Mercury 60 (1916139 THRU 2529894) Parts & Diagrams

🔎 Mercury 60 Reference Library — Exploded parts diagrams (16 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 60 is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Designed for dinghies, inflatable boats, and small tenders where lightweight portability is essential.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower	6 HP
Displacement	995 cc
Bore x Stroke	65 mm x 75 mm
Spark Plug (Type & Gap)	NGK IZFR6F-11
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	440 mL (14.9 fl oz)
Idle Speed (in gear)	650 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 60:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 60.

▶BOTTOM COWL AND ADAPTOR PLATE (49 parts)

Ref	OEM Part #	Part Name
--	32372A2	STOP SWITCH ASSEMBLY
1	47260A2	ADAPTOR PLATE ASSEMBLY
2	23-13127	WASHER, NYLON - WATER OUTLET TUBE (ADAPTOR PLATE)
3	26-36556	SEAL, RUBBER - WATER OUTLET TUBE (ADAPTOR PLATE)
4	39044	SEAL, RUBBER - ADAPTOR PLATE
5	27-89937	GASKET, POWERHEAD TO ADAPTOR PLATE(USE THUR SERIAL #2080068)
6	10-69026	SCREW, ADAPTOR PLATE TO DRIVE SHAFT HOUSING (7/8")
7	13-26992	LOCKWASHER, ADAPTOR PLATE SCREW
8	27-39050	GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
9	2124-2649	COWL, BOTTOM
10	39085	ANCHOR, LATCH - BOTTOM COWL
11	10-22485	SCREW, LATCH ANCHOR TO BOTTOM COWL (3/4")
12	13-26992	LOCKWASHER, LATCH ANCHOR SCREW
13	25-39054	GROMMET, CHOKE SHAFT - BOTTOM COWL
14	39051A1	PLATE ASSEMBLY, COVER - BOTTOM COWL
15	39068	PAD, SOUND - COVER PLATE
16	10-8M0113176	SCRW, COVER PLATE TO BOTTOM COWL (3/8")
17	39058	SEAL, SHIFT HANDLE - BOTTOM COWL
18	39145	MOUNT, RUBBER _ BOTTOM COWL TO ADAPTOR PLATE (STARBOARD)
19	39144	MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (PORT)
20	10-29238	SCREW, RUBBER MOUNT TO BOTTOM COWL (3/8")
21	11-8M0207775	NUT, ADAAPTOR PLATE TO RUBBER MOUNT
22	39565	SPOOL, NYLON - TOP COWL LATCHING (BOTTOM COWL)
23	10-32228	SCREW, NYLON SPOOL TO BOTTOM COWL (5/8")
24	13-26996	LOCKWASHER NYLON SPOOL SCREW
25	39147	ADAPTOR, REAR MOUNT TO BOTTOM COWL
26	10-69026	SCREW, REAR MOUNT ADAPTOR TO BOTTOM COWL (7/8")
27	13-26992	LOCKWASHER, REAR MOUNT ADAPTOR SCREW
28	39146	MOUNT, RUBBER - BOTTOM COWL TO ADAPTOR PLATE (REAR)
29	13-26992	LOCKWASHER, REAR MOUNT
30	11-20088	NUT, REAR MOUNT TO ADAPTOR
31	11-8M0207775	NUT, ADAPTOR PLATE TO REAR RUBBER MOUNT
32	63648	ROD, COWL LATCH - BOTTOM COWL
33	39099	BRACKET, COWL LATCH ROD
34	10-69026	SCREW, COWL LATCH BRACKET TO BOTTOM COWL (15/16")
35	13-26992	LOCKWSHER, COWL LATCH BRACKET SCREW
36	39083	HANDLE, COWL LATCH ROD(PORT)
37	39098	HANDLE, COWL LATCH ROD (STARBOARD)
38	23-22981	BUSHING, NYLON - COWL LATCH ROD TO BOTTOM COWL
39	17-25319	PIN, ROLL - HANDLE TO COWL LATCH ROD
40	32-28373	SLEEVE, COWL LATCH ROD(EARLY MODELS ONLY)
41	32372	HARNESS, STOP SWITCH
42	30859	INSULATOR, SLEEVE - INNER SWITCH TERMINALS
43	24-30858A1	SPRING AND CONTACT ASSEMBLY
44	38950A1	COVER ASSEMBLY, STOP SWITCH
45	12-38949	WASHER, SEALING - STOP SWITCH
46	13-21972	LOCKWASHER, STOP SWITCH CONNECTOR
47	11-21971	NUT, STOP SWITCH TO BOTTOM COWL
48	10-8M0113176	SCRW, STOP SWITCH LEAD TO BOTTOM COWL (3/8")

