Water Temperature Sensor – Fits Mercury/Mercruiser, Volvo Penta, OMC (Replaces 3853787, 806490T)
This water temperature sending unit is a direct-fit replacement for a wide range of marine engines, including V6 and V8 models from Mercury/Mercruiser, Volvo Penta, and OMC that use a 3/8" NPT fitting. It is designed to provide accurate readings to your water temperature gauge.
This sensor directly replaces OEM and aftermarket part numbers: Mercury/Mercruiser 806490T / 97257A1, Volvo Penta 3853787, OMC 980613, Sierra 18-5897, Mallory 9-42400, Stewart Warner 352BC-D, Medallion A-2618-3, and VeeThree Seastar 52320S018.
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Installation Method: Installs directly into a 3/8" NPT threaded port.
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Intended Use: Functions as a sender for a water temperature gauge. Note: Not for use with overheat warning alarms.
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Durable Construction: Made from brass for reliable performance in marine environments.
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
Brand |
Part Number |
Mercury/Mercruiser |
806490T |
Mercury/Mercruiser |
97257A1 |
Volvo Penta |
3853787 |
OMC |
980613 |
Sierra |
18-5897 |
Mallory |
9-42400 |
Stewart Warner |
352BC-D |
Medallion |
A-2618-3 |
VeeThree Seastar |
52320S018 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Mercury owners, here’s a guide to help you identify your engine’s serial/model: Mercury Serial Number Guide. You can also review exploded diagrams to verify part numbers: Mercury Parts Diagrams & Catalog.
Confirm your engine model/year in the table below.
Mercury/Mercruiser
Brand |
Model |
Rated HP |
Stroke |
Years |
OEM Part No. |
Notes |
Mercruiser |
MCM/MIE engines |
V6 & V8 |
4-Stroke |
1988 and up |
806490T, 97257A1, 22-811091 |
For all engines using 3/8" water temp sender |
Mercruiser |
2.5L |
4 cyl |
4-Stroke |
|
806490T |
Verify application |
Mercruiser |
3.0L |
4 cyl |
4-Stroke |
|
806490T |
Verify application |
Volvo Penta
Brand |
Model |
Rated HP |
Stroke |
OEM Part No. |
Notes |
Volvo Penta |
Various |
Various |
4-Stroke |
3853787 |
For engines requiring OEM part #3853787 |
OMC/Johnson/Evinrude
Brand |
Model |
Rated HP |
Stroke |
OEM Part No. |
Notes |
OMC |
Stern Drive |
Various |
4-Stroke |
980613, 3853787 |
For engines requiring OEM parts #3853787, 980613 |
Technical Specifications
Specification |
Value |
Product Type |
Water Temperature Sensor |
Installation |
Direct replacement, 3/8" NPT threaded |
Thread Size |
3/8" or 9.5mm -18 NPT |
Terminal Type |
10-32 stud |
Temperature Range |
240° DS |
Housing Material |
Brass/Metal |
Housing Color |
Gold tone |
Application |
Water temperature gauge sender (not for alarm) |
Compatibility |
V6 & V8 engines using 3/8" NPT fitting |
Usage |
For marine inboard engines and stern drives |
Package Contents
- 1 x Water Temperature Sending Unit (3853787/806490T)
Installation Guide
- Ensure the engine is completely cool and disconnect the negative terminal from the battery.
- Locate the existing water temperature sensor on the engine block, thermostat housing, or manifold.
- Place a catch pan or rags underneath the sensor to collect any draining coolant.
- Carefully disconnect the wire connected to the sensor's terminal stud.
- Using the appropriate size wrench, turn the old sensor counter-clockwise to loosen and remove it.
- Clean the threads in the port to ensure a good seal.
- Apply a suitable thread sealant to the threads of the new sensor (avoiding the tip).
- Install the new sensor by hand until snug, then tighten it securely with a wrench. Do not overtighten.
- Reconnect the sender wire firmly to the 10-32 terminal stud.
- Reconnect the battery terminal.
- Top off the engine coolant as needed and run the engine, checking for any leaks around the sensor.
Troubleshooting & FAQ
Q: How do I confirm this sensor fits my engine?
A: First, verify that your engine requires a temperature sensor with a 3/8"-18 NPT thread size. This part is a direct replacement for multiple part numbers, including Mercury/Mercruiser 806490T, Volvo Penta 3853787, and OMC 980613. Please refer to our cross-reference and compatibility tables to confirm your specific engine model.
Q: Is this sensor for the warning alarm or the temperature gauge?
A: This sending unit is designed specifically to operate a standard water temperature gauge. It is not intended for use with an audible overheat warning alarm or system.
Q: What are the signs my old temperature sender has failed?
A: Common signs of a failing sensor include a temperature gauge that does not move, provides erratic or inaccurate readings, or is always pegged at the maximum or minimum temperature regardless of the actual engine state.
Q: What is the terminal type for this sensor?
A: This sensor features a standard 10-32 stud terminal for connecting the gauge wire.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
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Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
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Fast Global Shipping: Free delivery worldwide in 5–15 days.
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Direct from Manufacturer: Competitive pricing without compromising quality.