– JLM Marine Boat Parts Limited

Mercury 135 VERADO (4-STROKE)(4 CYL.) (1B517159 & Up) Parts & Diagrams

🔎 Mercury 135 VERADO (4-STROKE)(4 CYL.) Reference Library — Exploded parts diagrams (37 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 135 VERADO (4-STROKE)(4 CYL.) is a 2-Stroke DFI, V6 60-degree outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification	Value
Engine Type	2-Stroke DFI, V6 60-degree
Horsepower	135 HP
Displacement	2507 cc (2.5L / 153 CID)
Bore x Stroke	89 mm x 67 mm (3.501 in. x 2.650 in.)
Spark Plug (Type & Gap)	NGK BPZ8HS-10
Engine Oil Capacity	—
Recommended Engine Oil	Mercury OptiMax/DFI Oil
Gear Case Oil Capacity	665 mL (22.5 oz)
Idle Speed (in gear)	650–700 RPM (in gear)
Full Throttle RPM Range	5000-5600
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 135 VERADO (4-STROKE)(4 CYL.):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 135 VERADO (4-STROKE)(4 CYL.).

▶Accessories (1 parts)

Ref	OEM Part #	Part Name
-	881150K1	SEAL KIT, Flush - Dual Water Pickup Comment: (Mercury Precision Parts)

▶Adaptor Plate Hose Routings (20 parts)

Ref	OEM Part #	Part Name
1	32-8M0087072	HOSE Comment: SN# 1B792495 & Up
2	25-884546	GROMMET
3	32-8M0087082	HOSE
4	25-884546	GROMMET
5	32-8M0087074	HOSE
6	25-884546	GROMMET
7	888523001	CLIP
8	32-8M0087084	HOSE Comment: SN# 1B792495 & Up
9	25-884546	GROMMET
10	32-8M0087071	HOSE, Water
11	32-8M0087073	HOSE, To CAC
12	32-8M0087068	HOSE Comment: SN# 1B792495 & Up
13	35-879885Q	FILTER, Fuel
14	32-8M0087089	HOSE, To Fuel Rail Comment: SN# 1B792495 & Up
15	32-8M0087073	HOSE
16	8M0175814	CANISTER ASSEMBLY
17	25-897434	GROMMET
18	8M0126939	VENT ASSEMBLY, Purge
19	25-897452	GROMMET
20	54-815504104	CLAMP, Worm Gear

▶Adaptor Plate-Lower (27 parts)

Ref	OEM Part #	Part Name
-	27-896142A07	GASKET SET, Powerhead
1	896241	TUBE, Oil Pickup
2	25-38780	O-RING
3	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
4	27-895822	GASKET, Oil Sump
5	895825T01	TUBE ASSEMBLY, Exhaust
6	8M0114707	POPPET ASSEMBLY
7	24-64878	SPRING, (Black)
8	893385001	RETAINER
9	648771	DIAPHRAGM
10	889706	WASHER
11	10-69570	SCREW, (#10-16 x .750)
12	893384001	COVER, Poppet
13	27-889561	GASKET, Poppet
14	10-88552535	SCREW, (M6 x 35 MM) Stainless Steel
15	10-8M0103814	SCREW, (M8 x 35 MM)
16	26-880629	SEAL, Exhaust Tube
17	895821T	SUMP ASSEMBLY, Oil
18	10-8M0103808	SCREW, (M6 x 30 MM) Stainless Steel
19	888592005	PLUG ASSEMBLY, Oil Drain
20	26-888593	SEAL
21	896242	SEAL
22	32-896107A02	TUBE ASSEMBLY, Water Comment: (X-Long)
23	25-892445	O-RING
24	22-8M0214983	COUPLING
25	25-8M0204673	O-RING, (.921 x .139)
26	25-8M0204645	O-RING, (.796 x .139)

▶Alternator/Belt Tensioner Mounting (16 parts)

Ref	OEM Part #	Part Name
1	892940T02	ALTERNATOR
2	8M0101707	BELT TENSIONER
3	8M6003035	PULLEY
4	10-885349501	SCREW
5	23-855729	MOUNT
6	12-845998	WASHER, (.406 x 1.250 x .089)
7	10-8M0103823	SCREW, (M10 x 45)
8	8M0219204	BRACKET, Alternator
9	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
10	57-8M0232583	BELT, Drive
11	10-8M0103824	SCREW, (M10 x 85)
12	12-4002319	WASHER
13	11-401386	NUT, (M6) Stainless Steel
14	84-856583A12	CABLE ASSEMBLY
15	84-858414A05	CABLE ASSEMBLY, Stainless Steel, Braided
16	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel

▶Charge Cooler/Intake Manifold Hose Routings (13 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, Hose Assembly-Complete
1	11-826292	NUT, (M10) Brass/Nickel Plated
2	10-8M0048051	SCREW, (M6 x 30) Stainless Steel
3	32-896255	HOSE
4	22-8M6003382	FITTING ASSEMBLY, Flushing
5	32-889592001	HOSE
6	54-8M0187145	CLAMP, (34.6 mm)
7	32-896257	HOSE
8	54-850181	TIE STRAP, (11.750 Inches)
9	54-8M0187145	CLAMP, (34.6 mm)
10	32-8M0087088	HOSE, Manifold Reference-Upper
11	10-8M0103821	SCREW, (M10 x 30)
12	10-88552765	SCREW, (M10 x 65)

▶Charge Cooler/Intake Manifold(Gen I) End Cap Not Serviced (40 parts)

Ref	OEM Part #	Part Name
-	8M0185612	MODULE ASSEMBLY, Intergrated Air/Fuel Comment: SN# 1B733801 thru 1B842419, 1B870105 THRU 1B870852
1	8M0132387	CAC ASSEMBLY
2	NSS	NOT SOLD SEPARATE, Fitting
3	NSS	NOT SOLD SEPARATE, O-Ring
4	NSS	NOT SOLD SEPARATE, Stack Assembly
5	NSS	NOT SOLD SEPARATE, Seal Kit
6	NSS	NOT SOLD SEPARATE, Seal
7	NSS	NOT SOLD SEPARATE, Screw
8	NSS	NOT SOLD SEPARATE, Washer
9	19-8M0048079	FITTING
10	NSS	NOT SOLD SEPARATE, O-Ring
11	10-895053	SCREW, (M6 x 15)
12	891663001	SENSOR ASSEMBLY, Temperature
13	25-892317001	O-RING
14	10-895054	SCREW, (M4 x 16 MM)
15	892954A01	MANIFOLD ASSEMBLY, Intake
16	26-896663	SEAL
17	895020	SEAL
18	8M6000639	SENSOR
19	54-8M0214911	CLAMP, (15.7 mm), Map Sensor to Boot
20	892952500	BOOT
21	54-8M0204719	CLAMP, (36.1 mm)
22	10-8M0103807	SCREW, (M6 x 25 MM)
23	896503A01	FUEL RAIL KIT
24	895028A01	VALVE, Schrader
25	25-895056	O-RING
26	895026	BRACKET
27	10-895051	SCREW, (M5 x 10)
28	895024	BRACKET
29	10-895051	SCREW, (M5 x 10)
30	895025	DAMPER
31	25-851889	O-RING
32	32-895029A01	TUBE KIT, Fuel Inlet
33	12-895055	WASHER
34	25-895057	O-RING
35	895027	BRACKET
36	10-895051	SCREW, (M5 x 10)
37	8M0041571	INJECTOR, Fuel
38	25-851889	O-RING
39	27-8M0006599	GASKET

