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Mercury 9.9 (4-STROKE) (323 cc) (0P075166 THRU 0P400999) Parts & Diagrams
🔎 Mercury 9.9 (4-STROKE) (323 cc) Reference Library — Exploded parts diagrams (31 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 9.9 (4-STROKE) (323 cc) is a 4-Stroke, Inline 2-Cylinder, EFI outboard motor. A popular choice for small fishing boats, inflatable RIBs, and sailboat auxiliaries.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 2-Cylinder, EFI |
| Horsepower | 10 HP |
| Displacement | 209 cc |
| Bore x Stroke | 55 mm x 44 mm |
| Spark Plug (Type & Gap) | NGK DCPR6E |
| Engine Oil Capacity | 0.8 L (27 fl oz) |
| Recommended Engine Oil | SAE 10W-30 Mercury 4-Stroke Outboard Oil |
| Gear Case Oil Capacity | 320 mL (10.8 fl oz) |
| Idle Speed (in gear) | 900 RPM |
| Full Throttle RPM Range | 5000-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 9.9 (4-STROKE) (323 cc):
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 9.9 (4-STROKE) (323 cc).
▶Accessories (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 0 | 856556A2 | SWITCH KIT, Tiller Handle Start Button |
▶Bottom Cowl (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 4000-835416A1 | BOTTOM COWL Comment: (Black) |
| 2 | 25-857002 | COVER |
| 3 | 852480 | LATCH HOOK |
| 4 | 10-4006731 | SCREW, (M6 x 16) |
| 5 | 12-8M0214930 | WASHER |
| 6 | 23-826618 | BUSHING |
| 7 | 25-828129 | GROMMET |
| 8 | 12-69057 | WASHER, (.281 x .734 x .063) |
| 9 | 25-855289T | GROMMET |
| 10 | 825782F1 | LEVER, Cowl Latch Comment: (Black) |
| 11 | 10-1993735 | SCREW, (M6 x 35 MM) |
| 12 | 23-812707 | BUSHING |
| 13 | 13-12134 | WASHER, Wave |
| 14 | 22-8M0182334 | CONNECTOR, Fuel - Brass |
| 15 | 10-40011129 | SCREW, (M6 x 25) Stainless Steel |
| 16 | 25-18202 | GROMMET, Fuel Connector |
| 17 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 18 | 32-9912878 | HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 21 Inch Length) SN# 0T003861 & Below |
| 19 | 826037 | PLUG |
| 20 | 22-813613 | FITTING |
| 21 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 22 | NSS | NOT SOLD SEPARATE, Decal Unleaded Fuel Comment: (Bodensee) |
| 23 | 37-111851 | SHIFT DECAL Comment: (Handle) (Use Where Applicable) |
▶Carburetor (42 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 802706A1 | REPAIR KIT, Carburetor |
| 1 | 3323-835382T04 | CARBURETOR Comment: (13.5/15) (With Tamper Cap) |
| 2 | 10-809571 | SCREW, (M4 x 10) |
| 3 | 8095721 | COVER |
| 4 | 809573 | GASKET |
| 5 | 10-8095781 | SCREW, Throttle |
| 6 | 24-8095791 | SPRING |
| 7 | 10-811248M | SCREW, (M4 x 5) |
| 8 | 802705 | COVER |
| 9 | 10-8026921 | SCREW, (M3 x 5) |
| 10 | 45,8027011 | PILOT JET, |
| 11 | 19-802702 | PLUG |
| 12 | 8027002 | MAIN NOZZLE Comment: (8/9.9) |
| 13 | 25-11802M | O-RING |
| 14 | 68,8027013 | JET, Main Comment: (8/9.9) |
| 15 | 10-8095711 | SCREW, (M4 x 5) |
| 16 | 8095701 | VALVE, Needle |
| 17 | 809569 | FLOAT |
| 18 | 17-11794M | PIN |
| 19 | 27-802699 | GASKET |
| 20 | 35-802704 | FILTER |
| 21 | 802690T2 | FLOAT BOWL ASSEMBLY Comment: (8/9.9) |
| 22 | 53-802693 | RING, Retaining Comment: (13.5/15) |
| 23 | 802698 | CAP Comment: (13.5/15) |
| 24 | 802697 | SEAL Comment: (13.5/15) |
| 25 | 802695 | DIAPHRAGM Comment: (13.5/15) |
| 26 | 24-802696 | SPRING Comment: (13.5/15) |
| 27 | 802694 | PLATE Comment: (13.5/15) |
| 28 | 10-802692 | SCREW, (M4 x 8) Comment: (13.5/15) |
| 29 | 22-14183M | PLUG, Drain (M4 x 5) Comment: (13.5/15) |
| 30 | 27-8026911 | GASKET Comment: (13.5/15) |
| 31 | 10-8095783 | SCREW, Drain (M5 x 6) Comment: (Not Included With 8/9.9 Bowl) |
| 32 | 27-802691 | GASKET Comment: (Not Included With 8/9.9 Bowl) |
| 33 | 10-81758M | SCREW, (M4 x 12) |
| 34 | 21-802703 | CHECK VALVE Comment: (13.5/15) |
| 35 | NSS | NOT SOLD SEPARATE, Spring-Air Adjusting |
| 36 | NSS | NOT SOLD SEPARATE, O-Ring |
| 37 | NSS | NOT SOLD SEPARATE, Screw-Air Adjusting |
| 38 | 19-855237 | PLUG |
| 39 | 26-827737 | SEAL, Rubber Comment: (Bodensee) |
| 40 | 859200 | STOP, Throttle Comment: (8 Bodensee) |
| 41 | 11-821285 | PUSH NUT Comment: (8 Bodensee) |
▶Clamp Bracket (35 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1497-8796A7 | BRACKET ASSEMBLY, Transom Comment: (Starboard) (Black) |
| 2 | 1497-8794A9 | BRACKET ASSEMBLY, Transom Comment: (Port) (Black) |
| 3 | 10-92767A3 | THUMB SCREW ASSEMBLY, (16 mm) Comment: (3.68) |
| 4 | NSS | NOT SOLD SEPARATE, Rivet |
| 5 | NSS | NOT SOLD SEPARATE, Handle |
| 6 | 10-768042 | SHOULDER SCREW, Hex |
| 7 | 12-73719 | WASHER, Thumb Screw |
