🔎 Mercury 150 VERADO (4-STROKE)(4 CYL.) Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 150 VERADO (4-STROKE)(4 CYL.) is a 4-Stroke, Inline 4-Cylinder, SOHC, 8-valve outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, SOHC, 8-valve |
| Horsepower |
150 HP |
| Displacement |
3000 cc (3.0L / 183 CID) |
| Bore x Stroke |
96 mm x 103 mm (3.78 in. x 4.06 in.) |
| Spark Plug (Type & Gap) |
NGK ZFR5F |
| Engine Oil Capacity |
5.5 L (5.8 qt) |
| Recommended Engine Oil |
Mercury FourStroke Oil 10W-30 |
| Gear Case Oil Capacity |
980 mL (33.1 oz) |
| Idle Speed (in gear) |
650 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5000-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. (90 RON, 10% Ethanol max) |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 150 VERADO (4-STROKE)(4 CYL.):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 150 VERADO (4-STROKE)(4 CYL.).
▶Accessories (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
881150K1 |
SEAL KIT, Flush - Dual Water Pickup Comment: (Mercury Precision Parts) |
▶Adaptor Plate Hose Routings (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
32-8M0087072 |
HOSE, Fuel |
| 2 |
25-884546 |
GROMMET |
| 3 |
32-8M0087082 |
HOSE |
| 4 |
25-884546 |
GROMMET |
| 5 |
32-8M0087074 |
HOSE, Fuel |
| 6 |
25-884546 |
GROMMET |
| 7 |
888523001 |
CLIP |
| 8 |
32-8M0087084 |
HOSE, Fuel |
| 9 |
25-884546 |
GROMMET |
| 10 |
32-8M0087071 |
HOSE, Water |
| 11 |
32-8M0087088 |
HOSE, To CAC |
| 12 |
32-8M0087068 |
HOSE, Fuel |
| 13 |
35-879885Q |
FILTER, Fuel |
| 14 |
32-8M0087089 |
HOSE, Fuel, To Fuel Rail |
| 15 |
32-8M0087073 |
HOSE |
| 16 |
8M0175814 |
CANISTER ASSEMBLY |
| 17 |
25-897434 |
GROMMET |
| 18 |
8M0126939 |
VENT ASSEMBLY, Purge |
| 19 |
25-897452 |
GROMMET |
| 20 |
54-815504104 |
CLAMP, Worm Gear |
▶Adaptor Plate-Lower (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-896142A07 |
GASKET SET, Powerhead |
| 1 |
896241 |
TUBE, Oil Pickup |
| 2 |
25-38780 |
O-RING |
| 3 |
10-8M0103807 |
SCREW, (M6 x 25 MM) Stainless Steel |
| 4 |
27-895822 |
GASKET, Oil Sump |
| 5 |
895825T01 |
TUBE ASSEMBLY, Exhaust |
| 6 |
8M0114707 |
POPPET ASSEMBLY |
| 7 |
24-64878 |
SPRING, (Black) |
| 8 |
893385001 |
RETAINER |
| 9 |
648771 |
DIAPHRAGM |
| 10 |
889706 |
WASHER |
| 11 |
10-69570 |
SCREW, (#10-16 x .750) |
| 12 |
893384001 |
COVER, Poppet |
| 13 |
27-889561 |
GASKET, Poppet |
| 14 |
10-88552535 |
SCREW, (M6 x 35 MM) Stainless Steel |
| 15 |
10-8M0103814 |
SCREW, (M8 x 35 MM) |
| 16 |
26-880629 |
SEAL, Exhaust Tube |
| 17 |
895821T |
SUMP ASSEMBLY, Oil |
| 18 |
10-8M0103808 |
SCREW, (M6 x 30 MM) Stainless Steel |
| 19 |
888592005 |
PLUG ASSEMBLY, Oil Drain |
| 20 |
26-888593 |
SEAL |
| 21 |
896242 |
SEAL |
| 22 |
32-896107A02 |
TUBE ASSEMBLY, Water Comment: (X-Long) |
| 23 |
25-892445 |
O-RING |
| 24 |
22-8M0214983 |
COUPLING |
| 25 |
25-8M0204673 |
O-RING, (.921 x .139) |
| 26 |
25-8M0204645 |
O-RING, (.796 x .139) |
▶Alternator/Belt Tensioner Mounting (16 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
892940T02 |
ALTERNATOR, 70 Ampere |
| 2 |
8M0101707 |
BELT TENSIONER |
| 3 |
8M6003035 |
PULLEY |
| 4 |
10-885349501 |
SCREW |
| 5 |
23-855729 |
MOUNT |
| 6 |
12-845998 |
WASHER, (.406 x 1.250 x .089) |
| 7 |
10-8M0103823 |
SCREW, (M10 x 45) |
| 8 |
8M0219204 |
BRACKET, Alternator |
| 9 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 10 |
57-8M0232583 |
BELT, Drive |
| 11 |
10-8M0103824 |
SCREW, (M10 x 85) |
| 12 |
12-4002319 |
WASHER |
| 13 |
11-401386 |
NUT, (M6) Stainless Steel |
| 14 |
84-856583A12 |
CABLE ASSEMBLY |
| 15 |
84-858414A05 |
CABLE ASSEMBLY, Stainless Steel, Braided |
| 16 |
10-8M0103805 |
SCREW, (M6 x 16 MM) Stainless Steel |
▶Charge Cooler/Intake Manifold (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0185612 |
IAFM ASSEMBLY |
| 1 |
8M0132387 |
CAC ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Fitting |
| 3 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 4 |
NSS |
NOT SOLD SEPARATE, Stack Assembly |
| 5 |
NSS |
NOT SOLD SEPARATE, Seal Kit |
| 6 |
NSS |
NOT SOLD SEPARATE, Seal |
| 7 |
NSS |
NOT SOLD SEPARATE, Screw |
| 8 |
NSS |
NOT SOLD SEPARATE, Washer |
| 9 |
19-8M0048079 |
FITTING |
| 10 |
NSS |
NOT SOLD SEPARATE, O-Ring |
| 11 |
10-895053 |
SCREW, (M6 x 15) |
| 12 |
891663001 |
SENSOR ASSEMBLY, Temperature |
| 13 |
25-892317001 |
O-RING |
| 14 |
10-895054 |
SCREW, (M4 x 16 MM) |
| 15 |
892954A01 |
MANIFOLD ASSEMBLY, Intake |
| 16 |
26-896663 |
SEAL |
| 17 |
895020 |
SEAL |
| 18 |
8M6000639 |
SENSOR |
| 19 |
54-8M0214911 |
CLAMP, (15.7 mm), Map Sensor to Boot |
| 20 |
892952500 |
BOOT |
| 21 |
54-8M0204719 |
CLAMP, (36.1 mm) |
| 22 |
10-8M0103807 |
SCREW, (M6 x 25 MM) |
| 23 |
896503A01 |
FUEL RAIL KIT |
| 24 |
895028A01 |
VALVE, Schrader |
| 25 |
25-895056 |
O-RING |
| 26 |
895026 |
BRACKET |
| 27 |
10-895051 |
SCREW, (M5 x 10) |
| 28 |
895024 |
BRACKET |
| 29 |
10-895051 |
SCREW, (M5 x 10) |
| 30 |
895025 |
DAMPER |
| 31 |
25-851889 |
O-RING |
| 32 |
32-895029A01 |
TUBE KIT, Fuel Inlet |
| 33 |
12-895055 |
WASHER |
| 34 |
25-895057 |
O-RING |
| 35 |
895027 |
BRACKET |
| 36 |
10-895051 |
SCREW, (M5 x 10) |
| 37 |