▶Charge Cooler/Intake Manifold(Gen II) End Cap Serviced (36 parts)

Ref	OEM Part #	Part Name
-	8M0047056	O-RING KIT
1	8M0132387	CAC ASSEMBLY
2	19-8M0048079	PLUG, Zero Leak (M8 x 1.0), Secondary Pressure
3	8M0046698	END CAP ASSEMBLY
4	25-8M0039516	O-RING
5	53-8M0039464	RING, Retaining
6	25-8M0040116	O-RING
7	22-8M0039993	FITTING
8	NSS	NOT SOLD SEPARATE Comment: INTAKE MANIFOLD
9	26-896663	SEAL, Manifold to CAC
10	895020	SEAL, Manifold Head
11	891663001	SENSOR ASSEMBLY, Temperature
12	10-895054	SCREW, (M4 x 16 MM)
13	25-892317001	O-RING
14	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel, CAC to Manifold
15	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel, Manifold to CAC
16	8M6000639	SENSOR
17	54-8M0214911	CLAMP, (15.7 mm)
18	8M0041053	BOOT, MAP Sensor
19	54-8M0204719	CLAMP, (36.1 mm)
20	8M0129470	FUEL RAIL ASSEMBLY
21	32-8M0047054	TUBE KIT, Fuel Inlet
22	8M0041097	BRACKET
23	10-8M0041100	SCREW, (M5 x 10)
24	8M0047053	VALVE KIT, Shrader
25	8M0041097	BRACKET
26	10-8M0041100	SCREW, (M5 x 10)
27	NSS	NOT SOLD SEPARATE, FUEL RAIL
28	8M0041096	BRACKET, Fuel Injector Mounting
29	8M0041571	INJECTOR ASSEMBLY, Fuel
30	10-8M0041100	SCREW, (M5 x 10)
31	8M0041101	DAMPER
32	NSS	NOT SOLD SEPARATE, O-RING, Schrader Valve
33	25-851889	O-RING, Damper
34	25-851889	O-RING, Fuel Injector
35	NSS	NOT SOLD SEPARATE, O-RING, Tube

▶Crankshaft, Pistons and Connecting Rods (22 parts)

Ref	OEM Part #	Part Name
-	61-896499A08	LONG BLOCK ASSEMBLY
1	400-880514A02	CRANKSHAFT ASSEMBLY
2	28-91800	KEY, Woodruff
3	23-8M0117004	BEARING, Thrust - Orange, Crankshaft-Lower Comment: (Orange)
4	26-8M0032912	SEAL, Top Main Bearing
5	23-897498T08	BEARING, Main (Orange), Crankshaft-Upper
6	19-885348	CAP, Flywheel Bolt
7	8M0103398	CHAIN, Roller Cam Drive
8	662-8M0103285	CONNECTING ROD ASSEMBLY
9	10-884441	BOLT
10	23-892005A03	BEARING, Connecting Rod - Orange Comment: (Orange)
11	700-898499T02	PISTON ASSEMBLY
12	39-881180A02	RING SET, Piston
13	NSS	NOT SOLD SEPARATE, Oil Ring
14	NSS	NOT SOLD SEPARATE, Piston Ring-Second
15	NSS	NOT SOLD SEPARATE, Piston Pin
16	40-896594	CIRCLIP
17	200-892920T03	FLYWHEEL ASSEMBLY
18	10-8M0147042	BOLT, (M20 x 68 MM)
19	12-8M0090010	WASHER
20	23-896883	SPACER
21	53-896882	RING, Retaining

▶Cylinder Block (32 parts)

Ref	OEM Part #	Part Name
-	61-896499A08	LONG BLOCK ASSEMBLY
1	800-880504A13	CYLINDER BLOCK ASSEMBLY
2	8M0111325	BRACKET, Mounting-Starter Motor
3	10-8M0103815	SCREW, (M8 x 40)
4	19-889767	PLUG, (12 mm)
5	17-43044	PIN, Dowel - Without Hole (.375 x .625)
6	23-893392001	DAMPER
7	19-891953	PLUG, (18 mm)
8	17-880524	PIN, Dowel (14 mm)
9	25-884409	O-RING
10	17-884424	PIN, Dowel (11 mm)
11	25-884423	O-RING
12	10-8M4501000	SCREW, (M10 x 342)
13	12-892573001	WASHER
14	11-401388	NUT, (M8) Stainless Steel
15	8M0082988	SENSOR
16	10-40011107	SCREW, (M5 x 16) Stainless Steel
17	8M0142542	SENSOR ASSEMBLY
18	25-896699	O-RING, (1.78 mm x .08 mm)
19	11-400213	NUT, (M8) Stainless Steel
20	27-8M0024565	GASKET, Head
21	12-36001	WASHER
22	10-8M0193831	SCREW, (M8 x 115)
23	10-8M0193659	SCREW, (M8 x 50)
24	27-896142	GASKET, Block to Adaptor
25	880559	GUIDE, Fixed
26	880557	GUIDE, Moveable
27	10-892456045	SCREW
28	10-8M0103829	SCREW, (M10 x 120)
29	10-8M0103814	SCREW, (M8 x 35 MM)
30	10-8M0103818	SCREW, (M8 x 75)
31	16-8M0022161	STUD, (M8 x 1.5)

▶Cylinder Head and Camshaft (54 parts)

Ref	OEM Part #	Part Name
-	61-896499A08	LONG BLOCK ASSEMBLY
1	900-8M0110154	CYLINDER HEAD ASSEMBLY
2	19-889767	PLUG, (12 mm)
3	19-891953	PLUG, (18 mm)
4	19-896951	PLUG, (24 mm)
5	19-8M0087446	PLUG, (10 mm)
6	17-880524	PIN, Dowel (14 mm)
7	10-8M0163131	BOLT, (M6 x 36 MM)
8	880533	SEAT, Intake Valve
9	8M0089477	SEAT, Exhaust Valve
10	880537	GUIDE, Intake and Exhaust Valves
11	20-898907	VALVE, Intake
12	20-898908	VALVE, Exhaust
13	26-8M0214986	SEAL, Valve
14	24-8M0011503	SPRING, Intake and Exhaust Valve
15	8M0908500	RETAINER ASSEMBLY, Valves
16	28-880543	KEY
17	NSS	NOT SOLD SEPARATE, CAP
18	400-898397A04	CAMSHAFT ASSEMBLY, Intake
19	400-892862T03	CAMSHAFT ASSEMBLY, Exhaust
20	899912035	TAPPET, (3.721)
21	10-892454030	SCREW, (M6 x 30) Comment: SN# 1B733388 & Below
22	880553A07	COVER ASSEMBLY, Cam Comment: SN# 1B733389 & Up
23	892584	SEAL
24	892893	SEAL
25	8M0010625	PLATE, Coil
26	859578A1	PLUG ASSEMBLY, Oil
27	25-8M0204673	O-RING, (.921 x .139)
28	880558	GUIDE, Short Comment: SN# 1B733388 & Below
29	54-850181	TIE STRAP, (11.750 Inches)
30	54-850181	TIE STRAP, (11.750 Inches)
31	10-8M0103817	SCREW, (M8 x 60)
32	898463A01	TENSIONER ASSEMBLY
33	25-898836	O-RING, Brown (Also part of Complete Cylinder Head)
34	1100-8M0064752	END CAP, Tensioner
35	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
36	10-8M0103809	SCREW, (M6 x 40 MM) Stainless Steel
37	54-892833	CLIP
38	32-892812A03	HOSE ASSEMBLY, Breather
39	339-880615T01	COIL ASSEMBLY
40	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
41	33-889246Q39	SPARK PLUG, NGK-ILFR6GE
42	54-858954	CLIP, (.625)
43	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
44	43-880550	SPROCKET, Cam Drive
45	10-8M0021532	SCREW, (M12 x 40) (Left Hand)
46	10-8M0103804	SCREW, (M6 x 12 MM) Stainless Steel
47	54-889746001	CLIP
48	54-888988019	CLAMP, (22.6 mm)
49	10-8M0103804	SCREW, (M6 x 12 MM) Stainless Steel
50	8M0011987	SENSOR ASSEMBLY
51	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
52	10-88552585	SCREW, (M6 x 85 MM) Stainless Steel (Included with Cam Cover Assembly)
53	12-8M0008232	WASHER (Included with Cam Cover Assembly)

