67F-W006A-00 Maintenance Kit for Yamaha F80A F100A | JLM Marine

67F-W006A-00 Maintenance Kit for Yamaha F80A F100A | JLM Marine

This comprehensive maintenance kit is designed for Yamaha 4-stroke outboard engines F80A (2000-2007) and F100A (1997-2007). It includes all essential components for routine service, from water pump rebuild parts to filters, thermostat, and hardware—everything needed to keep your engine running smoothly.

Engineered as a direct replacement for OEM part number 67F-W006A-00, this kit delivers reliable performance and comprehensive coverage for your scheduled maintenance intervals.

• Complete water pump rebuild components including impeller, housing, gaskets, and insert cup
• Fuel filter, oil filter, thermostat, and drain gaskets for full engine service
• All necessary hardware and fasteners included for hassle-free installation

Part Number Cross-Reference

Use this table to confirm equivalent part numbers across OEM and aftermarket brands.

Compatible Engine Models

Confirm your engine model/year in the table below. For Yamaha owners, here's a guide to help you identify your engine's serial/model: Yamaha Serial Number Guide. You can also review exploded diagrams to verify part numbers: Yamaha Parts Diagrams & Catalog.

Technical Specifications

Package Contents

This complete maintenance kit includes the following components:

• 93210-46044 – O-ring × 1
• 67F-44352-00 – Impeller × 1
• 688-44315-00 – Gasket × 1
• 688-44316-00 – Gasket × 1
• 67F-44323-00 – Plate × 1
• 67F-44322-00 – Cup, Insert × 1
• 688-44324-00 – Gasket × 1
• 90119-08M13 – Bolt × 2
• 90119-08M87 – Bolt × 2
• 90280-04M04 – Key × 1
• 67F-44311-00 – Housing × 1
• 61N-24560-10 – Fuel Filter × 1
• 5GH-13440-00 – Oil Filter × 1
• 67F-12411-01 – Thermostat × 1
• 90430-08020 – Drain Gasket × 4
• 91490-40030 – Cotter Pin × 1
• 24OP149 – Gear Oil Pump × 1

Installation Guide

1. Preparation: Disconnect the battery and ensure the engine is cool. Gather all necessary tools including wrenches, screwdrivers, and the gear oil pump included in the kit.
2. Remove Lower Unit: Drain the gear oil completely using the drain plug. Remove bolts securing the lower unit and carefully separate it from the engine mid-section.
3. Access Water Pump: Once the lower unit is removed, locate the water pump housing assembly. Remove the bolts securing the housing using the appropriate socket.
4. Disassemble Water Pump: Carefully remove the old housing, impeller, plate, and insert cup. Inspect all surfaces for corrosion or damage and clean thoroughly.
5. Install New Components: Install the new gaskets, O-ring, insert cup, and plate from the kit. Insert the new impeller into the housing, ensuring the blades face the correct direction.
6. Reassemble Water Pump: Position the new housing over the impeller and secure with the provided bolts. Torque bolts to manufacturer specifications in a cross pattern.
7. Replace Thermostat: Locate the thermostat housing on the engine block. Remove the old thermostat and install the new one with fresh gaskets, ensuring proper orientation.
8. Change Oil Filter: Remove the old oil filter using an oil filter wrench. Apply a thin film of oil to the new filter gasket and install hand-tight.
9. Replace Fuel Filter: Locate the fuel filter assembly and relieve fuel system pressure. Remove the old filter and install the new one, ensuring connections are secure.
10. Reinstall Lower Unit: Apply marine grease to the driveshaft splines. Align the lower unit with the mid-section and secure with bolts, installing the cotter pin as specified.
11. Refill Gear Oil: Use the provided gear oil pump to refill the lower unit through the drain hole until oil flows from the upper vent. Install drain gaskets and tighten plugs securely.
12. Final Checks: Reconnect the battery and run the engine in a test tank or on-water. Check for leaks, verify water stream from the tell-tale, and confirm smooth operation.

Troubleshooting & FAQ

Q: How do I confirm this maintenance kit fits my Yamaha engine?
A: Verify your engine model is F80A (2000-2007) or F100A (1997-2007). Cross-reference your existing OEM part number 67F-W006A-00 or consult your engine's service manual. The Yamaha serial number guide linked above can help identify your exact model and year.

Q: How often should I perform this maintenance service?
A: Yamaha recommends replacing the water pump impeller and performing full service every 2-3 years or 200-300 hours of operation, whichever comes first. If you operate in sandy or debris-filled waters, inspect the impeller annually.

Q: What are the signs that my water pump or filters need replacement?
A: Watch for reduced water flow from the tell-tale, engine overheating, loss of power, or difficulty starting. Cracked or brittle impeller blades, clogged filters, or a stuck thermostat are common causes requiring this maintenance kit.

Q: Does this kit include everything I need for a complete service?
A: Yes, this kit includes all water pump rebuild components, fuel filter, oil filter, thermostat, drain gaskets, hardware, and even a gear oil pump. You'll need to supply engine oil, gear oil, and basic hand tools.

Q: What's the difference between this aftermarket kit and the OEM Yamaha kit?
A: This is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.

Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.

Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.

Important Notes

• Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
• This product is an aftermarket replacement part and is not an OEM component.
• Professional installation is recommended to ensure safety and optimal performance.

Why Choose JLM MARINE?

• Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
• Fast Global Shipping: Free delivery worldwide in 5–15 days.
• Direct from Manufacturer: Competitive pricing without compromising quality.