8M0041571 |
INJECTOR, Fuel |
| 38 |
25-851889 |
O-RING |
| 39 |
27-8M0006599 |
GASKET |
▶Charge Cooler/Intake Manifold Hose Routings (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Hose Assembly-Complete |
| 1 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 2 |
10-8M0048051 |
SCREW |
| 3 |
32-896255 |
HOSE |
| 4 |
22-8M6003382 |
FITTING ASSEMBLY, Flushing |
| 5 |
32-889592001 |
HOSE |
| 6 |
54-8M0187145 |
CLAMP, (34.6 mm) |
| 7 |
32-896257 |
HOSE |
| 8 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 9 |
54-8M0187145 |
CLAMP, (34.6 mm) |
| 10 |
32-8M0087088 |
HOSE, Manifold Reference-Upper |
| 11 |
10-8M0103821 |
SCREW, (M10 x 30) |
| 12 |
10-88552765 |
SCREW, (M10 x 65) |
▶Crankshaft, Pistons and Connecting Rods (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-896499A07 |
LONG BLOCK ASSEMBLY |
| 1 |
400-880514A02 |
CRANKSHAFT ASSEMBLY |
| 2 |
28-91800 |
KEY, Woodruff |
| 3 |
23-8M0117004 |
BEARING, Thrust - Orange, Crankshaft-Lower Comment: (Orange) |
| 4 |
26-8M0032912 |
SEAL, Top Main Bearing |
| 5 |
23-897498T04 |
BEARING, Main - Orange, Crankshaft-Upper Comment: (Orange) |
| 6 |
19-885348 |
CAP, Flywheel Bolt |
| 7 |
8M0103398 |
CHAIN, Roller Cam Drive |
| 8 |
662-8M0103285 |
CONNECTING ROD ASSEMBLY |
| 9 |
10-884441 |
BOLT |
| 10 |
23-892005A03 |
BEARING, Connecting Rod - Orange Comment: (Orange) |
| 11 |
700-898499T01 |
PISTON ASSEMBLY |
| 12 |
39-881180A02 |
RING SET, Piston |
| 13 |
NSS |
NOT SOLD SEPARATE, Oil Ring |
| 14 |
NSS |
NOT SOLD SEPARATE, Piston Ring-Second |
| 15 |
NSS |
NOT SOLD SEPARATE, Piston Pin |
| 16 |
40-896594 |
CIRCLIP |
| 17 |
200-892920T03 |
FLYWHEEL ASSEMBLY |
| 18 |
10-8M0147042 |
BOLT, (M20 x 68 MM) |
| 19 |
12-8M0090010 |
WASHER |
| 20 |
23-896883 |
SPACER |
| 21 |
53-896882 |
RING, Retaining |
▶Cylinder Block (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-896499A07 |
LONG BLOCK ASSEMBLY |
| 1 |
800-880504A09 |
CYLINDER BLOCK ASSEMBLY |
| 2 |
8M0111325 |
BRACKET, Mounting-Starter Motor |
| 3 |
10-8M0103815 |
SCREW, (M8 x 40) |
| 4 |
19-889767 |
PLUG, (12 mm) |
| 5 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 6 |
23-893392001 |
DAMPER |
| 7 |
19-896951 |
PLUG, (24 mm) |
| 8 |
17-880524 |
PIN, Dowel (14 mm) |
| 9 |
25-884409 |
O-RING |
| 10 |
17-884424 |
PIN, Dowel (11 mm) |
| 11 |
25-884423 |
O-RING |
| 12 |
10-8M4501000 |
SCREW, (M10 x 342) |
| 13 |
12-892573001 |
WASHER |
| 14 |
11-401388 |
NUT, (M8) Stainless Steel |
| 15 |
8M0082988 |
SENSOR |
| 16 |
10-40011107 |
SCREW, (M5 x 16) Stainless Steel |
| 17 |
8M0142542 |
SENSOR ASSEMBLY |
| 18 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 19 |
11-400213 |
NUT, (M8) Stainless Steel |
| 20 |
27-8M0024565 |
GASKET, Head |
| 21 |
12-36001 |
WASHER |
| 22 |
10-8M0193831 |
SCREW, (M8 x 115) |
| 23 |
10-8M0193659 |
SCREW, (M8 x 50) |
| 24 |
27-896142 |
GASKET, Block to Adaptor |
| 25 |
880559 |
GUIDE, Fixed |
| 26 |
880557 |
GUIDE, Moveable |
| 27 |
10-892456045 |
SCREW |
| 28 |
10-8M0103829 |
SCREW, (M10 x 120) |
| 29 |
10-8M0103814 |
SCREW, (M8 x 35 MM) |
| 30 |
10-8M0103818 |
SCREW, (M8 x 75) |
| 31 |
16-8M0022161 |
STUD, (M8 x 1.5) |
▶Cylinder Head and Camshaft (54 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-896499A07 |
LONG BLOCK ASSEMBLY |
| 1 |
900-8M0110154 |
CYLINDER HEAD ASSEMBLY |
| 2 |
19-889767 |
PLUG, (12 mm) |
| 3 |
19-891953 |
PLUG, (18 mm) |
| 4 |
19-896951 |
PLUG, (24 mm) |
| 5 |
19-8M0087446 |
PLUG, (10 mm) |
| 6 |
17-880524 |
PIN, Dowel (14 mm) |
| 7 |
10-8M0163131 |
BOLT, (M6 x 36 MM) |
| 8 |
880533 |
SEAT, Intake Valve |
| 9 |
8M0089477 |
SEAT, Exhaust Valve |
| 10 |
880537 |
GUIDE, Intake and Exhaust Valves |
| 11 |
20-898907 |
VALVE, Intake |
| 12 |
20-898908 |
VALVE, Exhaust |
| 13 |
26-8M0214986 |
SEAL, Valve |
| 14 |
24-8M0011503 |
SPRING, Intake and Exhaust Valve |
| 15 |
8M0908500 |
RETAINER ASSEMBLY, Valves |
| 16 |
28-880543 |
KEY |
| 17 |
NSS |
NOT SOLD SEPARATE, CAP |
| 18 |
400-898397A04 |
CAMSHAFT ASSEMBLY, Intake |
| 19 |
400-892862T03 |
CAMSHAFT ASSEMBLY, Exhaust |
| 20 |
88054835 |
TAPPET Comment: (3.721) |
| 21 |
10-892454030 |
SCREW, (M6 x 30) |
| 22 |
880553A07 |
COVER ASSEMBLY, Cam Comment: SN# 1B461990 & Up |
| 23 |
892584 |
SEAL |
| 24 |
892893 |
SEAL |
| 25 |
8M0010625 |
PLATE, Coil Comment: (Use with 85mm Screw and Washer) |
| 26 |
859578A1 |
PLUG ASSEMBLY, Oil |
| 27 |
25-8M0204673 |
O-RING, (.921 x .139) |
| 28 |
880558 |
GUIDE, Short |
| 29 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 30 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 31 |
10-8M0103817 |
SCREW, (M8 x 60) |
| 32 |
898463A01 |
TENSIONER ASSEMBLY Comment: SN# 0P491955 & Up |
| 33 |
25-898836 |
O-RING, Orange (Also part of Complete Cylinder Head) |
| 34 |
1100-8M0064752 |
END CAP, Tensioner |
| 35 |
10-8M0103807 |
SCREW, (M6 x 25 MM) Stainless Steel |
| 36 |
10-8M0103809 |
SCREW, (M6 x 40 MM) Stainless Steel |
| 37 |
54-892833 |
CLIP |
| 38 |
32-892812A03 |
HOSE ASSEMBLY, Breather |
| 39 |
339-880615T01 |
COIL ASSEMBLY |
| 40 |
10-8M0103807 |
SCREW, (M6 x 25 MM) Stainless Steel |
| 41 |
33-889246Q39 |
SPARK PLUG, NGK-ILFR6G |
| 42 |
54-858954 |
CLIP, (.625) |