▶CARBURETOR ASSEMBLY (39 parts)

Ref	OEM Part #	Part Name
--	1399-2710	REPAIR PARTS KIT
1	1334-2697	CARBURETOR ASSEMBLY, COMP (KB-6B)
2	1395-8673	FLOAT ASSEMBLY
3	17-20853	PIN, FLOAT LEVER PINION
4	1399-102	LEVER, FLOAT (LOWER)
5	1399-101	LEVER, FLOAT (UPPER)
6	1395-92581	INLET NEEDLE, SEAT AND GASKET
7	27-25033	GASKET, INLET NEEDLE AND SEAT
8	1399-99	GASKET, FLOAT BOWL COVER
9	1399-113	COVER, FLOAT BOWL
10	10-22625	SCREW, FLOAT BOWL COVER (SHORT)
11	10-25850	SCREW, FLOAT BOWL COVER (LONG)
12	27-25851	GASKET, STRAINTER COVER (LARGE)
13	1399-3938	SCREEN, FILTER
14	27-25849	GASKET, STRAINER COVER (SMALL)
15	1399-1135	COVER, STRAINER
16	27-25848	GASKET, STRAINER COVER SCREW
17	10-25822	SCREW, STRAINER COVER
18	1395-6027	SCREW, THROTTLE STOP LEVER
19	8146791	LEVER, THROTTLE STOP
20	1399-1716	SHAFT, THROTTLE
21	1399-2037	TUBE, IDLE
22	27-23180	GASKET, IDLE TUBE
23	10-23035	SCREW/LOCKWASHER, THROTTLE SHUTTER
24	1399-699	SHUTTER, THROTTLE
25	19-20011	WELCH PLUG, BODY CHANNEL
26	24-26890	SPRING, THROTTLE SHAFT RETURN
27	10-28845	SCREW, PLUG - BODY CHANNEL
28	1399-2709	MAIN NOZZLE
29	10-23178	SCREW, PLUG - MAIN NOZZLE
30	1399-1896	JET, MAIN FUEL (.041)
31	27-28409	GASKET, MAIN FUEL JET
32	27-28406	GASKET, JET CHANNEL PLUG SCREW
33	10-28405	SCREW, PLUG - MAIN FUEL JET CHANNEL
34	1399-2038	SCREW,IDLE ADJUSTMENT
35	24-27160	SPRING, IDLE ADJUSTMENT SCREW
36	27-63309	GASKET, CARBURETOR FLANGE
37	11-8M0207775	NUT, CARBURETOR MOUNTING STUDS
38	12-20583	WASHER, CARBURETOR MOUNTING STUD

▶CARBURETOR CHOKE LINKAGE (15 parts)

Ref	OEM Part #	Part Name
1	59000	THROTTLE LEVER ASSEMBLY
2	10-29239	SCREW, THROTTLE LEVER TO CARBURETOR (1/2")
3	24-32283	SPRING, CHOKE SHUTTER TO LEVER
4	31920A2	LEVER ASSEMBLY, CHOKE SHUTTER
5	39148	SHAFT, CHCOKE LEVER TO CHOKE KNOB
6	23-26841	BUSHING, NYLON - CHOKE LEVER SHAFT
7	12-30283	WASHER, CHOKE LEVER SHAFT
8	24-39040	SPRING, TENSION - CHOKE LEVER SHAFT
9	18-25191	COTTER PIN, CHOKE LEVER SHAFT
10	39055	KNOB, CHOKE
11	17-22896	PIN, ROLL - CHOKE KNOB TO SHAFT
12	34245	SHUTTER, CHOKE - CARBURATOR
13	10-31919	SCREW, CHOKE SHUTTER TO CARBURETOR (3/4")
14	13-34632	WASHER, WAVE - CHOKE SHUTTER SCREW
15	23-31313	SPACER, CHOKE SHUTTER SCREW

▶CLAMP AND SWIVEL BRACKET ASSEMBLY (45 parts)