▶Driveshaft Housing (25 parts)

Ref	OEM Part #	Part Name
1	1500-895305T01	HOUSING, Driveshaft
2	NSS	NOT SOLD SEPARATE, Decal-Oil Drain
3	25-889568001	GROMMET
4	889656T01	SHROUD
5	10-8M0103818	SCREW, (M8 x 75)
6	10-8M0103812	SCREW, (M8 x 120)
7	10-8M0103816	SCREW, (M8 x 50)
8	10-8M0103815	SCREW, (M8 x 40)
9	10-8M0103814	SCREW, (M8 x 35 MM)
10	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
11	896210T	BRACKET
12	10-8M0103822	SCREW, (M10 x 40)
13	10-8M0103816	SCREW, (M8 x 50)
14	896095C01	CLAMP, Lower Mount
15	10-8M0103814	SCREW, (M8 x 35 MM)
16	27-895827	GASKET
17	16-8M0008031	STUD, (M12 x 52) Comment: (Long)
18	12-856982	WASHER, (.500 x .810 x .090) Stainless Steel
19	11-896895	NUT, (M12)
20	10-8M0102995	SCREW, (M12 x 35 MM) Comment: (Long)
21	19-824928001	PLUG, Rubber (Use where Applicable)
22	8M0105088	SPACER Comment: (X-Long)
23	10-857137	SCREW, (M12 x 160) Comment: (X-Long)
24	16-8M0008047	STUD, (M12 x 179) Comment: (X-Long)
25	17-43044	PIN, Dowel - Without Hole (.375 x .625) Comment: (X-Long)

▶Electrical Box Components (45 parts)

Ref	OEM Part #	Part Name
-	61-896499A08	LONG BLOCK ASSEMBLY
1	896230T02	BOX ASSEMBLY, Electrical
2	NSS	NOT SOLD SEPARATE, Cover
3	88-8M0167280	COVER
4	25-885583	SEAL
5	889531	STRAP
6	895099	EXTRACTOR, Fuse
7	25-833155	GROMMET
8	23-8502341	BUSHING
9	88-8M0207797	FUSE, Mini - Gray - 2 Ampere
10	892244	STRAP, Cover
11	54-892448	CLIP
12	54-850181	TIE STRAP, (11.750 Inches)
13	10-40011145	SCREW, (M8 x 10) Stainless Steel
14	12-843108	WASHER, (.330 x .560 x .060) Stainless Steel
15	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
16	11-400213	NUT, (M8) Stainless Steel
17	89790734T	PCM, Propulsion Control Module Comment: 200
18	54-891520001	CLIP
19	10-82129114	SCREW, (M6 x 14)
20	882751A04	RELAY ASSEMBLY
21	NSS	NOT SOLD SEPARATE, Decal-Trim Relay
22	889532	BRACKET
23	10-40007103	SCREW, (M5 x 6)
24	84-819514A23	HARNESS ASSEMBLY, Trim
25	84-892137T03	HARNESS ASSEMBLY, Fuse
26	84-93388A19	CABLE ASSEMBLY
27	84-892579A06	HARNESS ASSEMBLY, Engine
28	84-8M0113732	HARNESS ASSEMBLY
29	862646	FUSE, Tan - 5 Ampere
30	877613A02	CONNECTOR ASSEMBLY, Weather Cap 6 Pin
31	54-879962	CLIP
32	54-816311T	TIE STRAP, (8.00 Inches)
33	10-8M0103814	SCREW, (M8 x 35 MM)
34	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
35	84-88439A25	CABLE ASSEMBLY, Battery - Positive
36	11-401388	NUT, (M8) Stainless Steel
37	11-8M0204671	NUT, (.375-16), Battery Cable-Positive
38	84-88439A26	CABLE ASSEMBLY, Battery - Negative
39	11-8M0204668	NUT, (.312-18), Battery Cable-Negative
40	23-8502341	BUSHING
41	25-833155	GROMMET
42	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
43	10-8M0103814	SCREW, (M8 x 35 MM)
44	830797A01	CONNECTOR ASSEMBLY, Weather Cap - 2 Pin Female

▶Fuel Supply Module (21 parts)

Ref	OEM Part #	Part Name
-	889283A01	TOOL KIT, Fuel Priming
1	84-8M0056167	HARNESS ASSEMBLY
2	53-880596515	CLIP
3	25-855362001	GROMMET
4	23-855364	BUSHING
5	880596T50	COVER KIT
6	10-880596513	SCREW
7	880596503	REGULATOR, With O-Rings
8	54-880596512	CLAMP
9	32-880596A05	HOSE
10	8M6000359	FLOAT
11	880596T60	PUMP ASSEMBLY, Fuel - High Pressure
12	880596525	CUSHION
13	26-8M0026760	SEAL
14	26-880596510	SEAL
15	880596T58	PUMP KIT, Fuel - Lift
16	880596509	ISOLATOR
17	26-880596502	SEAL
18	880596501	HOUSING ASSEMBLY
19	19-880596516	PLUG
20	25-880596517	O-RING

▶Gear Housing(Driveshaft)(Standard/Counter Rotation) (51 parts)

