Mercury 30 (2 CYL.) (0P017000 THRU 0P325499) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 30 (2 CYL.). Scroll down for exploded parts diagrams (34), specifications, and maintenance reference.

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8M0097857 Service Kit for Mercury | JLM Marine
8M0097857 Service Kit for Mercury | JLM Marine
$68.50
$68.50
files/kit-23KM781-4N_0279e2f8-e0d8-4b22-a926-21a7be30f5c1.pngDefault Title
$68.50
8M0113483 Service Kit for Mercury 40HP 50HP 60HP | JLM Marine
8M0113483 Service Kit for Mercury 40HP 50HP 60HP | JLM Marine
$68.50
$68.50
files/kit-23KM777-4N_e855e885-850e-4194-a6d9-3cc6b20deeea.pngDefault Title
$68.50
AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
AMKITMER323 Annual Maintenance Kit for Mercury 9.9HP 13.5HP 15HP | JLM Marine
$68.50
$68.50
files/kit-23KM776-4N_77fcbe8a-d5c8-4f25-b3bb-7a0e9ccebede.pngDefault Title
$68.50
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
8M0120867 Maintenance Kit for Mercury 8HP 9.9HP 15HP 20HP Command Thrust | JLM Marine
$68.50
$68.50
files/kit-23KM773-4N_fffc370d-57ef-443b-8e26-770e764dd409.pngDefault Title
$68.50
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
8M0181316 Maintenance Kit for Mercury 8HP 9.9HP | JLM Marine
$68.50
$68.50
files/kit-23KM772-4N_3ab7931f-955d-4041-a46b-266974344a7b.pngDefault Title
$68.50
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
8M0181315 Maintenance Kit for Mercury 4HP 5HP 6HP 4-Stroke | JLM Marine
$68.50
$68.50
files/kit-23KM771-4N_78ebfc47-2fbf-460e-834a-362ab0b58149.pngDefault Title
$68.50
23KH763-4N Kit Image
06211-ZZ0-505 Maintenance Kit for Honda BF80A BF100A | JLM Marine
$82.50
$82.50
files/kit-23KH763-4N.pngDefault Title
$82.50
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
06211-ZY2-506 Maintenance Kit for Honda BF175A BF200A BF225A | JLM Marine
$83.50
$83.50
files/kit-23KH762-4N.pngDefault Title
$83.50
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
06211-ZY5-505 Maintenance Kit for Honda BF135A BF150A | JLM Marine
$82.50
$82.50
files/kit-23KH761-4N.pngDefault Title
$82.50
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
06211-ZW5-505 Maintenance Kit for Honda BF115A BF130A | JLM Marine
$82.50
$82.50
files/kit-23KH760-4N.pngDefault Title
$82.50
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
06211-ZW0-505 Maintenance Kit for Honda BF75A BF90A | JLM Marine
$71.50
$71.50
files/kit-23KH758-4N.pngDefault Title
$71.50

Mercury 30 (2 CYL.) (0P017000 THRU 0P325499) Parts & Diagrams

🔎 Mercury 30 (2 CYL.) Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 30 (2 CYL.) is a 4-Stroke, Inline 3-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 3-Cylinder, EFI
Horsepower 30 HP
Displacement 526 cc
Bore x Stroke 61 mm x 60 mm
Spark Plug (Type & Gap) NGK BKR6E
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 340 mL (11.5 fl oz)
Idle Speed (in gear) 700 ± 50 RPM (in gear)
Full Throttle RPM Range 5250-6250
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 30 (2 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 30 (2 CYL.).

▶Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 821455T8 TILLER HANDLE KIT
▶Bottom Cowl (78 parts) Bottom Cowl
Ref OEM Part # Part Name
1 24-824992 SPRING, Detent
2 24-824993 SPRING, Backing
3 824994 SPRING, Plate
4 10-82191916 SCREW, (M5 x 14)
5 8280471 STRAP
6 10-4006731 SCREW, (M6 x 16) Stainless Steel
7 8M0039049 CLAMP, Horizontal Shift Shaft
8 10-40011130 SCREW, (M6 x 30) Stainless Steel
9 87-8M0052927 SWITCH
10 10-88075020 SCREW, (M3.5 x 20) Stainless Steel
11 824923 PLATE, Switch
12 84-852375A4 HARNESS ASSEMBLY
13 8M0036802 CAP, Intermediate Lever
14 10-4006731 SCREW, (M6 x 16) Stainless Steel
15 23-26954 BUSHING
16 8M0041741 LEVER, Intermediate
17 42927 INSERT
18 17-8224561 PIN
19 23-26954 BUSHING
20 23-48475 BUSHING
21 822459 RETAINER, Cable
22 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
23 11-401386 NUT, (M6) Stainless Steel
24 11-401386 NUT, (M6) Stainless Steel
25 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
26 822470 SHIFT LINK
27 23-48475 BUSHING
28 821483A6 SHIFT SHAFT, Horizontal, Horizontal
29 821487 LEVER, Interlock Actuating
30 18-26811 COTTER PIN
31 10-878607 SCREW, (#10-16 x .380), Self Tap
32 84-88807A28 CABLE ASSEMBLY, Black (7.50 Inch)
33 8M0037997 SHIFT ROD
34 18-210711 COTTER PIN
35 17-8251851 PIN, Shfit Rod
36 13-827418 LOCKWASHER
37 822011 LEVER, Shift
38 13-825273 WAVE WASHER
39 10-40011107 SCREW, (M5 x 16) Stainless Steel
40 98889 LATCH
41 39519 CUP
42 10-42975 DRIVE SCREW
43 822423002 SEAL
44 25-828249 GROMMET Comment: (Export -Greenland)
45 19-17230 PLUG, Stop Switch
46 8M0032846 RETAINER, Brass, Switch
47 87-11083A31 SWITCH, Stop
48 15920Q54 LANYARD ASSEMBLY, Stop Switch
49 25-16226 GROMMET
