Mercury V-150 DFI (2.5L) (0G960500 THRU 0T178499) Parts & Diagrams

🔎 Mercury V-150 DFI (2.5L) Reference Library — Exploded parts diagrams (36 diagrams), specifications, common issues, and maintenance checklist.

The Mercury V-150 DFI (2.5L) is a 2-Stroke, V6 60-degree outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification	Value
Engine Type	2-Stroke, V6 60-degree
Horsepower	150 HP
Displacement	2507 cc (2.5L / 153 CID)
Bore x Stroke	89 mm x 67 mm (3.501 in. x 2.650 in.)
Spark Plug (Type & Gap)	NGK BPZ8HS-10
Engine Oil Capacity	—
Recommended Engine Oil	Mercury 2-Stroke Outboard Oil (TCW-3)
Gear Case Oil Capacity	980 mL (33.1 oz)
Idle Speed (in gear)	650–700 RPM (in gear)
Full Throttle RPM Range	5000-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury V-150 DFI (2.5L):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury V-150 DFI (2.5L).

▶Accessories (1 parts)

Ref	OEM Part #	Part Name
0	79-859067A1	SMART TACH KIT Comment: (0-7000 RPM)(WHITE FACE)

▶Air Compressor Components (44 parts)

Ref	OEM Part #	Part Name
-	25-832804A03	O-RING KIT
1	8M0060053	COMPRESSOR ASSEMBLY, Air (Without Pulley)
2	NSS	NOT SOLD SEPARATE, Body
3	1100-8M0050792	END CAP ASSEMBLY
4	NSS	NOT SOLD SEPARATE, Retaining Ring
5	25-89224	O-RING
6	25-832804	O-RING, (2.739 x .070)
7	10-82130020	SCREW, (M6 x 20)
8	653-833146T06	CONNECTING ROD ASSEMBLY
9	NSS	NOT SOLD SEPARATE, Bearing
10	NSS	NOT SOLD SEPARATE, Bearing
11	828222A4	PISTON ASSEMBLY (W/RINGS AND PIN)
12	NSS	NOT SOLD SEPARATE, Oil Scraper Ring
13	NSS	NOT SOLD SEPARATE, Top Ring
14	NSS	NOT SOLD SEPARATE, Oil Ring
15	NSS	NOT SOLD SEPARATE, Wrist Pin
16	NSS	NOT SOLD SEPARATE, Piston with Wrist Pin
17	53-8348101	RING, Lock
18	835088A10	REED PLATE ASSEMBLY
19	25-67207	O-RING, (3.489 x .070)
20	25-832804	O-RING, (2.739 x .070)
21	26-828225	SEAL
22	835087A3	HEAD ASSEMBLY, Compressor
23	22-8307532	FITTING, Straight
24	10-82446035	SCREW, (M8 x 35)
25	13536A12	SENSOR ASSEMBLY, Temperature
26	137151	RETAINER
27	10-81893412	SCREW, (M8 x 12)
28	25-831985	O-RING, (.468 x .078)
29	22-390721	PLUG, Pipe (.125-27) Brass
30	22-151331	FITTING
31	22-16604	FITTING, Straight (.125-27)
32	22-851975	FITTING, Elbow - 45 Degree - Brass (.125-27)
33	22-14868	FITTING
34	22-856744	FITTING
35	NSS	NOT SOLD SEPARATE, Decal-Mexico
36	NSS	NOT SOLD SEPARATE, Decal-Assembly Instructions
37	10-4010825	SCREW, (M10 x 25) Hex Flange - Stainless Steel
38	16-858762001	STUD, (.312-18/.312-24 x 4.190)
39	12-854640	WASHER, Special
40	11-82670911	NUT, (.312-24) Stainless Steel
41	8M0175171	PULLEY
42	10-85593912	SCREW, (M6 x 12)
43	25-855349002	GROMMET

▶Air Handler (35 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	827325T9	COVER ASSEMBLY
2	25-8M0153609	GROMMET
3	35-853333T	FILTER
4	853352	COVER
5	25-857101	GROMMET
6	25-855613	GROMMET Comment: (150/115/TRACKER)
7	25-8556131	GROMMET Comment: (135)
8	858703T3	AIR HANDLER ASSEMBLY Comment: (115)
9	15-8561391	SHIM (.010 THICK)
10	37-881865	DECAL, Caution, Start In Gear
11	855756A1	BRACKET
12	23-803818	SLEEVE
13	10-1993716	SCREW, (M6 x 16)
14	8M0047624	PUMP ASSEMBLY
15	54-8M0214911	CLAMP, (15.7)
16	32-856778	HOSE
17	22-855802A1	ELBOW
18	22-880862A1	FITTING
19	25-805062	O-RING, (.530 x .082)
20	25-856928	GROMMET
21	8285581	ENCODER
22	10-418051	SCREW, (#10-24 x .620)
23	12-8M0204666	WASHER, (.203 x .500 x .032)
24	54-97224	J CLIP
25	10-817504	SCREW, (.250-20 x 1.500) Stainless Steel
26	8215832	PIN
27	37-804657A00	DECAL, EPA Label Information Comment: (2000)(SEE NOTE)
28	61990	TIE STRAP, (14.00 Inches)
29	84-88807A27	CABLE ASSEMBLY
30	10-82130010	SCREW, (M6 x 10)
31	54-633001	CLAMP
32	8261151	CLAMP, Connector
33	NSS	NOT SOLD SEPARATE, Vapor Separator Assembly
34	8M0214940	TIE STRAP, (5.50 Inches)

▶Air Handler Components (23 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	855420T02	ADAPTOR PLATE KIT
2	27-146973	GASKET
3	27-8500581	GASKET
4	855952T2	REED BLOCK Comment: (135/150)
5	10-55715	SCREW, (.250-20 x .880)
6	8M0185614	PUMP ASSEMBLY, Oil
7	23-855364	BUSHING
8	25-855362001	GROMMET
9	10-81893435	SCREW, (M8 x 35)
10	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
11	850248A2	PLENUM KIT, Air
12	22-8554242	ELBOW
13	8M0214984	SENSOR ASSEMBLY, Temperature
14	25-627021	O-RING, (.301 x .070)
15	10-4001987	SCREW, (M4 x 16)
16	855422A1	THROTTLE BODY KIT Comment: (135/150)
17	25-855423	O-RING
18	10-82130040	SCREW, (M6 x 40)
19	10-81893430	SCREW, (M8 x 30)
20	854445	SENSOR, MAP
21	884522	BRACKET
22	10-1993716	SCREW, (M6 x 16)