| 8 | 11-826709109 | NUT, (.250-28) Stainless Steel |
| 9 | 11-93164 | NUT, (.875) |
| 10 | 10-4000333 | SCREW, (M6 x 40) |
| 11 | 41042 | HANDLE, Carrying |
| 12 | 23-818538 | SPACER |
| 13 | 12-71421 | WASHER, Nylon, Tilt Tube |
| 14 | 8M0035075 | TILT TUBE |
| 15 | 12-71421 | WASHER, Nylon, Tilt Tube |
| 16 | 37-8237011 | DECAL, Co-Pilot Comment: (Handle Models) |
| 17 | 17-56373A2 | PIN ASSEMBLY, Tilt |
| 18 | 24-92995 | SPRING |
| 19 | 10-4000333 | SCREW, (M6 x 40) |
| 20 | 11-93164 | NUT, (.875) |
| 21 | 54-8M0085928 | CLIP, Safety |
| 22 | 10-814945 | SCREW, (.312-18 x 3.500) Stainless Steel |
| 23 | 12-67981 | WASHER |
| 24 | 11-815848 | NUT, (.312) |
| 25 | 11-826709109 | NUT, (.250-28) Stainless Steel |
| 26 | 10-41523 | SCREW, (.250-28 x 1.00) |
| 27 | 96965 | LEVER, Tilt Stop-Starboard Side |
| 28 | 11-826709109 | NUT, (.250-28) Stainless Steel |
| 29 | 24-44581 | SPRING, Tilt Stop Lever Screw |
| 30 | 10-41524 | SCREW, (.250-28 x 1.75) |
| 31 | 10-41524 | SCREW, (.250-28 x 1.75) |
| 32 | 13-31030 | WAVE WASHER, Tilt Stop Strap Screw |
| 33 | 11-826709109 | NUT, (.250-28) Stainless Steel |
| 34 | 90901 | STRAP, Tilt Stop-Port Side |
| 35 | 10-41523 | SCREW, (.250-28 x 1.00) |
▶Crankshaft, Pistons, And Connecting Rods (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 1 | 400-834957 | CRANKSHAFT |
| 2 | 26-855680 | SEAL, Oil |
| 3 | 26-855681 | SEAL, Oil |
| 4 | 31-83496020 | BEARING Comment: (Blue) |
| 5 | 600-834961T1 | CONNECTING ROD |
| 6 | 10-850844 | BOLT, (M7 x 38) |
| 7 | 12-855682 | WASHER |
| 8 | 700-834963T | PISTON |
| 9 | 39-850846 | RING, Piston |
| 10 | 39-850847 | RING, Piston |
| 11 | 39-825839 | RING, Oil |
| 12 | 41-825713 | PIN, Piston |
| 13 | 53-82343M | CLIP |
| 14 | 28-8M0057164 | KEY Comment: SN# USA-0T801000/BEL-0P268000 & Up |
| 15 | 28-8M0084803 | KEY |
▶Cylinder Block and Covers (47 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 1 | 900-8M0055024 | CYLINDER BLOCK |
| 2 | 17-825689 | PIN, Dowel |
| 3 | 10-8M0101617 | BOLT, (M8 x 55) |
| 4 | 10-43092M | BOLT, (M6 x 14) |
| 5 | 22-822644 | PIPE PLUG |
| 6 | 27-834952002 | GASKET |
| 7 | 834953T02 | COVER, Exhaust |
| 8 | 22-83326M | FITTING |
| 9 | 855676A1 | THERMOSTAT, (60C/140F) Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 10 | 8M0188835 | COVER, Thermostat |
| 11 | 27-8M0177107 | GASKET |
| 12 | 10-82500930 | BOLT, (M6 x 30) |
| 13 | 8M0060022 | HOSE |
| 14 | 54-888441 | CLAMP, Oetiker (12.8 mm) Comment: SN# USA-0T801000/BEL-0P268000 & Up |
| 15 | 32-8M0108355 | HOSE, (57.00 Inches Bulk), To Telltale Comment: (Cut to 16 Inch Length) SN# USA-0T003861 & Below |
| 16 | 35-8M0162832 | FILTER ASSEMBLY, Oil Comment: SN# USA-0T801000/BEL-0P268000 & Up |
| 17 | 822625 | NIPPLE, (M20) |
| 18 | 25-855690 | GROMMET |
| 19 | 834974 | BREATHER COVER |
| 20 | 26-850850 | SEAL |
| 21 | 10-8257021 | BOLT, (M6 x 20) |
| 22 | 855922A2 | PLATE, Oil Deflection Comment: SN# USA-0G960500 & Up |
| 23 | 27-8354272 | GASKET Comment: SN# USA-0G960500 & Up |
| 24 | 855922A2 | PLATE, Oil Deflection Comment: SN# USA-0G960499 & Below |
| 25 | 27-8354271 | GASKET Comment: SN# USA-0G960500 & Below |
| 26 | 10-40011151 | SCREW, (M8 x 35) Stainless Steel |
| 27 | 12-4002317 | WASHER |
| 28 | 97-8M0099896 | ANODE |
| 29 | 25-825040 | GROMMET |
| 30 | 855776 | COVER |
| 31 | 10-855778 | BOLT, (M5 x 12) |
| 32 | 855779 | PLATE |
| 33 | 10-8257021 | BOLT, (M6 x 20) |
| 34 | 8533442 | CABLE, Choke Comment: (Handle) |
| 35 | 11-46335 | NUT, (.375-24) Comment: (Handle) |
| 36 | 855732 | BRACKET Comment: (Handle) |
| 37 | 53-27290 | RING, Retaining Comment: (Handle) |
| 38 | 10-40011126 | SCREW, (M6 x 13) Stainless Steel Comment: (Handle) |
| 39 | 817428 | SOCKET Comment: (Handle) |
| 40 | 19-8354262 | DIPSTICK |
| 41 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 42 | 22-8830591 | PIPE JOINT |
| 43 | 32-896122 | HOSE Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 44 | 852484 | SCREEN, Oil |
| 45 | 54-8556951 | CLAMP |
| 46 | 54-8556961 | CLAMP |
▶Cylinder Head (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 1 | 835430T08 | CYLINDER HEAD ASSEMBLY Comment: (Manual)(Use with 35mm Camshaft) SN# USA-0T178500/BEL-0P094500 & Up |
| 2 | 850835 | GUIDE, Intake |
| 3 | 53-825038 | CIRCLIP |
| 4 | 22-822644 | PIPE PLUG |
| 5 | 10-855677 | BOLT, (M8 x 78) |
| 6 | 17-825689 | PIN, Dowel |
| 7 | 10-893745025 | SCREW, (M6 x 25) |
| 8 | 27-8M0052705 | GASKET |
| 9 | 834954 | COVER |
| 10 | 850837 | SEAL |
| 11 | 10-8257021 | BOLT, (M6 x 20) |
| 12 | 33-827858Q | SPARK PLUG, NGK-DPR6EA-9 |
| 13 | 859578A1 | PLUG ASSEMBLY, Oil |