50 822424001 SEAL, Throttle Cable
51 19-823874001 SEAL, Throttle Cable
52 4010-821511T1 BOTTOM COWL
53 19-824076001 PLUG, Shift Lever
54 821490T SHIFT HANDLE
55 25-19565002 GROMMET Comment: (Split-Power Trim)
56 19-824473 PLUG, Warning Alarm
57 823572001 SEAL, Warning Alarm
58 84-8M0210763 ALARM ASSEMBLY, Audio Warning
59 12-8M0214930 WASHER
60 10-82239312 SCREW, (M5 x 12)
61 87-8M0042301 SWITCH ASSEMBLY Comment: (Power Trim)
62 13541 PLUG, Male
63 812830T01 PLUG, Trim Switch
64 8M0032848 RETAINER
65 10-878608 SCREW, (#10-16 x .500)
66 10-40011107 SCREW, (M5 x 16) Stainless Steel, Interlock Cable
67 10-1993716 SCREW, (M6 x 16)
68 822425 CAM, Latch
69 13-12134 WASHER, Wave
70 23-812707 BUSHING
71 22-813613 FITTING
72 54-816311T TIE STRAP, (8.00 Inches)
73 32-7568058 HOSE, (15.00 Inches)
74 23-812707 BUSHING
75 823573F1 LEVER, Cowl Latch
76 10-40011129 SCREW, (M6 x 25) Stainless Steel
77 23-822003 BUSHING
78 25-822002 GROMMET
▶Carburetor (40 parts) Carburetor
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 3301-821383T18 CARBURETOR, (WME 99) Comment: (Electric 40)
2 NSS NOT SOLD SEPARATE, Retaining Ring
3 1395-8113521 LEVER, Oil Pump Comment: (Electric)
4 1395-8086121 SCREW, Lever Retainer
5 1395-8236371 VALVE, Throttle
6 NSS NOT SOLD SEPARATE, Screw-Throttle Valve
7 27-8144461 GASKET, Flange
8 NSS NOT SOLD SEPARATE, Gasket-Cover Plate
9 1395-811221 COVER PLATE
10 1395-811220 SCREW, Cover Plate
11 NSS NOT SOLD SEPARATE, Spring-Idle Needle
12 NSS NOT SOLD SEPARATE, Idle Needle
13 1395-808746 LEVER
14 1395-8087431 BUSHING, Throttle Shaft
15 NSS NOT SOLD SEPARATE, Spring-Throttle Return
16 1395-8236331 SHAFT, Throttle Comment: (Electric)
17 1395-8236323 SHAFT, Throttle Comment: (Manual)
18 1395-823634 SCREW
19 1395-8087392 SCREW, Idle Speed
20 NSS NOT SOLD SEPARATE, Fitting Comment: (Electric)
21 NSS NOT SOLD SEPARATE, Fitting Comment: (Manual)
22 10-95951 VALVE, Inlet Needle
23 1395-808738 GASKET
24 NSS NOT SOLD SEPARATE, Float Shaft
25 1395-9594 FLOAT
26 NSS NOT SOLD SEPARATE, Gasket-Fuel Bowl
27 1395-811693 BOWL, Fuel Comment: (Electric)
28 NSS NOT SOLD SEPARATE, Fitting (Part of 1395-811695) Comment: (Manual)
29 1395-808612 SCREW AND WASHER, (#8-32 x .750)
30 1399-5225 JET, Main (.054) Comment: (.054 - 30 H.P.)
31 1395-811694 PLUG KIT
32 1395-802731 SEAL Comment: (Consists of 4 Seals)
33 10-814776 SCREW, Adjusting (M6 x 55)
34 823587T02 COVER, Carburetor
35 19-815784 CAP
36 10-4000363 SCREW, (M8 x 100)
37 8235862 PLATE, Carburetor
38 67748 ROLLER
39 NSS NOT SOLD SEPARATE, Decal-Caution-Airbox
▶Choke Kit (8 parts) Choke Kit
Ref OEM Part # Part Name
- 856116A1 CHOKE KIT
1 856116 CHOKE
2 856766 PLATE
3 10-824459120 SCREW, (M8 x 120) Stainless Steel
4 856155 CABLE, Choke
5 10-823042067 SCREW (10-16 X .625)
6 12-89302 WASHER, (.203 x .406 x .040)
7 8M0032846 RETAINER, Brass, Switch
▶Clamp Bracket (46 parts) Clamp Bracket
Ref OEM Part # Part Name
1 3411-821773T1 CLAMP BRACKET Comment: (Port Long)(3 Lower MTG. Holes)
2 3412-821774T8 CLAMP BRACKET Comment: (Starboard Long)
3 10-818883A1 THUMB SCREW ASSEMBLY Comment: (Manual)
4 NSS NOT SOLD SEPARATE, Handle-Manual
5 NSS NOT SOLD SEPARATE, Rivet-Manual
6 12-818884 WASHER Comment: (Manual)
7 10-768042 SHOULDER SCREW, Hex Comment: (Manual)
8 8224011 CAP Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged)
9 17-25810 PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged)
10 23-86637 BEARING Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged)
11 17-8224002 PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is Not Flanged)
12 822401 CAP Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged)
13 17-25319 PIN, (.125 x 0.75 Inches) Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged)
14 23-823589 BUSHING Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged)
15 17-8224001 PIN, Tilt Stop Comment: (O.D. Of Ref. # 15 is .56 & Ref. # 14 Is Flanged
16 11-40140 NUT, (M10)
17 12-4002319 WASHER
18 97-8252711 ANODE
19 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
20 10-8M0204707 SCREW, (M6 x 25)
21 16-8M0034459 STUD, (M10 x 277)
22 23-824952 SPACER
23 11-4013710 NUT, (M10) (M10 x 1.5) Comment: (Short-Bottom)
24 12-4002319 WASHER Comment: (Short-Bottom)
25 10-826110 SCREW Comment: (Short-Bottom)
26 19624A1 SEAL KIT
27 25-29619 O-RING, (.583 x .103)
28 23-78861 SPACER
29 11-40140 NUT, (M10)
30 12-4002319 WASHER
31 17-8M0026103 PIN ASSEMBLY, Tilt Lock
32 24-821461 SPRING
33 822409 LEVER, Shallow Water Drive
34 17-25319 PIN, (.125 x 0.75 Inches)
35 23-824858 BUSHING, PLASTIC
36 878580 ROD, Plastic, Shallow Water Drive
37 23-824858 BUSHING, Plastic
38 23-823812 BUSHING
39 822411 ARM
40 878563 LINK ROD
41 24-832085A1 SPRING
42 37-830253 DECAL, Tilt Lock
43 NSS NOT SOLD SEPARATE, Warning Decal