▶Air Hoses (12 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	22-996642	FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
2	54-816311T	TIE STRAP, (8.00 Inches)
3	32-8M0108349	TUBING, (.312) (70.00 Inches Bulk) (Cut to 6 Inches)
4	54-8M0214964	CLAMP, Hose (15.3)
5	32-8502512	HOSE
6	23-85687631	SLEEVE, (16.00 Inches)
7	32-804823	HOSE/FITTING ASSEMBLY, Air Balance
8	32-804824	HOSE/FITTING ASSEMBLY
9	804532	O-RING KIT
10	22-16604	FITTING, Straight (.125-27)
11	54-816311T	TIE STRAP, (8.00 Inches)

▶Bottom Cowl (33 parts)

Ref	OEM Part #	Part Name
1	100-8M0107321	BOTTOM COWL (PORT)
2	103-834815A1	BOTTOM COWL (STARBOARD)
3	8M0109217	SEAL, Cowl (41.00 Inches)
4	875266A2	RIGGING KIT
5	859435T	INSERT (BOTTOM)
6	859434T	INSERT (TOP)
7	859343	FOAM
8	10-92799	SCREW, (#10-16 x 1.12)
9	54-816311T	TIE STRAP, (8.00 Inches)
10	10-82130040	SCREW, (M6 x 40)
11	831209	RETAINER
12	19-821908	PLUG
13	12-821915	WASHER
14	8219631	CHECK VALVE
15	25-30641	O-RING, (.299 x .103)
16	22-821952	FITTING
17	54-816311T	TIE STRAP, (8.00 Inches)
18	32-8M0039077	HOSE
19	54-850896	CLAMP, (28.6)
20	22-8320763	FITTING
21	22-8M0077650	FITTING, Tell-Tale
22	889847	IDLE EXHAUST BOOT, Exhaust
23	21-817519A1	CHECK VALVE ASSEMBLY, Drain
24	87-8M0042301	SWITCH ASSEMBLY
25	10-824868	SCREW, (M6 x 75)
26	889740A02	FRONT HANDLE, Black
27	23-335891	BUSHING
28	25-48462	O-RING, (.614 x .070)
29	8219423	PAWL
30	12-69057	WASHER, (.281 x .734 x .063)
31	11-401366	NUT, (M6) Stainless Steel
32	10-8214281	SCREW, (#10-16 x .625)
33	54-822873	CLIP

▶Crankshaft, Pistons and Connecting Rods (18 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	455-850690T2	CRANKSHAFT ASSEMBLY
2	78662	WEAR SLEEVE
3	30-67923T	BEARING, Ball (LOWER)
4	53-67446	RING
5	54196A6	CARRIER ASSEMBLY
6	65800	PACKING
7	39-67377T	RING, Sealing
8	31-16756A6	BEARING KIT
9	NSS	NOT SOLD SEPARATE
10	2716-858790A4	PISTON ASSEMBLY Comment: (PORT) (.015 O/S)
11	39-857120T12	RING SET, Piston Comment: (.015 O.S)
12	53-857196	LOCK RING
13	644-818141A13	CONNECTING ROD KIT
14	10-763491	SCREW, (.312-24 x .875)
15	12-8M0012298	WASHER
16	8M0234886	BEARING KIT
17	29-8M0204691	BEARING, Needle

▶Cylinder Block and End Caps (36 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	884-828340A16	CYLINDER BLOCK ASSEMBLY
2	16-8M0034455	STUD, Powerhead (1-3/4 IN.)
3	16-8M0034454	STUD, (.375 x 6.870) Comment: (6-3/4 Inches)
4	17-43044	PIN, Dowel - Without Hole (.375 x .625)
5	17-8M0036405	PIN (BEARING RACE)
6	8M0111325	COVER
7	10-828213	SCREW, (.312-18 x 1.500) Hex Flange
8	76867	COVER (BOTTOM)
9	10-828214	SCREW, (.312-18 x 2.00) Hex Flange
10	10-66717	SCREW, (.375-16 x 3.250)
11	10-74824	SCREW, (.312-18 x 1.250)
12	26852	CAP, Nylon
13	10-856832	SCREW, (.250-20 x 1.750)
14	11-64015	NUT, (.250-20)
15	1159-832760T1	END CAP ASSEMBLY
16	25-54029	O-RING, (2.800 x .103)
17	31-16756A4	BEARING KIT
18	NSS	NOT SOLD SEPARATE, Bearing Race
19	26-41953	SEAL
20	10-30225	SCREW WITH LOCKWASHER, (.312-18 x 1.00)
21	1156-7809T1	END CAP ASSEMBLY
22	25-62700	O-RING, (3.237 x .103)
23	26-41953	SEAL
24	10-28636	SCREW, (.250-20 x .750)
25	13-26992	LOCKWASHER, (.250) Stainless Steel
26	8538821	BRACKET
27	8519371	LEVER, Throttle Position Indicator
28	10-82130025	SCREW, (M6 x 25)
29	23-8318701	BUSHING
30	25-8M0190980	GROMMET
31	8M6005165	INDICATOR, Throttle Position (INSIDE)
32	8582261	TPS COVER
33	10-8508281	SCREW, (#10-32 x 2.00)
34	8M0084738	LINK, Throttle
35	84-88439A26	CABLE ASSEMBLY, Battery - Negative

▶Cylinder Head (13 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	858406T2	CYLINDER HEAD (STARBOARD)
2	10-832971	SCREW, (.375-16 x 3.00) (2 IN)
3	17-63779	PIN, Dowel (.250 x .625)
4	27-8M0204714	GASKET
5	8M0039353	COVER
6	833072003	THERMOSTAT, 62Â° Celsius (143Â° Fahrenheit)
7	10-82130025	SCREW, (M6 x 25)
8	13536A14	SENSOR ASSEMBLY, Temperature (STARBOARD)
9	137151	RETAINER
10	10-81893412	SCREW, (M8 x 12)
11	25-8M0149612	SEAL
12	8597721	SEAL

▶Digital Electric Parts (6 parts)