Ref	OEM Part #	Part Name
1	1467-5406A2	CLAMP BRACKET ASSEMBLY (PORT)
2	1467-5406A2	CLAMP BRACKET ASSEMBLY (STARBOARD)
3	59170A3	THUMB SCREW ASSEMBLY
4	12-26227	WASHER, THUMB SCREW
5	12-52864	SHIM ASSY, TILT TUBE-CLAMP TO BRACKET (.010-.020)
6	45757	TILT TUBE, CLAMP TO SWIVEL BRACKET
7	54-8M0085928	CLIP, SAFETY CHAIN - TILT TUBE
8	11-858869	NUT, TILT TUBE FASTENING
9	16-59622	STUD, CLAMP BRACKET SPACER
10	11-8M0207775	NUT, CLAMP BRACKET STUD FASTENING
11	17-55952A1	TILT LOCK PIN ASSEMBLY
12	23-30813	SPACER, TUBE - REVERSE LOCK LEVER ROD
13	23-26856	BUSHING, NYLON - REVERSE LOCK LEVER ROD
14	56663	ROD, REVERSE LOCK TO SWIVEL BRACKET
15	18-56206	COTTER PIN, REVERSE LOCK LEVER TO ROD
16	30815	LINK, REVERSE LOCK LEVER
17	30807A1	REVERSE LOCK LEVER ASSEMBLY
18	24-31918	SPRING, TENSION - REVERSE LOCK LEVER
19	38318	ROD, LINK - REVERSE LOCK LEVER
20	17-25905	PIN, ROLL - SWIVEL BRACKET CONTROL LEVER
21	32351T	LEVER, CONTROL - REVERSE LOCK
22	10-28789	SCREW, CONTROL LEVER TO SWIVEL BRACKET
23	12-8M0204666	WASHER, CONTROL LEVER SCREW
24	23-31309	SPACER, CONTROL LEVER FASTENING SCREW
25	13-34632	WASHER, WAVE - CONTROL LEVER FASTENING SCREW
26	12-24812	WASHER, CONTROL LEVER FASTENING SCREW
27	20203	DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET
28	61296	PLATE, CLAMP - CO-PILOT
29	10-56649	SCREW, CLAMP PLATE ADJUSTING
30	19-77633Q	LUBRICAP, GREASE FITTING
31	22-8M0169589	FITTING, GREASE - SWIVEL BRACKET
32	1451-1788	SWIVEL BRACKET
33	25-25439	"O" RING, SWIVEL BRACKET
34	38-31042	SERIAL PLATE
35	10-28642	SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET
36	63310A1	LEVER, TILT STOP
37	10-29237	SCREW, RETAINING - TILT STOP LEVER
38	11-8M0207775	NUT, TILT STOP LEVER RETAINING SCREW
39	10-27791	SCREW, ANCHOR - TILT STOP LEVER
40	13-20846	WASHER, WAVE - LEVER ANCHOR SCREW
41	11-8M0207775	NUT, TILT STOP LEVER ANCHOR SCREW
42	17-30688	SWIVEL PIN, SWIVEL BRACKET TO SADDLE
43	77334	CO-PILOT DISC
44	10-30679	SCREW, CO-PILOT DISC TO SADDLE
45	11-8M0207775	NUT, CO-PILOT DISC FASTENING SCREW

▶CRANKSHAFT AND MAIN BEARING ASSEMBLY (9 parts)

Ref	OEM Part #	Part Name
1	419-2223	CRANKSHAFT
2	529-2721A3	MAIN BEARING ASSEMBLY (VALVE TYPE)
3	17-20032	PIN, DOWEL - MAIN BEARING
4	10-68918	SCREW, MAIN BEARING CLAMPING
5	21-28481A1	CHECK VALVE ASSEMBLY, MAIN BEARING
6	17-20032	PIN, DOWEL - MAIN BEARING BLOCK
7	34-23087A1	REED SET, MATCHED - MAIN BEARING
8	34-21721	REED STOP, MAIN BEARING REED VALVES
9	10-27304	SCREW, REED STOP MOUNTING

▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (43 parts)