| 43 |
10-8M0103807 |
SCREW, (M6 x 25 MM) Stainless Steel |
| 44 |
43-880550 |
SPROCKET, Cam Drive |
| 45 |
10-8M0021532 |
SCREW, (M12 x 40) (Left Hand) |
| 46 |
10-8M0103804 |
SCREW, (M6 x 12 MM) Stainless Steel |
| 47 |
54-889746001 |
CLIP |
| 48 |
54-888988019 |
CLAMP, (22.6 mm) |
| 49 |
10-8M0103804 |
SCREW, (M6 x 12 MM) Stainless Steel |
| 50 |
8M0011987 |
SENSOR ASSEMBLY |
| 51 |
10-8M0103805 |
SCREW, (M6 x 16 MM) Stainless Steel |
| 52 |
10-88552585 |
SCREW, (M6 x 85 MM) Stainless Steel |
| 53 |
12-8M0008232 |
WASHER |
▶Driveshaft Housing (25 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1500-895305T01 |
HOUSING, Driveshaft |
| 2 |
NSS |
NOT SOLD SEPARATE, Decal-Oil Drain |
| 3 |
25-889568001 |
GROMMET |
| 4 |
889656T01 |
SHROUD |
| 5 |
10-8M0103818 |
SCREW, (M8 x 75) |
| 6 |
10-8M0103812 |
SCREW, (M8 x 120) |
| 7 |
10-8M0103816 |
SCREW, (M8 x 50) |
| 8 |
10-8M0103815 |
SCREW, (M8 x 40) |
| 9 |
10-8M0103814 |
SCREW, (M8 x 35 MM) |
| 10 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 11 |
896210T |
BRACKET |
| 12 |
10-8M0103822 |
SCREW, (M10 x 40) |
| 13 |
10-8M0103816 |
SCREW, (M8 x 50) |
| 14 |
896095C01 |
CLAMP, Lower Mount |
| 15 |
10-8M0103814 |
SCREW, (M8 x 35 MM) |
| 16 |
27-895827 |
GASKET |
| 17 |
16-8M0008031 |
STUD, (M12 x 52) Comment: (Long) |
| 18 |
12-856982 |
WASHER, (.500 x .810 x .090) Stainless Steel |
| 19 |
11-896895 |
NUT, (M12) |
| 20 |
10-8M0102995 |
SCREW, (M12 x 35 MM) Comment: (Long) |
| 21 |
19-824928001 |
PLUG, Rubber (Use where Applicable) |
| 22 |
8M0105088 |
SPACER Comment: (X-Long) |
| 23 |
10-857137 |
SCREW, (M12 x 160) Comment: (X-Long) |
| 24 |
16-8M0008047 |
STUD, (M12 x 179) Comment: (X-Long) |
| 25 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) Comment: (X-Long) |
▶Electrical Box Components (44 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-896499A07 |
LONG BLOCK ASSEMBLY |
| 1 |
896230T02 |
BOX ASSEMBLY, Electrical |
| 2 |
NSS |
NOT SOLD SEPARATE, Cover |
| 3 |
88-8M0167280 |
COVER |
| 4 |
25-885583 |
SEAL |
| 5 |
889531 |
STRAP |
| 6 |
895099 |
EXTRACTOR, Fuse |
| 7 |
25-833155 |
GROMMET |
| 8 |
23-8502341 |
BUSHING |
| 9 |
88-8M0207797 |
FUSE, Mini - Gray - 2 Ampere |
| 10 |
892244 |
STRAP, Cover |
| 11 |
54-892448 |
CLIP |
| 12 |
54-850181 |
TIE STRAP, (11.750 Inches) |
| 13 |
10-40011145 |
SCREW, (M8 x 10) Stainless Steel |
| 14 |
12-843108 |
WASHER, (.330 x .560 x .060) Stainless Steel |
| 15 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 16 |
11-400213 |
NUT, (M8) Stainless Steel |
| 17 |
88924618T |
PCM, Propulsion Control Module Comment: (175 EU) SN# BEL-0P481105 & Up |
| 18 |
54-891520001 |
CLIP |
| 19 |
10-82129114 |
SCREW, (M6 x 14) |
| 20 |
882751A04 |
RELAY ASSEMBLY |
| 21 |
NSS |
NOT SOLD SEPARATE, Decal-Trim Relay |
| 22 |
889532 |
BRACKET |
| 23 |
10-40007103 |
SCREW, (M5 x 6) |
| 24 |
84-819514A23 |
HARNESS ASSEMBLY, Trim |
| 25 |
84-892137T03 |
HARNESS ASSEMBLY, Fuse |
| 26 |
84-93388A19 |
CABLE ASSEMBLY |
| 27 |
84-8M0132704 |
HARNESS ASSEMBLY, Engine |
| 28 |
84-8M0113732 |
HARNESS ASSEMBLY |
| 29 |
862646 |
FUSE, Tan - 5 Ampere |
| 30 |
877613A02 |
CONNECTOR ASSEMBLY, Weather Cap 6 Pin |
| 31 |
54-879962 |
CLIP |
| 32 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 33 |
10-8M0103814 |
SCREW, (M8 x 35 MM) |
| 34 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 35 |
84-88439A25 |
CABLE ASSEMBLY, Battery - Positive |
| 36 |
11-401388 |
NUT, (M8) Stainless Steel |
| 37 |
11-8M0204671 |
NUT, (.375-16), Battery Cable-Positive |
| 38 |
84-88439A26 |
CABLE ASSEMBLY, Battery - Negative |
| 39 |
11-8M0204668 |
NUT, (.312-18), Battery Cable-Negative |
| 40 |
23-8502341 |
BUSHING |
| 41 |
25-833155 |
GROMMET |
| 42 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 43 |
10-8M0103814 |
SCREW, (M8 x 35 MM) |
▶Fuel Supply Module (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
889283A01 |
TOOL KIT, Fuel Priming |
| 1 |
84-880596521 |
HARNESS ASSEMBLY |
| 2 |
53-880596515 |
CLIP |
| 3 |
25-855362001 |
GROMMET |
| 4 |
23-855364 |
BUSHING |
| 5 |
880596T50 |
COVER KIT |
| 6 |
10-880596513 |
SCREW |
| 7 |
880596503 |
REGULATOR, With O-Rings |
| 8 |
54-880596512 |
CLAMP |
| 9 |
32-880596A05 |
HOSE |
| 10 |
8M6000359 |
FLOAT |
| 11 |
880596T55 |
PUMP ASSEMBLY, Fuel - High Pressure |
| 12 |
880596506 |
SEAL |
| 13 |
26-880596507 |
SEAL |
| 14 |
26-880596510 |
SEAL |
| 15 |
880596T58 |
PUMP KIT, Fuel - Lift |
| 16 |
880596509 |
ISOLATOR |
| 17 |
26-880596502 |
SEAL |
| 18 |
880596501 |
HOUSING ASSEMBLY |
| 19 |
19-880596516 |
PLUG |
| 20 |
25-880596517 |
O-RING |
▶Gear Housing(Driveshaft)(Standard/Counter Rotation) (46 parts)
| Ref |
OEM Part # |
Part Name |
| - |
817275A08 |
REPAIR KIT, Water Pump-Upper |
| 1 |
1600-880687T01 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
821526001 |
FILLER BLOCK |
| 3 |
17-43044 |
PIN, Dowel - Without Hole (.375 x .625) |
| 4 |
97-826134Q |
ANODE |
| 5 |
10-4000333 |
SCREW, (M6 x 40) |
| 6 |
11-401386 |
NUT, (M6) Stainless Steel |
| 7 |
10-79953A04 |
PLUG ASSEMBLY, (.375-16 x .250) |
| 8 |
26-8M0204693 |
SEAL |
| 9 |
97-76214Q5 |
ANODE KIT Comment: (Quicksilver) |
| 10 |
10-8M0204686 |