Ref	OEM Part #	Part Name
1	84-859244A2	HARNESS ASSEMBLY
2	13541	PLUG, Male
3	84-859743T2	HARNESS ASSEMBLY
4	859187A1	SENDER ASSEMBLY, Trim
5	859223A01	SENSOR, Speed/Temperature
6	84-859316T1	HARNESS ASSEMBLY, Diagnostic Adaptor

▶Driveshaft Housing and Exhaust Tube (37 parts)

Ref	OEM Part #	Part Name
-	27-8M0046714	GASKET SET, Engine
1	3503-813563T1	HOUSING, Driveshaft - Black - X-Long Comment: (X-LONG)
2	16-56295	STUD, (.437 x 2.69)
3	10-898831	SCREW, (.500-20 x 6.00)
4	88238A10	CABLE ASSEMBLY, Ground
5	77327	MOUNT
6	12-49339	WASHER, (.8125)
7	88238A10	CABLE ASSEMBLY, Ground
8	11-898832	NUT, (.500-20)
9	10-41508	SCREW, (.250-20 x .500) Stainless Steel
10	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel
11	11-8M0204653	NUT, (.437-20) Stainless Steel
12	54-8M0036782	CLAMP
13	10-66727	SCREW, (.312-18 x 1.250)
14	100-8M4500752	COVER, Black
15	10-88417	SCREW, (#12-24 x .620)
16	11-35521	NUT
17	12-48926	WASHER
18	11-8M0204653	NUT, (.437-20) Stainless Steel
19	12-20553	WASHER, (.406 x .734 x .063)
20	11-69254	NUT
21	8M0039081	BOOT, Idle Exhaust
22	19-64649	PLUG
23	27-991734	GASKET
24	66350001	SEAL (LOWER)
25	18276T	TUBE, Exhaust
26	8M0039076	SEAL (UPPER)
27	879288T71	EXTENSION, Exhaust Comment: (135/115)
28	32-8M0042790	TUBE Comment: (X-LONG)
29	18233A20	PLATE ASSEMBLY, Driveshaft Housing
30	8M0043165	SEAL
31	68011	BRACKET
32	10-878608	SCREW, (#10-16 x .500)
33	17-43044	PIN, Dowel - Without Hole (.375 x .625)
34	26-38970	SEAL
35	10-90192	SCREW, (.250-20 x .750) Stainless Steel
36	27-183076	GASKET

▶Dual Engine Tie Bar Kit (21 parts)

Ref	OEM Part #	Part Name
-	92876A9	EXTENSION KIT, Dual Engine
1	71565A2	TUBE ASSEMBLY
2	25-48462	O-RING, (.614 x .070)
3	41055	MOUNT
4	14-42100	TAB WASHER
5	11-8M0041651	NUT, (.875-14)
6	88404	TAB WASHER
7	10-38601	SCREW, (.250-28 x 1.250)
8	17729A1	BRACKET
9	10-62055	SCREW, (.312-24 x 1.250)
10	17728	TAB WASHER
11	10-140001	SCREW, (.375-24 x 1.38)
12	11-8M0204726	NUT, (.375-24) Stainless Steel
13	8M0026167	STEERING EYE
14	23-23651	SLEEVE, (1.625)
15	97931	TUBING, (4.00 Inches)
16	8M0026098	COUPLER, (15.00 Inches)
17	11-42099	NUT, (.562-18)
18	22-821169	COUPLING
19	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel Comment: (.625 O.D.)
20	10-94319	SCREW, (.375-24 x 1.5)

▶Electrical Components (52 parts)

Ref	OEM Part #	Part Name
1	NSS	NOT SOLD SEPARATE, Coil Plate Assembly
2	8M0011731	PLATE, Coil
3	339-856991A1	COIL KIT
4	84-881908T	CABLE ASSEMBLY, Hi Tension
5	850676F1	SPACER
6	10-850898	SCREW, (.250-20 x 3.250)
7	25-833155	GROMMET
8	23-8502341	BUSHING
9	12-35044	WASHER, (.281 x .625 x .065) Stainless Steel
10	11-8267098	NUT, (.250-20)
11	10-60411	SCREW, (.312-18 x 1.250)
12	12-49436	WASHER
13	10-82129114	SCREW, (M6 x 14)
14	33-889597Q	SPARK PLUG
15	84-819514A14	HARNESS ASSEMBLY, Trim
16	8M0207773	RELAY ASSEMBLY
17	NSS	NOT SOLD SEPARATE, Decal-Trim Relay
18	828102	BRACKET
19	23-8M0214955	BUSHING
20	25-818967	GROMMET
21	10-82129125	SCREW, (M6 x 25)
22	10-82129135	SCREW, (M6 x 35)
23	23-91912	BUSHING
24	54-816311T	TIE STRAP, (8.00 Inches)
25	84-858229T1	HARNESS ASSEMBLY, Engine Wiring
26	NSS	NOT SOLD SEPARATE, Fuse Cover
27	84-856624A2	HARNESS ASSEMBLY
28	88-832969T20	FUSE, Mini - Yellow - 20 Ampere
29	8590881	CLIP
30	858891T25	ECU, Engine Control Unit Comment: (150)
31	10-82130025	SCREW, (M6 x 25)
32	23-8318701	BUSHING
33	25-8M0190980	GROMMET
34	10-82129114	SCREW, (M6 x 14)
35	54-858755	CLIP, (1.00)
36	833137F1	PLATE, Solenoid Mounting
37	10-82130012	SCREW, (M6 x 12)
38	10-82129114	SCREW, (M6 x 14)
39	89-817109A2	SOLENOID ASSEMBLY, (#10-32 / .3125-18 Terminals)
40	25-822179	GROMMET
41	10-82129125	SCREW, (M6 x 25)
42	84-93388A14	CABLE ASSEMBLY, Yellow/Black
43	23-8M0214955	BUSHING
44	84-88439A25	CABLE ASSEMBLY, Battery - Positive
45	13-53166	LOCKWASHER, (.312)
46	11-8M0204668	NUT, (.312-18)
47	10-32,11-45076	NUT, Brass
48	84-88807A16	CABLE ASSEMBLY, (4.00 Inches) Black
49	10-32,11-813938	CAP NUT,
50	85-8500671	BOOT, Insulator - Red
51	85-8500673	BOOT, Insulator - Yellow
52	54-828991T	CLIP