Ref	OEM Part #	Part Name
-	817275A08	REPAIR KIT, Water Pump-Upper
1	1600-8M0056631	GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2	8M0010459	FILLER BLOCK Comment: SN# 1B583980 & Up
3	17-43044	PIN, Dowel - Without Hole (.375 x .625)
4	97-826134Q	ANODE
5	10-4000333	SCREW, (M6 x 40)
6	11-401386	NUT, (M6) Stainless Steel
7	10-79953A04	PLUG ASSEMBLY, (.375-16 x .250)
8	26-8M0204693	SEAL
9	97-76214Q5	ANODE KIT Comment: (Quicksilver)
10	10-8M0204686	SCREW, (.437-14 x 1.750)
11	22-881866	FITTING
12	8M0047129	COVER ASSEMBLY Comment: Design-II
13	26-8M0204708	SEAL, Oil Comment: Design-I and II
14	25-896522	O-RING, (799 x .103) Comment: Design-I and II
15	53-8M0046563	RETAINING RING Comment: Design-II
16	10-8M0204741	SCREW, (M6 x 20) Stainless Steel
17	12-77674	WASHER
18	27-880729	GASKET
19	824145	SHIFT SHAFT
20	NSS	NOT SOLD SEPARATE, Pinion Gear Comment: (Part of 43-880709A02)
21	11-35921	NUT, (.625-18)
22	12-92721	WASHER
23	31-42647A1	BEARING ASSEMBLY, Roller
24	45-895836	DRIVESHAFT Comment: (X-Long)
25	15-884327A02	SHIM/BEARING ASSEMBLY Comment: SN# 1B792549 & Below
26	15-8M0063268	SHIM ASSEMBLY
27	NSS	NOT SOLD SEPARATE, Roller Bearing Assembly Comment: SN# 1B792549 & Below
28	NSS	NOT SOLD SEPARATE, Cup Comment: SN# 1B792549 & Below
29	NSS	NOT SOLD SEPARATE, Roller Bearing Assembly Comment: SN# 1B792549 & Below
30	NSS	NOT SOLD SEPARATE, Cup Comment: SN# 1B792549 & Below
31	8245191	RETAINER
32	817275A09	HOUSING, Water Pump-Complete
33	26-861415A1	SEAL KIT
34	10-8M0204741	SCREW, (M6 x 20) Stainless Steel
35	47-43026T2	IMPELLER
36	8M0204709	FACEPLATE
37	53-880719	RING, Retaining
38	8M0007131	CARRIER ASSEMBLY, Oil Seal
39	25-8M0142854	O-RING, (2.175 x .103)
40	NSS	NOT SOLD SEPARATE, Oil Seal
41	NSS	NOT SOLD SEPARATE, Oil Seal
42	28-8M0204723	KEY
43	27-8172771	GASKET
44	27-430331	GASKET
45	32-85944975	TUBING, (72.00 Inches Bulk) (Cut to 12 Inches) Comment: (X-Long)
46	31-8M0146566	BEARING ASSEMBLY, Roller/Cup Comment: SN# 1B792550 & Up
47	NSS	NOT SOLD SEPARATE, CUP Comment: SN# 1B792550 & Up
48	15-8M0053110	SHIM SET Comment: SN# 1B792550 & Up
49	31-8M0146553	BEARING, Tapered Roller Comment: SN# 1B792550 & Up
50	NSS	NOT SOLD SEPARATE, CUP Comment: SN# 1B792550 & Up

▶Gear Housing, Prop Shaft-Counter Rotation 2B026816 & below (44 parts)

Ref	OEM Part #	Part Name
-	26-830749A01	SEAL KIT, Gear Housing
1	1600-8M0056631	GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2	NSS	NOT SOLD SEPARATE, Plug
3	8M0220880	CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4	8M0235940	SPOOL ASSEMBLY
5	NSS	NOT SOLD SEPARATE, Spool
6	18-469501	COTTER PIN
7	NSS	NOT SOLD SEPARATE, Sleeve Adjusting
8	43-884337A02	GEAR ASSEMBLY, Reverse
9	31-8M0142836	BEARING ASSEMBLY, Roller
10	NSS	NOT SOLD SEPARATE, Cup
11	53-8M0051043	RING, Retaining
12	12-8M0053823	THRUST WASHER
13	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
14	NSS	NOT SOLD SEPARATE, Cup
15	15-884328A01	SHIM SET
16	24-30893	SPRING
17	52-880714T	CLUTCH
18	17-8M0100263	PIN, Cross
19	17-828356	PIN, Detent
20	44-888530	PROPELLER SHAFT
21	43-884335A02	GEAR ASSEMBLY, Forward
22	880699	THRUST RING
23	31-815480	BEARING, Thrust
24	880696A10	CARRIER ASSEMBLY, Bearing
25	25-8M0142840	O-RING, (3.850 x .210)
26	31-814653T	BEARING ASSEMBLY, Needle Rollers
27	8M0148384	ADAPTOR, Bearing
28	15-47397A1	SHIM SET
29	15-891936A01	SHIM SET
30	31-8M0148319	BEARING ASSEMBLY, Tapered
31	NSS	NOT SOLD SEPARATE, Cup
32	26-8M0204700	SEAL, Oil
33	26-8M0204700	SEAL, Oil
34	10-880717A01	SCREW/SEAL KIT
35	26-8M0204693	SEAL
36	8M0053183	ADAPTOR
37	23-891919001	SPACER, Thrust
38	14-880697	KEYED WASHER
39	8M2011027	RETAINER
40	NSS	NOT SOLD SEPARATE, Decal-Counter Rotation
41	896233A01	DRIVE SLEEVE ASSEMBLY
42	8M0061986	ADAPTOR
43	11-52707Q1	PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded)

▶Gear Housing, Prop Shaft-Counter Rotation 2B026817 & up (44 parts)

Ref	OEM Part #	Part Name
-	26-830749A01	SEAL KIT, Gear Housing
1	1600-8M0056631	GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2	NSS	NOT SOLD SEPARATE, Plug
3	8M0220880	CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4	8M0235940	SPOOL ASSEMBLY
5	NSS	NOT SOLD SEPARATE, Spool
6	18-469501	COTTER PIN
7	NSS	NOT SOLD SEPARATE, Sleeve Adjusting
8	43-884337A02	GEAR ASSEMBLY, Reverse
9	31-8M0142836	BEARING ASSEMBLY, Roller
10	NSS	NOT SOLD SEPARATE, Cup
11	53-8M0051043	RING, Retaining
12	12-8M0053823	THRUST WASHER
13	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
14	NSS	NOT SOLD SEPARATE, Cup
15	15-884328A01	SHIM SET
16	24-30893	SPRING
17	52-880714T	CLUTCH
18	17-8M0100263	PIN, Cross
19	17-828356	PIN, Detent
20	44-8M0140446	PROPELLER SHAFT
21	43-884335A02	GEAR ASSEMBLY, Forward
22	880699	THRUST RING
23	31-815480	BEARING, Thrust
24	12-8M0050439	WASHER, .050
25	8M0086846	CARRIER ASSEMBLY, Bearing
26	25-8M0142840	O-RING, (3.850 x .210)
27	31-814653T	BEARING ASSEMBLY, Needle Rollers
28	8M0148384	ADAPTOR, Bearing
29	15-47397A1	SHIM SET
30	31-8M0148319	BEARING ASSEMBLY, Tapered
31	NSS	NOT SOLD SEPARATE, Cup
32	26-8M0204700	SEAL, Oil
33	26-8M0204700	SEAL, Oil
34	10-880717A01	SCREW/SEAL KIT
35	26-8M0204693	SEAL
36	8M0053183	ADAPTOR
37	23-8M0064306	SPACER
38	14-880697	KEYED WASHER
39	8M2011027	RETAINER
40	NSS	NOT SOLD SEPARATE, Decal-Counter Rotation
41	896233A01	DRIVE SLEEVE ASSEMBLY
42	8M0061986	ADAPTOR
43	11-52707Q1	PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded)

▶Gear Housing, Propeller Shaft-Std Rotation 2B026816 & below (39 parts)

