Mercury 650 (4 CYL.) (1765044 THRU 2119748) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 650 (4 CYL.). Scroll down for exploded parts diagrams (18), specifications, and maintenance reference.

Mercury 650 (4 CYL.) (1765044 THRU 2119748) Parts & Diagrams

🔎 Mercury 650 (4 CYL.) Reference Library — Exploded parts diagrams (18 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 650 (4 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Suited for bay boats, pontoons, and center-console fishing boats requiring reliable mid-range power.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 65 HP
Displacement 2100 cc
Bore x Stroke 90 mm x 81 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 5.2 L (5.5 quart)
Recommended Engine Oil Mercury FourStroke Oil 10W-30
Gear Case Oil Capacity
Idle Speed (in gear) 650 ± 25 RPM (in gear)
Full Throttle RPM Range 4500-5500
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 650 (4 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 650 (4 CYL.).

BOTTOM COWL AND SHIFT LINKAGE (52 parts) BOTTOM COWL AND SHIFT LINKAGE
Ref OEM Part # Part Name
1 2115-3807 COWL, BOTTOM
2 37415A1 TRIM MOULDING ASSEMBLY, BOTTOM COWL
3 38046 SPLICER, TRIM MOULDING, REAR
4 10-29226 SCREW, DECORATIVE - MOULDING TO BOTTOM COWL
5 12-24671 WASHER, FIBER-MOULDING FASTENING SCREW
6 11-29225 NUT, NYLON CAP - MOULDING FASTENING SCREW
7 13-26995 LOCKWASHER, MOULDING FASTENING SCREW
8 11-26419 NUT, BRASS - MOULDING FASTENING SCREW
9 37920A1 COVER PLATE ASSEMBLY, BOTTOM COWL
10 37940 PAD, SOUND -COVER PLATE
11 10-8M0113176 SCREW, COVER PLATE TO BOTTOM COWL
12 37638 BOOT, CONTROL CABLES - BOTTOM COWL
13 23760 BAFFLE, BOTTOM COWL
14 10-21106 SCREW, BAFFLE TO BOTTOM COWL
15 37637 BOOT, FUEL CONNECTOR - BOTTOM COWL
16 32-8M0108355 HOSE, TELL TALE - EXHAUST COVER TO BOTTOM COWL (16")
17 10-37561 SCREW, WIRING HARNESS SUPPORT TO BOTTOM COWL
18 11-8M0207775 NUT, WIRING HARNESS SUPPORT SCREW
19 32-8M0108355 HOSE, TELL TALE-EXHAUST COVER TO BOTTOM COWL(16")
20 22-291112 CONNECTOR, TELL TALE HOSE TO BOTTOM COWL
21 22-996642 ELBOW, TELL TALE HOSE TO EXHAUST COVER
22 54-22976 CLAMP, TELL TALE HOSE TO CONNECTOR AND ELBOW
23 27-47257 GASKET, POWERHEAD TO EXHAUST EXTENSION PLATE
24 56306A2 PLATE ASSEMBLY, EXHAUST EXTENSION
25 12-36446 WASHER, NYLON - WATER INLET TUBE - Comment: SERIAL 00000000-02014592
26 26-38970 SEAL, RUBBER-WATER INLET TUBE- Comment: SERIAL 02014593-09999999
27 38448 RETAINER, WATER TUBE SEAL Comment: SERIAL 01803379-09999999
28 10-69069 SCREW, RETAINER TO EXTENSION PLATE (3/4") Comment: SERIAL 01803379-09999999
29 10-56500 SCREW, EXTENSION PLATE TO DRIVE SHAFT HOUSING Comment: SERIAL 01803379-09999999
30 11-8M0207775 NUT, EXHAUST EXTENSION PLATE SCREW Comment: SERIAL 01803379-09999999
31 27-38471 GASKET, EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING
32 37918 SEAL, EXHAUST EXTENSION PLATE
33 99358 STRIP, RETAINING-EXHAUST EXTENSION PLATE SEAL
34 10-37571 SCREW, SEAL AND STRIP TO EXHAUST EXTENSION PLATE
35 37824 BRACKET, SHIFT SHAFT HOLD DOWN
36 10-8M0113176 SCREW, HOLD DOWN BRACKKET TO EXHAUST EXTENSION PLATE
37 49905A2 SHIFT SHAFT ASSEMBLY, UPPER (LONG SHAFT)
38 46069A1 LINK ROD, SHIFT
39 13-29720 WASHER, WAVE-LINK ROD
40 18-25191 COTTER PIN, LINK ROD TO SHIFT SHAFT
41 52732A6 BRACKET, ANCHOR-CONTROL CABLES
42 38802 CAPS, BRASS BARREL OF THROTTLE CABLE Comment: SERIAL 01845850-09999999
43 10-35386 SCREW, ANCHOR BRACKET TO CYLINDER BLOCK (1")
44 24-20099 SPRING, LINK ROD TO GUIDE BLOCK
45 37896 GUIDE BLOCK, LINK ROD
46 12-37905 WASHER, NYLON - LINK ROD
47 8M0036768 LATCH, CONTROL CABLE FASTENING-ANCHOR BRACKET
48 12-69056 WASHER, CONTROL CABLE LATCH LINK ROD
49 11-8267089 NUT, LINK ROD
50 24-38472 SPRING, CONTROL CABLE TENSION-ANCHOR BRACKET
51 24-37911 SPRING, CONTROL CABLE LOCKING LEVER
52 17-239281 CKING LEVER
CARBURETOR ASSEMBLY (37 parts) CARBURETOR ASSEMBLY
Ref OEM Part # Part Name
-- 1399-2536 REPAIR PARTS KIT 1 PER CARBURATOR)
1 1335-2474 CARBURETOR ASSEMBLY, COMPLETE (KC-5A)
2 1395-8673 FLOAT ASSEMBLY
3 17-20853 PIN, FLOAT LEVER PINION
4 1399-102 LEVER, FLOAT (LOWER)
5 1399-101 LEVER, FLOAT (UPPER)
6 1395-92581 INLET NEEDLE,SEAT AND GASKET
7 27-25033 GASKET, INLET SEAL
8 1399-99 GASKET,FLOAT BOWL COVER
9 1399-1133 COVER, FLOAT BOWL
10 10-22625 SCREW, FLOAT BOWL COVER (SHORT)
11 10-25850 SCREW, FLOAT BOWL COVER (LONG)