▶Exhaust Manifold and Exhaust Plate (37 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	27-190506	GASKET
2	828343T3	PLATE, Exhaust Divider
3	26-814754	SEAL, (12.50 Inches)
4	10-8263561	SCREW AND WASHER, (.312-18 x 1.500)
5	10-881190	SCREW, (.312-18 x 1.00) (5/16-18 X 1 IN.)
6	22-8M0204657	PLUG, (.375-18) Hex - Steel
7	8M0039767	COVER
8	10-74824	SCREW, (.312-18 x 1.250)
9	10-69570	SCREW, (#10-16 x .750)
10	12-76451	WASHER
11	144791	DIAPHRAGM
12	16496	DEFLECTOR, Water
13	16497A1	PLATE
14	27-78690002	GASKET
15	24-42996	SPRING
16	14480	POPPET
17	25-64872	GROMMET
18	65848	CARRIER
19	27-991764	GASKET
20	850814T2	PLATE, Exhaust
21	17-43044	PIN, Dowel - Without Hole (.375 x .625)
22	8M0043164	SEAL
23	680101	BRACKET
24	10-878608	SCREW, (#10-16 x .500)
25	25-19565002	GROMMET
26	12-20553	WASHER, (.406 x .734 x .063)
27	11-69254	NUT
28	23-27132	BUSHING
29	10-66727	SCREW, (.312-18 x 1.250)
30	10-68783	SCREW, (.312-18 x 2.50)
31	10-898833	SCREW, (.375-16 x 3.50)
32	812905T	BRACKET ASSEMBLY, Front
33	10-8055571	SCREW, (.3125-18 x .50)
34	12-187031	WASHER
35	25-18778001	GROMMET
36	18578T09	BRACKET ASSEMBLY, Rear

▶Flywheel and Alternator (27 parts)

Ref	OEM Part #	Part Name
1	857006T	ALTERNATOR
2	10-8M0012503	SCREW, (M10 x 100) Hex Flange - Stainless Steel
3	10-40108120	SCREW, (M10 x 120) Hex Flange - Stainless Steel
4	12-8M0042641	WASHER, (.390 x 1.00 x .06)
5	23-856975	MOUNT
6	858391T01	BRACKET
7	12-845998	WASHER, (.406 x 1.250 x .089)
8	858393T01	BRACKET
9	11-826292	NUT, (M10) Brass/Nickel Plated
10	10-82446155	SCREW, (M10 x 55)
11	84-856583T2	CABLE ASSEMBLY
12	8215832	PIN
13	857142T	BRACKET
14	10-812618	SCREW, (.312-18 x 1.00) Stainless Steel With Nylon Patch
15	24-855798001	SPRING
16	856815T2	ARM TENSIONER ASSEMBLY
17	16-8M0034457	STUD, (M10 x 85)
18	11-826292	NUT, (M10) Brass/Nickel Plated
19	23-8568941	BUSHING
20	12-4002320	WASHER
21	8M6005030	PULLEY
22	10-4010835	SCREW, (M10 x 35) Hex Flange - Stainless Steel
23	57-828507Q4	BELT
24	281-834936T6	FLYWHEEL
25	11-52901	NUT, (.625-18)
26	12-33001	WASHER, (.641 x 1.250 x .190)
27	19-45907	PLUG, Yellow

▶Fuel Hoses (15 parts)

Ref	OEM Part #	Part Name
1	54-816311T	TIE STRAP, (8.00 Inches)
2	54-8M0214964	CLAMP, Hose (15.3)
3	22-858955	CONNECTOR
4	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 7-1/2 Inches)
5	32-8M0064784	TUBING
6	22-822769	CONNECTOR
7	NSS	NOT SOLD SEPARATE, Cap
8	32-8M0062344	HOSE ASSEMBLY, (25.50 Inches)
9	32-804822	HOSE
10	32-8048211	TUBING (INCLUDES ORINGS)
11	21-8557611	CHECK VALVE
12	32-8M0043979	HOSE AND SLEEVE ASSEMBLY, (18.00 Inches)
13	32-8M0064634	HOSE
14	32-8M0064635	HOSE
15	23-85686953	SLEEVE, (27.00 Inches Bulk)

▶Fuel Pump (20 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	14360T75	PUMP ASSEMBLY, Fuel
2	NSS	NOT SOLD SEPARATE, Body-Fuel Pump
3	21-857005A1	DIAPHRAGM KIT
4	NSS	NOT SOLD SEPARATE, Retainer
5	NSS	NOT SOLD SEPARATE, Spring
6	NSS	NOT SOLD SEPARATE, Cap
7	NSS	NOT SOLD SEPARATE, Spring
8	NSS	NOT SOLD SEPARATE, Cap
9	NSS	NOT SOLD SEPARATE, Diaphragm
10	27-8M0204705	GASKET
11	NSS	NOT SOLD SEPARATE, Gasket-Boost
12	NSS	NOT SOLD SEPARATE, Gasket-Pulse
13	987752	PLATE
14	NSS	NOT SOLD SEPARATE, Decal
15	10-82130050	SCREW, (M6 x 50), Pump to Crankcase
16	144303	BASE
17	22-996642	FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
18	22-291112	FITTING
19	22-782792	FITTING, Elbow 45 Degree (1.25)

▶Fuel Rails (29 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	858221A3	FUEL RAIL ASSEMBLY Comment: (PORT)
2	858222A3	FUEL RAIL ASSEMBLY Comment: (STARBOARD)
3	54-804830	CLAMP
4	54-8048311	CLAMP
5	54-804833	CLAMP
6	54-804832	CLAMP
7	19-804834	PLUG
8	19-804835	PLUG
9	804837	VALVE ASSEMBLY, (.5 Inch Diameter)
10	8M0047053	VALVE KIT, Fuel
11	22-805515	CAP
12	804841	INJECTOR
13	25-804840	O-RING KIT
14	25-804530	O-RING KIT
15	804533	DIAPHRAGM ASSEMBLY
16	24-804534	SPRING
17	25-804536	O-RING
18	804535001	COVER
19	804526	SCREW PACKAGE, (M5 x 16) (2 Per)
20	804532	O-RING KIT
21	10-804525001	SCREW PACKAGE, (M5 x 8) (2 Per) (M5 x 8)
22	25-804529	O-RING KIT
23	26-804875	SEAL KIT
24	8M6001743	INJECTOR
25	16-8M0063255	STUD, (M10 x 91)
26	11-826292	NUT, (M10) Brass/Nickel Plated
27	12-828694A1	WASHER ASSEMBLY, Cupped
28	54-859376	CLIP