| 14 | NSS | NOT SOLD SEPARATE, O-Ring |
| 15 | NSS | NOT SOLD SEPARATE, Decal-recomm. Eng. Oil/Valve Cle. |
▶Driveshaft Housing (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1506-835409T1 | HOUSING, Driveshaft Comment: (Long Non-Bigfoot)(X-Long BigfootI) |
| 2 | 856157T | MOUNT, Upper Comment: (Bigfoot) |
| 3 | 10-8136911 | SCREW, (M8 x .98) |
| 4 | 826276 | BUMPER |
| 5 | 27-8M0204692 | GASKET |
| 6 | 8288181 | PLUG, Drain |
| 7 | 853577T | COVER |
| 8 | 27-854617 | GASKET |
| 9 | 10-4006731 | SCREW, (M6 x 16) |
| 10 | 26-827947 | SEAL |
| 11 | 32-855253 | TUBE, Water Comment: (X-Long Bigfoot) |
| 12 | 26-8272411 | SEAL |
| 13 | 26-413651 | SEAL, Oil |
| 14 | 852432 | SEAL |
| 15 | 856179 | BRACKET |
| 16 | 856196 | SLEEVE |
| 17 | 850862F2 | COVER Comment: (Port) (Black) |
| 18 | 850863F2 | COVER Comment: (Starboard) (Black) |
| 19 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 20 | 11-401386 | NUT, (M6) Stainless Steel |
| 21 | 8224211 | BUMPER |
| 22 | 25-855299 | GROMMET |
| 23 | 853963F1 | ADAPTOR Comment: (Black) (Bigfoot) |
| 24 | 23-12009 | BUSHING, (.31 x .45 x .50) Comment: (Bigfoot) |
| 25 | 10-82407110 | SCREW, (M8 x 50) Comment: (Bigfoot) |
| 26 | 10-8240717 | SCREW, (M8 x 30) Comment: (Bigfoot) |
| 27 | 825578A1 | RELIEF VALVE ASSEMBLY |
| 28 | 25-825579 | O-RING |
| 29 | 17-82364M | PIN, Dowel |
| 30 | 22-68307 | PLUG |
▶Electrical Components (53 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 879783A01 | POWERHEAD ASSEMBLY Comment: (Manual) SN# USA-0T178500/BEL-0P094500 & Up |
| 1 | 835403T | BRACKET Comment: (Manual) |
| 2 | 54-855686 | CLAMP |
| 3 | 10-855810 | BOLT, (M6 x 20) |
| 4 | 10-8248326 | SCREW, (M6 x 25 MM) |
| 5 | 12-855811 | WASHER |
| 6 | 25-97687M | GROMMET |
| 7 | 23-852473 | COLLAR |
| 8 | 854650T2 | RECTIFIER/REGULATOR Comment: (Electric) |
| 9 | 10-811188T | BOLT, (M6 x 16) Comment: (Electric) |
| 10 | 13541 | PLUG, Male Comment: (Electric) |
| 11 | 84-11149A43 | CABLE ASSEMBLY, Brown/White Comment: (Electric) |
| 12 | 84-824372A1 | CABLE ASSEMBLY Comment: (Electric) |
| 13 | 8M0010250 | BRACKET Comment: (Electric) |
| 14 | 825096T01 | RELAY Comment: (Electric) |
| 15 | 12-827205 | WASHER Comment: (Electric) |
| 16 | 11-827204 | NUT, (M6) Comment: (Electric) |
| 17 | 13-400256 | LOCKWASHER, (M6) Comment: (Electric) |
| 18 | 11-400212 | NUT, (M6) Stainless Steel Comment: (Electric) |
| 19 | 85-826574 | BOOT Comment: (Electric) |
| 20 | 855742 | LEAD WIRE Comment: (Electric) |
| 21 | 11-94330 | NUT, (.250-20) Brass Comment: (Electric) |
| 22 | 84-859312T1 | HARNESS ASSEMBLY, Engine Wiring Comment: (Electric) |
| 23 | 92753 | RETAINER Comment: (Electric) |
| 24 | 84-88439A29 | CABLE ASSEMBLY, Battery - Positive Comment: (Electric) |
| 25 | 84-88439A30 | CABLE ASSEMBLY, Battery - Negative Comment: (Electric) |
| 26 | 84-859451A1 | HARNESS ASSEMBLY, Fuse Comment: (1 Piece Design) |
| 27 | 88-812619 | FUSE, Yellow - 20 Ampere Comment: (1 Piece Design) |
| 28 | 828054 | COVER, Fuse Comment: (1 Piece Design) |
| 29 | 10-82130012 | SCREW, (M6 x 12) Comment: (1 Piece Design) |
| 30 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel Comment: (1 Piece Design) |
| 31 | 84-859451A1 | CABLE ASSEMBLY, Fuse Comment: (Multi-Piece Design) |
| 32 | 88-8M0207796 | FUSE, 20 Ampere Comment: (Multi-Piece Design) |
| 33 | 84-95084A19 | CABLE ASSEMBLY, Fuse Comment: (Multi-Piece Design) |
| 34 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 35 | 84-824912A6 | CABLE ASSEMBLY Comment: (Handle) |
| 36 | 835401T1 | CDI UNIT |
| 37 | 10-84058M | BOLT, (M6 x 20) |
| 38 | 855685T | COIL ASSEMBLY, Ignition - Includes Leads and Boots |
| 39 | 84-825102A1 | HIGH TENSION LEAD |
| 40 | 25-82069M | GROMMET |
| 41 | 853524 | SWITCH, Oil Pressure |
| 42 | NSS | NOT SOLD SEPARATE, Screw |
| 43 | 853537 | LEAD WIRE |
| 44 | 835406 | RECTIFIER/REGULATOR Comment: (Manual) |
| 45 | 10-811188T | BOLT, (M6 x 16) Comment: (Manual) |
| 46 | 89-853598T | SOLENOID ASSEMBLY Comment: (Electric Non/Handle) |
| 47 | 853599T | BRACKET Comment: (Electric Non/Handle) |
| 48 | 853601 | HOOK WIRE Comment: (Electric Non/Handle) |
| 49 | 10-855739 | SCREW, (M5 x 8) Comment: (Electric Non/Handle) |
| 50 | 25-91782M | GROMMET Comment: (Electric Non/Handle) |
| 51 | 25-82258M | O-RING Comment: (Electric Non/Handle) |
| 52 | 10-811188T | BOLT, (M6 x 16) Comment: (Electric Non/Handle) |
▶Extension Kit-Driveshaft Housing (828032A1/A2) (14 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 828032A2 | EXTENSION KIT Comment: (Silver) |