44 NSS NOT SOLD SEPARATE, Shallow Water Drive Decal
45 17-853923A1 PIN Comment: (40 Seapro)
46 24-821461 SPRING Comment: (40 Seapro)
▶Clamp Bracket(Gas Assist Trim) (41 parts) Clamp Bracket(Gas Assist Trim)
Ref OEM Part # Part Name
1 3411-821773T1 CLAMP BRACKET Comment: (Port)
2 3412-821774T8 CLAMP BRACKET Comment: (Storboard)(Use With .75 O.D. Ref. #11)
3 10-818883A1 THUMB SCREW ASSEMBLY Comment: (Manual)
4 NSS NOT SOLD SEPARATE, Handle-Manual
5 NSS NOT SOLD SEPARATE, Rivet-Manual
6 12-818884 WASHER Comment: (Manual)
7 10-768042 SHOULDER SCREW, Hex Comment: (Manual)
8 8224011 CAP Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged)
9 17-25810 PIN Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged)
10 23-86637 BEARING Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged)
11 17-8224002 PIN, Tilt Stop Comment: (O.D. of Ref. # 11 is .75 & Ref. # 10 Is NOT Flanged)
12 822401 CAP, Tilt Stop Pin Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged)
13 17-25319 PIN, (.125 x 0.75 Inches) Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged)
14 23-823589 BUSHING Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged)
15 17-8224001 PIN, Tilt Stop Comment: (O.D. of Ref. # 15 is .56 & Ref. # 14 IS Flanged)
16 97-8252711 ANODE
17 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
18 10-8M0204707 SCREW, (M6 x 25)
19 11-82671117 NUT, (.500-20)
20 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
21 10-814259 SCREW, (.500-20 x 4.00)
22 37-830253 DECAL, Tilt Lock
23 NSS NOT SOLD SEPARATE, Decal-Warning
24 828533T1 TRIM, Hydraulic Assist Comment: (Gas Assist Trim)
25 88238A11 CABLE ASSEMBLY Comment: (Gas Assist Trim)
26 828924 LEVER, Tilt Comment: (Gas Assist Trim)
27 8M0007469 TILT KNOB Comment: (Gas Assist Trim)
28 828930 ARM, Lever Comment: (Gas Assist Trim)
29 13-31030 WAVE WASHER Comment: (Gas Assist Trim)
30 17-25319 PIN, (.125 x 0.75 Inches) Comment: (Gas Assist Trim)
31 8289961 LINK Comment: (Gas Assist Trim)
32 10-32,11-8M0204718 NUT, Comment: (Gas Assist Trim)
33 17-822481001 PIN, Anchor (14 mm) Comment: (Gas Assist/Power Trim)
34 23-822482 BUSHING Comment: (Gas Assist/Power Trim)
35 23-822484 BUSHING Comment: (Gas Assist/Power Trim)
36 12-825190 WASHER Comment: (Gas Assist/Power Trim)
37 11-826712 NUT Comment: (Gas Assist/Power Trim)
38 10-4009040 SCREW, (M10 x 40) Stainless Steel Comment: (Gas Assist/Power Trim)
39 12-4002319 WASHER Comment: (Gas Assist/Power Trim)
40 11-40140 NUT, (M10) Comment: (Gas Assist/Power Trim)
41 NSS NOT SOLD SEPARATE, Decal-Shallow Water Drive
▶Crankshaft/Piston/Flywheel (23 parts) Crankshaft/Piston/Flywheel
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 11-42979 NUT, (M16)
2 12-33001 WASHER, (.641 x 1.250 x .190)
3 261-859233T23 FLYWHEEL Comment: (Electric)
4 261-859233T24 FLYWHEEL Comment: (Manual)
5 493-821369T01 CRANKSHAFT ASSEMBLY
6 43-43019A2 GEAR ASSEMBLY, Driver
7 28-91800 KEY, Woodruff
8 30-63742T BEARING, Ball
9 53-812877 RING, Retaining
10 31-818889A1 BEARING ASSEMBLY, Roller
11 26-8173971 SEAL, Oil
12 827955A2 BEARING ASSEMBLY, Center Main
13 NSS NOT SOLD SEPARATE, Roller
14 NSS NOT SOLD SEPARATE, Ring-Seal
15 640-9612A6 CONNECTING ROD ASSEMBLY Comment: (With Plastic Bearings)
16 10-91012 SCREW, (.250-28 Special)
17 8M0234886 BEARING KIT Comment: (Plastic)
18 29-8M0214934 BEARING
19 12-8M0012298 WASHER
20 705-850026T2 PISTON Comment: (.015 Oversize)
21 53-857196 LOCK RING
22 39-821695A1 RING SET, Piston Comment: (.015 Oversize)
▶Cylinder Block (48 parts) Cylinder Block
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 890-821358T5 CYLINDER BLOCK
2 22-328022 PLUG, Pipe (.125-27) Brass
3 10-81742780 SCREW, (M8 x 80)
4 812888A1 CARRIER ASSEMBLY
5 21-42657A3 CHECK VALVE
6 21-8282182 CHECK VALVE
7 22-56759 FITTING, Barbed Comment: (Electric)
8 10-81742740 SCREW, (M8 x 40)
9 22-85439001 CONNECTOR, Male
10 17-8M0084653 PIN, Center Main
11 17-43044 PIN, Dowel - Without Hole (.375 x .625)
12 22-390721 PLUG, Pipe (.125-27) Brass
13 22-185981 PLUG, Pipe (.375-18)
14 22-15133 FITTING
15 1171-9812A8 END CAP ASSEMBLY
16 26-828932 SEAL, Oil
17 26-41953 SEAL
18 25-8M0142854 O-RING, (2.175 x .175)
19 10-81742720 SCREW, (M8 x 20)
20 25-48462 O-RING, (.614 x .070), Included With Reference 1 Comment: (Manual)
21 8129962 COVER Comment: (Manual)
22 10-40011108 SCREW, (M5 x 20) Stainless Steel Comment: (Manual)
23 27-8M0000822 GASKET, Included With Reference 1
24 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 1.50 Inch Length)
25 21-149126 CHECK VALVE, Double End
26 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length)
27 22-996642 FITTING, Elbow 90 Degree (.125-27 x .250) Nylon (Male)
28 10-878609 SCREW, (#10-16 x .600)
29 787994 SENDER
30 889733 RETAINER
31 12-8M0204666 WASHER, (.203 x .500 x .032)