▶Gear Housing(Driveshaft)(Standard/Counter Rotation) (49 parts)

Ref	OEM Part #	Part Name
-	31-803033T1	BEARING AND SEAL KIT (W/O FORWARD BRG.)
1	1647-9148T93	GEAR HOUSING ASSEMBLY, Basic
2	17-43044	PIN, Dowel - Without Hole (.375 x .625)
3	16-8M0034464	STUD, (.438 x 3.82 Inches) Comment: (X-LONG)
4	16-8M0133358	STUD, (.437-14/.437-20 x 2.060)
5	16-8M0034463	STUD, (.312-18/.324-24 x 3.380)
6	16-306671	STUD, (.250-20/.250-28 x 3.125)
7	8M0039169	FILLER BLOCK
8	31-42647A1	BEARING ASSEMBLY, Roller
9	97-826134Q	ANODE
10	10-4000333	SCREW, (M6 x 40)
11	11-401386	NUT, (M6)
12	32-85944975	TUBING, (52.00 Inches) Comment: (Cut to 12 Inches-X-Long)
13	22-881866	FITTING
14	43-44101T3	GEAR, Pinion Comment: (2:1 - 14 Teeth-115/135)
15	12-92721	WASHER
16	11-35921	NUT, (.625-18)
17	15-42637A1	SHIM SET
18	10-79953Q04	SCREW KIT, (.375-16 x .250) Drain
19	12-191833	WASHER, Fiber
20	789022	SHIFT SHAFT
21	25-25439	O-RING, (.862 x .103)
22	23-77631A2	BUSHING ASSEMBLY
23	26-8M0204708	SEAL, Oil
24	12-77674	WASHER
25	45-897625T	DRIVESHAFT Comment: (X-LONG)
26	31-8M0146566	BEARING, Roller
27	NSS	NOT SOLD SEPARATE, Cup
28	8245191	RETAINER
29	46-8M0077147	BASE ASSEMBLY, Water Pump
30	NSS	NOT SOLD SEPARATE, Retainer
31	27-8M0204678	GASKET
32	25-8M0142854	O-RING, (2.175 x .175)
33	26-89238	SEAL, Oil
34	26-16977	SEAL, Oil
35	27-8M0090319	GASKET
36	27-858524	GASKET
37	8M0204677	FACE PLATE
38	46-96148T1	BODY ASSEMBLY, Water Pump
39	48752T	INSERT
40	26-38970	SEAL
41	47-89984T3	IMPELLER
42	28-8M0214992	KEY
43	10-8M0215009	SCREW, (#14-8 x 2.25)
44	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
45	11-8267119	NUT, (.250-28)
46	12-36001	WASHER
47	11-13436	NUT
48	23-29804T	SLEEVE

▶Gear Housing, Propeller Shaft - Counter Rotation (41 parts)

Ref	OEM Part #	Part Name
-	43-803613T1	GEAR ASSEMBLY, Pinion/Forward Comment: (2:1)
1	1647-9148T93	GEAR HOUSING ASSEMBLY, Basic
2	89594A1	FOLLOWER ASSEMBLY
3	789562	SHIFT CAM
4	828287	ROD
5	15-44491A1	SHIM SET
6	828830A2	ADAPTOR ASSEMBLY, Bearing
7	31-814653T	BEARING ASSEMBLY, Needle Rollers
8	12-815481	THRUST WASHER
9	31-815480	BEARING, Thrust
10	43-828704A2	GEAR ASSEMBLY, Reverse - 14/28 Comment: (2:1 Gear Ratio-135)
11	31-15844	BEARING ASSEMBLY, Roller
12	24-30893	SPRING
13	52-859340T	CLUTCH
14	17-8M0100263	PIN, Cross
15	17-828356	PIN, Detent
16	44-828951	PROPELLER SHAFT
17	43-828703A1	GEAR ASSEMBLY, Forward - 14/28 Comment: (2:1 Gear Ratio-135)
18	23-1761526	SPACER SHIM, (.230)
19	31-815480	BEARING, Thrust
20	12-815481	THRUST WASHER
21	828831A3	ADAPTOR ASSEMBLY, Bearing
22	31-814653T	BEARING ASSEMBLY, Needle Rollers
23	12-18448	THRUST WASHER
24	31-15842	BEARING, Thrust
25	8182911	RACE, Thrust
26	814605	KEEPER
27	25-8M0214920	O-RING
28	818290A4	CARRIER ASSEMBLY, Bearing
29	31-30956T	BEARING, Needle
30	26-14077	SEAL, Oil Comment: (INSIDE)
31	26-8M0204670	SEAL Comment: (OUTSIDE)
32	14-183231	TAB WASHER
33	28-30281	KEY
34	8M2011027	RETAINER
35	31640T07	TRIM TAB
36	10-8M0204686	SCREW, (.437-14 x 1.750)
37	10-65210	SCREW, (.375-16 x 1.00)
38	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel
39	11-8M0204653	NUT, (.437-20) Stainless Steel
40	NSS	NOT SOLD SEPARATE, Decal-Counter Rotation

▶Gear Housing, Propeller Shaft - Standard Rotation (34 parts)

Ref	OEM Part #	Part Name
-	27-8M0046714	GASKET SET, Engine
1	1647-9148T93	GEAR HOUSING ASSEMBLY, Basic
2	89594A1	FOLLOWER ASSEMBLY
3	789562	SHIFT CAM
4	828287	ROD
5	43-878615A2	GEAR ASSEMBLY, Forward Comment: (2:1 - 14/28)(115/135)
6	15-44491A1	SHIM SET
7	31-30894A1	BEARING SET, Cup And Cone
8	NSS	NOT SOLD SEPARATE, Cup
9	31-30895T	BEARING, Needle
10	53-856823	RING, Retaining
11	52-859340T	CLUTCH
12	17-8M0100263	PIN, Cross
13	17-828356	PIN, Detent
14	24-30893	SPRING
15	44-94148	PROPELLER SHAFT
16	43-828177A1	GEAR ASSEMBLY, Reverse - 14/28 Comment: (115/135)
17	23-824108	SPACER
18	681001	RING, Thrust
19	30-88957T	BEARING, Ball
20	25-8M0214920	O-RING
21	43567T1	CARRIER ASSEMBLY, Bearing
22	31-30956T	BEARING, Needle
23	26-14077	SEAL, Oil (INSIDE)
24	26-8M0204670	SEAL (OUTSIDE)
25	28-30281	KEY
26	14-79447	TAB WASHER
27	8M2011027	RETAINER
28	31640T07	TRIM TAB
29	97-76214Q5	ANODE KIT Comment: (Tracker and 150 Long)
30	10-8M0204686	SCREW, (.437-14 x 1.750)
31	10-65210	SCREW, (.375-16 x 1.00)
32	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel
33	11-8M0204653	NUT, (.437-20) Stainless Steel