| 2 | 23-12009 | BUSHING, (.31 x .45 x .50) |
| 3 | 23-123691 | BUSHING |
| 4 | 123702 | HOUSING |
| 5 | 14107001 | RETAINER |
| 6 | 53-14094 | RING, Snap |
| 7 | 45-826745 | DRIVESHAFT, (X-Long) |
| 8 | 826874 | SHIFT SHAFT |
| 9 | 32-827231 | TUBE, Water (X-Long) |
| 10 | 10-82407110 | SCREW, (M8 x 50) |
| 11 | 10-8240717 | SCREW, (M8 x 30) |
| 12 | 25-822236 | QUAD RING |
| 13 | 27-192043 | GASKET |
| 14 | 27-19202001 | GASKET |
▶Flywheel (11 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-96650M | NUT, (M16) |
| 2 | 12-96651M | WASHER |
| 3 | 835397 | FLYWHEEL Comment: (Electric) |
| 4 | 835399T | COIL, Charging |
| 5 | 10-853536 | BOLT, (M6 x 25) |
| 6 | 855944 | COIL, Lighting Comment: (Electric) |
| 7 | 10-853531 | BOLT, (M6 x 40) Comment: (Electric) |
| 8 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 9 | 835395 | PULSER |
| 10 | 10-811188T | BOLT, (M6 x 16) |
| 11 | NSS | NOT SOLD SEPARATE, Decal-Warning Neutral |
▶Fuel Pump (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 1 | 835389T02 | PUMP ASSEMBLY, Fuel |
| 2 | NSS | NOT SOLD SEPARATE, Body |
| 3 | 21-41888M | CHECK VALVE |
| 4 | 8095613 | DIAPHRAGM |
| 5 | 24-8095622 | SPRING |
| 6 | 8095632 | PLUNGER |
| 7 | 24-8095623 | SPRING |
| 8 | 10-8095641 | SCREW, (M4 x 30) |
| 9 | 8095614 | DIAPHRAGM |
| 10 | 10-41889M | SCREW, (M3 x 5) |
| 11 | 11-8237515 | NUT, (M4) |
| 12 | 17-8095662 | PIN |
| 13 | 35-80365M | FILTER, To Fuel Connector Comment: SN# 0T003861 & Below |
| 14 | 54-82047M | CLAMP Comment: SN# 0T003861 & Below |
| 15 | 32-8M0060021 | HOSE (2.44 Inches) Comment: SN# 0T003861 & Below |
| 16 | 10-855683 | SCREW, (M6 x 25) |
| 17 | 25-825478 | O-RING |
| 18 | 54-82047M | CLAMP |
| 19 | 32-8M0053527 | HOSE, To Carb |
| 20 | 54-83577M | CLAMP |
▶Fuel Tank (8 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1260-859060A2 | TANK ASSEMBLY, Fuel |
| 2 | 36-816976Q1 | CAP ASSEMBLY, Fuel |
| 3 | 27-8169771 | GASKET, Fuel Cap |
| 4 | 22-8M0175544 | CONNECTOR KIT, Fuel |
| 5 | NSS | NOT SOLD SEPARATE, Connector |
| 6 | 25-823533 | O-RING |
| 7 | NSS | NOT SOLD SEPARATE, Tube |
| 8 | 35-823534 | SCREEN |
▶Gear Housing(Driveshaft)(2.00:1 Gear Ratio) (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 46-42089A5 | PUMP KIT, Water |
| 1 | 1600-8M0083312 | GEAR HOUSING ASSEMBLY, Basic-Black Comment: (Basic - Black) |
| 2 | 23-12009 | BUSHING, (.31 x .45 x .50) |
| 3 | 22-8M0058389 | PLUG KIT, Drain (Magnetic) Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 4 | 12-191833 | SEAL |
| 5 | 822244A1 | SLEEVE ASSEMBLY |
| 6 | 23-823944 | SLEEVE |
| 7 | 23-823943 | BUSHING |
| 8 | 10-79953Q04 | SCREW KIT, (.375-16 x .250) Drain |
| 9 | 12-191833 | SEAL |
| 10 | 35-421991 | SCREEN |
| 11 | 10-13954 | SCREW, (.250-14 x .88) |
| 12 | 97-42121Q02 | ANODE ASSEMBLY |
| 13 | 10-13954 | SCREW, (.250-14 x .88) |
| 14 | 26-42133 | SEAL |
| 15 | 43-8219251 | GEAR, Pinion - 13-26 |
| 16 | 12-41369 | WASHER, Thrust |
| 17 | 31-22756 | BEARING, Roller |
| 18 | 46-42040T5 | BASE ASSEMBLY, Water Pump |
| 19 | 27-192043 | GASKET |
| 20 | 26-33613 | SEAL |
| 21 | 42375 | RETAINER |
| 22 | 10-48408 | SCREW, (#10-16 x .500) |
| 23 | 25-822236 | QUAD RING |
| 24 | 26-413651 | SEAL, Oil |
| 25 | 27-19202001 | GASKET Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 26 | 32-42185A1 | TUBE ASSEMBLY, Water |
| 27 | 42200 | FACE PLATE |
| 28 | 46-42089A2 | COVER ASSEMBLY |
| 29 | NSS | NOT SOLD SEPARATE, Insert |
| 30 | 26-421021 | SEAL |
| 31 | 47-42038Q02 | IMPELLER Comment: SN# USA-0T801000/BEL-0P268000 & Up |
| 32 | 28-8M0173458 | KEY ASSEMBLY |
| 33 | NSS | NOT SOLD SEPARATE, Washer |
| 34 | 444671 | GUIDE |
| 35 | 10-82684430 | SCREW, (M6 x 30) |
| 36 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 37 | 42039 | CAM |
| 38 | 855281 | SHIFT SHAFT Comment: (Long) |
| 39 | 11-400212 | NUT, (M6) Stainless Steel |
| 40 | 822419 | COUPLER |
| 41 | 8529941 | SHIFT SHAFT (Upper) |
| 42 | 53-42389 | E RING |
| 43 | 45-825843 | DRIVESHAFT Comment: (Long) |
| 44 | 12-822248 | THRUST WASHER |
▶Gear Housing(Driveshaft)(2.42:1 Gear Ratio) (46 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 46-99157T2 | PUMP KIT, Water |
| 1 | 1600-8M0083538 | GEAR HOUSING ASSEMBLY, Basic-Black Comment: (Basic - Black) |
| 2 | NSS | NOT SOLD SEPARATE, Sleeve |
| 3 | 26-99325 | SEAL |
| 4 | 31-41326 | BEARING, Roller |
| 5 | 17-8M0084726 | PIN, Dowel (.187 x .530) |
| 6 | 10-79953Q04 | SCREW KIT, (.375-16 x .250) Drain |
| 7 | 12-191833 | SEAL |
| 8 | 35-41133 | SCREEN, Water Inlet Port |
| 9 | 10-40031112 | SCREW, (M5 x 40) |