SCREW, (.437-14 x 1.750) |
| 11 |
22-881866 |
FITTING |
| 12 |
8M0047129 |
COVER ASSEMBLY |
| 13 |
26-8M0204708 |
SEAL, Oil |
| 14 |
25-896522 |
O-RING, (799 x .103) |
| 15 |
53-8M0046563 |
RETAINING RING |
| 16 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 17 |
12-77674 |
WASHER |
| 18 |
27-880729 |
GASKET |
| 19 |
824145 |
SHIFT SHAFT |
| 20 |
NSS |
NOT SOLD SEPARATE, Pinion Gear Comment: (Part of 43-880709A02) |
| 21 |
11-35921 |
NUT, (.625-18) |
| 22 |
12-92721 |
WASHER |
| 23 |
31-42647A1 |
BEARING ASSEMBLY, Roller |
| 24 |
45-895836 |
DRIVESHAFT Comment: (X-Long) |
| 25 |
15-884327A02 |
SHIM/BEARING ASSEMBLY |
| 26 |
15-8M0063268 |
SHIM ASSEMBLY |
| 27 |
NSS |
NOT SOLD SEPARATE, Roller Bearing Assembly |
| 28 |
NSS |
NOT SOLD SEPARATE, Cup |
| 29 |
NSS |
NOT SOLD SEPARATE, Roller Bearing Assembly |
| 30 |
NSS |
NOT SOLD SEPARATE, Cup |
| 31 |
8245191 |
RETAINER |
| 32 |
817275A09 |
HOUSING, Water Pump-Complete |
| 33 |
26-861415A1 |
SEAL KIT |
| 34 |
10-8M0204741 |
SCREW, (M6 x 20) Stainless Steel |
| 35 |
47-43026T2 |
IMPELLER |
| 36 |
8M0204709 |
FACEPLATE |
| 37 |
53-880719 |
RING, Retaining |
| 38 |
8M0007131 |
CARRIER ASSEMBLY, Oil Seal |
| 39 |
25-8M0142854 |
O-RING, (2.175 x .103) |
| 40 |
NSS |
NOT SOLD SEPARATE, Oil Seal |
| 41 |
NSS |
NOT SOLD SEPARATE, Oil Seal |
| 42 |
28-8M0204723 |
KEY |
| 43 |
27-8172771 |
GASKET |
| 44 |
27-430331 |
GASKET |
| 45 |
32-85944975 |
TUBING, (72.00 Inches Bulk) (Cut to 12 Inches) Comment: (X-Long) |
▶Gear Housing, Propeller Shaft - Counter Rotation (44 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-830749A01 |
SEAL KIT, Gear Housing |
| 1 |
1600-880687T01 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
NSS |
NOT SOLD SEPARATE, Plug |
| 3 |
896847A01 |
CRANK, Shifter |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve Adjusting |
| 8 |
43-884337A02 |
GEAR ASSEMBLY, Reverse |
| 9 |
31-8M0142836 |
BEARING ASSEMBLY, Roller |
| 10 |
NSS |
NOT SOLD SEPARATE, Cup |
| 11 |
53-8M0051043 |
RING, Retaining |
| 12 |
12-8M0053823 |
THRUST WASHER |
| 13 |
31-8M0142835 |
BEARING ASSEMBLY, Roller-Tappered |
| 14 |
NSS |
NOT SOLD SEPARATE, Cup |
| 15 |
15-884328A01 |
SHIM SET |
| 16 |
24-30893 |
SPRING |
| 17 |
52-880714T |
CLUTCH |
| 18 |
17-8M0100263 |
PIN, Cross |
| 19 |
17-828356 |
PIN, Detent |
| 20 |
44-888530 |
PROPELLER SHAFT |
| 21 |
43-884335A02 |
GEAR ASSEMBLY, Forward |
| 22 |
880699 |
THRUST RING |
| 23 |
31-815480 |
BEARING, Thrust |
| 24 |
880696A10 |
CARRIER ASSEMBLY, Bearing |
| 25 |
25-8M0142840 |
O-RING, (3.850 x .210) |
| 26 |
31-814653T |
BEARING ASSEMBLY, Needle Rollers |
| 27 |
8M0148384 |
ADAPTOR, Bearing |
| 28 |
15-47397A1 |
SHIM SET |
| 29 |
15-891936A01 |
SHIM SET |
| 30 |
31-8M0148319 |
BEARING ASSEMBLY, Tapered |
| 31 |
NSS |
NOT SOLD SEPARATE, Cup |
| 32 |
26-8M0204700 |
SEAL, Oil |
| 33 |
26-8M0204700 |
SEAL, Oil |
| 34 |
10-880717A01 |
SCREW/SEAL KIT |
| 35 |
26-8M0204693 |
SEAL |
| 36 |
8M0053183 |
ADAPTOR |
| 37 |
23-891919001 |
SPACER, Thrust |
| 38 |
14-880697 |
KEYED WASHER |
| 39 |
8M2011027 |
RETAINER |
| 40 |
NSS |
NOT SOLD SEPARATE, Decal-Counter Rotation |
| 41 |
896233A01 |
DRIVE SLEEVE ASSEMBLY |
| 42 |
8M0061986 |
ADAPTOR |
| 43 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded) |
▶Gear Housing, Propeller Shaft - Standard Rotation (39 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-830749A01 |
SEAL KIT, Gear Housing |
| 1 |
1600-880687T01 |
GEAR HOUSING ASSEMBLY, Basic |
| 2 |
NSS |
NOT SOLD SEPARATE, Plug |
| 3 |
896847A01 |
CRANK, Shifter |
| 4 |
8M0235940 |
SPOOL ASSEMBLY |
| 5 |
NSS |
NOT SOLD SEPARATE, Spool |
| 6 |
18-469501 |
COTTER PIN |
| 7 |
NSS |
NOT SOLD SEPARATE, Sleeve Adjusting |
| 8 |
43-880709A03 |
GEAR ASSEMBLY, Forward |
| 9 |
15-884328A01 |
SHIM SET |
| 10 |
31-8M0142836 |
BEARING ASSEMBLY, Roller |
| 11 |
NSS |
NOT SOLD SEPARATE, Cup |
| 12 |
53-8M0051043 |
RING, Retaining |
| 13 |
12-8M0053823 |
THRUST WASHER |
| 14 |
31-8M0142835 |
BEARING ASSEMBLY, Roller-Tappered |
| 15 |
NSS |
NOT SOLD SEPARATE, Cup |
| 16 |
52-880714T |
CLUTCH |
| 17 |
24-30893 |
SPRING |
| 18 |
17-828356 |
PIN, Detent |
| 19 |
44-888530 |
PROPELLER SHAFT |
| 20 |
17-8M0100263 |
PIN, Cross |
| 21 |
43-8M0119541 |
GEAR ASSEMBLY, Reverse |
| 22 |
880699 |
THRUST RING |
| 23 |
23-891919001 |
SPACER, Thrust |
| 24 |
880696A08 |
CARRIER ASSEMBLY, Bearing |
| 25 |
15-891936A01 |
SHIM SET |
| 26 |
30-8M0142873 |
BEARING, Ball |
| 27 |
26-8M0204700 |
SEAL, Oil |
| 28 |
31-8M0148319 |
BEARING ASSEMBLY, Tapered |
| 29 |
NSS |
NOT SOLD SEPARATE, Cup |
| 30 |
26-8M0204700 |
SEAL, Oil |
| 31 |
25-8M0142840 |
O-RING, (3.850 x .210) |
| 32 |
10-880717A01 |
SCREW/SEAL KIT |
| 33 |
26-8M0204693 |
SEAL |
| 34 |
14-880697 |
KEYED WASHER |
| 35 |
8M2011027 |
RETAINER |
| 36 |
896233A01 |
DRIVE SLEEVE ASSEMBLY |
| 37 |
8M0061986 |
ADAPTOR |
| 38 |
11-52707Q1 |
PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded) |
▶Induction Components (58 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
896246A04 |
INTAKE ASSEMBLY, Upper |
| 2 |
25-8349851 |
GROMMET |
| 3 |
35-896247 |
FILTER |
| 4 |
25-20116 |
GROMMET, Fuel Vent Hose |