32 10-878609 SCREW, (#10-16 x .600)
33 10-878609 SCREW, (#10-16 x .600) Comment: (Quantity of 3 on Electric)
34 54-816311T TIE STRAP, (8.00 Inches) Comment: (Electric)
35 8261151 CLAMP, Connector Comment: (Electric)
36 16-8161949 STUD, (M6 x 44)
37 NSS NOT SOLD SEPARATE, Decal-Sterialization
38 27-8128672 GASKET, Included With Reference 1
39 8128821 POPPET
40 812887002 DIAPHRAGM
41 12-94182 WASHER
42 10-69570 SCREW, (#10-16 x .750)
43 24-47968 SPRING
44 895338 THERMOSTAT, 54°C (130°F)
45 190742 COVER Comment: (Greenland)
46 10-40011149 SCREW, (M8 x 25) Stainless Steel, Included With Reference #1
47 27-8M0204714 GASKET, Thermostat (Included With Reference #1)
▶Driveshaft Housing (52 parts) Driveshaft Housing
Ref OEM Part # Part Name
- 27-822420A94 GASKET SET
1 10-40011155 SCREW, (M8 x 55) Stainless Steel
2 25-93221002 GROMMET
3 99019 CLAMP
4 42941001 SEAL, Water Tube
5 32-8M0042794 TUBE, Water Comment: (Long)
6 8M0046061 TUBE, Exhaust
7 10-40011153 SCREW, (M8 x 45) Stainless Steel
8 27-8M0000821 GASKET, Driveshaft Housing
9 821439T4 ADAPTOR PLATE
10 17-23784 PIN, Dowel
11 10-4010875 SCREW, (M10 x 75) Hex Flange - Stainless Steel
12 8M0043148 SEAL, Bottom Cowl
13 822419 COUPLER
14 25-822408001 GROMMET, Shift Shaft
15 880042 SHIFT SHAFT, Upper
16 12-89302 WASHER, (.203 x .406 x .040)
17 17-822417 PIN
18 18-210711 COTTER PIN
19 8M0000520 SCREW, (M12 x 162)
20 1400-8M4501487 MOUNT
21 10-40011153 SCREW, (M8 x 45) Stainless Steel
22 12-32834 WASHER, Neoprene
23 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
24 11-896963 NUT, (M12)
25 821512A4 TRIM COVER
26 8M0043155 BUMPER
27 10-826173 SCREW, (M5 x .8 x 60)
28 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
29 11-400263 NUT, (M5)
30 8249423 SEAL, Exhaust Bucket
31 8M0036863 BUCKET, Exhaust
32 8M0043170 BUMPER, Trim Cover
33 822395001 SEAL, Exhaust Tube
34 822422001 SEAL, Idle Relief
35 10-817430110 SCREW, (M10 x 110)
36 3531-821447T10 HOUSING, Driveshaft Comment: (Long)
37 16-824083 STUD, (M10 x 114) Comment: (LL)
38 10-824459120 SCREW, (M8 x 120) Stainless Steel
39 821781003 MOUNT
40 821780T5 COVER, Mount
41 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
42 11-40140 NUT, (M10)
43 10-878607 SCREW, (#10-16 x .375)
44 10-82445965 SCREW, (M8 x 65) Stainless Steel
45 13-72521 LOCKWASHER, Internal Tooth
46 88238A11 CABLE ASSEMBLY
47 821782002 BUMPER, Front
48 821781003 MOUNT
49 821780T5 COVER, Mount
50 12-36001 WASHER
51 11-401378 NUT, (M8)
▶Electrical Components (44 parts) Electrical Components
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 10-4013930 SCREW, (M5 x 30) Comment: (Manual)
2 398-832074A11 STATOR Comment: (Manual)
3 13541 PLUG, Male Comment: (Manual)
4 853960T TRIGGER Comment: (Manual)
5 56762 TIE STRAP, (4.00 Inches)
6 89-8M0185146 SOLENOID ASSEMBLY Comment: (Electric)
7 23-8M0214955 BUSHING Comment: (Electric)
8 25-818967 GROMMET Comment: (Electric)
9 8-32,11-26419 NUT, Brass Comment: (Electric)
10 10-40011129 SCREW, (M6 x 25) Stainless Steel Comment: (Electric)
11 11-64015 NUT, (.250-20) Comment: (Electric)
12 13-26992 LOCKWASHER, (.250) Stainless Steel Comment: (Electric)
13 85-830233 BOOT, Insulator - Red Comment: (Electric)
14 8275101 RETAINER Comment: (30 Electric Handle)
15 10-878609 SCREW, (#10-16 x .600) Comment: (30 Electric Handle)
16 84-88439A4 CABLE ASSEMBLY, Battery - Negative Comment: (Electric)
17 827509T7 CDM MODULE ASSEMBLY
18 84-857124A1 CABLE ASSEMBLY, Hi-Tension
19 85-857074A1 BOOT/TERMINAL KIT
20 85-815119M CAP, Spark Plug Comment: (Noise Suppressor) (Use Where Applicable)
21 33-938 SPARK PLUG Comment: (NGK#BPZ-8H-N-10)
22 84-88807A44 CABLE ASSEMBLY Comment: (Manual)
23 10-81893412 SCREW, (M8 x 12) Comment: (Manual)
24 10-82129116 SCREW, (M6 x 16)
25 8302361 PLATE, Electrical
26 10-82239312 SCREW, (M5 x 12)
27 12-89302 WASHER, (.203 x .406 x .040)
28 10-82129114 SCREW, (M6 x 14)
29 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
30 23-8318701 BUSHING
31 25-822002 GROMMET
32 10-40011130 SCREW, (M6 x 30) Stainless Steel
33 12-8M0214930 WASHER
34 821889A50 REV LIMITER Comment: (Electric)
35 10-82129125 SCREW, (M6 x 25 MM)
36 54-816311T TIE STRAP, (8.00 Inches)
37 8M0084173 REGULATOR, Voltage Comment: (Electric)
38 10-82129135 SCREW, (M6 x 35) Comment: (Electric)
39 84-854323A2 HARNESS ASSEMBLY, Engine Comment: (Manual)
40 84-854322A2 HARNESS ASSEMBLY, Engine Comment: (Electric)
41 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
42 88-812619 FUSE, Yellow - 20 Ampere Comment: (Electric)
43 32-828547T CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk)
▶Fuel Pump(Electric)(Design I) (43 parts) Fuel Pump(Electric)(Design I)
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 144303 BASE
14 987752 PLATE
15 10-82104540 SCREW, (M5 x 40)
16 10-82130050 SCREW, (M6 x 50)