| 10 | 22-8M0058389 | PLUG KIT, Drain (Magnetic) Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 11 | 12-191833 | SEAL |
| 12 | 35-41134 | SCREEN |
| 13 | 11-401365 | NUT, (M5) Stainless Steel |
| 14 | 31-98294A1 | BEARING ASSEMBLY, Roller |
| 15 | NSS | NOT SOLD SEPARATE, Cup |
| 16 | 43-854498 | GEAR, Pinion - 12-29 |
| 17 | 11-828490 | NUT |
| 18 | 27-993261 | GASKET |
| 19 | 85083 | FACE PLATE |
| 20 | 12-866451 | WASHER |
| 21 | 28-8M0214993 | KEY |
| 22 | 47-8M0204712 | IMPELLER |
| 23 | 12-866451 | WASHER |
| 24 | 25-69202 | O-RING |
| 25 | 46-99157A02 | PUMP ASSEMBLY, Water Comment: SN# USA-0T801000/BEL-0P268000 & Up |
| 26 | NSS | NOT SOLD SEPARATE, Insert |
| 27 | 26-85090001 | SEAL Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 28 | 25-86203 | O-RING |
| 29 | 10-8248324 | SCREW, (M6 x 16) |
| 30 | 854504 | SHIFT SHAFT Comment: (X-Long) |
| 31 | 11-400212 | NUT, (M6) Stainless Steel |
| 32 | 822419 | COUPLER |
| 33 | 8529941 | SHIFT SHAFT, Upper |
| 34 | 45-854502 | DRIVESHAFT Comment: (X-Long) |
| 35 | 85552001 | BOOT Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 36 | 93878 | RETAINER |
| 37 | 25-35276 | O-RING, (.734 x .139) |
| 38 | 25-85594 | O-RING, (.239 x .174) |
| 39 | 12-85091 | WASHER |
| 40 | 24-93007 | SPRING |
| 41 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 42 | 17-85593 | PIN, (.078 x .437) |
| 43 | 85562A2 | SHIFT CAM |
| 44 | 17-85096 | PIN, Drive |
| 45 | 23-29804T | SLEEVE, Water Tube |
▶Gear Housing, Propeller Shaft - 2.00:1 Gear Ratio (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-41365A3 | SEAL KIT |
| 0 | 1666-8833T35 | GEAR HOUSING ASSEMBLY, Complete (2.60 Inch/102 mm Torpedo Diameter) Comment: (Long - Black) |
| 1 | 1600-8M0083312 | GEAR HOUSING ASSEMBLY, Basic-Black Comment: (Basic - Black) |
| 2 | 31-821321A1 | BEARING ASSEMBLY, Roller |
| 3 | NSS | NOT SOLD SEPARATE, Cup |
| 4 | 43-821924A1 | GEAR ASSEMBLY, Forward (13-26) |
| 5 | 23-41367 | BUSHING |
| 6 | 813139 | FOLLOWER, Cam |
| 7 | 52-821930A1 | CLUTCH ASSEMBLY |
| 8 | 17-823951 | PIN, Cross |
| 9 | 24-42204 | SPRING |
| 10 | 44-821929 | PROPELLER SHAFT |
| 11 | 43-821926T1 | GEAR, Reverse - 13/26 |
| 12 | 42144T3 | CARRIER, Bearing |
| 13 | 25-8M0214923 | O-RING, (1.984 x .139) |
| 14 | 23-821927 | BUSHING |
| 15 | 26-99325 | SEAL |
| 16 | 26-821928 | SEAL, Oil |
| 17 | 10-82407110 | SCREW, (M8 x 50) |
| 18 | 10-8240717 | SCREW, (M8 x 30) |
| 19 | 48-828156A12 | PROPELLER, (9.00 x 9.00) |
| 20 | 11-40140 | NUT, (M10) |
| 21 | 8219321 | THRUST HUB |
| 22 | 23-420911 | SPACER |
▶Gear Housing, Propeller Shaft - 2.42:1 Gear Ratio (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-85090A2 | SEAL KIT |
| 1 | 1600-8M0083538 | GEAR HOUSING ASSEMBLY, Basic-Black Comment: (Basic - Black) |
| 45 | 97-98432Q6 | TRIM TAB |
| 46 | 10-4000354 | SCREW, (M8 x 30) |
| 47 | 12-8M0042642 | WASHER, (.323 x .563 x .063) Stainless Steel |
| 48 | 31-8M0103470 | BEARING ASSEMBLY, Roller |
| 49 | NSS | NOT SOLD SEPARATE, Cup |
| 50 | 43-854496A1 | GEAR ASSEMBLY, Forward - 12/29 |
| 51 | 23-85557 | BUSHING |
| 52 | 85094 | FOLLOWER, Cam |
| 53 | 24-38114 | SPRING |
| 54 | 52-41040T1 | CLUTCH |
| 55 | 17-8M0020999 | PIN |
| 56 | 24-88680 | SPRING |
| 57 | 44-8166231 | PROPELLER SHAFT |
| 58 | 43-854497T | GEAR, Reverse - 12/29 |
| 59 | 99906T1 | CARRIER ASSEMBLY, Bearing |
| 60 | 31-21739 | BEARING, Roller |
| 61 | 26-41132 | SEAL, Oil, Inner |
| 62 | 26-41131 | SEAL, Oil, Outer |
| 63 | 25-85549 | O-RING |
| 64 | 87293 | PLATE |
| 65 | 10-90883 | SCREW, (M5 x 16) |
| 66 | 10-87810178 | SCREW, (M10 x 35) |
| 67 | 12-43328 | WASHER |
| 68 | 858498 | THRUST HUB ASSEMBLY |
| 69 | 48-19636A10 | PROPELLER |
| 70 | 11-88228 | PROP NUT |
▶Intake (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 1 | 835385T | MANIFOLD, Intake |
| 2 | 27-853525 | GASKET |
| 3 | 17-82364M | PIN, Dowel |
| 4 | 10-853531 | BOLT, (M6 x 40) |
| 5 | 853526 | INSULATOR Comment: (8/9.9/15) |
| 6 | 27-835383 | GASKET |
| 7 | 25-8250572 | O-RING |
| 8 | 835386T | SILENCER |
| 9 | 37-8272822 | DECAL, Warning Comment: (High Voltage) |
| 10 | 803872 | PLATE |
| 11 | 855780 | COLLAR |
| 12 | 10-8M0100009 | BOLT, (M6 x 100) |
| 13 | 32-852463 | HOSE |
| 14 | 882759 | PLATE, Restrictor Comment: (13.5) |
▶Intake/Exhaust Valves (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 1 | 850838T | VALVE, Intake |
| 2 | 850839T | VALVE, Exhaust |
| 3 | 855959 | SEAT, Valve Spring |
| 4 | 24-850840 | SPRING, Valve |
| 5 | 822650 | RETAINER |
| 6 | 28-893554 | KEY |
| 7 | 26-822647 | SEAL, Valve Stem |
| 8 | 850841A1 | ROCKER ARM ASSEMBLY |