Ref	OEM Part #	Part Name
-	26-830749A01	SEAL KIT, Gear Housing
1	1600-8M0056631	GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2	NSS	NOT SOLD SEPARATE, Plug
3	8M0220880	CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4	8M0235940	SPOOL ASSEMBLY
5	NSS	NOT SOLD SEPARATE, Spool
6	18-469501	COTTER PIN
7	NSS	NOT SOLD SEPARATE, Sleeve Adjusting
8	43-880709A03	GEAR ASSEMBLY, Forward
9	15-884328A01	SHIM SET
10	31-8M0142836	BEARING ASSEMBLY, Roller
11	NSS	NOT SOLD SEPARATE, Cup
12	53-8M0051043	RING, Retaining
13	12-8M0053823	THRUST WASHER
14	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
15	NSS	NOT SOLD SEPARATE, Cup
16	52-880714T	CLUTCH
17	24-30893	SPRING
18	17-828356	PIN, Detent
19	44-888530	PROPELLER SHAFT
20	17-8M0100263	PIN, Cross
21	43-8M0119541	GEAR ASSEMBLY, Reverse
22	880699	THRUST RING
23	23-891919001	SPACER, Thrust
24	880696A08	CARRIER ASSEMBLY, Bearing
25	15-891936A01	SHIM SET
26	30-8M0142873	BEARING, Ball
27	26-8M0204700	SEAL, Oil
28	31-8M0148319	BEARING ASSEMBLY, Tapered
29	NSS	NOT SOLD SEPARATE, Cup
30	26-8M0204700	SEAL, Oil
31	25-8M0142840	O-RING, (3.850 x .210)
32	10-880717A01	SCREW/SEAL KIT
33	26-8M0204693	SEAL
34	14-880697	KEYED WASHER
35	8M2011027	RETAINER
36	896233A01	DRIVE SLEEVE ASSEMBLY
37	8M0061986	ADAPTOR
38	11-52707Q1	PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded)

▶Gear Housing, Propeller Shaft-Std Rotation 2B026817 & up (39 parts)

Ref	OEM Part #	Part Name
-	26-830749A01	SEAL KIT, Gear Housing
1	1600-8M0056631	GEAR HOUSING ASSEMBLY, Basic, Used With 1/4 Inch Shift Crank Comment: SN# 1B853028 & Up
2	NSS	NOT SOLD SEPARATE, Plug
3	8M0220880	CRANK, Shifter, 1/4 Pivot Pin Comment: SN# 1B853028 & Up
4	8M0235940	SPOOL ASSEMBLY
5	NSS	NOT SOLD SEPARATE, Spool
6	18-469501	COTTER PIN
7	NSS	NOT SOLD SEPARATE, Sleeve Adjusting
8	43-880709A03	GEAR ASSEMBLY, Forward
9	15-884328A01	SHIM SET
10	31-8M0142836	BEARING ASSEMBLY, Roller
11	NSS	NOT SOLD SEPARATE, Cup
12	53-8M0051043	RING, Retaining
13	12-8M0053823	THRUST WASHER
14	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
15	NSS	NOT SOLD SEPARATE, Cup
16	52-880714T	CLUTCH
17	24-30893	SPRING
18	17-828356	PIN, Detent
19	44-8M0140446	PROPELLER SHAFT
20	17-8M0100263	PIN, Cross
21	43-8M0119541	GEAR ASSEMBLY, Reverse
22	880699	THRUST RING
23	23-8M0064306	SPACER
24	12-8M0050439	WASHER, .050
25	8M0083392	CARRIER ASSEMBLY, Bearing
26	30-8M0142873	BEARING, Ball
27	26-8M0204700	SEAL, Oil
28	31-8M0148319	BEARING ASSEMBLY, Tapered
29	NSS	NOT SOLD SEPARATE, Cup
30	26-8M0204700	SEAL, Oil
31	25-8M0142840	O-RING, (3.850 x .210)
32	10-880717A01	SCREW/SEAL KIT
33	26-8M0204693	SEAL
34	14-880697	KEYED WASHER
35	8M2011027	RETAINER
36	896233A01	DRIVE SLEEVE ASSEMBLY
37	8M0061986	ADAPTOR
38	11-52707Q1	PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded)

▶Induction Components (52 parts)

Ref	OEM Part #	Part Name
1	896246A04	INTAKE ASSEMBLY, Upper
2	25-8349851	GROMMET
3	35-896247	FILTER
4	25-20116	GROMMET, Fuel Vent Hose
5	10-897703	SCREW
6	23-826618	BUSHING
7	10-40011129	SCREW, (M6 x 25) Stainless Steel
8	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
9	8M0035481	TUBE ASSEMBLY, Hot Air Duct
10	32-896259	HOSE
11	32-896271	HOSE
12	54-888988020	CLAMP, Oetiker
13	54-888988021	CLAMP, Oetiker
14	54-893342	CLAMP
15	19-8M0074364	COVER, Hose Clamp End
16	898022	DIPSTICK, Oil
17	10-8M0103808	SCREW, (M6 x 30 MM) Stainless Steel
18	25-813644002	GROMMET
19	23-898445	BUSHING
20	892949T02	CONTROL ASSEMBLY, Throttle - Electronic
21	892950T02	ISOLATOR
22	54-815504244	CLAMP, Worm Gear
23	10-88552550	SCREW, (M6 x 50 MM) Stainless Steel
24	884353	BRACKET
25	54-816311T	TIE STRAP, (8.00 Inches)
26	892383T51	INTAKE ASSEMBLY, Lower
27	25-8349851	GROMMET
28	23-856954	BUSHING
29	54-888988026	CLAMP
30	54-888988027	CLAMP
31	896245001	DUCT, Inlet
32	896244	COUPLER
33	NSS	NOT SOLD SEPARATE, Resonator
34	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
35	54-889691	CLAMP, Oetiker
36	884408A08	VALVE KIT, Control - Electric Boost
37	887939007	PLATE, Boost Valve Mounting
38	25-892079	O-RING
39	10-8M0103806	SCREW, (M6 x 20 MM) Stainless Steel
40	23-8502341	BUSHING
41	25-833155	GROMMET
42	54-859376	CLIP
43	10-8M0103814	SCREW, (M8 x 35 MM)
44	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
45	32-892947001	HOSE
46	54-888988002	CLAMP, (57.5 mm), Front Electronic Boost Control
47	32-887938003	TUBE, Rear
48	54-888988004	CLAMP, (62.0 mm), Rear Electronic Boost Control
49	881879T25	SENSOR ASSEMBLY, Pitot
50	22-8M0207782	FITTING
51	54-883066	CLIP, (.865)
52	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel

▶Lube Chart (1 parts)

Ref	OEM Part #	Part Name
-	NOPART	NO PARTS LIST

▶Mercathode Kit (15 parts)

Ref	OEM Part #	Part Name
1	88334A2	MERCATHODE KIT
2	88334A4	MERCATHODE ASSEMBLY
3	10-22793	SCREW, (#9-14 x .875)
4	12-30164	WASHER, (.192 x .375 x .0312) Stainless Steel
5	10-32,11-45076	NUT, Brass
6	72958A5	ELECTRODE ASSEMBLY
7	25-8M0204645	O-RING, (.796 x .139)
8	10-87698	SCREW, (#10-16 x 1.250) Stainless Steel
9	97-72957A5	ANODE ASSEMBLY
10	25-8M0204645	O-RING, (.796 x .139)
11	10-87698	SCREW, (#10-16 x 1.250) Stainless Steel
12	88-8M0207796	FUSE, 20 Ampere
13	84-95084A10	CABLE ASSEMBLY, (5.00 Inches) Red
14	84-95084A13	CABLE ASSEMBLY, (64.00 Inches)
15	84-79138A8	CABLE ASSEMBLY, (72.00 Inches) Black

▶Oil Pump/Adaptor Plate-Upper (31 parts)