Ref	OEM Part #	Part Name
1	835-2752A2	CYLINDER BLOCK AND CRANKCASE ASSEMBLY
2	21-28481A1	CHECK VALVE ASSEMBLY, CRANKCASE
3	16-728091	STUD, BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING
4	10-657461	STUD, CARBURETOR MOUNTING
5	17-21438	PIN, DOWEL - CRANKCASE TO CYLIDNER BLOCK
6	22-328022	PLUG, PIPE _ CYLINDER BLOCK
7	10-64278	SCREW, CRANKCASE TO CYLINDER BLOCK (1")
8	10-24624	SCREW, CRANKCASE TO CYLINDER BLOCK (1 1/2")
9	11-8M0207775	NUT, CRANKCASE FASTENING SCREW
10	10-20665	SCREW, MAIN BEARING LOCKING
11	13-21709	LOCKWASHER, MAIN BEARING LOCKING SCREW
12	15-30502A1	SHIM ASS"Y, UPPER HSG. TO CYLINDER BLOCK(.002-3-5-10)
13	1131-2405A1	BEARING HOUSING ASSEMBLY, UPPER
14	30-72961	BEARING, BALL - UPPER BEARING HOUSING
15	31-31410	BEARING, ROLLER - UPPER BEARING HOUSING
16	26-31411	OIL SEAL, UPPER BEARING HOUSING
17	25-20826	"O" RING, UPPER BEARING HOUSING
18	54-34598	CLAMP, HOLD DOWN RING
19	10-36205	SCREW, RING CLAMP TO BEARING HOUSING
20	24-34731	SPRING, RING CLAMP SCREW
21	10-39002	SCREW, UPPER BEARING HOUSING (1/2")
22	27-22656	GASKET, TRANSFER PORT COVER
23	30654	COVER, TRANSFER PORT
24	10-20720	SCREW, PORT COVER TO CYLINDER BLOCK (5/8")
25	1018-2652	COVER, CYLINDER BLOCK
26	27-30504	GASKET, CYLINDER BLOCK COVER
27	10-64278	SCREW, CYLINDER BLOCK COVER TO CYLINDER BLOCK
28	11-8M0207775	NUT, CYLINDER BLOCK COVER SCREW
29	27-30656	GASKET, CYLINDER BLOCK TO BAFFLE PLATE
30	39096	PLATE, BAFFLE - EXHAUST MANIFORLD
31	27-30656	GASKET, BAFFLE PLATE TO EXHAUST MANIFOLD COVER
32	46163	COVER, EXHAUST MANIFOLD
33	10-28636	SCREW, BAFFLE PLATE AND MANIFOLD COVER MOUNTING
34	30212	TERMINAL BLOCK, EXHAUST MAIFOLD COVER
35	10-72169	SCREW, TERMINAL BLOCK TO EXHAUST MANIFOLD COVER
36	10-62568	SCREW, MAGNETO GROUND LEADS TO TERMINAL BLOCK
37	54-24836	CLIP, MAGNETO GOUND LEAD
38	10-62568	SCREW, GROUOND LEAD CLIP TO MANIFOLD COVER
39	8M0084613	"D" WASHER, GROUND LEAD FASTENING SCREW
40	30-72961	BEARNG, BALL - CRANKCASE (LOWER)
41	26-30943	OIL SEAL, CRANKCASE (LOWER)
42	10-23015	SCREW, ADJUSTING - THROTTLE CONTROL
43	11-68219	NUT, THROTTLE CONTROL ADJUSTING SCREW

▶DRIVE SHAFT HOUSING ASSEMBLY (21 parts)

Ref	OEM Part #	Part Name
--	32021	BUMPER, THRUST - SADDLE (LONG SHAFT)
1	1558-2641A1	DRIVE SHAFT HOUSING ASSEMBLY (LONG SHAFT)
2	16-34378	STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING
3	11-82670911	NUT, DRIVE SHAFT HOUSING STUD
4	11-8M0204726	NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD
5	39025	COVER, TRIM - DRIVE SHAFT HOUSING
6	10-25764	SCREW, TRIM COVER TO BOTTOM COWL (7/16")
7	32-39062	TUBE, WATER OUTLET(LONG SHAFT)
8	10-79953Q04	SCREW, FLUSH - DRIVE SHAFT HOUSING
9	12-191833	WASHER, SEALING - FLUSH SCREW
10	27-39050	GASKET, ADAPTOR PLATE TO DRIVE SHAFT HOUSING
11	11-24652	NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS
12	47259A1	BLOCK ASSEMBLY, DRIVE SHAFT(LONG SHAFT) Comment: SERIAL #2195579-09999999
13	10-47225	SCREW, BLOCK ASSEMBLY TO DRIVE SHAFT HOUSING(LONG SHAFT) ST Comment: SERIAL #2195579-09999999
14	1559-8448A2	SADDLE
15	79985A1	MOUNT ASSEMBLY, UPPER(SEE NOTE BELOW)
16	79896A1	MOUNT ASSEMBLY, LOWER
17	53-26406	RING, RETAINING - UPPER AND LOWER MOUNT
18	71490	COVER, LOWER MOUNT
19	71490	COVER, UPPER MOUNT
20	10-45817	SCREW, LOWER MOUNT COVER TO MOUNT(7/16")

