLOCK TO DRIVESHAFT HOUSING
11 16-68167 STUD, (.312-18/.312-24 x 2.560), CYLINDER BLOCK TO DRIVESHAFT HOUSING
12 66517 RESTRICTOR, CYLINDER BLOCK (BLEED)
13 17-23784 PIN, Dowel, CRANKCASE TO CYLINDER BLOCK
14 17-20323 PIN, Dowel, CYLINDER BLOCK TO MAIN BEARING
15 27-55158 GASKET, SEALING - CYLINDER BLOCK
16 22-328022 PLUG, Pipe (.125-27), CYLINDER BLOCK
17 62064 BRACKET, STARTER MOTOR
18 10-21339 SCREW, (.312-24 x 1.375), STARTER MOTOR BRACKET TO BLOCK
19 11-29250 NUT, (.312-24), STARTER MOTOR BRACKET SCREW
20 10-74824 SCREW, (.312-18 x 1.250), CRANKCASE TO CYLINDER BLOCK
21 1152-7267A1 END CAP ASSEMBLY, Lower
22 26-41953 SEAL, LOWER END CAP
23 25-823683 O-RING, LOWER END CAP
24 10-63365 SCREW, END CAP TO CYLINDER BLOCK (1-1/2")
25 25-64068 O-RING, LOWER END CAP SCREW
26 27-854891 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
27 55190 PLATE, DIVIDER - EXHAUST MANIFOLD
28 27-854882 GASKET, BAFFLE PLATE TO EXHAUST COVER
29 551572 COVER, EXHAUST MANIFOLD
30 10-31984 SCREW, MANIFOLD COVER TO CYLINDER BLOCK (1-3/8")
31 10-64021 SCREW, ADJUSTING - EXHAUST COVER (1-7/8")
32 11-64015 NUT, (.250-20), ADJUSTING SCREW
33 26852 CAP, Nylon, ADJUSTING SCREW
34 1024-91101 COVER, CYLINDER BLOCK
35 854901 GASKET, CYLINDER BLOCK COVER
36 10-76213 SCREW, (.250-20 x 1.120), CYLINDER BLOCK COVER MOUNTING
37 46933A3 STRAP ASEMBLY, Ground, POWERHEAD TO BOTTOM COWL
38 22-328022 PLUG, Pipe (.125-27), CYLINDER BLOCK COVER
39 430651 COVER, TRANSFER PORT
40 27-552791 GASKET, TRANSFER PORT COVER
41 10-8M0214943 SCREW, TRANSFER PORT COVER MOUNTING (1")
42 54-47483 J CLIP, COIL HARNESS
43 92059 BRACKET, FUEL FILTER AND HARNESS
44 10-76213 SCREW, (.250-20 x 1.120), BRACKET MOUNTING
▶DRIVESHAFT HOUSING (37 parts) DRIVESHAFT HOUSING
Ref OEM Part # Part Name
1 1593-7513A12 HOUSING ASSEMBLY, Driveshaft Comment: (LONG SHAFT)
2 16-97460 STUD, (.375 x 6.75), DRIVESHAFT HOUSING Comment: (X-LONG)
3 16-96124 STUD, (.4375 x 8.03) , DRIVE SHAFT HOUSING Comment: (X-LONG)
4 19-64649 PLUG, PLASTIC - WATER PICK-UP HOLE
5 22-390721 PLUG, (1/8 Inch Brass), DRIVESHAFT HOUSING
6 12-65791 WASHER, GEAR HOUSING STUDS
7 11-8M0204653 NUT, (.437-20) Stainless Steel, GEAR HOUSING STUDS
8 60769 COVER, TRIM - DRIVESHAFT HOUSING
9 10-57807 SCREW, (#10-16 x .750) Stainless Steel, TRIM COVER TO DRIVESHAFT HOUSING
10 25-92012 GROMMET, TRIM COVER SCREW
11 32-98856 TUBE, WATER OUTLET Comment: (X-LONG SHAFT)
12 695441 TUBE, EXHAUST Comment: (LONG SHAFT)
13 11-64809 NUT, POWERHEAD STUDS
14 923373 MOUNT, RUBBER - UPPER
15 96401 SEAL, BELLOWS - UPPER MOUNT
16 12-27727 WASHER, UPPER MOUNT BOLT (37/64 I.D.)
