Fuel Pump Assembly – Fits Suzuki 40-140 HP & Johnson/Evinrude 90-140 HP 4-Stroke Outboards
This high-quality aftermarket fuel pump assembly is designed to fit Suzuki 4-Stroke outboards from 40 HP to 140 HP (models DF40A, DF50A, DF50AV, DF60A, DF60AV, DF70, DF70A, DF80A, DF90, DF90A, DF100, DF100A, DF115, DF115A, DF140, DF140A, 2001–2016) and Johnson/Evinrude 4-Stroke 90 HP, 115 HP, and 140 HP engines (2003–2006). Engineered to meet OEM specifications, this fuel pump ensures reliable fuel delivery for consistent engine performance.
This pump directly replaces Suzuki part numbers 15100-90J00, 15100-90J01, 15100-90J10, 15100-90J11, 15100-90J1V and Johnson/Evinrude part numbers 5033699, 5036797, making it a cost-effective alternative to factory parts.
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Short Shaft Version: Top shaft to plastic base measures 13.1 in (33.3 mm); total height is 2.69 in (68.4 mm)
- Complete assembly includes fuel pump, O-ring, and mounting clips for hassle-free installation
- Compatible with both standard and "A" series Suzuki models (40A, 50A, 60A, 70A, 80A, 90A, 100A, 115A, 140A)
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand |
Part Number |
| Suzuki |
15100-90J00 |
| Suzuki |
15100-90J01 |
| Suzuki |
15100-90J10 |
| Suzuki |
15100-90J11 |
| Suzuki |
15100-90J1V |
| Johnson/Evinrude |
5033699 |
| Johnson/Evinrude |
5036797 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Johnson/Evinrude owners, here's a guide to help you identify your engine's serial/model: Johnson/Evinrude Serial Number Guide.
For Suzuki owners, you can review exploded diagrams here to verify part numbers: Suzuki Parts Diagrams & Catalog.
| Brand |
Model |
Rated HP |
Stroke |
Years |
| Suzuki |
DF40A |
40 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF50A |
50 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF50AV |
50 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF60A |
60 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF60AV |
60 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF70 |
70 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF70A |
70 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF80A |
80 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF90 |
90 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF90A |
90 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF100 |
100 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF100A |
100 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF115 |
115 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF115A |
115 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF140 |
140 HP |
4-Stroke |
2001–2016 |
| Suzuki |
DF140A |
140 HP |
4-Stroke |
2001–2016 |
| Johnson/Evinrude |
4-Stroke Marine |
90 HP |
4-Stroke |
2003–2006 |
| Johnson/Evinrude |
4-Stroke Marine |
115 HP |
4-Stroke |
2003–2006 |
| Johnson/Evinrude |
4-Stroke Marine |
140 HP |
4-Stroke |
2003–2006 |
Technical Specifications
| Specification |
Value |
| Shaft Type |
Short Shaft Version |
| Top Shaft to Plastic Base |
13.1 in / 33.3 mm |
| Total Height |
2.69 in / 68.4 mm |
| Part Type |
Fuel Pump Assembly |
| Condition |
Brand New Aftermarket Replacement |
Package Contents
Each kit includes the following components for a complete installation:
- 1 × Fuel Pump
- 1 × O-ring
- 2 × Mounting Clips
IMPORTANT: This is the SHORT SHAFT VERSION. If your engine requires a longer shaft fuel pump, DO NOT purchase this item. Please verify dimensions against your original pump before ordering.
Installation Guide
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Disconnect the battery and relieve fuel system pressure by removing the fuel line from the engine. Allow residual fuel to drain into an approved container.
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Locate the existing fuel pump on your outboard, typically mounted on the engine block or cylinder head.
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Disconnect fuel lines from the inlet and outlet ports, noting their orientation. Use a rag to catch any remaining fuel.
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Remove mounting bolts or clips securing the old pump. Carefully pull the pump away from the engine.
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Clean the mounting surface on the engine block, removing any old gasket material or debris.
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Install the new O-ring onto the fuel pump base, ensuring it seats properly in the groove.
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Position the new fuel pump onto the mounting surface, aligning the drive shaft with the engine's camshaft or drive mechanism.
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Secure the pump using the provided clips or original mounting bolts, tightening evenly to manufacturer specifications.
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Reconnect fuel lines to the inlet and outlet ports, ensuring hose clamps are tight and leak-free.
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Prime the fuel system by squeezing the primer bulb until firm resistance is felt.
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Reconnect the battery and start the engine. Check for fuel leaks around connections and the pump body.
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Test run the engine at various RPMs to confirm smooth operation and proper fuel delivery.
Troubleshooting & FAQ
Q: How do I confirm this fuel pump fits my engine?
A: Cross-reference your engine's model number and year with the compatibility table above. Additionally, measure your original pump's dimensions—this short shaft version measures 13.1 in (33.3 mm) from top shaft to plastic base with a total height of 2.69 in (68.4 mm). If your original pump has a longer shaft, this part will not fit.
Q: What are the signs that my fuel pump is failing?
A: Common symptoms include difficulty starting the engine, loss of power at high RPM, engine sputtering or stalling under load, and the primer bulb not staying firm. If you notice fuel leaking around the pump body or inconsistent fuel delivery, the pump may need replacement.
Q: How often should I replace the fuel pump?
A: Fuel pumps typically last several years under normal conditions, but replacement intervals vary based on usage and fuel quality. Inspect the pump annually for leaks, cracks, or diaphragm wear. Replace immediately if you observe any damage or experience performance issues.
Q: Can I use this pump on both standard and "A" series Suzuki models?
A: Yes, this fuel pump is compatible with both the original series (DF40, DF50, DF60, etc.) and the newer "A" models (DF40A, DF50A, DF60A, etc.) from 2001 to 2016, as they share the same fuel pump design.
Q: What's the difference between OEM and aftermarket fuel pumps?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
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Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
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Fast Global Shipping: Free delivery worldwide in 5–15 days.
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Direct from Manufacturer: Competitive pricing without compromising quality.