12 27-25851 GASKETD, STRAINER COVER(LARGE)
13 1399-3938 SCREEN, FILTER
14 27-25849 GASKET, STRAINER COVER (SMALL)
15 1399-4791A1 COVER, STRAINER
16 27-25848 GASKET, STRAINER COVER SCREW
17 10-25822 SCREW, STRAINER COVER FASTENING
18 1395-6027 SCREW, THROTTLE STOP LEVER
19 8146791 LEVER, THROTTLE STOP ( SEE NOTE BELOW)
20 1399-2012 SHAFT, THROTTLE
21 1399-2534 TUBE, IDLE
22 27-23180 GASKET, IDLE TUBE
23 10-23035 SCREW AND LOCKWASHER, THROTTLE SHUTTER
24 1399-2180 SHUTTER, THROTTLE
25 24-27160 SPRING, IDLE ADJUSTMENT SCREW
26 1399-1713 SCREW, IDLE ADJUSTMENT
27 10-28405 SCREW, PLUG-MAIN FUEL JET CHANNEL
28 27-28406 GASKET, JET CHANNEL PLUG SCREW
29 1399-1962 JET, MAIN FUEL (.069)
30 27-28409 GASKET, MAIN FUEL JET
31 1399-2535 NOZZLE, MAIN
32 10-28846 SCREW,PLUG-MAIN NOZZLE
33 24-20869 SPRING, THROTTLE SHAFT RETURN (UPPER CARBURETOR)
34 19-32299 WELCH PLUG, BODY CHANNEL
35 27-31402 GASKET, CARBURETOR FLANGE
36 11-29250 NUT< CARBURETOR MOUNTING STUD
CARBURETOR LINKAGE AND CHOKE SOLENOID (28 parts) CARBURETOR LINKAGE AND CHOKE SOLENOID
Ref OEM Part # Part Name
1 37585 CHOKE SOLENOID
2 30050 TERMINAL, CHOKE SOLENOID LEAD
3 10-25299 SCREW, CHOKE SOLENOID
4 13-8M0204647 LOCKWASHER, CHOKE SOLENOID SCREW
5 54-33361 CLIP, CHOKE SOLENOID WIRE
6 48315A4 PLUNGER AND LINK ASSEMBLY, CHOKE SOLENOID
7 12-30164 WASHER, PLUNGER AND LINK
8 18-26953 COTTER PIN, LINK TO UPPER CHOKE LEVER
9 90242A1 KNOB, CHOKE ROD
10 25-20116 GROMMET, CHOKE ROD
11 37591 "U" LINK, SHOKE KNOB TO CHOKE ROD
12 10-69022 SCREW, "U" LINK TO CHOKE KNOB
13 13-26996 LOCKWASHER,"U" LINK SCREW
14 37590 ROD, CHOKE
15 17-25391 RIVET, CHOKE SHUTTER TO CHOKE ROD
16 47804 SHUTTER, CHOKE-CARBURETOR
17 16-30172 STUD, CARBURETOR-CHOKE SHUTTER PIVOT
18 12-30164 WASHER, CHOKE SHUTTER CARBURETOR STUD
20 23-30438 BUSHING, NYLON-UPPER CHOKE SHUTTER
21 24-37678 SPRING,TENSION-CHOKE ROD
22 10-657461 STUD, CHOKE ROD SPRING TO CARBURETOR
23 23-32427 SPACER, CHOKE ROD SPRING STUD
24 11-8M0207775 NUT, CHOKE ROD SPRING TO CARBURETOR STUD
25 1335-2474 CARBURETOR ASSEMBLY, COMPLETE
26 53649A2 THROTTLE PICK-UP BRACKET ASSEMBLY
27 10-29239 SCREW, THROTTLE BRACKET MOUNTING
28 74371 CLUSTER, THROTTLE LEVER (UPPER CARBURETOR)
29 1395-6027 SCREW, CLUSTER TO THROTTLE LEVER
CLAMP AND SWIVEL BRACKET ASSEMBLY (54 parts) CLAMP AND SWIVEL BRACKET ASSEMBLY
Ref OEM Part # Part Name
-- 11-8M0207775 NUT, LOWER SHOCK PIN SCREW (LONG SHAFT)
1 1440-3296A1 CLAMP BRACKET ASSEMBLY
2 28403A3 THUMB SCREW ASSEMBLY
3 12-28404 WASHER, THUMB SCREW
4 8M0041936 TUBE, TILT - CLAMP BRACKET TO SWIVEL BRACKET
5 12-52864 SHIM, CLAMP BRACKET TILT TUBE
6 11-858869 NUT, TILT TUBE FASTENING
7 53078 CAP, PLASTIC - TILT TUBE
8 23-59624 SPACER, CLAMP BRACKET STUD
9 16-59625 STUD, CLAMP BRACKET
10 13-8M0204647 LOCKWASHER, CLAMP BRACKET STUD
11 11-22053 NUT, CLAMP BRACKET STUD
12 17-8M0026068 TILT LOCK PIN ASSEMBLY
13 32-28052 SLEEVE, RUBBER - TILT LOCK PIN BUMPER
14 10-68298 BOLT, CLAMP BRACKET TO BOAT TRANSOM
15 12-68410 WASHER, CLAMP BRACKET BOLT
16 11-82670912 NUT, CLAMP BRACKET BOLT
17 55-28416 PIN, UPPER SHOCK MOUNTING
18 30126A1 TILT STOP LEVER ASSEMBLY
19 10-30128 SCREW, TILT STOP LEVER ANCHOR
20 13-31030 WASHER, WAVE - LEVER ANCHOR SCREW
21 11-29250 NUT, LEVER ANCHOR SCREW
22 1482-6386A4 SWIVEL BRACKET ASSEMBLY(USE WITH A-17-37423A1 SWIVEL PIN Comment: LONG SHAFT
23 26-37448 OIL SEAL, SWIVEL BRACKET
24 22-69059 FITTING, GREASE
25 19-77633Q LUBRICAP, SWIVEL BRACKET GREASE FITTING
26 17-49840A1 SWIVEL PIN AND STEERING ARM ASSEMBLY (1 3/16"O.D. LONG SHAFT
27 28203 BUMPER, STEERING ARM
28 10-30453 BOLT, STEERING ARM TO UPPER MOUNT
29 11-8M0204653 NUT, STEERING ARM BOLT FASTENING
30 12-31815 WASHER, SWIVEL PIN - LOWER (TOP WASHER OPTIONAL)-LONG SHAFT
31 10-31830 SCREW, RIDE-GUIDE ATTACHING
32 11-8M0204726 NUT, RIDE-GUIDE ATTACHING SCREW
33 38-56267 SERIAL PLATE
34 10-25612 SCREW, DRIVE-SERIAL PLATE TO SWIVEL BRACKET
35 17-25598 PIN, REVERSE LOCK SPRING ATTACHING
36 28205T STRAP STOP, DRIVE SHAFT HOUSING TO SWIVEL BRACKET
37 10-28200 SCREW, STRAP STOP TO DRIVE SHAFT HOUSING
38 11-25269 NUT, STRAP STOP FASTENING SCREW
39 31775 YOKE, BOTTOM (LONG SHAFT)
40 11-71956 NUT, SWIVEL PIN RETAINING (LONG SHAFT)
41 55-28414 PIN, LOWER SHOCK MOUNTING(LONG SHAFT)
42 24-29821 SPRING, REVERSE LOCK TENSION
43 87431 REVERSE LOCK ASSEMBLY
44 56349 SHAFT, REVERSE LOCK PIVOT