▶Instrumentation (19 parts)

Ref	OEM Part #	Part Name
1	87-19674A1	SWITCH ASSEMBLY, Lanyard
2	10-18303	SCREW, (.190-16 x 1.750) Stainless Steel
3	813679	ADAPTER
4	15920Q54	LANYARD ASSEMBLY
5	10-32866	SCREW, (#10-32 x 2.00) Stainless Steel
6	18321	CLAMP, Mounting
7	12-24676	WASHER, (.200 x .440 x .032)
8	10-32,11-68219	NUT, Stainless Steel
9	79146	RETAINER
10	54-816311T	TIE STRAP, (8.00 Inches)
11	812497A2	DIODE ASSEMBLY
12	84-11149A2	CABLE ASSEMBLY, (6.00 Inches)
13	79-859699A1	WARNING GAUGE KIT Comment: (NON DIGITAL)
14	850020	CLAMP
15	8,13-825361	LOCKWASHER, Star
16	8-32,11-26419	NUT, Brass
17	88-15163	LAMP
18	88-79888	SOCKET, Light Bulb
19	84-835359A1	CABLE ASSEMBLY, (20.00 Feet)

▶Oil Injection Components (22 parts)

Ref	OEM Part #	Part Name
1	12335A1	BRACKET KIT
2	12323A1	CORD/HOOK KIT
3	1257-87421	TANK
4	36-43298A2	CAP ASSEMBLY
5	NSS	NOT SOLD SEPARATE, Insert
6	25-11332	O-RING, (2.225 x .210)
7	816190A4	SENDER ASSEMBLY, Oil Level Comment: (NON-DIGITAL)
8	816190A5	SENDER ASSEMBLY, Oil Level Comment: (DIGITAL)
9	25-11332	O-RING, (2.225 x .210)
10	32-99802	TUBE
11	32-99439	HOSE, (114.00 Inches)
12	1200-8M0063190	RESERVOIR ASSEMBLY, Oil
13	NSS	NOT SOLD SEPARATE, Oil Reservoir
14	NSS	NOT SOLD SEPARATE, Decal-Reservoir
15	25-855362001	GROMMET
16	12-49436	WASHER
17	10-60411	SCREW, (.312-18 x 1.250)
18	23-855364	BUSHING
19	87-856156T02	SWITCH ASSEMBLY
20	10-58376	SCREW, (.164-18 x .375)
21	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel
22	54-814634	CLAMP

▶Oil Lines (25 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	32-8M0054152	TUBING, (36.00 Inches Bulk) (Cut to 24 Inches)
2	32-8M0054152	TUBING, (36.00 Inches Bulk) (Cut to 18-1/2 Inches)
3	32-8M0054152	TUBING, (36.00 Inches Bulk) (Cut to 15-1/2 Inches)
4	32-8M0054152	TUBING, (36.00 Inches Bulk) (Cut to 24-1/2 Inches) Comment: SN# 0T149502 & Up
5	21-858805	CHECK VALVE
6	8M0214940	TIE STRAP, (5.50 Inches)
7	54-816311T	TIE STRAP, (8.00 Inches)
8	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 6 Inches)
9	32-82381455	TUBING, (25.00 Inches Bulk) (Cut to 24 Inches)
10	32-85583464	TUBING, (33.00 Inches Bulk) (Cut to 32 Inches)
11	22-858955	CONNECTOR
12	21-426982	CHECK VALVE
13	21-426233	CHECK VALVE
14	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 19 Inches)
15	21-8781051	CHECK VALVE
16	22-8M0207780	FITTING
17	NSS	NOT SOLD SEPARATE, Cap
18	32-875289	HOSE
19	32-8M0108355	HOSE, (57.00 Inches Bulk) (Cut to 22-1/2 Inches)
20	21-826810	CHECK VALVE
21	32-8M0108349	TUBING, (.312) (70.00 Inches Bulk) (Cut to 2-1/2 Inches)
22	35-875284T01	FILTER, In Line
23	32-875283	HOSE, (2.00 Inches)
24	32-8M0054152	TUBING, (36.00 Inches Bulk) (Cut to 27 Inches) Comment: SN# 0T149502 & Up

▶Power Trim Components (41 parts)

Ref	OEM Part #	Part Name
-	855998A11	POWER TRIM ASSEMBLY, Complete
1	811604F	MANIFOLD ASSEMBLY
2	22-56800	PLUG, Pipe (.0625-27)
3	880952A03	CYLINDER ASSEMBLY
4	823553T	ROD, Trim Piston
5	878239A02	GUIDE KIT
6	811607A1	REPAIR KIT
7	811610A1	CHECK VALVE KIT
8	1100-8M0021648	GUIDE ASSEMBLY
9	878414T01	PISTON ASSEMBLY, Power Trim (Starboard)
10	35-12184A1	TRIM FILTER ASSEMBLY
11	893929A01	MANUAL RELEASE ASSEMBLY
12	53-815949001	E RING
13	811612A3	O-RING KIT
14	811617T1	PUMP
15	19-811613	PLUG ASSEMBLY
16	10-4000327	SCREW, (M6 x 14)
17	12-4002315	WASHER
18	811611	COVER
19	828710	DRIVE JOINT
20	878265A4	TRIM MOTOR
21	10-811616	SCREW (SHORT)
22	8M0142997	SHAFT ASSEMBLY
23	22-56800	PLUG, Pipe (.0625-27)
24	17-878267	PIN, Groove
25	17-821539	PIN, Trilobe
26	99625002	SHAFT
27	97-818298Q1	ANODE KIT
28	10-8M0204707	SCREW, (M6 x 25)
29	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
30	10-4000377	SCREW, (M10 x 30)
31	12-4002319	WASHER
32	54-26550	CLAMP
33	10-878609	SCREW, (#10-16 x .600)
34	8M0084613	C WASHER
35	8M0045383	STRIKER PLATE
36	13-58643	LOCKWASHER, (.375)
37	11-46335	NUT, (.375-24)
38	37-435301	DECAL, Caution-Power Trim
39	32-828547353	CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
40	54-816311T	TIE STRAP, (8.00 Inches)