▶FLYWHEEL ASSEMBLY AND THROTTLE CAM LINKAGE (27 parts)

Ref	OEM Part #	Part Name
1	11-20696	NUT,FLYWHEEL
2	12-36245	WASHER, FLYWHEEL NUT
3	25-62701	"O" RING, FLYWHEEL HUB
4	28-20094	KEY, FLYWHEEL DRIVE
5	219-2246A4	FLYWHEEL ASSEMBLY, COMPLETE
6	23-34367	COLLAR, FLYWHEEL DUST SHIELD
7	13-22027	WASHER, WAVE _ MAGNETO CAM TENSION
8	398-2574A4	STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
9	39326A1	SHIELD ASSEMBLY, STATOR PLATE
10	10-45742	SCREW, SHIELD TO STATOR PLATE
11	13-26996	LOCKWASHER, SHIELD SCREW
12	33904	RING, HOLD DOWN - STATOR PLATE
13	10-35400	SCREW, HOLD DOWN RING TO STATOR PLATE
14	398-2230	CAM, BREAKER
15	15-33910015	SHIM, STATAOR PLATE TO UPPER END CAP (.015)
16	54-45806	CLAMP, STATOR LEAD
17	10-20720	SCREW, STATOR LEAD CLIP TO PORT COVER
18	8M0084613	"D" WASHER, LEAD CLIP SCREW
19	34363A1	THROTTLE CAM BRACKET ASSEMBLY
20	10-53296	SCREW, CAM BRACKET TO STATOR PLATE
21	54-34449	CLIP, THROTTLE CAM BRACKET
22	36000	CAM, THROTTLE
23	10-53296	SCREW, THROTTLE CAM TO CAM BRACKET
24	10-34696	SCREW, CONTROL LEVER TO CAM BRACKET
25	13-29720	WASHER, WAVE _ CONTROL LEVER SCREW
26	12-34392	WASHER, CONTROL LEVER SCREW
27	11-28656	NUT, CONTROL LEVER SCREW

▶FUEL PUMP ASSEMBLY (16 parts)

Ref	OEM Part #	Part Name
1	39082A4	FUEL PUMP ASSEMBLY
2	21-22974A3	CHECK VALVE ASSEMBLY
3	31503A1	DIAPHRAGM KIT, FUEL PUMP
5	10-68918	SCREW, FUEL PUMP TO SPACER (1")
6	39259	SPACER, FUEL PUMP
7	22-39079	ELBOW, FUEL PUMP TO CARBURETOR
8	22-33373001	ELBOW, FUEL PUMP SPACER TO PRESSURE HOSE
9	32-9912688	HOSE, PRESSURE - FUEL PUMP (4 3/8")
10	22-33373001	ELBOW, CYCLINDER BLOCK TO PRESSURE HOSE
11	54-20387	CLAMP, PRESSURE HOSE FASTENING
12	32-39485	FUEL LINE, FUEL PUMP TO ADAPTOR (5 1/4")
13	32454	ADAPTOR, CHECK UNIT (FUEL LINE)
14	39052	SEAL, ADAPTOR TO BOTTOM COWL
15	10-73656	SCREW, ADAPTOR TO BOTTOM COWL (1 3/8")
16	24-28357	SPRING, ADAPTOR SCREW
17	11-20110	NUT, ADAPTOR SCREW

▶GEAR HOUSING ASSEMBLY, COMPLETE (74 parts)