17 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
18 10-4006731 SCREW, (M6 x 16)
19 54-633003 CLAMP
20 89-819503A5 SOLENOID KIT, Enrichner Valve
21 25-F694504 GROMMET
22 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length)
23 23-82538115 SLEEVE, (.500 x 5.00) (.50 X 5 Inch)
24 54-816311T TIE STRAP, (8.00 Inches)
25 22-59169003 FITTING, Tee
26 32-892024122 TUBING, (20.00 Feet Bulk) (Cut to 4 Inch Length)
27 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length)
28 32-830764 HOSE
29 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length)
30 8507051 INSULATOR
31 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 9.00 Inch Length)
32 22-818992 CONNECTOR
33 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 4.00 Inch Length)
34 22-8189941 CHECK VALVE
35 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length)
36 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length)
37 35-891642T03 FILTER, Fuel
38 822387 BRACKET
39 11-401366 NUT, (M6) Stainless Steel
40 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length)
41 22-816856T01 CONNECTOR ASSEMBLY, Fuel
42 10-4000332 SCREW, (M6 x 35)
▶Fuel Pump(Electric)(Design II) (43 parts) Fuel Pump(Electric)(Design II)
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 144303 BASE
14 987752 PLATE
15 10-82104540 SCREW, (M5 x 40), Pump
16 10-82130050 SCREW, (M6 x 50), Pump to Crankcase
17 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
18 10-4006731 SCREW, (M6 x 16)
19 54-633003 CLAMP
20 89-819503A5 SOLENOID KIT, Enrichner Valve
21 25-F694504 GROMMET
22 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 11.50 Inch Length)
23 23-82538115 SLEEVE, (.500 x 5.00) (.50 x 5.00 Inch)
24 8M0214940 TIE STRAP, (5.50 Inches)
25 22-59169003 FITTING, Tee
26 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 4.00 Inch Length)
27 32-9912688 TUBING, (36.00 Inches Bulk) (Cut to 3.25 Inch Length)
28 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length)
29 32-892040 HOSE, Molded
30 8507051 INSULATOR
31 32-892039 HOSE, Molded
32 22-818992 CONNECTOR
33 32-892037 HOSE, Molded
34 22-8189941 CHECK VALVE
35 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length)
36 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.50 Inch Length)
37 35-891642T03 FILTER ASSEMBLY, Fuel
38 822387 BRACKET
39 11-401366 NUT, (M6) Stainless Steel
40 32-892040 HOSE, Molded
41 22-816856T01 CONNECTOR ASSEMBLY, Fuel
42 10-4000332 SCREW, (M6 x 35)
▶Fuel Pump(Manual)(Design I) (32 parts) Fuel Pump(Manual)(Design I)
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 144303 BASE
14 987752 PLATE
15 10-82104540 SCREW, (M5 x 40)
16 10-82130050 SCREW, (M6 x 50)
17 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
18 858763 PRIMER BULB
19 32-892024122 TUBING, (20.00 Feet Bulk)
20 23-82538115 SLEEVE, (.500 x 5.00)
21 32-830764 HOSE
22 54-816311T TIE STRAP, (8.00 Inches)
23 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length)
24 8507051 INSULATOR
25 32-830765 HOSE, Molded
26 35-891642T03 FILTER, Fuel
27 822387 BRACKET
28 11-401366 NUT, (M6) Stainless Steel
29 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length)
30 22-816856T01 CONNECTOR ASSEMBLY, Fuel
31 10-4000332 SCREW, (M6 x 35)
▶Fuel Pump(Manual)(Design II) (32 parts) Fuel Pump(Manual)(Design II)
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 NSS NOT SOLD SEPARATE, Fuel Pump
2 21-857005A1 DIAPHRAGM KIT
3 NSS NOT SOLD SEPARATE, Diaphragm
4 NSS NOT SOLD SEPARATE, Retainer
5 NSS NOT SOLD SEPARATE, Spring
6 NSS NOT SOLD SEPARATE, Cap
7 NSS NOT SOLD SEPARATE, Spring
8 NSS NOT SOLD SEPARATE, Cap
9 NSS NOT SOLD SEPARATE, Diaphragm
10 27-8M0204705 GASKET
11 NSS NOT SOLD SEPARATE, Gasket-Boost
12 NSS NOT SOLD SEPARATE, Gasket-Pulse
13 144303 BASE
14 987752 PLATE
15 10-82104540 SCREW, (M5 x 40), Pump
16 10-82130050 SCREW, (M6 x 50), Pump to Crankcase
17 22-433351 CONNECTOR, 90 Degree (.125-27) Nylon
18 858763 PRIMER BULB
19 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 9.50 Inch Length)
20 23-82538115 SLEEVE, (.500 x 5.00)
21 32-892038 HOSE, Molded
22 54-816311T TIE STRAP, (8.00 Inches)
23 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.25 Inch Length)
24 8507051 INSULATOR
25 32-892040 HOSE, Molded
26 35-891642T03 FILTER ASSEMBLY, Fuel
27 822387 BRACKET
28 11-401366 NUT, (M6) Stainless Steel
29 32-892037 HOSE, Molded
30 22-816856T01 CONNECTOR ASSEMBLY, Fuel
31 10-4000332 SCREW, (M6 x 35)
▶Gasket Set Components, Engine Overhaul (1 parts) Gasket Set Components, Engine Overhaul
Ref OEM Part # Part Name
- 27-821370 GASKET, Induction Manifold Comment: (Not Used In This Application)
▶Gear Housing(Driveshaft)(2.00:1 Gear Ratio) (40 parts) Gear Housing(Driveshaft)(2.00:1 Gear Ratio)
Ref OEM Part # Part Name
- 821354A2 REPAIR KIT, Water Pump