17 12-66966 WASHER, RUBBER - UPPER MOUNT BOLT
18 12-30514 WASHER, UPPER MOUNT BOLT
19 11-8M0204653 NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT
20 87883 COVER, UPPER MOUNT
21 10-8M0214943 SCREW, (.250-20 x 1.00), UPPER MOUNT COVER
22 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, UPPER MOUNT COVER SCREW
23 10-75284 SCREW, (.500-20 x 5.500), LOWER MOUNT
24 12-28051 WASHER, LOWER MOUNT SCREW
25 12-28053 WASHER, RUBBER - LOWER MOUNT SCREW
26 75302T1 MOUNT, RUBBER - LOWER
27 12-30119 WASHER, (.875 Inch Outside Diameter), LOWER MOUNT SCREW
28 11-25096 NUT, LOWER MOUNT SCREW
29 69592F1 CLAMP, LOWER MOUNT TO DRIVESHAFT HOUSING
30 10-29256 SCREW, (.312-18 x .875), LOWER MOUNT CLAMP
31 24-35522 SPRING, TENSION - LOWER MOUNT CLAMP
32 88238A10 CABLE ASSEMBLY, Ground
33 35474T COVER, LOWER MOUNT CLAMP
34 10-87884 SCREW, (#12-14 x .920), COVER TO LOWER CLAMP
35 11-35521 NUT, LOWER MOUNT CLAMP COVER
36 98858A1 EXTENSION ASSEMBLY Comment: (X LONG SHAFT)
37 37721001 SEAL, EXTENSION Comment: (X LONG SHAFT)
▶FLYWHEEL, IGNITION COIL AND SWITCH BOX (30 parts) FLYWHEEL, IGNITION COIL AND SWITCH BOX
Ref OEM Part # Part Name
1 11-8M0214915 NUT, (.625-18), FLYWHEEL
2 12-33001 WASHER, (.641 x 1.250 x .190), FLYWHEEL NUT
3 242-7912A12 FLYWHEEL ASSEMBLY, 77 TEETH Comment: (ELECTRIC)
4 41409A1 INERTIA RING ASSEMBLY
5 10-32417 SCREW, (.250-28 x .625), FLYWHEEL
6 50-65213 RATCHET, FLYWHEEL Comment: MANUAL
7 10-68997 SCREW, (.312-24 x .750) Comment: MANUAL
8 13-20202 LOCKWASHER Comment: MANUAL
9 86617A20 STATOR ASSEMBLY Comment: (BULLET CONNECTORS)
10 10-19926100 SCREW, (#10-24 x 1.00)
11 86704A10 STATOR ASSEMBLY, CHARGING Comment: ELECTRIC
12 10-93787 SCREW, (#10-24 x 1.750) Comment: ELECTRIC
13 95707 SUPPORT, Stator
14 92431A6 TRIGGER PLATE Comment: (BULLET CONNECTORS)
15 339-832757A4 COIL ASSEMBLY, Ignition
16 10-32,11-45076 NUT, Brass, COIL TERMINAL
17 84-60466A8 CABLE ASSEMBLY, Black, COIL COVER SCREW
18 76254 COVER, IGNITION COIL
19 10-93460 SCREW, (.190-24 x 2.125), COVER TO COIL BRACKET
20 84-813715A1 LEAD ASSEMBLY, SPARK PLUG (HIGH TENSION)
21 85-63709A1 BOOT/TERMINAL KIT Comment: FOR CANADA AND BELGIUM USE 33-68098 (CHAMPION #QL76V)
22 99213 SHEEL, SPARK PLUG BOOT
23 33-14103550 SPARK PLUG Comment: CANADA/BELGIUM
24 54-54457 J CLIP, LEAD WIRES
25 61990 TIE STRAP, (14.00 Inches)
26 339-7452A21 SWITCHBOX ASSEMBLY Comment: (BULLET CONNECTORS)
27 10-23015 SCREW, SWITCH BOX TO BRACKET
28 10,13-69432 LOCKWASHER, External , GROUND
29 10-32,11-45076 NUT, Brass, SWITCH BOX TERMINAL
30 84-94295A1 HARNESS ASSEMBLY, PRIMARY Comment: (BOLT/NUT CONNECTION)
▶FUEL PUMP AND FUEL LINE (35 parts) FUEL PUMP AND FUEL LINE
Ref OEM Part # Part Name
- 27-78028A78 GASKET SET
1 76575A9 PUMP ASSEMBLY, Fuel
2 21-8M0084275 CHECK VALVE ASSEMBLY
3 55278A4 DIAPHRAGM KIT
4 NSS NOT SOLD SEPARATE, GASKET
5 NSS NOT SOLD SEPARATE, GASKET
6 23004 RETAINER, CHECK VALVE
7 10-43725 SCREW, (#6-32 x .380), RETAINRER TO HOUSING
8 10-86885 SCREW, FUEL PUMP MOUNTING (1-5/8")
9 22-328022 PLUG, Pipe (.125-27), FUEL PUMP
10 22-64705 FITTING, PUMP INLET
11 32-8M0108355 LINE, (57.00 Inches Bulk), FUEL FILTER TO PUMP (9")
12 35-889527A07 FILTER ASSEMBLY, Fuel
13 35-87946Q04 FILTER ASSEMBLY
14 25-897536 SEAL, FUEL FILTER
15 32-8M0108355 LINE, (57.00 Inches Bulk), ADAPTOR TO FUEL FILTER (11")
16 22-63187 FITTING, Barb (.250-18), FUEL LINE TO ADAPTOR
17 30188 WASHER, ADAPTOR
18 24-23067T SPRING, ADAPTOR STEM
19 25-16524 O-RING, ADAPTOR STEM
20 23069 STEM, CHECK UNIT ADAPTOR
