Low Pressure Fuel Pump – Fits Suzuki 40-140HP 4-Stroke Outboards (Replaces 15100-90J00)

Low Pressure Fuel Pump – Fits Suzuki 40-140HP & Johnson/Evinrude 90-140HP 4-Stroke Outboards

This is a direct aftermarket replacement for the low-pressure electric fuel pump used on a wide range of Suzuki 4-stroke outboard motors (40-140HP) from 2001-2016 and select Johnson/Evinrude 4-stroke models (90-140HP) from 2003-2006. It is designed to meet or exceed original equipment specifications, providing a reliable fuel supply to the VST (Vessel Side Tank).

This assembly directly replaces Suzuki part numbers 15100-90J00, 15100-90J01, 15100-90J10, 15100-90J11, and 15100-90J1V, as well as Johnson/Evinrude part numbers 5033699 and 5036797.

• Installation Type: Direct OEM replacement for easy setup.
• Included Components: The kit comes with the pump assembly, a new hose clamp, and an O-ring for a complete installation.
• Fuel Compatibility: Designed for use with standard gasoline.

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.

For Johnson/Evinrude owners, here’s a guide to help you identify your engine’s serial/model: Johnson/Evinrude Serial Number Guide.

Suzuki Outboard Motors

Johnson/Evinrude Outboard Motors

Technical Specifications

Package Contents

• 1 x Low Pressure Fuel Pump Assembly (Replaces 15100-90J00, 15100-90J01, etc.)
• 1 x Hose Clamp (09401-11423, 9×1mm)
• 1 x O-ring (09280-26005, 2.65×26.5mm ID)

Explosion Diagram

Installation Guide

1. Safety First: Disconnect the battery and ensure the engine is cool. Work in a well-ventilated area away from any sparks or open flames.
2. Relieve Fuel Pressure: Safely relieve any pressure in the fuel system according to your service manual's instructions.
3. Disconnect: Carefully disconnect the electrical harness connector and the fuel lines from the old pump. Have rags ready to catch any residual fuel.
4. Remove Old Pump: Unbolt and remove the existing low-pressure fuel pump assembly. Note its orientation.
5. Install New Pump: Install the new fuel pump, ensuring the new O-ring is properly seated. Torque the mounting bolts to the manufacturer's specified value.
6. Reconnect: Securely attach the fuel lines and the electrical connector to the new pump. Use the provided hose clamp.
7. Final Checks: Reconnect the battery. Prime the fuel system and check thoroughly for any leaks at all connections before starting the engine.

Troubleshooting & FAQ

Q: How do I confirm this fits my engine?
A: The best way is to match your existing part number to the ones listed in our cross-reference table. You can also verify fitment by checking your engine's model and year against our compatibility charts. When in doubt, consult your service manual or a professional mechanic.

Q: What are common signs that my low-pressure fuel pump is failing?
A: Telltale signs include difficulty starting the engine, stalling at low speeds, rough idling, hesitation during acceleration, or a noticeable loss of power. The engine may seem to be "starving" for fuel.

Q: Is a new O-ring included with the pump?
A: Yes, this kit includes a new O-ring and a hose clamp to ensure a proper seal and secure installation.

Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.