45 18-45882 COTTER PIN, REVERSE LOCK TO SHAFT
46 23-28199 SPACER, UPPER SHOCK BUSHING TO CLAMP BRACKET
47 12-28196 WASHER, UPPER BUSHING RETAINER (INNER)
48 12-8M0204695 WASHER, LOWER BUSHING RETAINER (INNER)
49 10-28450 SCREW, NYLOK - UPPER AND LOWER SHOCK MOUNTING PIN
50 12-8M0204648 WASHER, UPPER AND LOWER BUSHING RETAINER (OUTER)
51 23-32171 BUSHING, RUBBER - SHOCK ABSORBER (UPPER)
52 23-28198 BUSHING, RUBBER - SHOCK ABSORBER (LOWER)
53 55-58780A7 SHOCK ABSORBER
COWLING AND FRONT COVER (17 parts) COWLING AND FRONT COVER
Ref OEM Part # Part Name
-- 92-86166Q1 GLUE, ADHESIVE - SOUND BLANKET FASTENING
1 2182-7927A8 COWL FRONT COVER ASSEMBLY
4 56849 KNOB, COWL FRONT COVER FASTENING
5 12-30771 WASHER, COVER FASTENING KNOB (RUBBER)
6 12-27129 WASHER, COVER FASTENING KNOB (STEEL)
7 24-30772 SPRING, TENSION - COVER FASTENING KNOB
8 17-29077 ROLL PIN, TENSION SPRING TO KNOB
9 38674 BLANKET, SOUND ABSORBING - FRONT COVER
10 31095 STRIP, SOUND - LOWER SECTION
11 35552 SEAL, SOUND - UPPER SECTION
12 2119-3248A3 WRAP AROUND COWL ASSEMBLY
13 46785A1 HANDLE, COWL LATCH
14 17-21057 PIN, HINGE - HANDLE TO COWL LATCH
15 53-21058 "E" RING, HANDLE TO COWL LATCH HINGE PIN
16 46785A1 SWIVEL, COWL LATCH
17 30413 HOOK, COWL LATCH FASTENING
21 31935 BLANKET, SOUND ABSORBING - WRAP AROUND COWL
CRANKSHAFT, PISTON AND CONNECTING ROD (29 parts) CRANKSHAFT, PISTON AND CONNECTING ROD
Ref OEM Part # Part Name
-- 39-33945A12 RING, PISTON (.015) Comment: OVERSIZE PISTON AND RING
1 418-3249A3 CRANKSHAFT
2 28-45554 KEY, FLY WHEEL DRIVE
3 533-2761A3 MAIN BEARING ASSEMBLY (VALVE TYPE)
4 17-20032 DOWL PIN, MAIN BEARING
5 10-25313 SCREW, MAIN BEARING CLAMPING
6 11-29469 NUT, MAIN BEARING CLAMPING SCREW
7 34-32203A1 REED SET, MATCHED-MAIN BEARING
8 34-64632 REED STOP, MAIN BEARING REED VALVES
9 10-77280 SCREW, REED STOP MOUNTING
10 11-29469 NUT, REED STOP MOUNTING SCREW
11 531-1884A3 CENTER MAIN BEARING ASSEMBLY
12 17-20032 DOWL PIN, CENTER MAIN BEARING
13 29-714221 BEARING, NEEDLE
14 26113T RACE, OUTER (PAIR)
15 53-26933 RING, SNAP-OUTER RACE CLAMPING
16 91-22966 SCREW, CENTER MAIN BEARING CLAMPING
17 11-8M0207775 NUT, MAIN BEARING CLAMPING SCREW
18 17-31245 DOWEL PIN (STEPPED)
19 25-8M0214919 "O"RING, DRIVE SHAFT SPLINE
20 732-2735A2 PISTON AND PISTON PIN ASSEMBLY
21 40-32118 LOCK RING, PISTON PIN
22 39-32921A12 RING,PISTON
23 611-1885A4 CONNECTING ROD AND CAP ASSEMBLY
24 10-45379 SCREW,CAP TO CONNECTING ROD
25 11-20061 NUT, CONNECTING ROD SCREW
26 29-47897 BEARING, NEEDLE-CRANKPIN
27 29-39656 BEARING, NEEDLE-PISTON PIN
28 12-29681 WASHER, NEEDLE LOCATING
CYLINDER BLOCK AND CRANKCASE ASSEMBLY (55 parts) CYLINDER BLOCK AND CRANKCASE ASSEMBLY
Ref OEM Part # Part Name
1 1128-1890A1 END CAP ASSEMBLY, UPPER
2 26-41953 OIL SEAL
3 25-31305 "O"RING
4 30-62567T BALL BEARING
5 15-31283A1 SHIM, UPPER END CAP TO CRANKCASE
6 10-30225 SCREW, UPPER END CAP MOUNTING
7 834-2456A3 CYLINDER BLOCK AND CRANKCASE ASSEMBLY
8 17-20032 DOWEL PIN, CYLINDER BLOCK TO MAIN BEARING
9 17-43044 DOWEL PIN, CRANKCASE TO CYLINDER BLOCK
10 22-328022 PLUG, PIPE-WATER PRESSURE HOLE(CYLINDER BLOCK)
11 16-64936 STUD, CARBURETOR MOUNTING (1 1/4")
12 16-64281 STUD, CRANKCASE TO DRIVE SHAFT HOUSING (1 7/8")
13 16-26134 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (4 1/16")
14 16-26135 STUD, CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 5/16")
15 16-376531 STUD CYLINDER BLOCK TO DRIVE SHAFT HOUSING (2 11/16")
16 10-21449 SCREW, CRANKCASE TO CYLINDER BLOCK (2")
17 10-33008 SCREW, CRANKCASE TO CYLINDER BLOCK (3 1/2")
18 12-20084 WASHER, GROUND STRAP AND CRANKCASE SCREW
19 11-29250 NUT, CRANKCASE TO CYLINDER BLOCK SCREW
20 10-36351 SCREW, MAIN BEARING LOCKING
21 14-20091 TAB WASHER, BEARING LOCKING SCREW
22 10-20359 SCREW, CENTER MAIN BEARING LOCKING
23 1126-1751A1 END CAP ASSEMBLY, LOWER
24 21-28481A1 CHECK VALVE ASSEMBLY, END CAP
25 26-29478 OIL SEAL, LOWER
26 26-41953 OIL SEAL, UPPER
27 25-20081 "O"RING
28 30-63742T BALL BEARING
29 15-20085A1 SHIM, LOWER END CAP TO CRANKCASE
30 10-30225 SCREW,LOWER END CAP MOUNTING
31 32-8M0108355 TUBE, BALANCE-MAINE BEARING
32 22-996642 ELBOW, BALANCE TUBE TO MAIN BEARING SCREW
33 54-20386 CLAMP, BALANCE TUBE TO ELBOW
34 27-37449 GASKET, CYLINDER BLOCK TO BAFFLE PLATE
35 37447 PLATE,BAFFLE-EXHAUST MANIFOLD
36 27-37449 GASKET, BAFFLE PLATE TO MANIFOLD COVER