21 22833 ADAPTOR, CHECK UNIT (FUEL PUMP)
22 10-56500 SCREW, (.250-28 x 1.250), ADAPTOR TO BOTTOM COWL
23 11-36069 NUT, ADAPTOR SCREW
24 11-400212 NUT, (M6) Stainless Steel, FUEL FILTER
25 22-64705 FITTING, PUMP OUTLET
26 32-8M0108355 LINE, (57.00 Inches Bulk), PUMP TO CARBURETOR (12-3/4")
27 54-68424 CLAMP, FUEL LINE ATTACHING
28 22-782792 ELBOW, TELL TALE HOSE TO BLOCK
29 32-7568058 HOSE, TELL TALE (6")
30 69791 NOZZLE, TELL TALE HOSE TO COWL
31 23-90882 SLEEVE, NOZZLE
32 66849 CLAMP, NOZZLE
33 10-48409 SCREW, (#10-16 x .625) Stainless Steel, CLAMP TO BOTTOM COWL
34 56762 TIE STRAP, (4.00 Inches), NOZZLE
▶GEAR HOUSING(DRIVESHAFT) (51 parts) GEAR HOUSING(DRIVESHAFT)
Ref OEM Part # Part Name
- 27-78028A78 GASKET SET
1 1643-9539T1 GEAR HOUSING ASSEMBLY, Mercury
2 22-85822A10 CONNECTOR ASSEMBLY, SPEEDOMETER
3 17-8M0084726 PIN, Dowel (.187 x .530)
4 16-33778 STUD, WATER PUMP/BASE (2-5/8")
5 16-96126 STUD, (.4375 x 7.22), GEAR HOUSING Comment: (X-LONG SHAFT)
6 31-62091T BEARING, Roller
7 72849A1 SCREEN ASSEMBLY, WATER INTAKE
8 10-36070 SCREW, (#10-32 x 1.250), WATER INTAKE SCREEN TO GEAR HOUSING
9 10-32,11-859124 NUT, Stainless Steel, WATER INTAKE SCREEN SCREW
10 92815 PLATE, SUPPORT-EXHAUST TUBE
11 37721001 SEAL, EXHAUST TUBE
12 43-98097T GEAR, Pinion
13 11-55910 NUT, (.437-20), PINION GEAR TO DRIVESHAFT
14 27-19552 GASKET, WATER PUMP BASE TO GEAR HOUSING
15 25-26722 O-RING, WATER PUMP BASE
16 46-77177A1 BASE ASSEMBLY, Water Pump
17 26-79831 SEAL, Oil, WATER PUMP BASE
18 26-90562 SEAL, (1.254 x .312), WATER PUMP BASE
19 17-35973 PIN, Dowel, WATER PUMB BASE
20 27-19553 GASKET, LOWER-WATER PUMP BASE TO FACE PLATE
21 32768 FACE PLATE
22 27-19551 GASKET, UPPER-FACE PLATE TO WATER PUMP BODY
23 47-89983T IMPELLER, WATER PUMP
24 28-8M0032837 KEY, IMPELLER DRIVE
25 46-77822A1 BODY ASSEMBLY, Water Pump
26 48753 INSERT, WATER PUMP BODY
27 26-38452 SEAL, RUBBER-WATER INLET TUBE
28 12-38453 WASHER, NYLON-WATER PUMP BODY
29 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel, BODY AND BASE STUDS
30 11-35888 NUT, (.250-28) Stainless Steel, BODY AND BASE SUTDS
31 25-20273 O-RING, RUBBER
32 88868A1 SEAT ASSEMBLY
33 86304 SEAL, SPLINED
34 10-79953Q04 SCREW, (.375-16 x .250), GREASE FILLER
35 22-8M0058389 SCREW, Magnetic, DRAIN
36 12-191833 WASHER, FILLER/DRAIN SCREW
37 88181 SLEEVE, LUBRICATION-DRIVESHAFT
38 15-92881A1 SHIM SET, BEARING TO GEAR HOUSING (.002-3-5-10-20)
39 31-8M0166756 BEARING ASSEMBLY, Roller, TAPERED-DRIVESHAFT
40 45-97442A2 DRIVESHAFT ASSEMBLY Comment: (X-LONG SHAFT)
41 24-20254 SPRING, COMPRESSION-DRIVESHAFT
42 17-30545 PIN, DRIVESHAFT
43 97443A1 SHAFT ASSEMBLY, SHIFT Comment: (X-LONG SHAFT)
44 53-29641 E RING
45 25-25439 O-RING, (.862 x .103), SHIFT SHAFT BUSHING
46 23-77631A2 BUSHING ASSEMBLY, SHIFT SHAFT
47 26-8M0204708 SEAL, Oil, SHIFT SHAFT BUSHING
48 12-77674 WASHER, RUBBER-SHIFT SHAFT BUSHING
49 78036 BASE
50 43308T1 CAM, REVERSE LOCKING
▶GEAR HOUSING(PROPELLER SHAFT) (34 parts) GEAR HOUSING(PROPELLER SHAFT)
Ref OEM Part # Part Name
- 27-78028A78 GASKET SET
1 1643-9539T1 GEAR HOUSING ASSEMBLY, Mercury
51 760394 CAM, Shift Control
52 15-38374A1 SHIM SET, BEARING CUP TO GEAR HOUSING (.002-3-5-10)
53 31-38356A1 BEARING SET
54 43-55608T4 GEAR ASSEMBLY, Forward
55 31-21739 BEARING, Roller
56 38441 FOLLOWER, Cam
57 20843 SLIDE, CROSS PIN
58 24-38114 SPRING, RETAINING-CROSS PIN
59 52-92911T RATCHET, SLIDING CLUTCH
60 17-8M0020942 PIN, Cross
61 24-39845 SPRING, COMPRESSION-CAM FOLLOWER
62 44-75365 PROPELLER SHAFT