▶Power Trim Motor (4 parts)

Ref	OEM Part #	Part Name
-	878265A4	TRIM MOTOR
1	828714A1	BRUSH AND SEAL KIT
2	828713T1	ARMATURE KIT
3	828715A1	END FRAME (COMPLETE)

▶Service/Support Material (1 parts)

Ref	OEM Part #	Part Name
-	37-804657A00	DECAL, EPA Label Information Comment: (2000) (SEE NOTE)

▶Speedometer Pickup System (11 parts)

Ref	OEM Part #	Part Name
-	881879T11	SENSOR ASSEMBLY, Pitot Comment: (DIGITAL)
1	NSS	NOT SOLD SEPARATE Comment: (DIGITAL)
2	22-8M0207782	FITTING Comment: (DIGITAL)
3	54-858954	CLIP, (.625) Comment: (DIGITAL)
4	32-85944975	TUBING, (52.00 Inches)
5	22-859448T	FITTING
6	25-8M0153609	GROMMET
7	54-850181	TIE STRAP, (11.750 Inches)
8	22-8M0214971	COUPLER Comment: (NON-DIGITAL)
9	22-859732	PLUG Comment: (NON-DIGITAL)
10	22-8M0214970	FITTING, Adapter

▶Starter Motor (22 parts)

Ref	OEM Part #	Part Name
1	50-898265013	STARTER MOTOR ASSEMBLY
2	75660	PLATE
3	10-749681	THRU BOLT
4	8236401	DRIVE KIT
5	898265015	PINION
6	8236381	ARMATURE
7	898265016	BRUSH/SPRING KIT
8	898265014	HOLDER
9	15386001	END CAP
10	F15158	SCREW
11	13-26992	LOCKWASHER, (.250) Stainless Steel
12	11-64015	NUT, (.250-20)
13	13-26992	LOCKWASHER, (.250) Stainless Steel
14	11-94330	NUT, (.250-20) Brass
15	37-8272822	DECAL, Warning, High Voltage
16	85-8500673	BOOT, Insulator - Yellow
17	23-8M0034918	COLLAR
18	8M0043376	STOP, Rubber
19	10-69035	SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
20	84-93388A1	CABLE ASSEMBLY, (6.00 Inches) Black
21	13-26992	LOCKWASHER, (.250) Stainless Steel
22	11-20890	NUT, (.250-20)

▶Swivel Bracket and Steering Arm (31 parts)

Ref	OEM Part #	Part Name
1	1499-8M0102865	SWIVEL BRACKET ASSEMBLY, Black
2	25-8M0214926	O-RING
3	23-818764	BUSHING
4	23-816039	SPACER
5	26-87735	SEAL, Oil (LOWER)
6	22-8M0169589	FITTING, Grease
7	23-821207	BUSHING
8	12-816432	THRUST WASHER
9	86580A1	YOKE ASSEMBLY, Bottom
10	53-67684	RING, Retaining
11	8M0045383	STRIKER PLATE
12	13-58643	LOCKWASHER, (.375)
13	11-46335	NUT, (.375-24)
14	10-64014	SCREW, (.250-28 x .500)
15	NSS	NOT SOLD SEPARATE, Decal-Serial Overlaminate
16	8M0074846	SENDER ASSEMBLY, Trim Comment: (NON DIGITAL)
17	10-852368	SCREW, (#10-24 x .750)
18	10,13-26996	LOCKWASHER, Stainless Steel
19	12-89302	WASHER, (.203 x .406 x .040)
20	17-8M0132731	SWIVEL PIN ASSEMBLY, Steering Arm - Stainless Steel Comment: (STAINLESS STEEL)
21	10-8M0176309	SCREW, (.437-20 x 7.50)
22	8M0000516	BUMPER
23	77326	MOUNT
24	12-66921	WASHER
25	12-78688	WASHER
26	11-8M0204653	NUT, (.437-20) Stainless Steel
27	92876A12	LINK ROD ASSEMBLY
28	10-849838	SCREW, (.375-24 x 1.25)
29	11-8M0204726	NUT, (.375-24) Stainless Steel
30	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel
31	54-816311T	TIE STRAP, (8.00 Inches)

▶Throttle Lever and Shift Shaft (45 parts)

Ref	OEM Part #	Part Name
1	8M0040990	LEVER
2	10-818165	SCREW, (.375-16 x 1.75)
3	23-55164	BUSHING
4	23-858959	SPACER
5	10-64022	SCREW, (.250-20 x 2.125)
6	11-64015	NUT, (.250-20)
7	26852	CAP, Nylon
8	42927	INSERT
9	12-35459	WASHER
10	11-401386	NUT, (M6)
11	8562211	CAM Comment: (135/150)
12	858847	CAM Comment: (115)
13	8235694	BALL, Threaded Comment: (115)
14	23-856895	BUSHING
15	10-81893440	SCREW, (M8 x 40)
16	23-8M0215006	BUSHING
17	30-856896	BEARING
18	8508152	LINK
19	67748	ROLLER
20	8502861	LEVER
21	10-40056107	SCREW, (M5 x 16)
22	12-89302	WASHER, (.203 x .406 x .040)
23	10,13-69432	LOCKWASHER, External
24	814283T6	BRACKET, Anchor
25	98889	LATCH
26	10-42975	DRIVE SCREW
27	39519	CUP
28	52100	WEAR PLATE
29	8M0036768	LATCH
30	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
31	11-826709109	NUT, (.250-28)
32	10-28782	SCREW, (.312-18 x .880) Stainless Steel
33	814284	GUIDE BLOCK
34	24-20099	SPRING
35	67073A1	LINK ROD ASSEMBLY
36	79932A17	SHIFT SHAFT ASSEMBLY Comment: (X-LONG)
37	NSS	NOT SOLD SEPARATE, Roll Pin
38	NSS	NOT SOLD SEPARATE, Shift Shaft Lever-Upper
39	23-26856	BUSHING
40	13-29720	WAVE WASHER
41	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel
42	11-826709109	NUT, (.250-28)
43	87-8M0052931	SWITCH
44	10-77478	SCREW, (#6-32 x .875)
45	12-27882	WASHER