Ref	OEM Part #	Part Name
-	27-896142A07	GASKET SET, Powerhead
1	896689A02	ADAPTOR PLATE ASSEMBLY
2	17-892228	PIN, Dowel
3	19-896951	PLUG, (24 mm)
4	25-897134	O-RING, (1.051 x 1.070) (Inlet)
5	25-897135	O-RING, (.864 x .070) (Outlet)
6	26-8M0033928	SEAL, Oil
7	26-884462	SEAL, Water
8	10-897964	SCREW, (M6)
9	892894T05	PUMP ASSEMBLY, Oil
10	10-8M0103810	SCREW, (M6 x 45 MM) Stainless Steel
11	10-88552535	SCREW, (M6 x 35 MM) Stainless Steel
12	25-892446	O-RING, (14 X 1.78 MM)
13	19-8M0027347	PLUG, (M18 x 1.5)
14	888819002	DRAIN, Cowl
15	22-896934A02	FITTING ASSEMBLY, Dump
16	25-26317	O-RING
17	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
18	12-8M0214930	WASHER
19	22-896547001	FITTING
20	10-8M0103804	SCREW, (M6 x 12 MM) Stainless Steel
21	25-896671	GROMMET
22	23-8M8023048	BUSHING
23	32-8M0108349	TUBING, (.312) (70.00 Inches Bulk) (Cut to 21 Inches)
24	54-815504104	CLAMP, Worm Gear
25	892562T01	HOUSING, Manifold
26	892117	SEAL
27	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
28	25-897433001	GROMMET
29	896864001	SEAL, Adaptor Plate
30	25-8M0034912	O-RING, M3.78 X 21.32

▶Port Cylinder Block Components (26 parts)

Ref	OEM Part #	Part Name
-	61-896499A08	LONG BLOCK ASSEMBLY
1	16-8M0022165	STUD, (M10 x 175)
2	16-8M0022162	STUD
3	8M6003194	SENSOR ASSEMBLY, Knock
4	10-892086035	SCREW, (M10 x 35)
5	12-4002319	WASHER
6	54-828991T	CLIP
7	54-8M0187145	CLAMP, (34.6 mm)
8	32-8M0043736	HOSE Comment: SN# 1B842420 thru 1B870104, 1B870853 & Up
9	22-896094A01	FITTING ASSEMBLY
10	25-896699	O-RING, (1.78 mm x .08 mm)
11	32-85978571	TUBING, (52.00 Inches Bulk), To Water Pressure Sensor (Cut to 21.5 Inches)
12	54-816311T	TIE STRAP, (8.00 Inches)
13	881879T26	SENSOR ASSEMBLY, Pressure, Water
14	22-8M0207782	FITTING
15	54-883066	CLIP, (.865)
16	16-8M0000274	STUD, (M8 x 49)
17	11-826365	NUT, (M8)
18	22-885517A05	FITTING ASSEMBLY
19	25-892077	O-RING
20	16-8M0022166	STUD, (M10 x 54)
21	16-8M0000275	STUD, (M8 x 55)
22	11-826292	NUT, (M10) Brass/Nickel Plated
23	12-8M0214963	WASHER, (.406 x .750 x .105) Stainless Steel
24	11-884412	NUT
25	893388A02	CAP, Resitor - 2 Pin, 20K Ohm

▶Power Trim Components (36 parts)

Ref	OEM Part #	Part Name
-	25-878285	O-RING
1	8M0031551	TRIM MOTOR
2	NSS	NOT SOLD SEPARATE, Armature
3	NSS	NOT SOLD SEPARATE, End Frame
4	10-82494830	SCREW, (M6 x 30)
5	13-400256	LOCKWASHER, (M6)
6	8782451	DRIVESHAFT
7	878410A1	PO CHECK KIT
8	893929A01	MANUAL RELEASE ASSEMBLY (Includes Reference #26)
9	8M0142997	SHAFT KIT
10	17-878267	PIN
11	8M0168220	CYLINDER ASSEMBLY, Tilt
12	878239A02	GUIDE KIT (Includes Reference #26)
13	8M0142999	O-RING KIT (Includes Reference #26)
14	NSS	NOT SOLD SEPARATE, Shock Rod Kit
15	NSS	NOT SOLD SEPARATE, Spring-Damper
16	NSS	NOT SOLD SEPARATE, Plate-Damper
17	NSS	NOT SOLD SEPARATE, Shock Piston
18	8M0143000	PISTON ASSEMBLY, Memory
19	878406A02	REPAIR KIT, Check Valve (Includes Reference #26)
20	878414T01	PISTON ASSEMBLY (Starboard)
21	878413A1	PISTON ASSEMBLY (Port)
22	1100-8M0021648	GUIDE ASSEMBLY
23	878264A1	RESERVOIR KIT
24	19-811613	PLUG ASSEMBLY
25	10-4000327	SCREW, (M6 x 14)
26	12-4002315	WASHER
27	892251A01	PUMP KIT
28	878408A1	REPAIR KIT, Power Trim
29	17-821539	PIN, Trilobe
30	10-858771	SCREW, (M10 x 30)
31	12-4002319	WASHER
32	97-818298Q1	ANODE KIT
33	10-8M0204707	SCREW, (M6 x 25)
34	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
35	99625003	SHAFT, Upper Tilt

▶Powerhead Gasket Set Components (1 parts)

Ref	OEM Part #	Part Name
-	25-8M0204645	O-RING, (.796 x .139), Water Tube Coupling

▶Rear Cowl (53 parts)

Ref	OEM Part #	Part Name
-	897593T02	CHAP ASSEMBLY, Starboard and Port
1	NSS	NOT SOLD SEPARATE, Pan Assembly-Port Comment: SN# 1B701487 & Up
2	25-896671	GROMMET
3	8M0043277	SEAL, Front
4	10-888950020	SCREW, (M4 x 20 mm) Comment: SN# 1B701486 & Below
5	23-898408	SPACER Comment: SN# 1B701486 & Below
6	898354	PAWL Comment: SN# 1B701486 & Below
7	24-898353	SPRING Comment: SN# 1B701486 & Below
8	888819002	DRAIN, Cowl
9	NSS	NOT SOLD SEPARATE, Pan Assembly-Starboard Comment: SN# 1B701487 & Up
10	25-896671	GROMMET
11	8M0043278	SEAL, Back
12	888819002	DRAIN, Cowl
13	19-897203	PLUG
14	879148T72	PANEL AND LATCH ASSEMBLY
15	8M0020855	PANEL, Access
16	8M0026713	SEAL
17	8M0034940	HANDLE
18	8M0020854	LINK
19	8M0041031	LATCH ASSEMBLY, Rear
20	8M0006054	RETAINER
21	8M0006060	SEAL
22	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
23	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
24	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel
25	10-892073002	SHOULDER SCREW, (M6)
26	8M0005773	SCREW, (M6)
27	11-401386	NUT, (M6) Stainless Steel
28	25-8M0214987	GROMMET
29	8M0214997	ADAPTOR
30	10-897657055	SCREW, (M6 x 55)
31	10-897657025	SCREW, (M6 x 25 MM)
32	11-401386	NUT, (M6) Stainless Steel
33	22-885361A01	FITTING ASSEMBLY, Flush
34	8M0215105	PLUG
35	25-888957	O-RING
36	8M0224266	TETHER
37	87-8M0235191	SWITCH, Trim
38	10-897964	SCREW, (M6)
39	23-8M8023048	BUSHING
40	896925A01	PLENUM KIT, Exhaust
41	10-892073002	SHOULDER SCREW, (M6)
42	25-889828	O-RING, (.924 x .103)
43	22-895797001	FITTING
44	32-8M0108355	HOSE, (57.00 Inches Bulk), Cut to 21 Inches
45	54-895851	CLAMP, (8.00 Inches)
46	896618A02	COVER ASSEMBLY, Rear
47	896924	BOOT, Idle Exhaust
48	896054T01	CHAP ASSEMBLY, Port
49	897204	SOUND BLANKET, Starboard
50	896055T01	CHAP ASSEMBLY, Starboard
51	897205	SOUND BLANKET, Port
52	10-892073002	SHOULDER SCREW, (M6)