63 43-79158T GEAR, Reverse
64 12-32004 WASHER, THRUST-REVERSE GEAR
65 30-20839T BEARING, Ball
66 25-31986 O-RING, BEARING CARRIER
67 69386T1 CARRIER ASSEMBLY, Bearing
68 31-21700 BEARING, Needle
69 26-8M0205511 SEAL, Oil, BEARING CARRIER
70 26-8M0203757 SEAL, Oil, BEARING CARRIER
71 28-30281 KEY, LOCATING-BEARING CARRIER
72 14-53012 TAB WASHER, GEAR HOUSING COVER
73 11-87763 NUT, GEAR HOUSING
74 97-31640Q4 TRIM TAB ASSEMBLY, GEAR HOUSING
75 10-66024 SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING
76 12-8M0214963 WASHER, (.406 x .750 x .104), DRIVESHAFT HOUSING STUD
77 11-8M0204726 NUT, (.375-24), DRIVESHAFT HOUSING STUD
78 24-64791 WASHER, HOUSING TO STUD (7-16")
79 11-8M0204653 NUT, (.437-20) Stainless Steel, STUD
80 73345A1 THRUST HUB, FRONT
81 14-8M0214942 TAB WASHER, PROPELLER NUT
82 11-69578Q1 PROP NUT KIT
▶HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR) (16 parts) HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR)
Ref OEM Part # Part Name
- 92975A32 PUMP ASSEMBLY, Hydraulic
1 25-48171 O-RING, (.364. x .070), HYDRAULIC PUMP
2 92975A32 VALVE BODY AND GEAR ASSEMBLY
3 10-69570 SCREW, (#10-16 x .750), VALVE BODY TO RESERVOIR
4 392-7727 COUPLER AND SHAFT
5 392-7735 SEAL, RESERVOIR TO VALVE BODY AND GEAR
6 392-7731 RESEROVIR ASSEMBLY (PLASTIC)
7 392-7732 WASHER, THRUST - ARMATURE
8 392-7729 ARMATURE, FIELD AND FRAME
9 392-8261 FIELD AND FRAME ASSEMBLY
10 392-7730 BALL, COMMUTATOR END PLATE
11 392-8262 PLATE ASSEMBLY, COMMUTATOR END
12 392-8989 BRUSH SET, COMMUTATOR END PLATE
13 392-2529 SPRING SET, BRUSH TENSION
14 392-7733 BOLT SET, Thru- Plate and Frame to Reservoir
15 392-7728 FILL PLUG, RESERVOIR
▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 90-445622 OPERATION MANUAL
▶POWER TRIM COMPONENTS (38 parts) POWER TRIM COMPONENTS
Ref OEM Part # Part Name
- 25-48171 O-RING, (.364. x .070), MANIFOLD PLATE (SEE REF. #2)
1 92975A32 PUMP ASSEMBLY, Hydraulic (PLASTIC RESERVOIR)
2 25-48171 O-RING, (.364. x .070), MANIFOLD PLATE
3 10-79953Q04 SCREW, (.375-16 x .250), FILLER - HYDRAULIC PUMP
4 12-191833 WASHER, SEALING - FILLER SCREW
5 10-62269 SCREW, (#10-32 x .437), VENT - HYDRAULIC PUMP
6 45336 PLATE, MANIFOLD
7 45197A2 VALVE ASSEMBLY, Control
8 25-45254 O-RING, CONTROL VALVE (3/4" O.D.)
9 25-48171 O-RING, (.364. x .070), CONTROL VALVE
10 25-45253 O-RING, CONTROL VALVE (5/8" O.D.)
11 10-56500 SCREW, (.250-28 x 1.250)
12 22-46008 PLUG, CONTROL VALVE (1/2-20)
13 84-79147A3 HARNESS ASSEMBLY
14 88-8M0207796 FUSE, 20 Ampere
15 84-95084A3 CABLE ASSEMBLY, FUSE
16 45377T BRACKET, MOUNTING
17 10-35386 SCREW, (.312-18 x 1.00)
18 13-39107 LOCKWASHER, (.312-24), MOUNTING BRACVKET SCREW
19 11-21908 NUT, (.312-18) Cad Plated, MOUNTING BRACKET SCREW
20 10-31830 BOLT, (.375-24 x 1.75), HYDRAULIC PUMP TO BOAT
21 11-82671112 NUT, HYDRAULIC PUMP BOLT
22 94279 BRACKET, MOUNTING - STARTER SOLENOID
23 10-28638 SCREW
24 10-32,11-8M0204718 NUT,
25 8M0185622 SOLENOID, Starter
26 8,13-26995 LOCKWASHER, Stainless Steel, SOLENOID TERMINAL
27 8-32,11-26419 NUT, Brass, SOLENOID TERMINAL
28 13-26992 LOCKWASHER, (.250) Stainless Steel, SOLENOID TERMINAL
29 11-94330 NUT, (.250-20) Brass, SOLENOID TERMINAL
30 85-861680 BOOT, RUBBER - STARTER SOLENOID TERMINAL
31 10-41508 SCREW, (.250-20 x .500) Stainless Steel
32 94275 LINK, SOLENOID TO SOLENOID
33 84-79138A1 CABLE ASSEMBLY (NEGATIVE)
34 84-61600A9 WIRE, STARTER SOLENOID (BLACK)
35 88-79023T90 FUSE ASSEMBLY, 90 Ampere
36 12-96457 WASHER, Phenolic (.27 x .81 x .062), FUSE TERMINAL