Ref	OEM Part #	Part Name
-	1630-2643A27	GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) PLASTIC WATER PU
1	1630-2643A9	GEAR HOUSING ASSEMBLY SEE PAGE 23 FOR PARTS BREAKDOWN
2	16-58138	STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING(3 7/16")
3	16-29592	STUD, WATER PUMP HOUSING TO GEAR HOUSING (2 7/8")
4	31-22756	BEARING, ROLLER - DRIVE SHAFT
5	17-20032	PIN, DOWEL - LOCATING
6	26-33613	SEAL, RUBBER - WATER INTAKE TUBE
7	23-86215	WASHER, NYLON - INTAKE TUBE SEAL
8	35-33425	SCREEN, WATER INTAKE
9	10-28642	SCREW, WATER INTAKE SCREEN TO GEAR HOUSING
10	12-191833	WASHER, GREASE FILLER HOSE SCREW
11	10-79953Q04	SCREW, GREASE FILLER HOLE
12	19643	WASHER, GREASE VENT HOLE SCREW
13	10-28653	SCREW, GREASE VENT HOLE
14	54641A1	SHAFT, SHIFT - LOWER(LONG SHAFT)
15	53-30899	RING, RETAINING - SHIFT SHAFT
16	23-30676A1	BUSHING ASSEMBLY, SHIFT SHAFT
17	25-26802	"O" RING, SHIFT SHAFT BUSHING
18	26-30696	OIL SEAL, SHIFT SHAFT BUSHING
19	10-39149	SCREW, SHIFT SHAFT BUSHING RETAINER
20	25-38933	"O" RING, LOWER SHIFT SHAFT
21	43-98696	GEAR, PINION(3 RAMP RATCHET)
22	14-30377	TAB WASHER, PINION GEAR TO DRIVE SHAFT SCREW
23	10-30376	SCREW, PINION GEAR TO DRIVE SHAFT
24	45-39077	DRIVE SHAFT(LONG SHAFT)
25	15-30527A1	SHIM ASSEMBLY, BALL BEARING TO GEAR HOUSING(.002-3-5-10)
26	30-33076	BEARING, BALL - DRIVE SHAFT
27	53-30523	RING, RETAINING - BALL BEARING TO DRIVE SHAFT
28	15-30527A1	SHIM ASSEMBLY, BALL BEARING TO WATER PUMP(.002-3-5-10)
29	46-46893A3	WATER PUMP HOUSING ASSEMBLY(PLASTIC)
30	25-29439	"O" RING, WATER PUMP HOUSING
31	26-30900T	OIL SEAL, WATER PUMP HOUSING
32	26-33613	SEAL, WATER INTAKE TUBE
33	32-34293	TUBE, WATER INTAKE
34	70977T	INSERT, WATER PUMP HOUSING
35	28-8M0032835	PIN, IMPELLER DRIVE
36	47-89981	IMPELLER, WATER PUMP
37	46895	PLATE, FACE - WATER PUMP HOUSING TO WATER PUMP COVER
38	93224A1	WATER PUMP COVER ASSEMBLY(PLASTIC)
39	26-36558	SEAL, WATER PUMP COVER
40	23-13127	WASHER, NYLON - WATER PUMP COVER
41	26-30913	OIL SEAL, WATER PUMP COVER
42	12-46897	WASHER, WATER PUMP HOUSING AND COVER STUDS
43	11-8M0207775	NUT, WATER PUMP HOUSING AND COVER STUDS
44	25-30526	RING, RUBBER - CENTRIFUGAL SLINGER(DRIVER SHAFT)
45	23-31792T	SLEEVE, GUIDE - WATER INLET TUBE
46	25-48171	"O" RING, UPPER - DRIVE SHAFT
47	30599	CAM, SHIFT
48	31334	FOLLOWER, SHIFT CAM
49	24-31333	SPRING, COMPRESSION - CAM FOLLOWER
50	15-30522A1	SHIM ASSEMBLY, FORWARD GEAR BALL BEARING TO GEAR HOUSING(.0
51	30-21889	BEARING, BALL - FORWARD GEAR
52	43-48577A3	FORWARD GEAR ASSEMBLY(3 RAMP RATCHET)
53	31-22458	BEARING, ROLLER - FORWARD GEAR
54	52-47581	RATCHET ASSEMBLY, SLIDING CLUTCH(3 RAMP RATCHET)
55	53-32449	RING, RETAINING - CROSS PIN (PART OF A-52-32473A1 RATCHET
56	17-30535	PIN, CROSS - RATCHET TO PROPELLER SHAFT
57	44-47935	SHAFT, PROPELLER
58	43-48578	REVERSE GEAR ASSEMBLY(3 RAMP RATCHET)
59	12-30531	WASHER, THRUST - REVERSE GEAR
60	30-21889	BEARING, BALL - REVERSE GEAR
61	15-30532A1	SHIM ASSEMBLY, THRUST WASHER TO GEAR HOUSING (.002-3-5-10)
62	25-30529	"O" RING, BEARING CARRIER
63	30541T1	BEARING CARRIER ASSEMBLY
64	31-22458	BEARING, ROLLER - BEARING CARRIER
65	26-30530	OIL SEAL, BEARING CARRIER
66	12-30528	WASHER, GEAR HOUSING COVER
67	30537	COVER, GEAR HOUSING
68	86665A1	THRUST HUB ASSEMBLY, PROPELLER SHAFT
69	86665A1	WASHER, CUPPED - THRUST HUB
70	48-47938A1	PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 8" PITCH)
71	11-64075A1	SPACER, SPLINED - PROPELLER SHAFT
72	12-27025	WASHER, PROPELLER NUT
73	11-8M0204653	NUT, PROPELLER