| 5 |
10-897703 |
SCREW |
| 6 |
23-826618 |
BUSHING |
| 7 |
10-40011129 |
SCREW, (M6 x 25) Stainless Steel |
| 8 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 9 |
8M0035481 |
TUBE OUTLET ASSEMBLY Comment: (Design I Metal Tube) |
| 10 |
32-893389 |
HOSE, (65 Inside Diameter) Comment: (Design I - Use with Metal Tube) |
| 11 |
32-893390 |
HOSE, (60 Inside Diameter) Comment: (Design I - Use with Metal Tube) |
| 12 |
54-893342 |
CLAMP Comment: (Design I - Use with Metal Tube) |
| 13 |
893391 |
HOSE SLEEVE Comment: (Design I - Use with Metal Tube) |
| 14 |
54-893342 |
CLAMP |
| 15 |
19-8M0074364 |
COVER, Hose Clamp End |
| 16 |
898022 |
DIPSTICK, Oil |
| 17 |
10-8M0103808 |
SCREW, (M6 x 30 MM) Stainless Steel |
| 18 |
25-813644002 |
GROMMET |
| 19 |
23-898445 |
BUSHING |
| 20 |
892949T02 |
CONTROL ASSEMBLY, Throttle - Electronic |
| 21 |
892950T02 |
ISOLATOR |
| 22 |
54-815504244 |
CLAMP, Worm Gear |
| 23 |
10-88552550 |
SCREW, (M6 x 50 MM) Stainless Steel |
| 24 |
884353 |
BRACKET |
| 25 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 26 |
892383T51 |
INTAKE ASSEMBLY, Lower |
| 27 |
25-8349851 |
GROMMET |
| 28 |
23-856954 |
BUSHING |
| 29 |
54-888988026 |
CLAMP |
| 30 |
54-888988027 |
CLAMP |
| 31 |
896245001 |
DUCT, Inlet |
| 32 |
896244 |
COUPLER |
| 33 |
NSS |
NOT SOLD SEPARATE, Resonator |
| 34 |
24-896532 |
SPRING |
| 35 |
54-889691 |
CLAMP, Oetiker |
| 36 |
884408A08 |
VALVE KIT, Control - Electric Boost |
| 37 |
887939007 |
PLATE, Boost Valve Mounting |
| 38 |
25-892079 |
O-RING |
| 39 |
10-8M0103806 |
SCREW, (M6 x 20 MM) Stainless Steel |
| 40 |
23-8502341 |
BUSHING |
| 41 |
25-833155 |
GROMMET |
| 42 |
54-859376 |
CLIP |
| 43 |
10-8M0103814 |
SCREW, (M8 x 35 MM) |
| 44 |
12-817274 |
WASHER, (.344 x 1.00 x .063) Stainless Steel |
| 45 |
32-892947001 |
HOSE |
| 46 |
54-888988002 |
CLAMP, (57.5 mm), Front Electronic Boost Control |
| 47 |
32-887938003 |
TUBE, Rear |
| 48 |
54-888988004 |
CLAMP, (62.0 mm), Rear Electronic Boost Control |
| 49 |
881879T25 |
SENSOR ASSEMBLY, Pitot |
| 50 |
22-8M0207782 |
FITTING |
| 51 |
54-883066 |
CLIP, (.865) |
| 52 |
10-8M0103807 |
SCREW, (M6 x 25 MM) Stainless Steel |
| 53 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 54 |
8M0035481 |
TUBE ASSEMBLY, Hot Air Duct Comment: (Design II Plastic Tube) |
| 55 |
32-896271 |
HOSE Comment: (Design II - Use with Plastic Tube) |
| 56 |
32-896259 |
HOSE Comment: (Design II - Use with Plastic Tube) |
| 57 |
54-888988021 |
CLAMP, Oetiker Comment: (Design II - Use with Plastic Tube) |
| 58 |
54-888988020 |
CLAMP, Oetiker Comment: (Design II - Use with Plastic Tube) |
▶Lube Chart (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NOPART |
NO PARTS LIST |
▶Mercathode Kit (15 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
88334A2 |
MERCATHODE KIT |
| 2 |
88334A4 |
MERCATHODE ASSEMBLY |
| 3 |
10-22793 |
SCREW, (#9-14 x .875) |
| 4 |
12-30164 |
WASHER, (.192 x .375 x .0312) Stainless Steel |
| 5 |
10-32,11-45076 |
NUT, Brass |
| 6 |
72958A5 |
ELECTRODE ASSEMBLY |
| 7 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 8 |
10-87698 |
SCREW, (#10-16 x 1.250) Stainless Steel |
| 9 |
97-72957A5 |
ANODE ASSEMBLY |
| 10 |
25-8M0204645 |
O-RING, (.796 x .139) |
| 11 |
10-87698 |
SCREW, (#10-16 x 1.250) Stainless Steel |
| 12 |
88-8M0207796 |
FUSE, 20 Ampere |
| 13 |
84-95084A10 |
CABLE ASSEMBLY, (5.00 Inches) Red |
| 14 |
84-95084A13 |
CABLE ASSEMBLY, (64.00 Inches) |
| 15 |
84-79138A8 |
CABLE ASSEMBLY, (72.00 Inches) Black |
▶Oil Pump/Adaptor Plate-Upper (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-896499A07 |
LONG BLOCK ASSEMBLY |
| 1 |
896689A02 |
ADAPTOR PLATE ASSEMBLY |
| 2 |
17-892228 |
PIN, Dowel |
| 3 |
19-896951 |
PLUG, (24 mm) |
| 4 |
25-897134 |
O-RING, (1.051 x 1.070) (Inlet) |
| 5 |
25-897135 |
O-RING, (.864 x .070) (Outlet) |
| 6 |
26-8M0033928 |
SEAL, Oil |
| 7 |
26-884462 |
SEAL, Water |
| 8 |
10-897964 |
SCREW, (M6) |
| 9 |
892894T04 |
PUMP ASSEMBLY, Oil |
| 10 |
10-8M0103810 |
SCREW, (M6 x 45 MM) Stainless Steel |
| 11 |
10-88552535 |
SCREW, (M6 x 35 MM) Stainless Steel |
| 12 |
25-892446 |
O-RING, (14 X 1.78 MM) |
| 13 |
21-884477A01 |
CHECK VALVE ASSEMBLY |
| 14 |
888819002 |
DRAIN, Cowl |
| 15 |
22-896934A02 |
FITTING ASSEMBLY, Dump |
| 16 |
25-26317 |
O-RING |
| 17 |
10-8M0103805 |
SCREW, (M6 x 16 MM) Stainless Steel |
| 18 |
12-8M0214930 |
WASHER |
| 19 |
22-896547001 |
FITTING |
| 20 |
10-8M0103804 |
SCREW, (M6 x 12 MM) Stainless Steel |
| 21 |
25-896671 |
GROMMET |
| 22 |
23-8M8023048 |
BUSHING |
| 23 |
32-8M0108349 |
TUBING, (.312) (70.00 Inches Bulk) (Cut to 21 Inches) |
| 24 |
54-815504104 |
CLAMP, Worm Gear |
| 25 |
892562T01 |
HOUSING, Manifold |
| 26 |
892117 |
SEAL |
| 27 |
10-8M0103805 |
SCREW, (M6 x 16 MM) Stainless Steel |
| 28 |
25-897433001 |
GROMMET |
| 29 |
896864001 |
SEAL, Adaptor Plate |
▶Port Cylinder Block Components (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-896499A07 |
LONG BLOCK ASSEMBLY |
| 1 |
16-8M0022165 |
STUD, (M10 x 175) |
| 2 |
16-8M0022162 |
STUD |
| 3 |
8M6003194 |
SENSOR ASSEMBLY, Knock |
| 4 |
10-892086035 |
SCREW, (M10 x 35) |
| 5 |