▶Service/Support Material (1 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: Contact Mercury Marine Warranty Administration for Replacement (Service Bulletin 2009-18)

▶Shift Components (43 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, Actuator Plate Assembly-Complete
1	895739T	BRACKET, Shift
2	25-855362001	GROMMET
3	23-855364	BUSHING
4	8M0124413	SHIFT ACTUATOR
5	23-884532001	BUSHING
6	10-81893435	SCREW, (M8 x 35)
7	12-898097	WASHER
8	12-889661	WASHER, Rubber
9	23-888589	WEAR SLEEVE
10	10-8M0103817	SCREW, (M8 x 60)
11	12-898097	WASHER
12	23-884554	BUSHING
13	895737	BELL CRANK
14	17-895736	PIN
15	885569	SPLIT RING
16	NSS	NOT SOLD SEPARATE, Cotter Pin (Service Bulletin 2003-10)
17	884599	SPACER
18	84-88807A6	CABLE ASSEMBLY, (3.50 Inches) Black
19	896212	RAIL SHIFT SLIDE
20	10-82155025	SCREW, (M8 x 25 MM) Stainless Steel
21	898053A01	SHIFT SLIDER KIT
22	23-884555	BUSHING
23	10-82104510	SCREW, (M5 x 10)
24	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
25	887901	BUSHING
26	54-828991T	CLIP
27	16-8M0025850	STUD (Included with Reference 21)
28	23-896551	BUSHING
29	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
30	11-401386	NUT, (M6) Stainless Steel
31	895742	SHIFT LINK
32	8M0091614	LEVER, Shift Shaft Comment: (X-Long)
33	23-74647	NYLINER
34	23-896551	BUSHING
35	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
36	11-8M0045046	NUT, (M6) Stainless Steel
37	87-8M0207794	SWITCH
38	10-88075020	SCREW, (M3 x 20)
39	16-8M0022167	STUD, (M8 x 50)
40	12-4002318	WASHER
41	11-401388	NUT, (M8) Stainless Steel
42	12-8M0204690	WASHER, (.344 x .688 x .065) Stainless Steel

▶Starboard Cylinder Block/Oil Cooler(1B830999 and Below) (42 parts)

Ref	OEM Part #	Part Name
-	27-896142A07	GASKET SET, Powerhead
1	892404A05	DEFLECTOR ASSEMBLY, Water
2	22-885518A02	FITTING ASSEMBLY
3	25-62701	O-RING
4	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
5	54-888988011	CLAMP, (38.1 mm)
6	32-888930003	HOSE
7	54-8M0187145	CLAMP, (34.6 mm)
8	8M0174561	THERMOSTAT ASSEMBLY
9	25-8M0005958	O-RING
10	54-8M0204719	CLAMP, (36.1 mm)
11	32-896059001	HOSE, Thermostat
12	54-888988007	CLAMP, (42.5 mm)
13	35-8M0062950	FILTER, Fuel
14	35-8M0122423	FILTER, Fuel
15	54-816311T	TIE STRAP, (8.00 Inches)
16	22-892356	CONNECTOR
17	19-863156	GRAB TAB
18	32-8M0087061	HOSE, Fuel to Lift Pump Comment: SN# 1B792495 & Up
19	892147A01	BRACKET ASSEMBLY
20	897126	BRACKET
21	23-822003	BUSHING
22	25-8M0190980	GROMMET
23	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
24	10-82129125	SCREW, (M6 x 25 MM)
25	10-8M0103824	SCREW, (M10 x 85)
26	10-8M0103820	SCREW, (M10 x 105)
27	32-8M0046557	HOSE ASSMEBLY, Fuel Inlet, 8.2 Inch Comment: SN# 1B830903 & Up
28	8M0132389	COOLER ASSEMBLY, Oil Comment: SN# 1B830999 & Below
29	35-877767K01	FILTER, Oil
30	8M0046694	HOUSING ASSEMBLY, Intergrated Oil Module
31	10-8M0041014	SCREW, (M6 x 18)
32	27-8M0034568	GASKET
33	880640A06	THERMOSTAT/GUIDE KIT
34	880640508	THERMOSTAT
35	892801T53	OVERHAUL KIT
36	27-8M0034568	GASKET
37	25-8M0071635	O-RING KIT
38	895032	STRAP
39	10-8M0041014	SCREW, (M6 x 18)
40	54-897559	CLIP
41	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel

▶Starboard Cylinder Block/Oil Cooler(1B831000 and Above) (48 parts)

Ref	OEM Part #	Part Name
-	27-896142A07	GASKET SET, Powerhead
1	892404A05	DEFLECTOR ASSEMBLY, Water
2	22-885518A02	FITTING ASSEMBLY
3	25-62701	O-RING
4	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
5	54-888988011	CLAMP, (38.1 mm)
6	32-888930003	HOSE
7	54-8M0187145	CLAMP, (34.6 mm)
8	8M0174561	THERMOSTAT ASSEMBLY
9	25-8M0005958	O-RING
10	54-8M0204719	CLAMP, (36.1 mm)
11	32-896059001	HOSE, Thermostat
12	54-888988007	CLAMP, (42.5 mm)
13	35-8M0062950	FILTER, Fuel
14	35-8M0122423	FILTER, Fuel
15	54-816311T	TIE STRAP, (8.00 Inches)
16	22-892356	CONNECTOR
17	19-863156	GRAB TAB
18	32-8M0087061	HOSE, Fuel to Lift Pump
19	892147A01	BRACKET ASSEMBLY
20	897126	BRACKET
21	23-822003	BUSHING
22	25-8M0190980	GROMMET
23	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
24	10-82129125	SCREW, (M6 x 25 MM)
25	10-8M0103824	SCREW, (M10 x 85)
26	10-8M0103820	SCREW, (M10 x 105)
27	32-8M0046557	HOSE ASSMEBLY, Fuel Inlet, 8.2 Inch
28	8M0132389	COOLER ASSEMBLY, Oil Comment: SN# 1B831000 & Up
29	NSS	NOT SOLD SEPARATE, OIL COOLER HOUSING
30	19-891953	PLUG, (18 mm)
31	8M0046698	END CAP ASSEMBLY
32	25-8M0039516	O-RING
33	53-8M0039464	RING, Retaining
34	35-877767K01	FILTER, Oil
35	8M0046693	THERMOSTAT ASSEMBLY
36	NSS	NOT SOLD SEPARATE, THERMOSTAT STOP
37	8M0041064	THERMOSTAT
38	NSS	NOT SOLD SEPARATE, SPRING
39	19-8M0046697	PLUG
40	NSS	NOT SOLD SEPARATE, O-RING
41	8M0046696	ADAPTOR ASSEMBLY Comment: (Contains 2)
42	NSS	NOT SOLD SEPARATE, O-RING
43	8M0046694	HOUSING ASSEMBLY
44	27-8M0034568	GASKET
45	10-8M0041014	SCREW, (M6 x 18)
46	54-897559	CLIP
47	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel

▶Starter Motor (14 parts)