▶Tools, Special (1 parts)

Ref	OEM Part #	Part Name
-	91-66274	TORQUE WRENCH, (0-150 lb-in) Comment: GEAR HOUSING

▶Top Cowl (28 parts)

Ref	OEM Part #	Part Name
1	4021-852552T4	TOP COWL ASSEMBLY Comment: (SILVER)
2	821256T2	INLET, Air - Silver Comment: (SILVER)
3	10-82130016	SCREW, (M6 x 16)
4	854607A1	SOUND BLANKET KIT
5	NSS	NOT SOLD SEPARATE, Sound Blanket-Top Back
6	NSS	NOT SOLD SEPARATE, Sound Blanket-Port
7	NSS	NOT SOLD SEPARATE, Sound Blanket-Starboard
8	NSS	NOT SOLD SEPARATE, Sound Blankek-Front
9	NSS	NOT SOLD SEPARATE, Sound Blanket-Back
10	19-823865	CAP PLUG
11	831207A15	HANDLE ASSEMBLY, Silver Comment: (SILVER)
12	23-812707	BUSHING
13	23-831214	SPACER
14	13-12134	WASHER, Wave
15	8M0001081	CAM, Latch Shaft
16	12-8M0214930	WASHER
17	13-26992	LOCKWASHER, (.250) Stainless Steel
18	10-1993716	SCREW, (M6 x 16)
19	8M0036792	BRACKET, Front
20	815477	BUMPER, Latch
21	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
22	11-401366	NUT, (M6) Stainless Steel
23	53-8237951	RING, Retaining
24	8M0207770	ROLLER
25	8155381	PIN, Roll
26	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
27	NSS	NOT SOLD SEPARATE, Decal-Counter Rotation
28	NSS	NOT SOLD SEPARATE, Decal-Break In

▶Transom Brackets (19 parts)

Ref	OEM Part #	Part Name
1	3426-828334T03	BRACKET ASSEMBLY, Transom-Starboard
2	3425-828333T08	BRACKET ASSEMBLY, Transom-Port
3	22-8M0169588	FITTING, Grease (PORT)
4	826125A1	TILT TUBE
5	11-826135	NUT, (1.00-14) Brass/Nickel Plate
6	25-45711	O-RING, (.612 x .103)
7	13-88750	WASHER
8	11-826164	NUT, (.875-14)
9	10-8M0149747	SCREW, (.500-20 x 4.500)
10	12-8M0204665	WASHER, (.530 x .870 x .105) Stainless Steel
11	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12	11-82671117	NUT, (.500-20)
13	8M0115104	LEVER ASSEMBLY, Tilt Lock
14	24-830899	SPRING, Tension
15	23-65830	NYLINER
16	24-830900	SPRING, Compression
17	99633	KNOB
18	17-99615	PIN, Groove
19	17-893709	PIN

▶Vapor Separator Components (20 parts)

Ref	OEM Part #	Part Name
1	855432A1	COVER KIT
2	22-8568431	FITTING, Straight, STRAIGHT
3	22-196881	FITTING, (90 Degree)
4	26-803878	SEAL
5	22-855437A2	FITTING KIT, Pump Outlet
6	NSS	NOT SOLD SEPARATE, O Ring
7	1395-808612	SCREW AND WASHER, (#8-32 x .750)
8	27-855528	GASKET
9	8M6004920	FLOAT KIT
10	F10064	SHAFT
11	8M6004917	VALVE, Needle
12	1395-5902	SCREW, (#6-32 x .187)
13	855427A1	PUMP KIT
14	8M6000589	SLEEVE
15	855434A1	BOWL KIT
16	26-8554331	SEAL
17	19-855435A1	PLUG KIT
18	22-8554245	ELBOW
19	35-18458Q4	FILTER KIT
20	8M0204710	PROBE

▶Water Hoses (33 parts)

Ref	OEM Part #	Part Name
-	854008T00	POWERHEAD ASSEMBLY
1	22-8603001	FITTING
2	54-816311T	TIE STRAP, (8.00 Inches)
3	32-77653101	HOSE, (48.00 Inches Bulk) (Cut to 20 Inches)
4	22-687271	FITTING, (.250-18) 90 Degree - Brass
5	22-996642	FITTING, Elbow 90 Degree (.125-27 x .250) Nylon
6	54-816311T	TIE STRAP, (8.00 Inches)
7	32-85833939	TUBING, (15.00 Inches Bulk) (Cut to 7 Inches)
8	35-8348084	STRAINER
9	54-816311T	TIE STRAP, (8.00 Inches)
10	32-85833939	TUBING, (15.00 Inches Bulk), Cut to (4-1/2 Inches)
11	22-291112	FITTING
12	54-816311T	TIE STRAP, (8.00 Inches)
13	32-83476463	TUBING, (32.00 Inches Bulk) (Cut to 18-1/2 Inches)
14	22-881866	FITTING
15	32-85978571	TUBING, (44.00 Inches Bulk) (Cut to 15 Inches)(Gray)
16	22-8M0207782	FITTING
17	71-8M0157742	SENSOR, (0-50 PSI) (TAN)
18	54-858954	CLIP, (.625)
19	22-875207	TEE, Fitting Comment: (NON-DIGITAL)
20	32-85978571	TUBING, (44.00 Inches Bulk) Comment: (NON-DIGITAL)
21	22-8M0214971	COUPLER Comment: (NON-DIGITAL)
22	22-859732	PLUG Comment: (NON-DIGITAL)
23	22-8M0214970	FITTING, Adapter Comment: (NON-DIGITAL)
24	32-85978515	TUBING, (5.00 Inches) Comment: (NON-DIGITAL)
25	22-858459	FITTING
26	32-77653101	HOSE, (48.00 Inches Bulk) (Cut to 9-3/4 Inches)
27	54-816311T	TIE STRAP, (8.00 Inches)
28	22-687271	FITTING, (.250-18) 90 Degree - Brass
29	54-814634	CLAMP
30	32-77653101	HOSE, (48.00 Inches Bulk) (Cut to 15-1/2 Inches)
31	32-77653101	HOSE, (48.00 Inches Bulk) (Cut to 11-3/4 Inches)
32	22-16604	FITTING, Straight (.125-27)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury V-150 DFI (2.5L) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Mercury V-150 DFI (2.5L) (0G960500 THRU 0T178499) Parts & Diagrams

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