12-4002319 |
WASHER |
| 6 |
8M0058813 |
JET ASSEMBLY, Oil |
| 7 |
54-8M0187145 |
CLAMP, (34.6 mm) |
| 8 |
32-885544002 |
HOSE |
| 9 |
22-896094A01 |
FITTING ASSEMBLY |
| 10 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 11 |
32-85978571 |
TUBING, (52.00 Inches Bulk), To Water Pressure Sensor (Cut to 21.5 Inches) |
| 12 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 13 |
881879T26 |
SENSOR ASSEMBLY, Pressure, Water |
| 14 |
22-8M0207782 |
FITTING |
| 15 |
54-883066 |
CLIP, (.865) |
| 16 |
16-8M0000274 |
STUD, (M8 x 49) |
| 17 |
11-826365 |
NUT, (M8) |
| 18 |
22-885517A05 |
FITTING ASSEMBLY |
| 19 |
25-892077 |
O-RING |
| 20 |
16-8M0022166 |
STUD, (M10 x 54) |
| 21 |
16-8M0000275 |
STUD, (M8 x 55) |
| 22 |
11-826292 |
NUT, (M10) Brass/Nickel Plated |
| 23 |
12-8M0214963 |
WASHER, (.406 x .750 x .105) Stainless Steel |
| 24 |
11-884412 |
NUT |
| 25 |
54-828991T |
CLIP |
▶Power Trim Components (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
855998A11 |
POWER TRIM ASSEMBLY, Complete |
| 1 |
878265A4 |
TRIM MOTOR |
| 2 |
NSS |
NOT SOLD SEPARATE, Armature |
| 3 |
NSS |
NOT SOLD SEPARATE, End Frame |
| 4 |
10-82494830 |
SCREW, (M6 x 30) |
| 5 |
13-400256 |
LOCKWASHER, (M6) |
| 6 |
8782451 |
DRIVESHAFT |
| 7 |
878410A1 |
PO CHECK KIT |
| 8 |
893929A01 |
MANUAL RELEASE ASSEMBLY (Includes Reference #26) |
| 9 |
8M0142997 |
SHAFT KIT |
| 10 |
17-878267 |
PIN |
| 11 |
8M0168220 |
CYLINDER ASSEMBLY, Tilt |
| 12 |
878239A02 |
GUIDE KIT (Includes Reference #26) |
| 13 |
8M0142999 |
O-RING KIT (Includes Reference #26) |
| 14 |
NSS |
NOT SOLD SEPARATE, Shock Rod Kit |
| 15 |
NSS |
NOT SOLD SEPARATE, Spring-Damper |
| 16 |
NSS |
NOT SOLD SEPARATE, Plate-Damper |
| 17 |
NSS |
NOT SOLD SEPARATE, Shock Piston |
| 18 |
8M0143000 |
PISTON ASSEMBLY, Memory |
| 19 |
878406A02 |
REPAIR KIT, Check Valve (Includes Reference #26) |
| 20 |
878414T01 |
PISTON ASSEMBLY (Starboard) |
| 21 |
878413A1 |
PISTON ASSEMBLY (Port) |
| 22 |
1100-8M0021648 |
GUIDE ASSEMBLY |
| 23 |
878264A1 |
RESERVOIR KIT |
| 24 |
19-811613 |
PLUG ASSEMBLY |
| 25 |
10-4000327 |
SCREW, (M6 x 14) |
| 26 |
12-4002315 |
WASHER |
| 27 |
892251A01 |
PUMP KIT |
| 28 |
878408A1 |
REPAIR KIT, Power Trim |
| 29 |
17-821539 |
PIN, Trilobe |
| 30 |
10-858771 |
SCREW, (M10 x 30) |
| 31 |
12-4002319 |
WASHER |
| 32 |
97-818298Q1 |
ANODE KIT |
| 33 |
10-8M0204707 |
SCREW, (M6 x 25) |
| 34 |
12-8M0204649 |
WASHER, (.281 x .500 x .060) Stainless Steel |
| 35 |
99625003 |
SHAFT, Upper Tilt |
▶Powerhead Gasket Set Components (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-8M0204645 |
O-RING, (.796 x .139), Water Tube Coupling |
▶Rear Cowl (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Pan Assembly-Complete |
| 1 |
895846A04 |
PAN ASSEMBLY, Port Comment: SN# 1B422906 & Up |
| 2 |
25-896671 |
GROMMET |
| 3 |
8M0043277 |
SEAL, Front Comment: Note: Installed on Starboard Pan - Serial #1B422906 and Up |
| 4 |
10-888950020 |
SCREW, (M4 x 20 mm) |
| 5 |
23-898408 |
SPACER |
| 6 |
898354 |
PAWL |
| 7 |
24-898353 |
SPRING |
| 8 |
888819002 |
DRAIN, Cowl |
| 9 |
895847A05 |
PAN ASSEMBLY, Starboard Comment: SN# USA-1B422906 & Up |
| 10 |
25-896671 |
GROMMET |
| 11 |
8M0043278 |
SEAL, Back |
| 12 |
888819002 |
DRAIN, Cowl |
| 13 |
19-897203 |
PLUG |
| 14 |
896618A02 |
COVER ASSEMBLY, Rear |
| 15 |
896924 |
BOOT, Idle Exhaust |
| 16 |
896054T01 |
CHAP ASSEMBLY, Port |
| 17 |
897204 |
SOUND BLANKET, Starboard |
| 18 |
896055T01 |
CHAP ASSEMBLY, Starboard |
| 19 |
897205 |
SOUND BLANKET, Port |
| 20 |
10-892073002 |
SHOULDER SCREW, (M6) |
| 21 |
8M0005773 |
SCREW, (M6) |
| 22 |
22-895797001 |
FITTING |
| 23 |
32-8M0108355 |
HOSE, (57.00 Inches Bulk) (Cut to 21 Inches) |
| 24 |
54-895851 |
CLAMP, (8.00 Inches) |
| 25 |
87-8M0235191 |
SWITCH, Trim |
| 26 |
10-897964 |
SCREW, (M6) |
| 27 |
23-8M8023048 |
BUSHING |
| 28 |
25-8M0214987 |
GROMMET |
| 29 |
8M0214997 |
ADAPTOR |
| 30 |
10-897657055 |
SCREW, (M6 x 55) |
| 31 |
10-897657025 |
SCREW, (M6 x 25 MM) |
| 32 |
23-892427 |
SPACER |
| 33 |
22-885361A01 |
FITTING ASSEMBLY, Flush |
| 34 |
8M0215105 |
PLUG |
| 35 |
25-888957 |
O-RING |
| 36 |
8M0224266 |
TETHER |
| 37 |
896925A01 |
PLENUM KIT, Exhaust |
| 38 |
10-892073002 |
SHOULDER SCREW, (M6) |
| 39 |
25-889828 |
O-RING, (.924 x .103) |
▶Rear Cowl, Latch Assembly (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0113897 |
LATCH KIT, Rear, Design-II Up-Fit Kit Comment: Design-II |
| 1 |
NSS |
NOT SOLD SEPARATE, LATCH ASSEMBLY Comment: Design-I |
| 2 |
888448A03 |
PANEL ASSEMBLY, Access |
| 3 |
896927 |
SEAL |
| 4 |
896928A01 |
LEVER ASSEMBLY, Rail Latch |
| 5 |
24-896933 |
SPRING, Leaf |
| 6 |
10-88552514 |
SCREW, (M6 x 14 MM) Stainless Steel |
| 7 |
17-896932 |
PIN, Lever |
| 8 |
898476 |
BUTTON, Latch |
| 9 |
10-892073002 |
SHOULDER SCREW, (M6) |
| 10 |
11-401386 |
NUT, (M6) Stainless Steel |
| 11 |
8M0005773 |
SCREW, (M6) |
| 12 |
879148T72 |
PANEL AND LATCH ASSEMBLY Comment: Design-II |
| 13 |
8M0020855 |
PANEL, Access |
| 14 |
8M0026713 |
SEAL |
| 15 |
8M0034940 |
HANDLE |
| 16 |
8M0020854 |
LINK |
| 17 |
8M0041031 |
LATCH ASSEMBLY, Rear |
| 18 |
8M0006054 |
RETAINER |
| 19 |