37 11-21825 NUT, (.250-28), FUSE TERMINAL
▶POWER TRIM CYLINDER REPAIR KITS (1 parts) POWER TRIM CYLINDER REPAIR KITS
Ref OEM Part # Part Name
- 92188A2 REPAIR KIT (SEE NOTE)
▶PROPELLERS(RIGHT HAND ROTATION) (1 parts) PROPELLERS(RIGHT HAND ROTATION)
Ref OEM Part # Part Name
- 48-73144A45 PROPELLER ASSEMBLY (ALUMINUM)(PITCH 17") Comment: 3 BLADES
▶SHIFT CONTROL LINKAGE (27 parts) SHIFT CONTROL LINKAGE
Ref OEM Part # Part Name
1 87876A2 BRACKET, SHIFT ANCHOR - UPPER
2 10-73657 SCREW, (.312-18 x 1.50)
3 10-67450 SCREW, (.312-18 x 2.250)
4 10-35385 SCREW, (.312-18 x 1-3/4), BRACKET TO CRANKCASE
5 87874 SLIDE, SHIFT ACUTATING
6 56193 LATCH, SHIFT ACUTATING SLIDE (SHIFT CABLE)
7 10-39620 SCREW, LATCH TO SHIFT ACTUTING SLIDE
8 24-27087 SPRING, COMPRESSION - LATCH SCREW
9 75717 SLIDE, NYLON -ANCHOR BRACKET
10 39515 END CAP, NYLON - ANCHOR BRACKET SLIDE
11 87876A2 BRACKET, SHIFT ANCHOR - LOWER
12 10-20012 SCREW, (.250-28 x 1.62)
13 11-826709109 NUT, (.250-28), UPPER ANCHOR BRACKET SCREW
14 39519 CUP, RETAINER - ANCHOR BRACKET (SHIFT CABLE BARREL)
15 87609A1 LEVER, NYLON - SHIFT CABLE LOCKING
16 17-47175 PIN, LOCKING LEVERA AND COVER FASTENING
17 90211 COVER, NYLON - SHIFT CABLE
18 87609A1 LINK, LOCKING LEVER TO COVER
19 75104A8 SHIFT SHAFT ASSEMBLY Comment: (LONG SHAFT)
20 12-37998 WASHER, UPPER SHIFT SHAFT Comment: MANUAL
21 18-26811 COTTER PIN, UPPER SHIFT SHAFT Comment: MANUAL
22 87-88096A1 SWITCH ASSEMBLY Comment: ELECTRIC TILLER
23 10-30902 SCREW, (#6-32 x .750) Comment: ELECTRIC TILLER
24 86-45915 TERMINAL BLOCK Comment: ELECTRIC TILLER
25 10-25764 SCREW, (.190-32 x .50) Comment: ELECTRIC TILLER
26 10-32,11-27164 NUT AND LOCKWASHER, Comment: ELECTRIC TILLER
27 10-69079 SCREW, (#10-16 x .440) Comment: ELECTRIC TILLER
▶STARTER MOTOR ASSEMBLY (12 parts) STARTER MOTOR ASSEMBLY
Ref OEM Part # Part Name
- 50-41583T STARTER MOTOR ASSEMBLY (10 PINION TEETH)
1 90642 DRIVE KIT
2 43076T DRIVE ASSEMBLY (10 PINION TEETH)
3 68584 PLATE ASSEMBLY, DRIVE END
5 13-26992 LOCKWASHER, (.250) Stainless Steel
7 57384 ARMATURE
8 898265016 BRUSH/SPRING KIT
9 23-57387 BUSHING, INSULATING
11 12-38013 WASHER, INPUT STUD
12 13-26992 LOCKWASHER, (.250) Stainless Steel
13 11-20890 NUT, (.250-20)
14 57389 END CAP ASSEMBLY, W/BRUSH HOLDER
▶STARTER MOTOR, RECTIFIER AND WIRING HARNESS (ELECTRIC ONLY) (39 parts) STARTER MOTOR, RECTIFIER AND WIRING HARNESS (ELECTRIC ONLY)
Ref OEM Part # Part Name
1 8M0058226 RECTIFIER
2 10-38055 SCREW, (.190-32 x .62)
3 10-32,11-27164 NUT AND LOCKWASHER, , RECTIFIER FASTENING SCREW
4 10-32,11-45076 NUT, Brass, RECTIFIER TERMINAL
5 89-889274 SOLENOID ASSEMBLY, Choke
6 10-25299 SCREW, (.312-18 x .75)
7 10,13-26996 LOCKWASHER, Stainless Steel, CHOKE SOLENOID TERMINAL
8 10-32,11-45076 NUT, Brass, CHOKE SOLONOID TERMINAL
9 89008A2 PLUNGER ASSEMBLY, CHOKE SOLENOID
10 19-35827 PLUG, BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY
11 11-30428 FASTENER, PLUG TO BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY
12 84-96219A8 HARNESS ASSEMBLY Comment: (BULLET CONNECTORS)
13 88-8M0207796 FUSE, 20 Ampere
14 84-95084A2 CABLE ASSEMBLY, FUSE
15 88751 CLAMP, WIRING HARNESS
16 10-23702 SCREW, (.190-32 x 1.12), WIRING HARNESS CLAMP
17 24-28357 SPRING, WIRING HARNESS CLAMP SCREW
18 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel, WIRING HARNESS CLAMP SCREW
19 84-88439A4 CABLE ASSEMBLY, Battery - Negative
20 886201 BRACKET, HARNESS SUPORT
21 10-73280 SCREW, HARNESS SUPPORT BRACKET