37 46298 COVER, EXHAUST MANIFOLD
38 10-38837 SCREW, BAFFLE PLATE AND COVER MOUNTING
39 58124A1 SWITCH, MERCURY
40 10-28708 SCREW, MERCURY SWITCH TO MANIFOLD COVER
41 27-33015 GASKET, CYLINDER BLOCK COVER
42 1012-2445 COVER, CYLINDER BLOCK
43 10-21091 SCREW,CYLINDER BLOCK COVER MOUNTING
44 11-8M0207775 NUT, COVER MOUNTING SCREW
45 27-31304 GASKET, TRANSFER PORT COVER
46 31288 COVER, TRANSFER PORT
47 10-28635 SCREW, TRANSFER PORT COVER TO CYLINDER BLOCK (5/8")
48 12-22937 WASHER, TRANSFER PORT COVER SCREW
49 37440 BRACKET, MOUNT SUPPORT-CYLINDER BLOCK
50 10-35386 SCREW, BRACKET TO CYLINDER BLOCK (1")
51 22-62365A1 CHECK VALVE ASSEMBLY, UPPER-BLEED HOSE
52 21-28481A1 CHECK VALVE ASSEMBLY
53 32-9912688 HOSE,CYLINDER BLEED (8 1/2")
54 22-67902 CONNECTOR, LOWER-BLEED HOSE
55 54-20387 CLAMP, BLEED HOSE TO CHECK VALVE AND CONNECTOR
DRIVE SHAFT HOUSING ASSEMBLY (55 parts) DRIVE SHAFT HOUSING ASSEMBLY
Ref OEM Part # Part Name
1 1551-3918A3 DRIVE SHAFT HOUSING SSEMBLY(LONG SHAFT)
2 16-56295 STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING
3 37443 ROD, PUSH-REVERSE LOCK (LONG SHAFT) Comment: FOR REVERSE HOOK REPLACEMENT KIT-SEE PAGE 31
4 12-20546 WASHER, PUSH ROD Comment: FOR REVERSE HOOK REPLACEMENT KIT-SEE PAGE 31
5 18-25191 COTTER PIN, PUSH ROD TO REVERSE LOCK Comment: FOR REVERSE HOOK REPLACEMENT KIT-SEE PAGE 31
6 24-37444 SPRING, TENSION-PUSH ROD Comment: FOR REVERSE HOOK REPLACEMENT KIT-SEE PAGE 31
7 47558A2 ROD, PUSH-REVERSE LOCK (LONG SHAFT)
8 11-29250 NUT, JAM-PUSH ROD
9 39022 YOKE, PUSH ROD
10 24-78203A2 PIN, PUSH ROD TO REVERSE LOCK
11 18-25191 COTTER PIN, PUSH ROD PIN
12 19-32298 PLUG, PLASTIC - TRIM TAB SCREW HOLE
13 37417 COVER, TRIM - DRIVE SHAFT HOUSING
16 10-37571 SCREW, TRIM COVER TO BOTTOM COWL
17 37919 SEAL, TRIM COVER TO DRIVE SHAFT HOUSING
18 37665 STRIP, RETAINING-TRIM COVER SEAL(SIDE)
19 38052 STRIP, RETAINING-TRIM COVER SEAL(REAR)
20 10-38055 SCREW, RETAINING STRIP TO DRIVE SHAFT HOUSING (5/8")
21 32-37573 SCREW,RETAINING STRIP TO DRIVE SHAFT HOUSING(1/2")
22 12-30164 WASHER,RETAINING STRIP SCREW
23 32-37438 TUBE,WATER INLET(LONG SHAFT)
24 23-29591 SLEEVE,RUBBER-WATER INLET TUBE
25 38470 TUBE,EXHAUST(LONG SHAFT)
26 10-38601 SCREW,EXHAUST TUBE TO EXHAUST EXTENSION PLATE Comment: SERIAL 01803379-09999999
27 11-35888 NUT,EXHAUST TUBE SCREW Comment: SERIAL 01803379-09999999
28 11-23161 NUT,POWERHEAD STUDS
29 11-8M0204726 NUT,POWERHEAD STUDS
30 12-20086 WASHER,POWERHEAD STUDS
31 27-38471 GASKET,EXHAUST EXTENSION PLATE TO DRIVE SHAFT HOUSING
32 37396 MOUNT,RUBBER-UPPER
33 26218 COVER,UPPER MOUNT-OUTSIDE HALF
34 26217 COVER,UPPER MOUNT-INSIDE HALF
35 24929 PACKING,"U" CUP
36 10-20012 SCREW,UPPER MOUNT COVER (1 5/8")
37 10-28775 SCREW,UPPER MOUNT COVER (2 1/8")
38 12-8M0204649 WASHER,UPPER MOUNT COVER SCREW
39 11-35888 NUT,UPPER MOUNT COVER SCREW
40 12-30515 WASHER,UPPER MOUNT BOLT
41 12-30516 WASHER,RUBBER-UPPER MOUNT BOLT
42 12-30514 WASHER,UPPER MOUNT BOLT
43 11-8M0204653 NUT,UPPER MOUNT BOLT
44 37397 MOUNT,RUBBER-LOWER
45 10-75284 SCREW,UPPER MOUNT (5 1/2")
46 11-25096 NUT,MOUNT SCREW
47 25067 BUMPER,RUBBER-MOUNTING SCREW
48 11-8M0204653 NUT,GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
49 12-45176 WASHER,GEAR HOUSING TO DRIVE SHAFT HOUSING STUD(PART OF GEAR
50 11-29489 NUT,GEAR HOUSING AND DRIVE SHAFT HOUSING STUDS
51 12-45176 WASHER,GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS(PART OF GEA
52 35608 CLAMP,LOWER MOUNT TO DRIVE SHAFT HOUSING
53 24-35522 SPRING,TENSION-LOWER MOUNT CLAMP
54 10-29256 SCREW,LOWER MOUNT CLAMP TO DRIVE SHAFT HOUSING
55 35474T COVER,LOWER MOUNT CLAMP
56 11-35521 NUT,LOWER MOUNT CLAMP COVER
57 10-29722 SCREW,COVER TO LOWER CLAMP MOUNT
FLYWHEEL ASSEMBLY AND STATOR (17 parts) FLYWHEEL ASSEMBLY AND STATOR
Ref OEM Part # Part Name
1 11-8M0214915 NUT, FLYWHEEL
2 12-33001 WASHER, FLYWHEEL NUT
3 28-45554 KEY, FLYWHEEL DRIVE
4 225-2498A9 FLYWHEEL ASSEMBLY, COMPLETE Comment: FOR MERC 650S AND 650SL ENGINES, ORDER PART NO. A-225-2498A4
5 10-32156 SCREW, FLEXIBLE PLATE TO FLY FLYWHEEL
6 10-32417 SCREW, PLATE AND HUB TO FLEXIBLE PLATE
7 17-26618 PIN, DOWEL - PULLEY TO FLYWHEEL
8 29788 FLANGE, FLYWHEEL PULLEY
9 30306 PULLEY, FLYWHEEL
10 29787 HUB, FLYWHEEL PULLEY
11 398-2171 STATOR, ALTERNATOR
12 30050 TERMINAL, STATOR LEAD WIRE
13 10-57021 SCREW, STATOR TO UPPER END CAP
14 54-26550 CLIP, STATOR LEAD FASTENING (5/16")