▶PISTON AND CONNECTING ROD ASSEMBLY (9 parts)

Ref	OEM Part #	Part Name
1	605-378A2	CONNECTING ROD ASSEMBLY
2	10-21637	SCREW, CONNECTING ROD
3	29-22591	BEARING, NEEDLE - CRANKPIN
4	11-46438	NUT, CONNECTING ROD SCREW
5	12-30373	WASHER, NEEDLE BEARING RETAINING
6	29-22591	BEARING, NEEDLE - PISTON PIN
7	703-3375A6	PISTON/PIN ASS'Y Comment: SERIAL #2382278-09999999
8	40-22652	LOCK RING, PISTON PIN
9	39-22593	RING, PISTON

▶SHIFT CONTROL LINKAGE (22 parts)

Ref	OEM Part #	Part Name
1	59107	HANDLE, SHIFT CONTROL
2	12-8M0204649	WASHER, SHIFT CONTROL SHAFT
3	11-826709109	NUT, SHIFT HANDLE TO SHIFT CONTROL SHAFT
4	23-30678	BUSHING, NYLON - SHIFT CONTROL SHAFT
5	24-30817	SPRING, TENSION - SHIFT CONTROL SHAFT
6	12-37828	WASHER, SHIFT CONTROL SHAFT
7	13-36206	WASHER, WAVE-SHIFT CONTROL SHAFT
8	63673	LEVER, SHAFT CONTROL (REMOTE)
9	17-99615	PINK SHIFT LEVER TO SHIFT CONTROL SHAFT
10	39047	SHAFT, SHIFT CONTROL
11	43-30802	GEAR, SECTOR - SHIFT CONTROL SHAFT (HORIZONTAL)
12	12-8M0204649	WASHER, SHIFT CONTROL SHAFT
13	11-8267089	NUT, SECTOR GEAR TO SHIFT CONTROL SHAFT
14	24-30816	SPRING, DETENT - SECTOR GEAR
15	10-28639	SCREW, DETENT SPRING TO BOTTOM COWL (5/8")
16	13-21272	LOCKWASHER, DETENT SPRING SCREW
17	24-39627	SPRING, DETENT - SHIFT CONTROL LEVER
18	39601	PLATE, DETENT SPRING
19	10-25764	SCREW, SPRING PLATE TO ADAPTOR PLATE
20	23-30677	BUSHING, NYLON - UPPER SHIFT SHAFT
21	45250A2	SHIFT SHAFT ASSEMBLY, UPPER (STARTED WITH SERIAL #2080069)
22	43-32453	GEAR, SECTOR - UPPER SHIFT SHAFT

▶STATOR PLATE ASSEMBLY (38 parts)

