Hinge Pin Tool – Fits Mercury/MerCruiser Sterndrive Alpha 1 Gen 1 & 2, Bravo I II III
This is a specialized service tool designed to remove and install hinge pins in Mercury MerCruiser sterndrive units. It is compatible with a wide range of drives, including Alpha One (Gen 1 and Gen 2) and all Bravo series (I, II, and III).
This tool is a direct replacement for Mercury/MerCruiser part 91-78310 and other aftermarket equivalents.
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Material: Constructed from high-strength machined steel for durability.
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Installation: Designed for manual use with a standard socket wrench.
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Function: Used to remove and install hinge pins from the bell housing.
Part Number Cross-Reference
Use this table to confirm equivalent part numbers across OEM and aftermarket brands.
| Brand |
Part Number |
| Mercury/MerCruiser |
91-78310 / 9178310 |
| Sierra |
18-9861 |
| GLM |
90200 |
| Mallory |
9-79805 |
Compatible Engine Models
Confirm your engine model/year in the table below. For Mercury owners, here’s a guide to help you identify your engine’s serial/model: Mercury Serial Number Guide. You can also review exploded diagrams to verify part numbers: Mercury Parts Diagrams & Catalog.
| Brand |
Model |
Application |
Years |
OEM Part No. |
Notes |
| MerCruiser |
Alpha One Gen 1 |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
Alpha One Gen 2 |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
Bravo I |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
Bravo II |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
Bravo III |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
Bravo X |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
Bravo XR |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
Bravo XZ |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
MC-1 |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
| MerCruiser |
MR |
Sterndrive |
All |
91-78310 |
Used to remove/install hinge pins |
Technical Specifications
| Specification |
Value |
| Product Type |
Service Tool (Hinge Pin Tool) |
| Installation |
Manual |
| Material |
Machined Steel |
| Color |
Silver |
| Thread Size |
Matches MerCruiser sterndrive hinge pin threading |
| Warranty |
1 Year |
| Other Technical Attributes |
12-point design for use with standard socket wrench |
Package Contents
- 1 x Hinge Pin Tool (Replaces 91-78310)
Installation Guide
- Secure the sterndrive in a stable position, trimming it to provide clear access to the hinge pins.
- Align the Hinge Pin Tool with the head of the hinge pin you intend to remove.
- Attach a standard socket wrench to the 12-point head of the tool.
- Apply firm, steady pressure counter-clockwise to loosen and unthread the hinge pin from the gimbal housing.
- Once the old pin is removed, clean the threads and prepare the new hinge pin for installation.
- Position the new hinge pin and use the tool to thread it into place, turning clockwise.
- Tighten the hinge pin to the manufacturer's specified torque to ensure a secure fit.
Troubleshooting & FAQ
Q: How do I confirm this tool will fit my sterndrive?
A: This tool is compatible with all Mercury MerCruiser Alpha One (Gen 1 and 2), Bravo (I, II, III, X, XR, XZ), MC-1, and MR sterndrive units. It is specifically designed as a direct replacement for OEM part number 91-78310 and related aftermarket parts.
Q: What makes this tool different from a standard socket?
A: This is a purpose-built tool machined to fit the unique shape of the sterndrive hinge pins perfectly. Using a standard socket or incorrect tool can strip the pin head, making removal extremely difficult.
Q: Do I need any other special tools for the job?
A: While this tool addresses the hinge pin itself, you will need a standard socket wrench to operate it. We also recommend having a torque wrench to ensure the new pin is tightened to the correct OEM specification.
Q: OEM vs. Aftermarket?
A: This listing is an aftermarket replacement part (not an OEM component). We build to OEM specifications using comparable-grade materials. Production is done in an ISO9002-certified facility, and each batch is inspected for consistent performance.
Q: How fast do you ship and how much does it cost?
A: We offer fast global shipping—typically 5–15 days worldwide—and standard shipping is free. Expedited options are available at checkout depending on your location.
Q: What is your warranty and return policy?
A: This product includes a 1-year warranty against manufacturing defects under normal use. If something goes wrong, contact our support team with your order details. Returns are accepted within our standard return window (unused & in original condition); please see our policy page or reach out for instructions.
Important Notes
- Verify that the product images and specifications match your original part. If discrepancies exist—even if your model is listed—do not proceed with the purchase.
- This product is an aftermarket replacement part and is not an OEM component.
- Professional installation is recommended to ensure safety and optimal performance.
Why Choose JLM MARINE?
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Quality Assured: As a trusted manufacturer for over 20 years, we supply top marine brands globally.
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Fast Global Shipping: Free delivery worldwide in 5–15 days.
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Direct from Manufacturer: Competitive pricing without compromising quality.