15 10,10-8M0113176 SCREW, STATOR LEAD CLIP FASTENING
16 8M0084613 "D" WASHER, CLIP FASTENING SCREW
17 54-22783 "S" CLIP, STATOR LEAD TO BOTTOM COWL
FUEL PUMP AND FUEL LINE ASSEMBLY (34 parts) FUEL PUMP AND FUEL LINE ASSEMBLY
Ref OEM Part # Part Name
1 30269A2 FUEL PUMP ASSEMBLY-UPPER
2 27-23005 GASKET, CHECK VALVE TO HOUSING
3 21-8M0082362 VALVE, CHECK-FUEL PUMP
4 23004 RETAINER, CHECK VALVE
5 10-43725 SCREW, RETAINER TO HOUSING
6 27-24863 GASKET, FUEL PUMP
7 23014 DIAPHRAGM, FUEL PUMP
8 30461A2 FUEL PUMP ASSEMBLY-LOWER
9 30275 COVER, FUEL PUMP
10 27-30276 GASKET,FUEL PUMP COVER
11 10-29878 SCREW, PUMP MOUNTING (1 1/2")-UPPER PUMP
12 10-30274 SCREW,PUMP MOUNTING (1 3/4")-UPPER PUMP
13 10-73013 SCREW, PUMP MOUNTING (1 1/2")-LOWER PUMP
14 10-30273 SCREW, PUMP MOUNTING (1 7/8")-LOWER PUMP
15 32-33154A1 FUEL LINE ASSY, PUMP TO CARBURETOR (13 1/2")
16 22-8M0123050 ELBOW (45 ),UPPER CARBURETOR
17 22-30174 ELBOW, UPPER FUEL PUMP OUTLET
18 22-30175 SLEEVE, FUEL PUMP OUTLET ELBOW
19 22-30177 NUT, FUEL PUMP OUTLET ELBOW
20 32-31552A1 FUEL LINE ASSY, PUMP TO PUMP (12 3/8")
21 32-31553A1 FUEL LINE ASSY, PUMP TO CARBURETOR (19 3/4")
22 32-30176 FUEL LINE, ADAPTOR TO LOWER FUEL PUMP INLET
23 22-30174 ELBOW, LOWER FUEL PUMP INLET
24 22-30175 SLEEVE, FUEL PUMP INLET ELBOW
25 22-30177 NUT, FUEL PUMP INLET ELBOW
26 22-37682 ELBOW, FUEL LINE TO ADAPTOR
27 30186 ADAPTOR, CHECK UNIT (FUEL LINE)
28 30187 STEM, CHECK UNIT ADAPTOR
29 25-16524 "O"RING, ADAPTOR STEM
30 24-30189 SPRING, ADAPTOR STEM
31 30188 CUP WASHER, ADAPTOR
32 10-37561 SCREW, ADAPTOR TO BOTTOM COWL
33 11-8M0207775 NUT, ADAPTOR FASTENING SCREW
34 32-31550A1 FUEL LINE ASSY, UPPER TO LOWER CARBURETOR (6")
GEAR HOUSING ASSEMBLY,COMPLETE (93 parts) GEAR HOUSING ASSEMBLY,COMPLETE
Ref OEM Part # Part Name
- 1623-3912A9 GEAR HOUSING ASSEMBLY,COMPLETE(LONG SHAFT) -SEE NOTE BELOW Comment: SERIAL 01966152-09999999
-- 43-31877A1 REVERSE GEAR ASSEMBLY,COMPLETE
1 1623-5244A14 GEAR HOUSING ASSEMBLY -SEE PAGE 30 FOR PARTS BREAKDOWN Comment: SERIAL 01966152-09999999
2 16-57921 STUD,GEAR HOUSING TO DRIVE SHAFT HOUSING (4") Comment: SERIAL 01966152-09999999
3 16-8M0133358 STUD,GEAR HOUSING TO DRIVE SHAFT HOUSING (2 1/16") Comment: SERIAL 01966152-09999999
4 16-8M0034463 STUD,WATER PUMP BASE AND BODY TO GEAR HOUSING(3 3/8")
5 16-57919 STUD,WATER PUMP BASE AND BODY TO GEAR HOUSING(3 5/16")
6 31-32898T BEARING,ROLLER-DRIVE SHAFT
7 45-38460 DRIVE SHAFT(LONG SHAFT)
8 43-31419 GEAR,PINION-DRIVE SHAFT
9 11-30932 NUT,PINION GEAR TO DRIVE SHAFT
10 15-30278A1 SHIM,WATER PUMP BASE TO GEAR HOUSING
11 30-63326T BEARING,BALL-DRIVE SHAFT
12 53-30726 RING,RETAINING-BALL BEARING
13 27-32438 GASKET,WATER PUMP BASE TO GEAR HOUSING
14 25-8M0204651 "O" RING,WATER PUMP BASE
15 46-48758A1 WATER PUMP BASE ASSEMBLY Comment: SERIAL 01889736-09999999
16 26-94038 OIL SEAL,WATER PUMP BASE
17 26-16977 OIL SEAL,WATER PUMP BASE
18 17-35973 DOWEL PIN,WATER PUMP BASE TO WATER PUMP BODY
19 27-8M0090319 GASKET,LOWER-WATER PUMP BASE TO FACE PLATE
20 8M0204677 PLATE,FACE-WATER PUMP BASE TO WATER PUMP BODY
21 27-858524 GASKET,UPPER-FACE PLATE TO WATER PUMP BODY
22 46-96148A8 WATER PUMP BODY ASSEMBLY
23 30915 INSERT,WATER PUMP BODY
24 26-16977 OIL SEAL,WATER PUMP BODY
25 12-36446 WASHER,NYLON-WATER INLET TUBE Comment: SERIAL 00000000-02014592
26 26-38970 SEAL,RUBBER-WATER INLET TUBE Comment: SERIAL 02014593-09999999
27 47-89984T4 IMPELLER,WATER PUMP
28 17-8M0214994 PIN,IMPELLER DRIVE
29 10-30720 SCREW,WATER PUMP BODY GEAR HOUSING(1/4")
30 13-26992 LOCKWASHER,WATER PUMP BODY FASTENING SCREW AND STUDS (1/4")
31 11-29598 NUT,WATER PUMP BODY FASTENING STUDS(1/4")
32 13-8M0204647 LOCKWASHER,WATER PUMP BODY FASTENING STUD(5/16")
33 11-28770 NUT,WATER PUMP BODY FASTENING STUD(5/16")
34 25-8M0214918 RING,RUBBER-CENTRIFUGAL SLINGER(DRIVE SHAFT)
35 23-29804T SLEEVE,GUIDE-WATER INLET TUBE
36 25-8M0214919 "O" RING,UPPER-DRIVE SHAFT
37 37641001 SEAL,EXHAUST TUBE
38 38051 PLATE,SUPPORT-EXHAUST TUBE SEAL
39 76062A1 SHAFT,SHIFT-LOWER
40 53-29641 CLIP,RETAINING-SHIFT SHAFT
41 25-25439 "O" RING,SHIFT SHAFT BUSHING
42 23-77631A2 BUSHING ASSEMBLY,SHIFT SHAFT
43 26-892361 OIL SEAL,SHIFT SHAFT BUSHING
44 12-31266 WASHER,RUBBER-SHIFT SHAFT BUSHING
45 37422 CAM,LOWER-REVERSE LOCKING
45A 78036 SPACER,LOWER-REVERSE LOCKING
46 37421 CAM,DRIVE-REVERSE LOCKING