| 9 | 10-825046 | SCREW |
| 10 | 11-826150 | NUT |
| 11 | 850842 | SHAFT, Rocker |
| 12 | 825451 | COLLAR Comment: SN# USA-0T178500/BEL-0P094500 & Up |
| 13 | 880135 | COLLAR Comment: SN# USA-0T178500/BEL-0P094500 & Up |
| 14 | 880134 | COLLAR Comment: SN# USA-0T178500/BEL-0P094500 & Up |
| 15 | 24-825452 | SPRING |
| 16 | 24-825453 | SPRING |
▶Oil Pump/Camshaft (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 1 | 880136A02 | CAMSHAFT Comment: (Manual)(35mm) SN# USA-0T178500/BEL-0P094500 & Up |
| 2 | 25-825462 | O-RING |
| 3 | 27-853523 | GASKET |
| 4 | 10-850879 | BOLT, (M6 x 35) |
| 5 | 28-8M0084803 | KEY |
| 6 | 26-825455 | SEAL, Oil |
| 7 | 12-82710M | WASHER |
| 8 | 43-834973T | GEAR, Driven |
| 9 | 12-825498 | WASHER |
| 10 | 10-826957M | BOLT |
| 11 | 834967A1 | PUMP ASSEMBLY, Oil Comment: SN# USA-0T178499/BEL-0P094499 & Below |
| 12 | 43-8M0063224 | GEAR, Drive |
| 13 | 12-850843 | WASHER |
| 14 | 11-855679 | NUT, (M28) |
| 15 | 57-835392Q | TIMING BELT Comment: SN# USA-0T801000/BEL-0P268000 & Up |
▶Powerhead Gasket Set Components (2 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-835427A00 | GASKET SET, Powerhead |
| 0 | 26-855681 | SEAL, Oil, Crankshaft-Bottom |
▶Service/Support Material (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 0 | 37-804652A05 | DECAL, EPA Label Information Comment: 2005 |
▶Starter Assembly (38 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 8M0049883 | RECOIL ASSEMBLY |
| 1 | 850865A1 | HANDLE REST |
| 2 | 8M0043417 | SEAL |
| 3 | 85174A1 | HANDLE ASSEMBLY Comment: (Handle Models) |
| 4 | NSS | NOT SOLD SEPARATE, Retainer |
| 5 | 8524791 | PILOT LAMP Comment: (Handle Models) |
| 6 | 11-856949 | NUT Comment: (Handle Models) |
| 7 | 10-8147762 | SCREW, (M6 x 16) |
| 8 | 853541 | HOUSING |
| 9 | 23-852473 | COLLAR |
| 10 | 50-8527732 | SHEAVE, Starter |
| 11 | 852777 | PAWL |
| 12 | 24-852778 | SPRING, Starter |
| 13 | 852780 | DRIVEPLATE ASSEMBLY |
| 14 | 24-852778T01 | SPRING, Drive Pawl |
| 15 | 24-8527782 | SPRING |
| 16 | 24-8527783 | SPRING, Return |
| 17 | 53-852784 | CIRCLIP |
| 18 | 10-852785 | BOLT |
| 19 | 25-852786 | GROMMET |
| 20 | 50-12066Q10 | ROPE |
| 21 | 8527881 | STOPPER |
| 22 | 24-8560361 | SPRING, Return |
| 23 | 24-856036 | SPRING |
| 24 | 10-84058M | BOLT, (M6 x 20) |
| 25 | 10-855783 | BOLT, (M6 x 90) |
| 26 | 12-82213M | WASHER |
| 27 | 11-82390M | NUT, (M6) |
| 28 | 19-858768 | PLUG Comment: (Electric Non-Handle) |
| 29 | 19-822513002 | PLUG Comment: (Electric Non-Handle) SN# USA-0T980000/BEL-0P325500 & Up |
| 30 | 853541 | HOUSING Comment: (Electric) |
| 31 | 23-852473 | COLLAR Comment: (Electric) |
| 32 | 37-881865 | DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electric) |
| 33 | NSS | NOT SOLD SEPARATE, Decal Comment: (Emergency Start Procedure) |
| 34 | 855691 | COVER |
| 35 | 25-8527681 | GROMMET |
| 36 | NSS | NOT SOLD SEPARATE, Decal Comment: (Servicing Referral) |
| 37 | 37-804652A05 | DECAL, EPA Label Information Comment: 2005 |
▶Starter Motor (13 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 10-4000357 | SCREW, (M8 x 45) |
| 2 | 12-4002317 | WASHER Comment: (Bottom) |
| 3 | 50-859168T | STARTER MOTOR ASSEMBLY Comment: (Retaining Ring Design) |
| 4 | 10-965662 | THRU BOLT |
| 5 | 891752 | DRIVE KIT Comment: (Nut Design) |
| 6 | 906432 | DRIVE KIT Comment: (Retaining Ring Design) |
| 7 | 8236385 | ARMATURE Comment: (Nut Design) |
| 8 | 68575T2 | PINION |
| 9 | 8236391 | DRIVE CAP |
| 10 | 8119012 | CAP, Commutator |
| 11 | 898265016 | BRUSH/SPRING KIT |
| 12 | 898265014 | HOLDER |
| 13 | F15158 | SCREW |
▶Swivel Bracket (52 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3415-822237A3 | SWIVEL BRACKET Comment: (Black) |
| 2 | 22-8M0169589 | FITTING, Grease |
| 3 | 22-8M0169589 | FITTING, Grease |
| 4 | 22-8M0169589 | FITTING, Grease |
| 5 | 23-855628A1 | BUSHING |
| 6 | NSS | NOT SOLD SEPARATE, O-Ring |
| 7 | NSS | NOT SOLD SEPARATE, Bushing |
| 8 | NSS | NOT SOLD SEPARATE, Bushing |
| 9 | NSS | NOT SOLD SEPARATE, Washer |
| 10 | 821961 | ROD Comment: (Handle) |
| 11 | 8165621 | DISC Comment: (Handle) |
| 12 | 821958A1 | PLATE KIT Comment: (Handle) |
| 13 | 10-40011126 | SCREW, (M6 x 13) Stainless Steel Comment: (Handle) |
| 14 | 821957 | BRAKE PLATE Comment: (Handle) |
| 15 | 12-29330 | WASHER Comment: (Handle) |
| 16 | 821959 | HANDLE Comment: (Handle) |
| 17 | 11-8M0204726 | NUT, (.375-24) Stainless Steel Comment: (Handle) |
| 18 | 98830A4 | HOOK ASSEMBLY, Reverse Lock |
| 19 | 24-96018 | SPRING |
| 20 | 24-879894 | SPRING Comment: (Handle) |