8M0006060 |
SEAL |
| 20 |
10-8M0103807 |
SCREW, (M6 x 25 MM) Stainless Steel |
| 21 |
10-8M0103805 |
SCREW, (M6 x 16 MM) Stainless Steel |
| 22 |
12-69056 |
WASHER, (.255 x .620 x .030) Stainless Steel |
| 23 |
10-892073002 |
SHOULDER SCREW, (M6) |
| 24 |
8M0005773 |
SCREW, (M6) |
| 25 |
11-401386 |
NUT, (M6) Stainless Steel |
| 26 |
8M0020857 |
STRIKER ASSEMBLY |
| 27 |
10-82130014 |
SCREW, (M6 x 14) |
▶Service/Support Material (1 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-898165A06 |
DECAL, EPA Label Information |
▶Shift Components (43 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Actuator Plate Assembly-Complete |
| 1 |
895739T |
BRACKET, Shift |
| 2 |
25-855362001 |
GROMMET |
| 3 |
23-855364 |
BUSHING |
| 4 |
8M0124413 |
SHIFT ACTUATOR |
| 5 |
23-884532001 |
BUSHING |
| 6 |
10-81893435 |
SCREW, (M8 x 35) |
| 7 |
12-898097 |
WASHER |
| 8 |
12-889661 |
WASHER, Rubber |
| 9 |
23-888589 |
WEAR SLEEVE |
| 10 |
10-8M0103817 |
SCREW, (M8 x 60) |
| 11 |
12-898097 |
WASHER |
| 12 |
23-884554 |
BUSHING |
| 13 |
895737 |
BELL CRANK |
| 14 |
17-895736 |
PIN |
| 15 |
885569 |
SPLIT RING |
| 16 |
NSS |
NOT SOLD SEPARATE, Cotter Pin (Service Bulletin 2003-10) |
| 17 |
884599 |
SPACER |
| 18 |
84-88807A6 |
CABLE ASSEMBLY, (3.50 Inches) Black |
| 19 |
896212 |
RAIL SHIFT SLIDE |
| 20 |
10-82155025 |
SCREW, (M8 x 25 MM) Stainless Steel |
| 21 |
898053A01 |
SHIFT SLIDER KIT |
| 22 |
23-884555 |
BUSHING |
| 23 |
10-82104510 |
SCREW, (M5 x 10) |
| 24 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 25 |
887901 |
BUSHING |
| 26 |
54-828991T |
CLIP |
| 27 |
16-898052 |
STUD (Included with Reference 21) |
| 28 |
23-896551 |
BUSHING |
| 29 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 30 |
11-401386 |
NUT, (M6) Stainless Steel |
| 31 |
895742 |
SHIFT LINK |
| 32 |
8M0091614 |
LEVER, Shift Shaft Comment: (X-Long) |
| 33 |
23-74647 |
NYLINER |
| 34 |
23-896551 |
BUSHING |
| 35 |
12-35462 |
WASHER, (.2656 x .625 x .0625) Stainless Steel |
| 36 |
11-401386 |
NUT, (M6) Stainless Steel |
| 37 |
87-8M0207794 |
SWITCH |
| 38 |
10-88075020 |
SCREW, (M3 x 20) |
| 39 |
16-8M0022167 |
STUD, (M8 x 50) |
| 40 |
12-4002318 |
WASHER |
| 41 |
11-401388 |
NUT, (M8) Stainless Steel |
| 42 |
12-8M0204690 |
WASHER, (.344 x .688 x .065) Stainless Steel |
▶Starboard Cylinder Block/Oil Cooler (42 parts)
| Ref |
OEM Part # |
Part Name |
| - |
61-896499A07 |
LONG BLOCK ASSEMBLY |
| 1 |
892404A05 |
DEFLECTOR ASSEMBLY, Water |
| 2 |
22-885518A02 |
FITTING ASSEMBLY |
| 3 |
25-62701 |
O-RING |
| 4 |
10-8M0103805 |
SCREW, (M6 x 16 MM) Stainless Steel |
| 5 |
54-888988011 |
CLAMP, (38.1 mm) |
| 6 |
32-888930003 |
HOSE |
| 7 |
54-8M0187145 |
CLAMP, (34.6 mm) |
| 8 |
8M0174561 |
THERMOSTAT ASSEMBLY |
| 9 |
25-8M0005958 |
O-RING |
| 10 |
54-8M0204719 |
CLAMP, (36.1 mm) |
| 11 |
32-896059001 |
HOSE, Thermostat |
| 12 |
54-888988007 |
CLAMP, (42.5 mm) |
| 13 |
35-8M0062950 |
FILTER, Fuel |
| 14 |
35-8M0122423 |
FILTER, Fuel |
| 15 |
54-816311T |
TIE STRAP, (8.00 Inches) |
| 16 |
22-892356 |
CONNECTOR |
| 17 |
19-863156 |
GRAB TAB |
| 18 |
32-8M0087061 |
HOSE, Fuel to Lift Pump |
| 19 |
892147A01 |
BRACKET ASSEMBLY |
| 20 |
897126 |
BRACKET |
| 21 |
23-822003 |
BUSHING |
| 22 |
25-8M0190980 |
GROMMET |
| 23 |
12-65567 |
WASHER, (.265 x .750 x .048) Stainless Steel |
| 24 |
10-82129125 |
SCREW, (M6 x 25 MM) |
| 25 |
10-8M0103824 |
SCREW, (M10 x 85) |
| 26 |
10-8M0103820 |
SCREW, (M10 x 105) |
| 27 |
32-8M0045343 |
HOSE ASSEMBLY, Fuel Inlet |
| 28 |
8M0132389 |
COOLER ASSEMBLY, Oil |
| 29 |
35-877767K01 |
FILTER, Oil |
| 30 |
8M0046694 |
HOUSING ASSEMBLY, Intergrated Oil Module |
| 31 |
10-8M0041014 |
SCREW, (M6 x 18) |
| 32 |
27-8M0034568 |
GASKET |
| 33 |
880640A06 |
THERMOSTAT/GUIDE KIT |
| 34 |
880640508 |
THERMOSTAT |
| 35 |
892801T53 |
OVERHAUL KIT |
| 36 |
27-8M0034568 |
GASKET |
| 37 |
25-8M0071635 |
O-RING KIT |
| 38 |
895032 |
STRAP |
| 39 |
10-8M0041014 |
SCREW, (M6 x 18) |
| 40 |
54-897559 |
CLIP |
| 41 |
10-8M0103807 |
SCREW, (M6 x 25 MM) Stainless Steel |
▶Starter Motor (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
NSS |
NOT SOLD SEPARATE, Starter Assembly-Complete |
| 1 |
50-892339T01 |
STARTER MOTOR ASSEMBLY |
| 2 |
NSS |
NOT SOLD SEPARATE, Thru Bolt |
| 3 |
43-880805A1 |
GEAR KIT |
| 4 |
809463A1 |
SOLENOID KIT |
| 5 |
10-69035 |
SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel |
| 6 |
84-93388A1 |
CABLE ASSEMBLY, (6.00 Inches) Black |
| 7 |
NSS |
NOT SOLD SEPARATE, Decal-Warning-High Voltage |
| 8 |
13-400255 |
LOCKWASHER, (M5) |
| 9 |
11-400211 |
NUT, (M5) Stainless Steel |
| 10 |
13-8M0204647 |
LOCKWASHER, (.312) |
| 11 |
11-400213 |
NUT, (M8) Stainless Steel |
| 12 |
23-8M0034918 |
COLLAR, Starter Motor |
| 13 |
8M0043276 |
STOP |
▶Steering Cylinder Assembly (13 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0184531 |
ACTUATOR ASSEMBLY, Steering - Universal |
| 1 |
8M0184531 |
ACTUATOR ASSEMBLY, Steering |
| 2 |
898081A01 |
TIE ROD ASSEMBLY |
| 3 |
898007001 |
PLATE, Lifting Eye |
| 4 |
12-898089 |
WASHER, Flat |
| 5 |
11-898087 |
NUT, Nylon Insert |
| 6 |
11-8M0204726 |
NUT, (.375-24) Stainless Steel |