1 1682-821306T12 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic)
2 818226A1 SEAL/PLATE KIT
3 NSS NOT SOLD SEPARATE, Plate
4 10-79953Q04 SCREW KIT, (.375-16 x .250) Drain (.375-16 X .25)
5 12-191833 SEAL
6 22-8M0058389 FITTING KIT, Magnetic, Plug Fill/Drain
7 12-191833 SEAL
8 11-55910 NUT, (.437-20)
9 43-821326T1 GEAR, Pinion - 13 Teeth
10 31-821321A2 BEARING ASSEMBLY, Roller
11 NSS NOT SOLD SEPARATE, Cup (Part of Reference #10)
12 10-8248324 SCREW, (M6 x 16)
13 46-821351A3 HOUSING ASSEMBLY, Water Pump Upper
14 8235471 SEAL, Water Tube Comment: (Short/Long)
15 12-866451 WASHER
16 28-8M0214993 KEY
17 12-866451 WASHER
18 27-822189 GASKET, Upper Water Pump
19 27-8M0214956 GASKET, Lower Water Pump, Lower
20 8213542 FACE PLATE
21 47-8M0204712 IMPELLER
22 46-821307A2 BASE ASSEMBLY, Water Pump
23 26-821309 SEAL, Oil
24 26-821310 SEAL, Oil
25 25-821308 O-RING, (1.421 x .139)
26 45-822552A1 DRIVESHAFT Comment: (LL)(Refer to Model Length)
27 30-821311 BEARING, Ball
28 823548T TIE STRAP
29 822158 BOOT
30 821827 RETAINER
31 25-26855 O-RING, (1.609 x .139)
32 25-85594 O-RING, (.239 x .174)
33 12-814803 WASHER
34 822543A1 SHIFT SHAFT Comment: (LL)(Refer to Model Length)
35 11-400212 NUT, (M6) Stainless Steel
36 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
37 17-85593 PIN, (.078 x .437)
38 8213161 CAM, Shift
39 17-822369 PIN, (.125 x .625)
▶Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio (36 parts) Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio
Ref OEM Part # Part Name
- 823547A2 SEAL KIT
1 1682-821306T12 GEAR HOUSING ASSEMBLY, Basic Comment: (Basic)
40 17-821327 PIN, Dowel
41 27-823942 GASKET
42 32-8M0026108 TUBE
43 19-824928001 PLUG, Rubber
44 821829 SCREEN
45 822157T2 TRIM TAB
46 10-82497020 SCREW, (M8 x 20)
47 12-72397 WASHER
48 43-821315T1 GEAR ASSEMBLY, Forward - 26 Teeth
49 31-8M0103470 BEARING ASSEMBLY, Roller
50 NSS NOT SOLD SEPARATE, Cup
51 31-41326 BEARING, Roller
52 821578 FOLLOWER, Cam
53 24-8261991 SPRING
54 17-8M0020999 PIN
55 52-821314T CLUTCH
56 24-38114 SPRING
57 44-8M0140441 PROPELLER SHAFT
58 43-821312T1 GEAR, Reverse - 26 Teeth
59 30-20839T BEARING, Ball
60 8M0168900 CARRIER ASSEMBLY, Bearing
61 25-815460 O-RING
62 31-21700 BEARING, Needle
63 26-8M0205511 SEAL, Oil
64 26-8M0203757 SEAL, Oil
65 12-855941 WASHER, (.323 x .590 x .112) Stainless Steel
66 10-85594030 SCREW, (M8 x 30)
67 8227731 INSERT, Threaded
68 73345A1 THRUST HUB
69 11-69578Q1 PROP NUT KIT
70 14-8M0214942 TAB WASHER
71 10-4000380 SCREW, (M10 x 45), Short/Long
72 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
73 NSS NOT SOLD SEPARATE, Decal-Gear Ratio
▶Heater Manifold (9 parts) Heater Manifold
Ref OEM Part # Part Name
1 828155A1 MANIFOLD ASSEMBLY, Heater
2 27-826138 GASKET
3 10-20597 SCREW, (#8-32 x .380)
4 32-9912878 HOSE, (.187) (26.00 Inches Bulk) (Cut to 17 Inch Length)
5 22-33373001 ELBOW, 90 Degree
6 32-9912878 HOSE, (.187) (26.00 Inches Bulk)
7 19-828167 FITTING
8 54-816311T TIE STRAP, (8.00 Inches)
9 22-15026 CAP
▶Induction Manifold (9 parts) Induction Manifold
Ref OEM Part # Part Name
- 61-8M0063311 POWERHEAD ASSEMBLY Comment: 40 HP
1 821371A2 MANIFOLD ASSEMBLY, Induction
2 21-426233 CHECK VALVE
3 22-823563 FITTING, Barbed
4 16-8161949 STUD, (M6 x 44)
5 10-82130040 SCREW, (M6 x 40)
6 32-892024122 TUBING, (240.00 Inches Bulk) (Cut to 12.50 Inch Length)
7 10-81742730 SCREW, (M8 x 30)
8 830246T3 REED VALVE Comment: (40 H.P.)
▶Lube Chart (0 parts) Lube Chart
▶Manual Start Components (39 parts) Manual Start Components
Ref OEM Part # Part Name
- 816728T14 STARTER ASSEMBLY, Recoil
1 8M0043416 SEAL, Handle Rest
2 23-822392 SPACER, Handle Rest
3 821788T02 REST, Starter Handle
4 85174A1 HANDLE ASSEMBLY
5 NSS NOT SOLD SEPARATE, Retainer
6 11-401366 NUT, (M6)
7 12-858779 WASHER, (.265 x .750 x .048)
8 25-8157951 GROMMET
9 23-816086 BUSHING
10 25-8157951 GROMMET
11 12-858779 WASHER, (.265 x .750 x .048)
12 816728T05 HOUSING
13 53-818853 RING, Retaining
14 8M0183792 BUSHING
15 13-826229 LOCKWASHER
16 24-86857T01 SPRING
17 50-825269T01 SHEAVE, Starter
18 50-12066Q10 ROPE
19 24-868523 SPRING
20 86853T01 CAM
21 10-826253 SCREW, (.250-20 x .625)
22 53-86849T01 RING, Retaining
23 868501 CAM
24 24-86851T02 SPRING
25 10-8182491 SCREW, (#10-16 x 1.00)
26 816711 RETAINER
27 816712T01 CAM
28 8166903 LEVER
29 24-826791 SPRING
30 8567542 CABLE, Interlock, Interlock
31 10-878608 SCREW, (#10-16 x .500)
32 12-73288 WASHER, (.220 x .500 x .030) Stainless Steel
33 10-8214281 SCREW, (#10-16 x .625)
34 18-26811 COTTER PIN
35 37-804664A04 DECAL, EPA Label Information Comment: (2004)
36 37-8272822 DECAL, Warning, High Voltage
37 NSS NOT SOLD SEPARATE, Decal-Caution in Gear Idle
38 NSS NOT SOLD SEPARATE, Decal-Timing
▶Oil Injection Components (31 parts) Oil Injection Components