46A 43308T1 CAM,REVERSE LOCKING
47 37420 CAM,UPPER-REVERSE LOCKING
47A 52887 GUIDE,PUSH ROD-REVERSE LOCKING
48 22-390721 PLUG,PIPE-SHIFT SHAFT GREASE FILLER HOLE
49 10-79953Q04 SCREW,GREASE FILLER AND VENT HOLE
50 12-191833 WASHER,GREASE FILLER AND VENT HOLE SCREW
51 10-29608 SCREW,GEAR HOUSING FLUSHING HOLE
52 27-8M0214916 GASKET,GEAR HOUSING FLUSHING HOLE SCREW
53 26-8M0214917 SEAL,GEAR HOUSING FLUSHING HOLE
54 760394 CAM,SHIFT
55 30625 FOLLOWER,CAM
56 30624 SLIDE,CROSS PIN
57 24-30622 SPRING,COMPRESSION-CAM FOLLOWER
58 15-30923A1 SHIM,BEARING OUTER RACE TO GEAR HOUSING
59 43-53100A3 FORWARD GEAR ASSEMBLY
60 31-30895T BEARING,ROLLER-FORWARD GEAR
61 31-30894A1 TAPERED ROLLER BEARING ASSEMBLY
62 31-31092 CUP,TAPERED ROLLER BEARING
63 52-822539T RATCHET,SLIDING CLUTCH
64 17-8M0100263 PIN,CROSS-RATCHET TO PROPELLER SHAFT
65 24-30893 SPRING,RETAINING-CROSS PIN
66 44-47900A2 SHAFT,PROPELLER
67 43-31887 REVERSE GEAR ASSEMBLY
68 30-31265 BEARING,BALL-REVERSE GEAR
69 12-71143A1 WASHER,THRUST-BEARING CARRIER TO GEAR HOUSING
70 15-29955A1 SHIM,THRUST WASHER TO GEAR HOUSING
71 25-29976 "O" RING,BEARING CARRIER
72 31284T1 BEARING CARRIER ASSEMBLY
73 31-30956T BEARING,ROLLER-BEARING CARRIER
74 26-8M0204670 OIL SEAL,BEARING CARRIER
75 28-30281 KEY,LOCATING-BEARING CARRIER
76 12-29957 WASHER,GEAR HOUSING COVER
77 52699 COVER,GEAR HOUSING
78 97-31640Q4 TRIM TAB,GEAR HOUSING
79 10-32470 SCREW,TRIM TAB TO GEAR HOUSING(1 3/4")
80 12-45176 WASHER,GEAR HOUSING TO DRIVE SHAFT HOUSING STUDE
81 11-8M0204653 NUT,GEAR HOUSING TO DRIVE SHAFT HOUSING STUDS
82 12-31013 WASHER,THRUST-BEARING CARRIER
83 30581A1 THRUST HUB AND WASHER ASSEMBLY
84 12-29590 WASHER,CUPPED-THRUST HUB
85 12-31211Q03 WASHER,SPLINED-PROPELLER NUT
86 14-816629Q TAB WASHER,PROPELLER NUT
87 11-29594 NUT,PROPELLER
88 10-30206 SCREW,GEAR HOUSING TO DRIVE SHAFT HOUSING(1")
MAGNETO ADAPTOR AND PILOT ASSEMBLY (29 parts) MAGNETO ADAPTOR AND PILOT ASSEMBLY
Ref OEM Part # Part Name
1 45-33007 SHAFT, DRIVE - MAGNETO
2 39561A1 MAGNETO PILOT ASSEMBLY
3 24-27944 SPRING, HORSESHOE - MAGNETO PILOT
4 17-27962 PIN, ANCHOR - HORSESHOE SPRING TO PILOT
5 33020 STOP, SPARK ADVANCE - MAGNETO PILOT
6 30-20066 BEARING, BALL - MAGNETO PILOT
7 10-30110 SCREW, PILOT ASSEMBLY TO MAGNETO
8 48103A1 ECONOMIZER COLLAR AND PIN ASSEMBLY
9 17-27961 PIN, ECONOMIZER COLLAR - SPRING RETAINER
10 22-25094 FITTING, GREASE - ECONOMIZER COLLAR
11 33147A1 THROTTLE ACTUATOR ASSEMBLY
12 23-26602 BUSHING, NYLON - THROTTLE ACTUATOR
14 30408 ADAPTOR, MAGNETO
15 22-25094 FITTING, GREASE - MAGNETO ADAPTOR
16 10-78841 SCREW, MAGNETO ADAPTOR AND PILOT TO CRANKCASE
17 12-20084 WASHER, MAGNETO ADAPTOR AND PILOT SCREW
18 11-22053 NUT, MAGNETO ADAPTOR AND PILOT FASTENING SCREW
19 12-27939 WASHER, MAGNETO PILOT
20 14-27960 TAB WASHER, ADAPTOR CAP FASTENING
21 13-27959 WASHER, WAVE - MAGNETO BALL BEARING TENSION
22 27955 CAP, MAGNETO ADAPTOR AND PILOT FASTENING
23 23-29909 SPACER, DRIVEN PULLEY
24 29906A1 DRIVEN PULLEY ASSEMBLY
25 17-29908 PIN, ROLL - FLANGE LOCATING
26 29907 FLANGE, DRIVEN PULLEY
27 28-29910 KEY, MAGNETO DRIVING
28 13-26996 LOCKWASHER, PULLEY CLAMPING SCREW
29 10-41506 SCREW, PULLEY CLAMPING
30 20140 BELT, TIMING
MAGNETO ASSEMBLY (INTERNAL PARTS) (44 parts) MAGNETO ASSEMBLY (INTERNAL PARTS)
Ref OEM Part # Part Name
- 394-2271A2 MAGNETO ASSEMBLY, COMPLETE
1 394-1570 FRAME, MAGNETO HOUSING
2 10-25510 SCREW, SET - COIL BRIDGE
3 394-1051 LOCKWIRE, COIL BRIDGE SET SCREW
4 30-24998 BEARING, BALL (DRIVE END)
5 394-1067A1 MAGNETIC ROTOR AND SHAFT
6 30-49090 BEARING, BALL (OPPOSITE DRIVE END)
7 394-1637 SUPPORT, BALL BEARING
8 10-25509 SCREW AND LOCKWASHER, SUPPORT TO FRAME
9 84-60466A13 WIRE ASSEMBLY, PRIMARY GROUND LEAD
10 10,10-29182 SCREW, PRIMARY GROUND
11 12-30267 WASHER, PRIMARY GROUND TERMINAL
12 394-1579 INSULATOR, PRIMARY GROUND TERMINAL
13 12-29099 WASHER, INSULATING-PRIMARY GROUND SCREW
14 23-62769 BUSHING, INSULATING-HOUSING FRAME
15 12-26014 WASHER, PRIMARY GROUND SCREW
16 11-24656 NUT,LOCK-PRIMARY GROUND SCREW
17 11-68219 NUT,PRIMARY GROUND SCREW
18 394-1128A1 COIL ASSEMBLY
19 394-1050 CLIP, COIL-HIGH TENSION
20 13-23836 LOCKWASHER,COIL TERMINAL
21 394-1131 NUT, COIL CLIP FASTENING
22 393-1504A11 BREAKER ASSEMBLY
23 393-1586 GROMMET, PLASTIC-BREAKER BRACKET
24 16-29230 STUD, PRIMARY LEAD AND TENSION SPRING
25 11-29236 NUT, PRIMARY LEAD FASTENING