22 88617 COVER, HARNESS SUPPORT BRACKET
23 10-28635 SCREW, (.250-20 x .620) Stainless Steel, HARNESS SUPPORT BRACKET COVER
24 50-41583T STARTER MOTOR ASSEMBLY (10 PINION TEETH)
25 10-35213 SCREW (1-5/8 INCH)
27 13-26992 LOCKWASHER, (.250) Stainless Steel, CABLE TO STARTER MOTOR NUT
28 11-20890 NUT, (.250-20), CABLE TO STARTER MOTOR
29 84-88809A9 CABLE ASSEMBLY, STARTER TO SOLENOID (YELLOW)
30 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
31 8M0185622 SOLENOID, Starter
32 10-98253 SCREW, (.250-20 x .500), SOLENOID TO BRACKET
33 13-26992 LOCKWASHER, (.250) Stainless Steel, STARTER SOLENOID SCREW
34 8-32,11-26419 NUT, Brass
35 11-94330 NUT, (.250-20) Brass
36 42729A1 BRACKET, STARTER MOTOR TO CRANKCASE
37 10-32079 SCREW, (.250-20 x .560)
38 10-69022 SCREW, (#10-32 x .500) Stainless Steel
39 12-89302 WASHER, (.203 x .406 x .040), BRACKET SCREW
40 85-97861 INSULATOR, STARTER SOLENOID
▶STARTER REWIND (38 parts) STARTER REWIND
Ref OEM Part # Part Name
- 76079A8 STARTER ASSEMBLY, Rewind
1 11-20166 NUT, SHEAVE SHAFT (LEFT HAND THREAD)
2 14-61004 TAB WASHER, SHREAVE SHAFT NUT
3 25-39597 GROMMET, STARTER HOUSING
4 76141 CABLE ASSEMBLY, INTERLOCK Comment: MANUAL
5 10-32228 SCREW, (#10-32 x .625) Comment: MANUAL
6 10-69022 SCREW, (#10-32 x .500) Stainless Steel Comment: MANUAL
7 428201 CAM, INTERLOCK Comment: MANUAL
8 10-76138 SCREW, (.312-18 x 1.120) Comment: MANUAL
9 24-761401 SPRING Comment: MANUAL
10 79371 ACTUATOR Comment: MANUAL
11 10-76137 SCREW Comment: MANUAL
12 24-76139 SPRING Comment: MANUAL
13 12-30191 WASHER Comment: MANUAL
14 18-26811 COTTER PIN Comment: MANUAL
15 55860 PULLEY, STARTER
16 10-45210 SCREW, (.190-32 x 1.250)
17 12-22887 WASHER, PULLEY SCREW
18 23-309772 SPACER, PULLEY SCREW
19 94121 RETAINER, STARTER ROPE
20 11-24656 NUT, PULLEY SCREW
21 760792 HOUSING, Starter Comment: SEE NOTE #2 ON ILLUSTRATION
22 50-44255A1 SHEAVE ASSEMBLY, Starter Comment: SEE NOTE #2 ON ILLUSTRATION
23 44508 PAWL, Starter Comment: SEE NOTE #2 ON ILLUSTRATION
24 10-88760 SCREW, (.312-18 x 1.250)
25 13-8M0204647 LOCKWASHER, (.312), STARTER HOUSING SCREW
26 61002 PLATE, STARTER REWIND
27 24-39502T02 SPRING, STARTER REWIND
28 23-87649 BUSHING, SPRING GUIDE
29 24-87651 SPRING, STARTER PAWL
30 53-87706 E RING, STARTER PAWL
31 23-63061 SPACER, SHEAVE SHAFT
33 94962 LEVER
34 13-20160 WAVE WASHER
35 87656 SHEAVE SHAFT
36 47341A11 ROPE AND HANDLE KIT, Manual/Emergency Start Comment: (FOR MANUAL STARTING)
37 79470A1 RETAINER KIT, Rope
38 12-35559 WASHER, STARTER REWIND
▶STEERING HANDLE (50 parts) STEERING HANDLE
Ref OEM Part # Part Name
1 48416 CAP, STEERING HANDLE GRIP
2 11-826709109 NUT, (.250-28), STEERING HANDLE ARM
3 12-69056 WASHER, (.255 x .625 x .0312), STEERING HANDLE ARM
4 58192A1 GRIP, STEERING HANDLE ARM
5 48414 HOUSING, DRIVE WHEEL - STEERING ARM HANDLE
6 48516A1 DRIVE WHEEL/ROD ASSEMBLY
7 48405A2 ARM ASSEMBLY Comment: (USE WITH TOGGLE SWITCH)
8 48519 PLATE, COVER - DRIVE WHEEL
9 27-48518 GASKET, COVER PLATE
10 10-72169 SCREW, (#10-24 x .50)
11 8885242 CONDUIT, CABLE
12 48520 CABLE, Throttle
13 89578 BARREL, CONTROL LINKAGE
14 10-824081 SCREW, SET - THROTTLE CABLE GUIDE TUBE
15 8M0026078 TUBE, THROTTLE CABLE GUIDE
16 8M0204660 GUIDE, THROTTLE CABLE
17 20007 ANCHOR, THROTTLE CABLE
18 8-32,10-8M0204644 SET SCREW, , THROTTLE CABLE ANCHOR
19 48404T8 BRACKET, STEERING HANDLE
20 48416 CAP, STEERING HANDLE BRACKET
21 10-823597 SCREW, STEERING HANDLE BRACKET TO STEERING HANDLE
22 12-48477 WASHER, STEERING HANDLE BRACKET (.505 I.D.)