Ref OEM Part # Part Name
- 27-822420A94 GASKET SET
1 23-822003 BUSHING
2 25-822002 GROMMET
3 1271-8M0219215 TANK ASSEMBLY, Oil
4 36-828765A1 CAP ASSEMBLY
5 27-828766 GASKET
6 NSS NOT SOLD SEPARATE, Retainer
7 11-821285 PUSH NUT
8 19299A1 VENT ASSEMBLY
9 21-64871 VALVE
10 54-816311T TIE STRAP, (8.00 Inches)
11 54-814200 CLAMP
12 32-9004934 TUBING, (14.50 Inches Bulk) (Cut to 4.75 Inch Length)
13 22-826083 ELBOW
14 32-82381455 TUBING, (25.00 Inches Bulk) (Cut to 1.25 Inch Length)
15 25-823770001 GROMMET
16 23-826084 SPACER
17 87-12886A6 SWITCH ASSEMBLY
18 10-58376 SCREW, (.164-18 x .375)
19 12-72761 WASHER, (.203 x .562 x .060) Stainless Steel
20 32-82381335 TUBING, (15.00 Inches Bulk) (Cut to 10.00 Inch Length)
21 54-816311T TIE STRAP, (8.00 Inches)
22 43-826143 GEAR, Driven
23 23-19278A2 BEARING ASSEMBLY
24 23-17597 BUSHING, Flanged
25 23-17596 BUSHING
26 818902A2 PUMP ASSEMBLY, Oil Injection
27 25-36390 O-RING
28 25-8M0204667 O-RING
29 10-40011108 SCREW, (M5 x 20) Stainless Steel
30 826581T01 LINK
▶Power Trim (28 parts) Power Trim
Ref OEM Part # Part Name
- 25-827668A1 O-RING KIT
1 822344T14 POWER TRIM ASSEMBLY
2 893931A01 SHOCK ROD ASSEMBLY
3 827671A1 PILOT CHECK ASSEMBLY
4 827672A1 TILT RELIEF VALVE ASSEMBLY
5 827673A1 SEAT ASSEMBLY, Suction
6 827674A1 PUMP ASSEMBLY
7 NSS NOT SOLD SEPARATE, Ball and Spring
8 NSS NOT SOLD SEPARATE, Screw
9 NSS NOT SOLD SEPARATE, Filter
10 NSS NOT SOLD SEPARATE, O Ring
11 827675A1 MOTOR ASSEMBLY
12 NSS NOT SOLD SEPARATE, Screw
13 NSS NOT SOLD SEPARATE, Washer
14 88238A15 CABLE ASSEMBLY
15 NSS NOT SOLD SEPARATE, O Ring
16 NSS NOT SOLD SEPARATE, Coupler
17 827676 PISTON, Memory
18 893929A01 MANUAL RELEASE ASSEMBLY
19 19-811613 PLUG ASSEMBLY
20 830238T BRACKET
21 84-826802A9 HARNESS ASSEMBLY, Trim, Trim
22 10-82129125 SCREW, (M6 x 25 MM)
23 8M0207773 RELAY ASSEMBLY
24 828102 BRACKET
25 25-818967 GROMMET
26 23-8M0214955 BUSHING
27 NSS NOT SOLD SEPARATE, Decal-Trim Relay
▶Power Trim Mounting (11 parts) Power Trim Mounting
Ref OEM Part # Part Name
1 17-822481001 PIN, Anchor (14 mm)
2 23-822482 BUSHING
3 23-822484 BUSHING
4 12-825190 WASHER
5 11-826712 NUT
6 10-4009040 SCREW, (M10 x 40) Stainless Steel
7 12-4002319 WASHER
8 11-40140 NUT, (M10)
9 10-878609 SCREW, (#10-16 x .600)
10 8M0084613 C WASHER
11 54-22740 CLIP
▶Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
0 37-804664A04 DECAL, EPA Label Information Comment: (2004)
▶Starter Motor (16 parts) Starter Motor
Ref OEM Part # Part Name
1 50-893890T STARTER MOTOR ASSEMBLY
2 10-965661 THRU BOLT
3 90643 DRIVE KIT
4 685753 DRIVE ASSEMBLY
5 8236392 DRIVE CAP
6 965651 ARMATURE
7 8119011 CAP, Commutator
8 898265016 BRUSH/SPRING KIT
9 898265014 HOLDER
10 F15158 SCREW
11 13-26992 LOCKWASHER, (.250) Stainless Steel
12 11-64015 NUT, (.250-20)
13 84-88439A9 CABLE ASSEMBLY, Battery - Positive (5/16)
14 10-40011153 SCREW, (M8 x 45) Stainless Steel
15 84-88807A33 CABLE ASSEMBLY, Black (6.25 Inch Terminals)
16 37-8272822 DECAL, Warning, High Voltage
▶Stator/Trigger(Electric Models) (16 parts) Stator/Trigger(Electric Models)
Ref OEM Part # Part Name
1 8M0043416 SEAL
2 821788A1 REST KIT, Oil Injection
3 19-822513002 PLUG, Starter Handle
4 823771001 GROMMET, Oil Tank
5 19-822464 PLUG
6 23-822392 SPACER, Handle Rest
7 11-816872 WING NUT
8 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
9 12-8M0204663 WASHER, (.187 x .500 x .062) Neoprene, Neoprene
10 812777T1 COVER ASSEMBLY
11 10-4013930 SCREW, (M5 x 30)
12 398-832075A21 IGNITION STATOR KIT
13 853960T TRIGGER
14 37-804664A04 DECAL, EPA Label Information Comment: (2004)
15 NSS NOT SOLD SEPARATE, Decal-Caution in Gear Idle
16 NSS NOT SOLD SEPARATE, Decal-Timing
▶Swivel Bracket (41 parts) Swivel Bracket
Ref OEM Part # Part Name
1 19608A14 ATTACHING KIT, Engine Steering
2 10-823919 SCREW, (.375-24 x 1.500)
3 12-8M0109680 WASHER, (.390 x .546 x .12)
4 12-37828 WASHER, (.390 x .625 x .062) Stainless Steel
5 11-8M0204726 NUT, (.375-24) Stainless Steel
6 822397 PUCK, Co-Pilot Comment: (Non Handle)
7 3410-827402T5 SWIVEL BRACKET
8 23-8217711 BUSHING, Upper
9 22-8M0169589 FITTING, Grease
10 23-821777 BUSHING, Lower
11 26-8M0205512 SEAL
12 22-8M0169589 FITTING, Grease
13 88238A11 CABLE ASSEMBLY
14 12-19619 WASHER
15 11-858869 NUT, (.875-14)
16 18-26811 COTTER PIN
17 821799002 PIN, Pivot, Reverse Lock
18 10-40011149 SCREW, (M8 x 25) Stainless Steel Comment: (Non Handle)
19 8282451 SEAL Comment: (Non Handle)
20 NSS NOT SOLD SEPARATE, Decal-Shallow Water Drive
21 12-19619 WASHER
22 8M0041938 TILT TUBE
23 11-858869 NUT, (.875-14)
24 37-8237011 DECAL, Co-Pilot
25 17-821539 PIN, Trilobe
26 23-823507 BUSHING
27 17-822480 PIN, Pivot, Upper
28 8217751 STRAP, Tilt Stop Comment: (Non Power Trim)
29 821800 LINK, Upper-Reverse Lock