| 21 | 53-13194 | RING, Retaining Comment: (Handle) |
| 22 | 17-13195 | PIN Comment: (Handle) |
| 23 | 12756 | BRACKET Comment: (Handle) |
| 24 | 24-12754 | SPRING Comment: (Handle) |
| 25 | 12758 | LEVER Comment: (Handle) |
| 26 | 53-13194 | RING, Retaining Comment: (Handle) |
| 27 | 10-849838 | SCREW, (.375-24 x 1.250) Comment: SN# USA-0T980000/BEL-0P325500 & Up |
| 28 | 41323A03 | ATTACHING KIT, Steering Link Comment: (Electric - Non-Handle) |
| 29 | 12-37828 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric - Non-Handle) |
| 30 | 11-8M0204726 | NUT, (.375-24) Stainless Steel Comment: (Electric - Non-Handle) |
| 31 | 96186A2 | BRACKET ASSEMBLY Comment: (Black)(Electric - Non-Handle) |
| 32 | 10-1993325 | SCREW, (M10 x 25 MM) Comment: (Electric - Non-Handle) |
| 33 | 13-400248 | LOCKWASHER, (M10) Comment: (Electric - Non-Handle) |
| 34 | 854801T2 | SWIVEL HEAD ASSEMBLY Comment: (Black) |
| 35 | 858338A1 | SHAFT, Reverse Lock |
| 36 | 23-F536813 | BUSHING |
| 37 | 8M0036770 | GUIDE |
| 38 | 10-40011109 | SCREW, (M5 x 25) Stainless Steel |
| 39 | 11-401385 | NUT, (M5) Stainless Steel |
| 40 | 858338A3 | LINK ROD KIT, Reverse Lock Comment: (May Be Used In Place Of Ref. #35) |
| 41 | 10-858407 | BOLT, (M5 x 6) Comment: (May Be Used In Place Of Ref. #35) |
| 42 | 16-854819 | STUD, (M10 x 1.5 x 97) |
| 43 | 12-4002320 | WASHER |
| 44 | 11-4013610 | NUT, (M10) Stainless Steel |
| 45 | 8M0039074 | MOUNT |
| 46 | 854729T1 | COVER Comment: (Starboard) (Black) |
| 47 | 854728T1 | COVER Comment: (Port) (Black) |
| 48 | 10-19943100 | SCREW, (M8 x 100) |
| 49 | 10-1994360 | SCREW, (M8 x 60) |
| 50 | 12-36001 | WASHER |
| 51 | 11-400213 | NUT, (M8) Stainless Steel |
| 52 | NSS | NOT SOLD SEPARATE, Decal-Serial Overlaminate |
▶Throttle/Shift Linkage(Handle Models) (44 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 10-8248291 | SCREW, (M6 x 20) |
| 2 | 856905 | COVER |
| 3 | NSS | NOT SOLD SEPARATE (Decal-F,N,R) |
| 4 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 5 | 856909 | BRACKET |
| 6 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 7 | 12-8M0214930 | WASHER |
| 8 | 825787A2 | PULLEY ASSEMBLY |
| 9 | 23-825788 | BUSHING |
| 10 | 11-401366 | NUT, (M6) Stainless Steel |
| 11 | 882818 | LINK, Throttle |
| 12 | 856904A2 | SHIFT PLATFORM KIT Comment: (Design II) |
| 13 | 8569111 | SHAFT Comment: (Design II) |
| 14 | 19-48323 | PLUG Comment: (Design II) |
| 15 | 856904A2 | SHIFT PLATFORM Comment: (Design I) |
| 16 | 856911 | SHAFT Comment: (Design I) |
| 17 | 53-95019 | RING, Retaining Comment: (Design I) |
| 18 | 856910 | SEAL |
| 19 | 53-857213 | RING, Retaining |
| 20 | 13-69150 | WAVE WASHER |
| 21 | 856906 | SHIFT HANDLE |
| 22 | 856908 | SHIFT LINK |
| 23 | 856907 | LEVER, Shift |
| 24 | 10-82239312 | SCREW, (M5 x 12) |
| 25 | 852494A6 | SHIFT SHAFT ASSEMBLY, Horizontal Comment: (Bigfoot) |
| 26 | 826063 | LEVER, Interlock Comment: (Non-Bigfoot) |
| 27 | 10-40011111 | SCREW, (M5 x 35) Stainless Steel |
| 28 | 24-824992 | SPRING, Detent |
| 29 | 24-824993 | SPRING, Backing |
| 30 | 824994 | SPRING, Plate |
| 31 | 10-82239312 | SCREW, (M5 x 12) |
| 32 | 8280471 | STRAP |
| 33 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 34 | 8354191 | SEAL |
| 35 | 87-11083A30 | SWITCH ASSEMBLY |
| 36 | 8M0032846 | RETAINER, Brass |
| 37 | 15920Q54 | LANYARD ASSEMBLY |
| 38 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 39 | 852472 | WIRE |
| 40 | 855888F | BRACKET |
| 41 | 10-82239312 | SCREW, (M5 x 12) |
| 42 | 87-8M0052929 | SWITCH ASSEMBLY Comment: (Electric) |
| 43 | 824923 | PLATE Comment: (Electric) |
| 44 | 10-82470620 | SCREW, (M3.5 x 20) Comment: (Electric) |
▶Throttle/Shift Linkage(Non-Handle Models) (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 8280471 | STRAP |
| 2 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 3 | 10-82239312 | SCREW, (M5 x 12) |
| 4 | 824994 | SPRING, Plate |
| 5 | 24-824993 | SPRING, Backing |
| 6 | 24-824992 | SPRING, Detent |
| 7 | 852494A5 | SHIFT SHAFT ASSEMBLY, Horizontal Comment: (Non-Bigfoot) |
| 8 | 826063 | LEVER, Interlock Comment: (Non-Bigfoot) |
| 9 | 10-40011111 | SCREW, (M5 x 35) Stainless Steel |
| 10 | 835415F | REMOTE CONTROL PLATFORM |
| 11 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 12 | 852498 | COVER |
| 13 | 10-832047 | SCREW, (M6 x 20) |
| 14 | 8524961 | LEVER, Shift Shaft |
| 15 | 10-82239312 | SCREW, (M5 x 12) |
| 16 | 852497A2 | SHIFT LINK ASSEMBLY |
| 17 | 817428 | SOCKET |
| 18 | 10-32,11-45076 | NUT, Brass |
| 19 | 53-857213 | RING, Retaining |
| 20 | 8354191 | SEAL |