| 7 |
898086001 |
COLLAR |
| 8 |
12-898090 |
WASHER |
| 9 |
10-898088 |
SET SCREW |
| 10 |
23-898067 |
SPACER |
| 11 |
898082A01 |
LINK ASSEMBLY, Steering - Straight Arm |
| 12 |
10-8M0214980 |
SCREW, (.375-24 x 1.38) |
▶SuperCharger (12 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0045222 |
END CAP KIT, Supercharger Comment: SN# 1B381782 & Up |
| 1 |
8M0104460 |
SUPERCHARGER |
| 2 |
71-8M0142688 |
SENSOR, Oil Pressure |
| 3 |
888947A04 |
OUTLET DUCT KIT |
| 4 |
27-888947504 |
GASKET |
| 5 |
10-888947502 |
BOLT |
| 6 |
8M0148668 |
SENSOR ASSEMBLY |
| 7 |
25-896699 |
O-RING, (1.78 mm x .08 mm) |
| 8 |
888947A05 |
DUCT KIT, Inlet |
| 9 |
27-888947501 |
GASKET |
| 10 |
23-847803A02 |
BUSHING/GASKET KIT |
| 11 |
10-8M0103820 |
SCREW, (M10 x 105) |
▶Swivel Bracket and Steering Arm (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1499-8M0102865 |
SWIVEL BRACKET |
| 2 |
25-8M0214926 |
O-RING |
| 3 |
23-818764 |
BUSHING |
| 4 |
23-816039 |
SPACER |
| 5 |
26-87735 |
SEAL, Oil (Lower) |
| 6 |
22-8M0169589 |
FITTING, Grease |
| 7 |
23-821207 |
BUSHING |
| 8 |
12-816432 |
THRUST WASHER |
| 9 |
896888T |
YOKE, Bottom |
| 10 |
53-67684 |
RING, Retaining |
| 11 |
8M0045383 |
STRIKER PLATE |
| 12 |
13-58643 |
LOCKWASHER, (.375) |
| 13 |
11-46335 |
NUT, (.375-24) |
| 14 |
10-896217 |
BOLT, (M14 x 175) |
| 15 |
88238A10 |
CABLE ASSEMBLY, Ground |
| 16 |
10-41508 |
SCREW, (.250-20 x .500) Stainless Steel |
| 17 |
12-815432 |
WASHER, (.562 x 2.00 x .125) |
| 18 |
12-8154331 |
WASHER, (1.25 x 2.00 x .19) |
| 19 |
813771003 |
MOUNT, Lower |
| 20 |
12-825190 |
WASHER |
| 21 |
11-896602 |
NUT, (M14) |
| 22 |
17-8M0133581 |
SWIVEL PIN ASSEMBLY |
| 23 |
897991A01 |
MOUNT ASSEMBLY |
| 24 |
12-898443 |
WASHER, Retainer |
| 25 |
898444001 |
SLEEVE |
| 26 |
11-897731001 |
NUT, Spanner |
| 27 |
897728 |
RETAINER |
| 28 |
10-8M0103806 |
SCREW, (M6 x 20 MM) Stainless Steel |
| 29 |
11-896602 |
NUT, (M14) |
| 30 |
NSS |
NOT SOLD SEPARATE, Decal-Serial Overlaminate |
| 31 |
896688001 |
SENDER ASSEMBLY, Trim |
| 32 |
10-852368 |
SCREW, (#10-24 x .750) |
| 33 |
10,13-26996 |
LOCKWASHER, Stainless Steel |
| 34 |
12-89302 |
WASHER, (.203 x .406 x .040) |
| 35 |
10-64014 |
SCREW, (.250-28 x .500) |
| 36 |
88238T22 |
CABLE ASSEMBLY |
| 37 |
54-22740 |
CLIP |
| 38 |
8M0084613 |
C WASHER |
| 39 |
10-878609 |
SCREW, (#10-16 x .600) |
| 40 |
32-828547353 |
CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to16 Inches) |
▶Tools (21 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-803803 |
O-RING |
| 1 |
64-826525A1 |
FILLER KIT, Steering Helm |
| 2 |
91-44486A1 |
REMOVAL TOOL, Trim Rod |
| 3 |
91-52344 |
FLYWHEEL HOLDER TOOL, Teeth Type |
| 4 |
91-895343T02 |
TOOL, Flywheel Puller |
| 5 |
91-892647A01 |
MULTI-METER KIT, DMT 2004 |
| 6 |
91-892647A01 |
MULTI-METER KIT, DMT 2004 |
| 7 |
91-74951 |
SPANNER WRENCH |
| 8 |
90-881204003 |
TECHNICAL MANUAL, Digital Terminal Reference |
| 9 |
84-822560A13 |
HARNESS ASSEMBLY, Diagnostic Tester |
| 10 |
84-825003A1 |
CABLE ASSEMBLY, DDT |
| 11 |
91-803146A04 |
CLAMP TOOL KIT |
| 12 |
91-881834A1 |
GAUGE |
| 13 |
91-892651A01 |
PRESSURE METER, Digital |
| 14 |
90265A5 |
PUMP ASSEMBLY, Crankcase Oil |
| 16 |
91-98234A2 |
DRILL FIXTURE KIT, Transom |
| 17 |
888462A1 |
PULLER ASSEMBLY, Cable |
| 18 |
91-809494A1 |
COMPRESSOR TOOL, Valve Spring |
| 19 |
91-822778A3 |
DOWN PRESSURE KIT |
| 20 |
91-52915A6 |
TEST GAUGE KIT |
| 21 |
91-44487T1 |
REMOVER TOOL, Trim Rod Guide |
▶Top Cowl (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
37-892870005 |
DECAL, Rear, Rear Comment: (Mariner 175) |
| 1 |
100-8M0113901 |
TOP COWL ASSEMBLY, Mariner |
| 2 |
895845T01 |
CAP, Air Dam Comment: (Mariner) |
| 3 |
10-888950020 |
SCREW, (M4 x 20 mm) |
| 4 |
896959 |
HOOK |
| 5 |
897444002 |
BRACKET, Support |
| 6 |
10-82130014 |
SCREW, (M6 x 14) |
| 7 |
897437T02 |
LATCH ASSEMBLY, Front |
| 8 |
24-8M0109644 |
SPRING |
| 9 |
17-897441 |
PIN, Clevis |
| 10 |
53-27290 |
RING, Retaining |
| 11 |
10-82130014 |
SCREW, (M6 x 14) |
| 12 |
896997001 |
SEAL, (2425.75 mm) |
| 13 |
8M4501659 |
SOUND BLANKET KIT |
▶Transom Brackets (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3426-828334T03 |
BRACKET ASSEMBLY, Transom-Starboard |
| 2 |
3425-828333T08 |
BRACKET ASSEMBLY, Transom-Port |
| 3 |
22-8M0169588 |
FITTING, Grease, Port |
| 4 |
826125A1 |
TILT TUBE |
| 5 |
11-826135 |
NUT, (1.00-14) Nylon Insert |
| 6 |
25-45711 |
O-RING, (.612 x .103) |
| 7 |
13-88750 |
WASHER |
| 8 |
11-826164 |
NUT, (.875-14) |
| 9 |
10-8M0204730 |
SCREW, (.500-20 x 5 Inches) |
| 10 |
12-8M0204665 |
WASHER, (.530 x .870 x .105) Stainless Steel |
| 11 |
12-8M0204648 |
WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 12 |
11-82671117 |
NUT, (.500-20) |
| 13 |
8M0115104 |
LEVER ASSEMBLY, Tilt Lock |
| 14 |
24-830899 |
SPRING, Tension |
| 15 |
23-65830 |
NYLINER |
| 16 |
24-830900 |
SPRING, Compression |
| 17 |
99633 |
KNOB |
| 18 |
17-99615 |
PIN, Groove |
| 19 |
17-893709 |
PIN |
| 20 |
37-8M0043059 |
DECAL, Warning |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 150 VERADO (4-STROKE)(4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.