30 8217981 LEVER, Reverse Lock
31 6-32,11-8M0207777 NUT,
32 826578 PIN, Reverse Lock
33 24-F366300 SPRING, Reverse Lock
34 8M0026107 LINK, Reverse Lock
35 12-71055 WASHER
36 825181003 ARM, Reverse Lock
37 8289861 LOCK, Reverse
38 10-32,11-8M0204718 NUT,
39 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
40 822005 BOOT, Rubber Comment: (Non-Handle)(Use Where Applicable)
41 24-821784 SPRING Comment: (Non-Handle)(Use Where Applicable)
▶Swivel Tube (16 parts) Swivel Tube
Ref OEM Part # Part Name
1 821769T2 SWIVEL TUBE HEAD, Gray
2 822465F1 HANDLE, Carrying Comment: (Design I)
3 14-43589 TAB WASHER Comment: (Design I)
4 10-824848F45 SCREW, (M10 x 45) Comment: (Design I)
5 816667A2 BRACKET ASSEMBLY, Steering Comment: (Design II)
6 14-8M0009820 TAB WASHER Comment: (Design II)
7 10-4000377 SCREW, (M10 x 30) Comment: (Design II)
8 11-8M0204726 NUT, (.375-24) Stainless Steel
9 823792 LEVER, Co-Pilot
10 12-29330 WASHER
11 821961 ROD, Threaded
12 821957 BRAKE PLATE
13 8165621 DISC
14 8M0007471 PLATE, Swivel Head
15 8165621 DISC
16 10-768042 SHOULDER SCREW, Hex
▶Throttle Linkage (30 parts) Throttle Linkage
Ref OEM Part # Part Name
1 822458 BUMPER, Throttle Stop
2 12-42980 WASHER
3 822458 BUMPER, Throttle Stop
4 8M0041742 LEVER, Throttle Control
5 8235695 BALL, Threaded
6 23-812930A1 BUSHING
7 NSS NOT SOLD SEPARATE, Insert
8 10-4007180 SCREW, (M10 x 45)
9 11-401386 NUT, (M6) Stainless Steel
10 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
11 822459 RETAINER, Cable
12 42927 INSERT
13 17-8224561 PIN
14 881227A4 LINK, Throttle Control
15 817428 SOCKET
16 10-32,11-45076 NUT, Brass
17 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
18 10-4006731 SCREW, (M6 x 16)
19 8214943 BRACKET, Throttle Cable
20 853926 SPARK ARM
21 853925 CAM, Throttle
22 24-42164 SPRING
23 23-823807 BUSHING
24 13-99611 WAVE WASHER
25 10-4000332 SCREW, (M6 x 35)
26 10-40019111 SCREW, (M5 x 35)
27 11-400211 NUT, (M5) Stainless Steel
28 881227A05 SPARK CONTROL LINK Comment: (Use with Carburetors WME-97/98/99)
29 817428 SOCKET
30 10-32,11-45076 NUT, Brass
▶Tiller Handle (32 parts) Tiller Handle
Ref OEM Part # Part Name
- 37-8M0032728 DECAL, Lanyard, Black
1 822148A1 COVER KIT
2 822150 PULLEY
3 NSS NOT SOLD SEPARATE, Case
4 10-878608 SCREW, (#10-16 x .500)
5 432425 CABLE, Throttle
6 432427 CABLE, Throttle
7 85-960099 SLEEVE, (12.00 Inches)
8 10-82526225 SCREW, (M8 x 25 MM)
9 8M0072298 COVER
10 23-821477 BUSHING
11 828813T1 ARM, Steering Handle Comment: (Greenland)
12 822441 RETAINER
13 10-82239312 SCREW, (M5 x 12)
14 10-8M0204707 SCREW, (M6 x 25)
15 892995 LOCK, Throttle
16 24-96203 SPRING
17 821972T KNOB, Throttle
18 8M0138696 TILLER TUBE Comment: (Greenland)
19 37-8242004 DECAL Comment: (Turtle/Rabbit)
20 821465 HANDLE, Throttle
21 8M0221732 GRIP
22 87-8M0104614 SWITCH ASSEMBLY Comment: (Greenland)
23 10-82484890 SCREW, (M10 x 90)
24 14-8M0009820 TAB WASHER
25 823687 CLIP
26 8M0156878 BUMPER
27 821455A4 BRACKET, Tiller
28 19-17230 PLUG, Stop Switch
29 13-826792 WAVE WASHER
30 23-821477 BUSHING
31 12-827314 WASHER
▶Tools, Special (1 parts) Tools, Special
Ref OEM Part # Part Name
- 56-817383A1 TOOL BAG Comment: (Seapro/Marathon)
▶Top Cowl (27 parts) Top Cowl
Ref OEM Part # Part Name
1 4011-821528T11 TOP COWL ASSEMBLY Comment: (Silver-Manual)
2 4011-821528T8 TOP COWL ASSEMBLY Comment: (Silver-Electric)
3 825742F3 LATCH Comment: (Silver)
4 10-8231871 SCREW, (M4 x 14.5)
5 8,13-26995 LOCKWASHER, Stainless Steel
6 11-8237515 NUT, (M4)
7 8M0043406 SEAL, Cowl
8 821530A02 SOUND BLANKET KIT, (Top/Side)(Hot Glue Adhesive), Top/Side
9 NSS NOT SOLD SEPARATE, Front Sound Blanket
10 NSS NOT SOLD SEPARATE, Side/Rear Sound Blanket
11 47341A11 ROPE AND HANDLE KIT, Manual Starting
12 NSS NOT SOLD SEPARATE, Rope
13 NSS NOT SOLD SEPARATE, Envelope
14 893763 BRACKET ASSEMBLY, Latch Roller, Roller Latch
15 10-4006731 SCREW, (M6 x 16)
16 10-4006731 SCREW, (M6 x 16)
17 8M0038412 BRACKET
18 10-8231871 SCREW, (M4 x 14.5)
19 8,13-26995 LOCKWASHER, Stainless Steel
20 11-8237515 NUT, (M4)
21 NSS NOT SOLD SEPARATE, Duct-Air Inlet
22 19-815784 CAP, Plug
23 10-4006731 SCREW, (M6 x 16)
24 NSS NOT SOLD SEPARATE, Double Sided
25 821529T3 SHIELD, Air Inlet Comment: (Silver)
26 NSS NOT SOLD SEPARATE, Window-Oil Sight Gauge
27 37-82409316 DECAL, F-N-R Shift
▶X-Long Components (8 parts) X-Long Components
Ref OEM Part # Part Name
- 823547A2 SEAL KIT
1 11-40140 NUT, (M10)
2 16-8M0034425 STUD, (M10 x 120)
3 824072A1 SPACER, Driveshaft Housing Extension
4 17-821327 PIN, Dowel
5 824082A1 TUBE ASSEMBLY, Water - Extension
6 25-8M0204645 O-RING, (.796 x .139)
7 26-824084 SEAL

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 30 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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