692-24410-00-00 Fuel Pump Assembly for Yamaha Mercury Tohatsu Suzuki | JLM Marine

Fuel Pump Assembly – Fits Yamaha 2-Stroke 20–90 HP Outboard Motors

This aftermarket fuel pump assembly is engineered to fit a wide range of Yamaha 2-stroke outboard engines from 20 HP to 90 HP, covering model years 1984–2016. It provides reliable fuel delivery for single and twin-carburetor configurations, including models with oil injection and auto-blend systems.

This assembly directly replaces OEM part number 692-24410-00-00 and is compatible with Yamaha Marine 2-Stroke Outboard models ranging from 25 HP to 90 HP, including 9.5A, 12A, 15A, 15, 20C, 25C (thru-prop exhaust), 30A, 40 (twin carb), 55, W-55, and 70 HP configurations.

• Complete Kit: Includes 2 fuel pumps, 2 gaskets, and 4 clips for immediate installation.
• Wide Application: Fits 2-stroke, 2-cylinder Yamaha outboards from 1984 to 2016.
• Direct Mounting: Designed for bolt-on installation with included hardware.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Yamaha owners, here's a guide to help you identify your engine's serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.

Technical Specifications

Package Contents

• 2 × Fuel Pump
• 2 × Gasket
• 4 × Clips

Installation Guide

1. Disconnect the fuel line from the engine and remove the negative battery cable to prevent accidental ignition.
2. Locate the existing fuel pump on the engine block or carburetor mounting area. Take a photo for reference.
3. Remove the mounting clips or screws securing the old pump and carefully detach it from the engine.
4. Clean the mounting surface thoroughly to remove old gasket material and debris.
5. Position the new gasket on the mounting surface, ensuring all bolt holes align correctly.
6. Place the new fuel pump over the gasket, aligning it with the mounting holes and fuel line ports.
7. Secure the pump using the provided clips or screws, tightening evenly in a cross pattern to the manufacturer's torque specification.
8. Reconnect the fuel lines to the inlet and outlet ports, ensuring hoses are firmly seated and clamps are tight.
9. Reinstall the battery cable and prime the fuel system by pumping the primer bulb until firm.
10. Start the engine and inspect all connections for leaks while the engine idles.
11. Check for proper fuel flow and smooth engine operation at various throttle positions.
12. Perform a final inspection after the first few hours of operation to ensure all fittings remain secure.

Troubleshooting & FAQ

Q: How do I confirm this fuel pump fits my Yamaha outboard?
A: Cross-reference your engine's HP rating, stroke type, and model year with the compatibility table above. Verify your OEM part number matches 692-24410-00-00. For additional confirmation, consult your engine's parts diagram using the Yamaha resources linked in the Compatible Engine Models section.

Q: What are the signs that my fuel pump needs replacement?
A: Common symptoms include hard starting, engine stalling at idle, loss of power under load, fuel leaks around the pump body, and difficulty maintaining consistent RPMs. If your primer bulb stays soft or collapses during operation, the fuel pump may be failing.

Q: How often should I replace the fuel pump on my 2-stroke outboard?
A: Replace the fuel pump every 3–5 years or if you notice performance issues, regardless of hours. Pumps exposed to ethanol fuel or stored improperly may degrade faster. Always inspect gaskets and diaphragms during routine maintenance.

Q: Can I use this pump on engines with oil injection or auto-blend systems?
A: Yes, this assembly is designed for Yamaha 2-stroke engines with oil injection, auto-blend, and standard premix fuel systems. Ensure your fuel lines and oil injection components are in good condition during installation.

Q: Is this an OEM part or an aftermarket replacement?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.