| 21 | 850856 | LEVER, Shift |
| 22 | 23-91912 | BUSHING |
| 23 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 24 | 822459 | RETAINER |
| 25 | 11-825677 | PUSH NUT |
| 26 | 850857 | LEVER, Throttle |
| 27 | 822459 | RETAINER |
| 28 | 11-825677 | PUSH NUT |
| 29 | 10-82129145 | SCREW, (M6 x 45) |
| 30 | 23-855765 | BUSHING |
| 31 | 828049 | SLIDE |
| 32 | 882817 | LINK, Throttle Comment: SN# USA-0T801000/BEL-0P268000 & Up |
| 33 | 53-8237951 | RING, Retaining |
| 34 | 25-828114 | GROMMET |
| 35 | 19-855937 | PLUG |
| 36 | 54-28700 | CLAMP Comment: (Electric) |
| 37 | 10-82239312 | SCREW, (M5 x 12) Comment: (Electric) |
▶Tiller Handle (31 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 821468T65 | TILLER HANDLE ASSEMBLY Comment: (Black) |
| 1 | 822148A3 | COVER KIT |
| 2 | 822150 | PULLEY |
| 3 | NSS | NOT SOLD SEPARATE, Body |
| 4 | 10-878608 | SCREW, (#10-16 x .500) |
| 5 | 43242T09 | CABLE, Throttle |
| 6 | 85-9600910 | SLEEVE |
| 7 | 821468A66 | ARM ASSEMBLY, Steering Handle Comment: (Black) |
| 8 | 10-40011107 | SCREW, (M5 x 16) Stainless Steel |
| 9 | 10-40011107 | SCREW, (M5 x 16) Stainless Steel |
| 10 | 821972T | KNOB, Throttle |
| 11 | 24-96203 | SPRING |
| 12 | 892995 | LOCK, Throttle |
| 13 | 10-8M0204707 | SCREW, (M6 x 25) |
| 14 | 821463T01 | TILLER TUBE |
| 15 | 37-8242003 | DECAL |
| 16 | 821465 | HANDLE, Throttle |
| 17 | 8M0221732 | GRIP |
| 18 | 87-8M0104613 | SWITCH ASSEMBLY, Stop |
| 19 | 822441 | RETAINER |
| 20 | 23-823939 | BUSHING |
| 21 | 12-822145 | WASHER |
| 22 | 13-826792 | WAVE WASHER |
| 23 | 12-822146 | WASHER |
| 24 | 822841F1 | BRACKET, Steering Arm Comment: (Black) |
| 25 | 10-4000384 | SCREW, (M10 x 80) |
| 26 | 826648 | PLATE |
| 27 | 889734 | HOUSING, Switch Comment: (Electric Handle) SN# USA-0T801000/BEL-0P268000 & Up |
| 28 | 824918 | CLIP Comment: (Electric Handle) |
| 29 | 87-823609A8 | SWITCH ASSEMBLY Comment: (Electric Handle) |
| 30 | 37-855262 | DECAL, Start Comment: (Electric Handle) |
▶Tools (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | NSS | NOT SOLD SEPARATE, Oil Filter Wrench (Obtain Locally) |
| 2 | 91-83164M | FLYWHEEL PULLER |
| 3 | 91-8M0161873 | HOLDER TOOL, Flywheel |
| 4 | FT2997 | COMPRESSOR TOOL, Piston Ring |
| 6 | 91-809494A1 | COMPRESSOR TOOL, Valve Spring |
| 7 | 91-809495001 | REMOVER TOOL, Valve Guide |
| 8 | 91-809496A1 | INSTALLER TOOL, Valve Guide Bushing |
| 9 | 91-809497A1 | REAMER TOOL, Valve Guide |
| 10 | NSS | NOT SOLD SEPARATE, Valve Seat Cutter Kit (Obtain Locally) |
| 11 | 91-828999 | WRENCH |
| 12 | 91-37241 | PULLER PLATE |
| 13 | 91-83165T | PULLER ASSEMBLY |
| 14 | 91-34569A1 | PULLER ASSEMBLY, Slide Hammer |
| 15 | 91-93843T1 | INSTALLER TOOL, Bearing Carrier Comment: (Bigfoot) |
| 16 | 91-824788A1 | REMOVAL TOOL, Bearing |
| 17 | 91-824790A1 | INSTALLATION TOOL, Driveshaft Bushing |
| 18 | 91-13658T | MANDREL |
| 19 | 91-824787 | REMOVAL TOOL, Bushing |
| 20 | 91-824785T1 | INSTALLER TOOL, Bushing And Seal |
| 21 | 91-29310 | PLATE |
| 22 | NSS | NOT SOLD SEPARATE, Expanding Rod (Snap-On #CG40-4) |
| 23 | NSS | NOT SOLD SEPARATE, Collet (Jaws)(Snap-On #CG40A6) |
| 24 | FT8950 | TESTER KIT |
▶Top Cowl (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 114-852413T4 | TOP COWL ASSEMBLY Comment: (Silver) |
| 2 | 852490F | BRACKET |
| 3 | 827702T | COVER |
| 4 | 826649 | LATCH |
| 5 | 10-8231872 | SCREW, (M4 x 12) |
| 6 | 8,13-26995 | LOCKWASHER, Stainless Steel |
| 7 | 11-8237515 | NUT, (M4) |
| 8 | NSS | NOT SOLD SEPARATE, Insert |
| 9 | 10-95700 | SCREW, (#10-16 x .50) |
| 10 | 852491A1 | BRACKET ASSEMBLY |
| 11 | 10-40011126 | SCREW, (M6 x 13) Stainless Steel |
| 12 | 18745 | ROLLER |
| 13 | 8M0043391 | SEAL, Cowl |
| 14 | 47341A11 | ROPE AND HANDLE KIT, Manual Starting |
| 15 | NSS | NOT SOLD SEPARATE, Starter Rope |
▶Visual Warning (13 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 17334A4 | PLATE ASSEMBLY, Lamp Mounting |
| 2 | 88-17429 | LAMP |
| 3 | 76424 | BRACKET |
| 4 | 16-55422 | STUD, (#10-32 x 2.00) |
| 5 | 12-24676 | WASHER, (.200 x .440 x .032) |
| 6 | 10-32,11-68219 | NUT, Stainless Steel |
| 7 | 86-45915 | TERMINAL BLOCK |
| 8 | 10-16324 | SCREW, (#8 x .625) |
| 9 | 10-878607 | SCREW, (#10-16 x .375) |
| 10 | 84-11149A3 | CABLE ASSEMBLY |
| 11 | 85-623594 | INSULATOR, (2.00 Inch) |
| 12 | 10-24231 | SCREW, (#10-32 x .250) |
| 13 | 10-32,11-27164 | NUT AND LOCKWASHER, |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 9.9 (4-STROKE) (323 cc) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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