23 12-48526 WASHER, NYLON - HANDLE BRACKET (.630 I.D.)
24 23-28919 BUSHING, NYLON - HANDLE BRACVKET (5/8" I.D.)
25 23-48525 SPACER, STEERING HANDLE BRACKET
26 12-38000 WASHER, NYLON - HANLDE BRACKET (1-35/64" O.D.)
27 13-48478 WAVE WASHER, STEERING HANDLE BRACKET
28 12-49636 WASHER, NYLON - HANDLE BRACKET (1-3/4" O.D.)
29 11-82671317 NUT, (.500-20), STEERING HANDLE BRACKET SCREW
30 10-35786 SCREW, (.375-24 x 1.00), BRACKET TO ENGINE
31 14-43589 TAB WASHER, BRACKET SCREW
32 78812A1 DETENT, SHIFT LEVER
33 10-48409 SCREW, (#10-16 x .625) Stainless Steel, SHIFT LEVER DETENT TO HANDLE BRACKET
34 485681 SHIFT LEVVER
35 23-48237 BUSHING, NYLON - SHIFT LEVER (3/8" I.D.)
36 12-34931 WASHER, (.406 x .734 x .063) Stainless Steel, SHIFT LEVER
37 11-8M0204726 NUT, (.375-24), SHIFT LEVER TO STEERING HANDLE BRACKET
38 8128061 SHIFT ROD, SHIFT
39 48419T ROD END, SHIFT ROD
40 23-48475 BUSHING, NYLON - SHIFT ROD (1/4" I.D.)
41 12-35950 WASHER, (.273 x .437 x .031) Stainless Steel, SHIFT ROD
43 98530 KNOB, SHIFT LEVER
45 19-35827 PLUG, BOTTOM COWL - SHORTING SWITCH HOLE
46 11-30428 FASTENER, PLUG TO BOTTOM COWL
47 87-11083A10 SWITCH ASSEMBLY, Stop Comment: USE WITH TOGGLE SWITCH
48 8M0032846 RETANER, STOP SWITCH Comment: USE WITH TOGGLE SWITCH
49 15920Q54 LANYARD ASSEMBLY Comment: USE WITH TOGGLE SWITCH
50 54-648552 CLAMP, STOP SWITCH Comment: USE WITH TOGGLE SWITCH
51 10-22654 SCREW, (.190-32 x .38) Comment: USE WITH TOGGLE SWITCH
52 10-32,11-27164 NUT AND LOCKWASHER, Comment: USE WITH TOGGLE SWITCH
▶THROTTLE AND SPARK ADVANCE LINKAGE (34 parts) THROTTLE AND SPARK ADVANCE LINKAGE
Ref OEM Part # Part Name
1 44405 CAM, Throttle, ACTUATOR
2 10-63102 SCREW, (.250-20 x 1.250), ADJUSTIN - THROTTLE CAM
3 11-64015 NUT, (.250-20), JAM - ADJUSTING SCREW
4 26852 CAP, Nylon, ADJUSTING SCREW
5 39522T BRACKET, THROTTLE CONTROL SHAFT
6 10-64021 SCREW (1-7/8")
7 11-64015 NUT, (.250-20)
8 26852 CAP, Nylon, ADJUSTING SCREW
9 10-20639 SCREW, (.312-24 x 1.12)
10 11-29250 NUT, (.312-24), THROTTLE CONTROL BRACKET SCREW
11 10-34438 SCREW (2-3/8 INCHES)
12 12-25893 WASHER
13 13-62172 WAVE WASHER
14 11-29250 NUT, (.312-24)
15 95044 LINK ROD
16 95045 SWIVEL, LINK ROD
17 95049 LEVER, THROTTLE CONTROL
18 10-818165 SCREW, (.375-16 x 1.75)
19 23-55164 BUSHING, THROTTLE CONTROL LEVER SCREW
20 23-55171 BUSHING, THROTTLE CONTROL LEVER SCREW
21 24-55162 SPRING, RETURN - SPARK ADVANCE LEVER
22 95051 LEVER, SPARK ADVANCE
23 10-32627 SCREW, (.190-32 x 1.50), ADJUSTING - ADVANCE LEVER
24 10-32,11-68219 NUT, Stainless Steel, JAM - ADJUSTING SCREW
25 48039 CAP, NYLON - ADJUSTIN SCREW
26 12-68410 WASHER, THROTTLE CONTROL LEVER SCREW
27 39483 LATCH, THROTTLE CONTROL LEVER
28 10-69026 SCREW, (.250-28 x .880)
29 24-20099 SPRING, COMPRESSION - LATCH SCREW
30 11-826709109 NUT, (.250-28), LATCH SCREW
31 62459T BALL JOINT ASSEMBLY, SPARK ADVANCE LEVER
32 10-32,11-46438 NUT, , BALL JOINT TO SPARK ADVANCE LEVER
33 61940 LINK ROD
34 74897T PIVOT, THREADED - TRIGGER PLATE TO LINK ROD
▶TOP COWL AND COWLING (19 parts) TOP COWL AND COWLING
Ref OEM Part # Part Name
1 2138-6340A2 TOP COWL ASSEMBLY Comment: (MANUAL)
2 58657 ROPE GUIDE, STARTER ROPE
3 53-72168 RING, RETAING - ROPE GUIDE
4 62236 SHILD, REAR - TOP COWL
5 10-48409 SCREW, (#10-16 x .625) Stainless Steel, REAR SHIELD TO TOP COWL