Ref	OEM Part #	Part Name
1	50-892339T01	STARTER MOTOR ASSEMBLY
2	NSS	NOT SOLD SEPARATE, Thru Bolt
3	43-880805A1	GEAR KIT
4	809463A1	SOLENOID KIT
5	8M0065258	BRUSH SET
6	10-69035	SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
7	84-93388A1	CABLE ASSEMBLY, (6.00 Inches) Black
8	37-8272822	DECAL, Warning
9	13-400255	LOCKWASHER, (M5)
10	11-400211	NUT, (M5) Stainless Steel
11	13-8M0204647	LOCKWASHER, (.312)
12	11-400213	NUT, (M8) Stainless Steel
13	23-8M0034918	COLLAR
14	8M0043276	STOP

▶SuperCharger (11 parts)

Ref	OEM Part #	Part Name
1	8M0104460	SUPERCHARGER
2	71-8M0142688	SENSOR, Oil Pressure
3	8M0033976	DUCT KIT, Outlet
4	27-888947504	GASKET
5	10-888947502	BOLT
6	8M0148668	SENSOR ASSEMBLY
7	25-896699	O-RING, (1.78 mm x .08 mm)
8	8M0033874	DUCT KIT, Inlet
9	27-888947501	GASKET
10	23-847803A02	BUSHING/GASKET KIT
11	10-8M0103820	SCREW, (M10 x 105)

▶Swivel Bracket and Steering Arm (44 parts)

Ref	OEM Part #	Part Name
1	1499-8M0102865	SWIVEL BRACKET ASSEMBLY, Black
2	25-8M0214926	O-RING
3	23-818764	BUSHING
4	23-816039	SPACER
5	26-87735	SEAL, Oil (Lower)
6	22-8M0169589	FITTING, Grease
7	23-821207	BUSHING
8	12-816432	THRUST WASHER
9	896888T	YOKE, Bottom
10	53-67684	RING, Retaining
11	8M0045383	STRIKER PLATE
12	13-58643	LOCKWASHER, (.375)
13	11-46335	NUT, (.375-24)
14	10-896217	BOLT, (M14 x 175)
15	88238A10	CABLE ASSEMBLY, Ground
16	10-41508	SCREW, (.250-20 x .500) Stainless Steel
17	12-815432	WASHER, (.562 x 2.00 x .125)
18	12-8154331	WASHER, (1.25 x 2.00 x .19)
19	813771003	MOUNT, Lower
20	12-825190	WASHER
21	11-896602	NUT, (M14)
22	17-8M0133581	SWIVEL PIN ASSEMBLY
23	897991A01	MOUNT ASSEMBLY
24	12-898443	WASHER, Retainer
25	898444001	SLEEVE
26	11-897731001	NUT, Spanner
27	897728	RETAINER
28	10-8M0103806	SCREW, (M6 x 20 MM) Stainless Steel
29	11-896602	NUT, (M14)
30	NSS	NOT SOLD SEPARATE, Decal-Serial Overlaminate
31	8M0074846	SENDER ASSEMBLY, Trim, Analog
32	10-852368	SCREW, (#10-24 x .750)
33	10,13-26996	LOCKWASHER, Stainless Steel
34	12-89302	WASHER, (.203 x .406 x .040)
35	10-64014	SCREW, (.250-28 x .500)
36	88238T22	CABLE ASSEMBLY
37	54-22740	CLIP
38	8M0084613	C WASHER
39	10-878609	SCREW, (#10-16 x .600)
40	32-828547353	CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to16 Inches)
41	92876A12	LINK ROD ASSEMBLY
42	10-849838	SCREW, (.375-24 x 1.250)
43	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel
44	11-8M0204726	NUT, (.375-24) Brass

▶Tools (21 parts)

Ref	OEM Part #	Part Name
-	889283A01	TOOL KIT, Fuel Priming
1	91-58222A1	DIAL INDICATOR TOOL
2	91-83155	ADAPTER KIT, Dial Indicator
3	91-46086A1	PULLER JAW ASSEMBLY
4	91-85716	PULLER BOLT TOOL, Bearing Carrier
5	91-8M0053505	INDICATOR TOOL, Backlash
6	91-892651A01	PRESSURE METER, Digital
7	91-52344	FLYWHEEL HOLDER TOOL, Teeth Type
8	91-809905001	WRENCH, Torque Adaptor
9	91-895040K01	PRIMER KIT, Power Steering Module
10	91-896661	TOOL, Fuel Filter
11	91-899015A01	TOOL KIT, Upper Mount Alignment
12	91-805382T01	TOOL, Extension-Dial Indicator
13	91-892651A01	PRESSURE METER, Digital
14	90265A5	PUMP ASSEMBLY, Crankcase Oil
16	91-98234A2	DRILL FIXTURE KIT, Transom
17	888462A1	PULLER ASSEMBLY, Cable
18	91-809494A1	COMPRESSOR TOOL, Valve Spring
19	91-822778A3	DOWN PRESSURE KIT
20	91-52915A6	TEST GAUGE KIT
21	91-44487T1	REMOVER TOOL, Trim Rod Guide

▶Top Cowl (14 parts)

Ref	OEM Part #	Part Name
-	37-8M0024880	DECAL, Rear Comment: Mariner 200
1	100-8M0113900	TOP COWL ASSEMBLY, Mariner, Without decals
2	895845T01	CAP, Air Dam Comment: Mariner
3	10-888950020	SCREW, (M4 x 20 mm)
4	8M0020857	STRIKER ASSEMBLY
5	10-82130014	SCREW, (M6 x 14)
6	897436	BRACKET
7	897437T03	LATCH ASSEMBLY, Front
8	24-8M0109644	SPRING
9	17-897441	PIN, Clevis
10	53-27290	RING, Retaining
11	10-82130014	SCREW, (M6 x 14)
12	8M0111178	SEAL
13	8M4501659	SOUND BLANKET KIT

▶Transom Brackets (21 parts)

Ref	OEM Part #	Part Name
-	3425-828333A09	TRANSOM BRACKET KIT
1	NSS	NOT SOLD SEPARATE, Transom Bracket-Starboard
2	NSS	NOT SOLD SEPARATE, Transom Bracket-Port
3	22-8M0169588	FITTING, Grease, Port
4	826125A1	TILT TUBE
5	11-826135	NUT, (1.00-14) Nylon Insert
6	25-45711	O-RING, (.612 x .103)
7	13-88750	WASHER
8	11-826164	NUT, (.875-14)
9	10-8M0204730	SCREW, (.500-20 x 5 Inches)
10	12-8M0204665	WASHER, (.530 x .870 x .105) Stainless Steel
11	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12	11-82671117	NUT, (.500-20)
13	8M0115104	LEVER ASSEMBLY, Tilt Lock
14	24-830899	SPRING, Tension
15	23-65830	NYLINER
16	24-830900	SPRING, Compression
17	99633	KNOB
18	17-99615	PIN, Groove
19	17-893709	PIN
20	37-8M0043059	DECAL, Warning

▶Water Separator Filter Kit, 8M0046336 (9 parts)

Ref	OEM Part #	Part Name
-	35-8M0113498	FUEL FILTER KIT
1	8M0022130	SEPERATOR KIT, Fuel and Water
2	8M0146206	ELEMENT, Fuel Filter
3	8M0214989	SENSOR ASSEMBLY, Fuel and Water
4	8M0214990	BOWL Comment: Filter
5	22-34982	CONNECTOR
6	22-8M0180564	PLUG, (.250-18)
7	84-8M0042697	HARNESS, Water Sensor
8	54-8M0204696	CLAMP

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 135 VERADO (4-STROKE)(4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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