Fuel Pump Assembly for Yamaha 20HP-90HP 2-Stroke Outboards (692-24410-01-00)

Fuel Pump Assembly – Fits Yamaha 2-Stroke 20-90HP

This fuel pump assembly is designed as a direct-fit replacement for a wide range of Yamaha 2-stroke outboard engines from 20 to 90 HP, including various C, E, and P-series models manufactured between 1984 and 2009.

It is engineered to replace multiple OEM part numbers, ensuring broad compatibility and restoring original fuel system performance. This mechanical, pulse-driven pump provides a reliable fuel supply for consistent engine operation.

• Installation: Designed for a direct bolt-on replacement with OEM-style fittings.
• Compatibility: Compatible with standard marine gasoline, including ethanol-blended fuels (E10).
• Complete Kit: Includes the fuel pump, gasket, and hose clamps for a full installation.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Yamaha owners, here’s a guide to help you identify your engine’s serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.

Technical Specifications

Package Contents

• 1 x Fuel Pump Assembly (692-24410-01-00)
• 1 x Fuel Pump Gasket (650-24431-A0-00)
• 2 x Hose Clamp (90467-08004-00)

Explosion Diagram

Installation Guide

1. Disconnect Battery: Ensure the engine is off and disconnect the battery terminals to prevent electrical hazards.
2. Relieve Fuel Pressure: Safely relieve any pressure in the fuel system according to the manufacturer's service manual.
3. Disconnect Fuel Lines: Carefully disconnect the inlet and outlet fuel lines from the pump. Have rags ready to catch any spilled fuel.
4. Remove Old Pump: Unbolt and remove the old fuel pump assembly and the old gasket from the engine block.
5. Install New Pump: Clean the mounting surface on the engine. Place the new gasket and bolt the new fuel pump assembly into place.
6. Reconnect Fuel Lines: Securely attach the fuel lines to the new pump and fasten with the provided clamps.
7. Final Checks: Reconnect the battery. Prime the fuel system and check thoroughly for any leaks before starting the engine.

Troubleshooting & FAQ

Q: How do I confirm this fuel pump fits my specific engine?

A: The best way is to match your existing part number to one of the numbers in our Part Number Cross-Reference table. You can also find your engine's model and year in the Compatible Engine Models table. For extra certainty, consult your owner's manual or a parts diagram.

Q: What are common signs that my fuel pump is failing?

A: Common symptoms include difficulty starting the engine, engine hesitation or bogging down under acceleration, stalling, and reduced top-end speed. A physical inspection might reveal cracks or fuel leaks on the pump body.

Q: What is included in this kit?

A: The package includes one brand new fuel pump assembly, one mounting gasket, and two new hose clamps to ensure a secure installation.

Q: OEM vs. Aftermarket?

A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?

A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?

A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.