7 55455 HOOK, TOP COWL LATCH - REAR
8 10-22956 SCREW, (.250-28 x .880), REAR HOOK TO TOP COWL
9 13-26992 LOCKWASHER, (.250) Stainless Steel, REAR HOOK SCREW
10 75973 PLATE, HINGE
11 10-32228 SCREW, (#10-32 x .625), HINGE PLATE
12 10,13-26996 LOCKWASHER, Stainless Steel, HINGE PLATE SCREW
13 94918F1 LEVER, COWL LATCH
14 52739 HINGE, COWL LATCH LEVER
15 17-58998 PIN, HINGE TO LEVER
16 2137-3878A6 WRAP AROUND COWL ASSEMBLY (W/O DECALS)
17 46785A1 LATCH ASSEMBLY, Cowl
18 30413 HOOK, COWL LATCH FASTENING
19 2161-6347A20 COVER ASSEMBLY, Cowl - Front (W/O DECALS)
20 76450 BLANKET, COWL FRONT COVER
▶TRIM CYLINDERS AND HYDRAULIC HOSES (52 parts) TRIM CYLINDERS AND HYDRAULIC HOSES
Ref OEM Part # Part Name
1 92194A14 TRIM CYLINDER
2 22-8M0169589 FITTING, Grease, TRIM CYLINDER
3 10-45265 SCREW, (#10-32 x .3125), BLEED
4 25-45016 O-RING, BLEED SCREW
5 10-92050 SCREW, (.500-20 x 1.500), TRIM CYLINDER
6 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRIM CYLINDER BOLT
7 23-45280 SPACER, TRIM CYLINDER - LOWER
8 23-94907A1 BUSHING, RUBBER - TRIM CYLINDER
9 89108A3 BRACKET, TRIM CYLINDER (PORT)
10 26-70608 SEAL, Oil, PORT BRACKET
11 89290 PLUNGER, LIMIT SWITCH ACTUATING
12 24-95881 SPRING, TENSION - LIMIT SWITCH PLUNGER
13 16-62888 STUD, (.312 x 18.880), MOUNTING BRACKET
14 13-8M0204647 LOCKWASHER, (.312), MOUNTING BRACKET STUD
15 11-28770 NUT, (.312-24) Stainless Steel, MOUNTING BRACKET STUD
16 10-45263 SCREW, (.500-20 x .2.250), MOUNTING BRACKET
17 10-89673 SCREW, (.375-16 x 5.00)
18 12-68410 WASHER, MOUNTING BRACKET BOLT
19 11-82671112 NUT, MOUNTING BRACKET BOLT
20 89111T BRACKET, TRIM CYLINDER (STARBOARD)
21 10-45328 SCREW, (.437-20 x 3.560)
22 12-37807 WASHER
23 11-8M0143423 NUT, (.437-20), TRIM CYLINDER SCREW
24 24-24390 SPRING, TENSION - ADJUSTING STUD
25 16-8M0034461 STUD, (#10-32 x .930), ADJUSTING - CUT-OUT LIMIT SWITCH
26 10-32,11-859124 NUT, Stainless Steel, JAM - LIMIT SWITCH ADJUSTING STUD
27 99897 CAM, LIMIT SWITCH ADJUSTING STUD
28 86967 PLATE, RETAINING - LIMIT SWITCH CAM
29 10-68513 SCREW, (#10-32 x .375) Stainless Steel, RETAINING PLATE AND CAM
30 10,13-26996 LOCKWASHER, Stainless Steel, RETAINING PLATE AND CAM SCREW
31 45326A2 SWITCH ASSEMBLY, CUT-OUT LIMIT
32 23-45354 BUSHING, RUBBER - CUT-OUT LIMIT SWITCH
33 10-47255 SCREW, (#4-40 x .625), CUT-OUT LIMIT SWITCH
34 89272 COVER, LIMIT SWITCH
35 27-892731 GASKET, LIMIT SWITCH COVER
36 10-34994 SCREW, (#10-32 x 1.00) Stainless Steel, LIMIT SWITCH COVER
37 12-38833 WASHER, LIMIT SWITCH COVER SCREW
38 87774A1 COVER, INLET - TRANSOM
39 27-87775 GASKET, INLET COVER
40 25-45507 GROMMET, RUBBER - INLET COVER
41 10-36070 SCREW, (#10-32 x 1.250), INLET COVER TO BOAT
42 10,13-26996 LOCKWASHER, Stainless Steel, INLET COVER SCREW
43 10-32,11-68219 NUT, Stainless Steel, INLET COVER SCREW
44 32-88005 HOSE, TRIM
45 32-88006 HOSE, LIFT
46 25-12602002 GROMMET Comment: RUBBER (7/16" I.D. - 7/8" LONG)
47 73519A1 STRAP, Tilt Stop
48 69259 TUBE, MOUNTING - TILT STOP
49 69258 PIN, MOUNTING TUBE
50 63473 TUBE, CUSHION
51 18-36002 COTTER PIN, MOUNTING TUBE PIN
52 23-59623 SPACER, MOUNTING BRACKET SCREW

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 35 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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