26 394-1106A1 HOLDER AND CAM WICK ASSEMBLY
27 53-21058 "E" RING, BREAKER TO PIVOT PIN
28 10-20597 SCREW, BREAKER HOLDER TO HOUSING
29 394-1130A1 CONDENSER
30 10-25509 SCREW AND LOCKWASHER, CONDENSER FASTENING
31 27-29166 GASKET, MAGNETO COVER
32 394-1577A2 COVER, MAGNETO
33 10-29418 SCREW,COVER TO FRAME
34 14-29157 TAB WASHER, COVER FASTENING SCREW
35 394-2602A1 MAGNETO ROTOR ASSEMBLY
36 394-1110 CLIP,SPRING
37 27-25725 GASKET, END CAP COVER
38 394-1561A2 END CAP COVER ASSEMBLY
39 394-1056A1 BRUSH AND SPRING ASSEMBLY
40 10-25517 SCREW, HIGH TENSION CABLE FASTENING
41 10-29418 SCREW, END CAP COVER FASTENING SCREW
42 14-29157 TAB WASHER, COVER FASTENING SCREW
43 22-996642 ELBOW, PLASTIC-MAGNETO COVER VENT
MAGNETO VERTICAL LINKAGE AND EXTERNAL PARTS (45 parts) MAGNETO VERTICAL LINKAGE AND EXTERNAL PARTS
Ref OEM Part # Part Name
1 53458 PLATE, THROTTLE STOP
3 10-29282 SCREW, THROTTLE STOP PLATE TO ADAPTOR (3/4")
4 37747 GROUND STRAP, STOP BRACKET TO FRONT SUPPORT BRACKET
5 10-24933 SCREW, ADJUSTING - THROTTLE STOP
6 11-20088 NUT, THROTTLE STOP ADJUSTING SCREW
7 26852 CAP, NYLON - ADJUSTING SCREW
8 394-2271A2 MAGNETO ASSEMBLY, COMPLETE 4D-4)
9 54-25231 CLIP, MERCURY SWITCH AND HARNESS LEADS TO MAGNETO
10 10-20401 SCREW, LEAD CLIP TO MAGNETO
11 8M0084613 "D"WASHER, CLIP FASTENING SCREW
12 394-1134A1 GROUND STRAP ASSEMBLY, MAGNETO TO CRANKCASE
13 25-25429 "O" RING, HIGH TENSION LEAD CABLE TO END CAP COVER
14 32-46768 SLEEVE, SPARK PLUG LEAD (3")
15 84-821945A46 CABLE ASSEMBLY, HIGH TENSION LEAD - SPARK PLUG (33")
16 85-63709A1 PROTECTOR, SPARK PLUG
17 33-813413 SPARK PLUG
18 54-28700 CLIP, HIGH TENSION LEAD CABLE FASTENING
19 10-37646 SCREW, HIGH TENSION CLIP TO CRANKCASE (1/2")
20 12-20583 WASHER, HIGH TENSION CLIP SCREW
21 32-8M0108355 HOSE, VENT - DISTRIBUTOR ELBOW (10 1/2")
22 32-8M0108355 HOSE, VENT - DISTRIBUTOR TO ELBOW (17")
23 22-31521 ELBOW, VENT HOSE TO BOTTOM COWL
24 27947 SWIVEL, LINKAGE - ECONOMIZER COLLAR
25 25996A1 SWIVEL AND LINK ROD ASSEMBLY
26 11-25168 NUT, UPPER LINK ROD ADJUSTING
27 37588 ROD, LINK - UPPER
28 27947 SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER Comment: SERIAL 00000000-01845849
29 48562 LEVER, THROTTLE CONTROL Comment: SERIAL 00000000-01845849
30 10-31830 SCREW, THROTTLE LEVER TO EXHAUST COVER (1 3/4") Comment: SERIAL 00000000-01845849
31 12-8M0042641 WASHER, THROTTLE CONTROL LEVER SCREW Comment: SERIAL 00000000-01845849
32 23-37643 BUSHING, NYLON - THROTTLE CONTROL LEVER SCREW Comment: SERIAL 00000000-01845849
33 23-29529 BUSHING, STEEL - THROTTLE CONTROL LEVER SCREW Comment: SERIAL 00000000-01845849
34 13-37642 WASHER, WAVE - THROTTLE CONTROL LEVER SCREW Comment: SERIAL 00000000-01845849
35 11-8M0204726 NUT, THROTTLE CONTROL LEVER SCREW Comment: SERIAL 00000000-01845849
36 27948 SWIVEL, UPPER LINK ROD TO THROTTLE CONTROL LEVER Comment: SERIAL 01845850-09999999
37 48562 LEVER, THROTTLE CONTROL Comment: SERIAL 01845850-09999999
38 12-8M0204649 WASHER, THROTTLE CONTROL LEVER SWIVEL Comment: SERIAL 01845850-09999999
39 13-25806 WASHER, WAVE - THROTTLE CONTROL LEVER SWIVEL Comment: SERIAL 01845850-09999999
40 11-8267089 NUT, UPPER LINK ROD TO THROTTLE CONTROL LEVER Comment: SERIAL 01845850-09999999
41 10-31830 SCREW, THROTTLE LEVER TO EXHAUST COVER (1 3/4") Comment: SERIAL 01845850-09999999
42 12-8M0042641 WASHER, THROTTLE CONTROL LEVER SCREW Comment: SERIAL 01845850-09999999
43 23-38994 BUSHING, STEEL - THROTTLE CONTROL LEVER SCREW Comment: SERIAL 01845850-09999999
44 11-8M0204726 NUT, THROTTLE CONTROL LEVER SCREW Comment: SERIAL 01845850-09999999
45 37587 SWIVEL, LOWER - THROTTLE CONTROL LEVER TO THROTTLE CABLE
46 11-8267089 NUT, THROTTLE CABLE TO LOWER SWIVEL
MISCELLANEOUS PARTS/ACCESSORIES (1 parts) MISCELLANEOUS PARTS/ACCESSORIES
Ref OEM Part # Part Name
- 53168A1 EXTRA HEAVY DUTY WATER PUMP KIT
REVERSE HOOK KIT (12 parts) REVERSE HOOK KIT
Ref OEM Part # Part Name
- 39015A2 REVERSE HOOK KIT(LONG SHAFT)
5 18-25191 COTTER PIN,PUSH ROD TO REVERSE LOCK
7 47558A2 ROD,PUSH(LONG SHAFT)
8 11-29250 NUT,JAM-PUSH ROD
9 39022 YOKE,PUSH ROD
10 24-78203A2 PIN,PUSH ROD TO REVERSE LOCK
42 24-29821 SPRING,REVERSE LOCK TENSION
43 87431 REVERSE LOCK ASSEMBLY
45 18-45882 COTTER IN,REVERSE LOCK TO SHAFT
45A 78036 SPACER,LOWER-REVERSE LOCKING
46A 43308T1 CAM,REVERSE LOCK
47A 52887 GUIDE,PUSH ROD-REVERSE LOCKING
STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES (33 parts) STARTER MOTOR, STARTER SOLENOID, RECTIFIER AND WIRING HARNES
Ref OEM Part # Part Name
1 37628 WIRING HARNESS, INTERNAL
2 30050 TERMINAL, HARNESS AND SWITCH LEADS
3 26079A2 PLATE, WIRING HARNESS TO BOTTOM COWL
4 10-45893 SCREW, WIRING HARNESS AND PLATE TO BOTTOM COWL
5 24-28975 SPRING, GARTER - INTERNAL WIRINGG HARNESS
6 54-22783 "S" CLIP, RECTIFIER HARNESS LEAD TO BOTTOM COWL
7 30212 BLOCK, TERMINAL - EXHAUST COVER
8 10-62568 SCREW, HARNESS LEADS TO TERMINAL BLOCK
9 10-33152 SCREW, TERMINAL BLOCK TO EXHAUST COVER
10 50-45822A1 STARTER MOTOR ASSEMBLY
11 13-26992 LOCKWASER, STARTER MOTOR TERMINAL
12 11-20890 NUT, STARTER MOTOR TERMINAL
13 10-69035 SCREW, WIRING HARNESS LEAD TO STARTER MOTOR
14 10-22698 SCREW, STARTER MOTOR TO CRANKCASE FLANGE
15 13-8M0204647 LOCKWASHER, STARTER MOTOR FASTENING SCREW
16 37331 PLATE, SPACER - STARTER MOTOR TO BRACKET
17 38747 BRACKET, SUPPORT - STARTER MOTOR
18 13-24669 LOCKWASHER, THRU BOLT - BRACKET TO STARTER MOTOR
19 11-20890 NUT, THRU BOLT - BRACKET TO STARTER MOTOR
20 32445A1 SOLENOID, STARTER
21 10-29238 SCREW, SOLENOID TO STARTER MOTOR
22 10,13-26996 LOCKWASER, SOLENOID TERMINAL
23 10,11-68219 NUT, SOLENOID TERMINAL
24 28016A1 GROUND STRAP ASSY, SOLENOID TO STARTER MOTOR
25 84-93389A12 CABLE, WIRE - SOLENOID TO STARTER MOTOR
26 13-8M0204647 LOCKWASER, SOLENOID TERMINAL (5/16)
27 10-F2008 NUT, SOLENOID TERMINAL (5/16)
28 32177A2 RECTIFIER ASSEMBLY
29 13-8M0204647 LOCKWASHER, RECTIFIER MOUNTIN SCREW
30 11-21929 NUT, RECTIFIER MOUNTING SCREW
31 32-28373 SLEEVE, RUBBER - RECTIFIER HARNESS LEAD
32 10-35400 SCREW, HARNESS AND STATOR LEADS TO RECTIFIER
33 11-8M0204718 NUT, HARNESS AND STATOR LEAD FASTENING SCREW
TOP COWL AND SUPPORT BRACKETS (49 parts) TOP COWL AND SUPPORT BRACKETS
Ref OEM Part # Part Name
-- 12-69057 WASHER, RUBBER MOUNT STUD
1 37408 HANDLE, CHROME - TOP COWL
2 12-20533 WASHER, CHROME HANDLE TO INSIDE HANDLE STUD
3 12-69056 WASHER, CHROME HANDLE TO INSIDE STUDE (FRONT)
4 11-8267089 NUT, CHROME HANDLE TO INSIDE HANDLE STUD
5 35496 PAD, BUMPER - TOP COWL HANDLE
6 37434 HANDLEM INSIDE - TOP COWL
7 10-35386 SCREW, HANDLE TO TOP COWL (1")
8 13-8M0204647 LOCKWASER, HANDLE TO TOP COWL SCREW
9 2114-3806A1 COWL, TOP
11 37410A1 TRIM MOULDING ASSEMBLY, TOP COWL
12 10-29227 SCREW, BRASS - MOULDING TO TOP COWL
13 10-29226 SCREW, DECORATIVE - MOULDING TO TOP COWL
14 13-26995 LOCKWASHER, MOULDING FASTENING SCREW
15 11-26419 NUT, MOULDING FASTENING SCREW
16 76370 SHIELD, TOP COWL - REAR
18 10-37370 SCREW, SHIELD TO TOP COWL (5/8")
19 13-37371 LOCKWASER, SHIELD SCRE
20 47341A11 ROPE, STARTER (FOR MANUAL STARTING ONLY)
21 37411 BRACKET, COWL LATCH - TOP COWL FASTENING
22 10-37560 SCREW, COWL LATCH BRACKET TO TOP COWL
23 11-37556 NUT, COWL HATCH BRACKET SCREW
24 79897A4 FRAME, TOP COWL SUPPORT
25 90435 MOUNT, RUBBER - TOP COWL FRAME
26 11-8267089 NUT, RUBBER MOUNT TO TOP COWL FRAME
27 46170 BRACKET, TOP COWL SUPPORT - REAR
28 31014 MOUNT, RUBBER - REAR SUPPORT BRACKET
29 13-26992 LOCKWASHER, RUBBER MOUNT TO REAR SUPPORT BRACKET
30 11-20088 NUT, RUBBER MOUNT TO REAR BRACKET
31 10-26065 SCREW, REAR SUPPORT BRACKET TO TOP COWL FRAME (1")
32 11-29250 NUT, REAR SUPORT BRACKET SCREW
33 10-74824 SCREW, REAR SUPPORT BRACKET TO BOTTOM COWL (1 1/4")
34 13-8M0204647 LOCKWASHER, REAR SUPPORT BRACKET SCREW
35 37412 LEVER, CLAMPING - TOP COWL MOUNTING
36 23-26819 BUSHING, NYLON - CLAMPING LEVER
37 12-38006 WASHER, CLAMPING LEVER
38 23-31293 BUSHING, RUBBER - CLAMPING LEVER
39 11-30428 FASTENER, CLAMPING LEVER
40 17-29077 PIN, ROLL - CLAMPING LEVER
41 37416A1 BRACKET ASSEMBLY, TOP COWL SUPPORT - FRONT
42 37903 FLANGE, RUBBER - FRONT TOP COWL SUPPORT BRACKET
43 32-8M0108355 HOSE, FRONT SUPPORT BRACKET TO BOTTOM COWL
44 10-78841 SCREW, FRONT SUPPORT BRACKET TO BOTTOM COWL (1 1/2")
45 11-29250 NUT, FRONT SUPPORT BRACKET SCREW
46 10-73657 SCREW, FRONT BRACKET TO TOP COWL FRAME (1 1/2")
47 13-8M0204647 LOCKWASHER, FRONT SUPPORT BRACKET SCREW
48 37640 MOUNT, RUBBER - FRONT SUPPORT BRACKET
49 13-8M0204647 LOCKWASHER, RUBBER MOUNT TO FRONT SUPPORT BRACKET
50 11-22053 NUT, RUBBER MOUNT TO FRONT SUPPORT BRACKET

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 650 (4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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