Ref	OEM Part #	Part Name
-	398-2574A4	STATOR PLATE ASSEMBLY, COMPLETE (SEE NOTE BELOW)
--	92-336731	IGNITION COIL BOND KIT
1	398-2221	STATOR PLATE AND CORE
2	398-2568T1	COIL ASSEMBLY
3	398-2321	CLIP, COIL RETAINING
4	398-2413	CLIP, COIL RETAINING
5	398-2207	FELT, CAM _ BREAKER
6	398-732	CLIP, GROUND WIRE LEAD
7	10-21130	SCREW, GROUND TERMINAL
8	398-2203	CONDENSER ASSEMBLY
9	10-38395	SCREW, CONDENSER FASTENING (1 1/4")
10	13-21134	LOCKWASHER, CONDENSER FASTENING SCREW
11	12-21135	WASHER, CONDENSER FASTENING SCREW
12	54-45806	CLAMP, LEAD WIRE
13	12-21135	WASHER, LEAD WIRE CLAMP SCREW
14	13-21134	LOCKWASHER, LEAD WIRE CLAMP SCREW
15	11-21923T	NUT, LEAD WIRE CLAMP SCREW
17	54-24836	CLIP, NYLON -COIL LEAD WIRE
18	8M0084613	"D" WASHER, COIL LEAD WI RE CLIP
19	13-26995	LOCKWASHER, COIL LEAD WIRE CLIP SCREW
20	11-26419	NUT, COIL LEAD WIRE CLIP SCREW
21	398-2202	BREAKER ASSEMBLY
22	10-33988	SCREW AND LOCKWASHER, BREAKER FASTENING
23	12-21135	WASHER, TERMINAL SCREW
24	13-21134	LOCKWASHER, TERMINAL SCREW
25	11-21923T	NUT, TERMINAL SCREW
26	398-2206	GROUND LEAD, STATOR TO TERINAL BLOCK
27	23-30419	SLEEVE, INSULATION - GROUND LEAD
28	84-821945A46	LEAD WIRE
29	84-821945A46	LEAD WIRE _ TOP
30	85-63709A1	PROTECTOR, SPARK PLUG
31	20117	MARKER, "TOP" - LEAD WIRE
32	33-813472	SPARK PLUG (CHAMPION - L7J)
33	398-2208	COVER, DUST - STATOR PLATE
34	10-36455	SCREW, DUST COVER TO STATOR PLATE
35	54-24836	CLIP, #1 AND #2 STATOR LEAD
36	10-8M0113176	SCREW, #1 AND #2 STATO RLEAD CLIP FASTENING
37	12-847883	WASHER, #2 STATOR LEAD FASTENING SCREW

▶STEERING HANDLE ASSEMBLY (42 parts)

Ref	OEM Part #	Part Name
-	60850A6	STEERING HANDLE ASSEMBLY, COMPLETE Comment: SERIAL #2380028-09999999
1	27763	GRIP, RUBBER - STERING HANDLE BODY
2	35909	BODY AND SHAFT, STEERING HANDLE
3	31001	INDICTOR, SPEED AND LIMIT - STEERING HANDLE
4	10-31002	SCREW, SET - SPEED AND SHIFT INDICATOR
5	10-22290	SCREW, DRIVE - INDICATOR TO STEERING HANDLE BODY
6	23-30677	BUSHING NYLON - STEERING HANDLE TO BODY
7	49556A3	STEERING HANDLE ASSEMBLY Comment: SERIAL 00000000-#2380027
7A	49556	HANDLE, STEERING Comment: SERIAL #2380028-09999999
7B	49558	KNUCKLE, STEERING HANDLE Comment: SERIAL #2380028-09999999
7C	23-49555	BUSHING, RUBBER - STEERING HANDLE Comment: SERIAL #2380028-09999999
8	23-28100	BUSHING, NYLON - STEERING HANDLE
9	12-30283	WASHER, STEERING HANDLE SHAFT
10	24-26703	SPRING, STEERING HANDLE SHAFT
11	39211	RETAINER, YOKE PIN HOLDING
12	39208	YOKE, STEERING HANDLE SHAFT
13	17-26862	PIN, YOKE TO STEERING HANDLE SHAFT
14	43-47765	GEAR, BALL - STEERING HANDLE SHAFT
15	17-26862	PIN, BALL GEAR TO STEERING HANDLE SHAFT
16	53-47821	RING, RETAINING - BALL GEAR
17	48003	PIVOT, STEERING HANDLE TO BRACKET
18	15-48002015	SHIM, STEERING HANDLE PIVOT TO BRACKET (.015)
19	13-39227	WASHER, WAVE - STEERING HANDLE PIVOT TO BRACKET
20	13-39228	LOCKWASHER, STEERING HANDLE SCREW
21	10-64074	SCREW, STEERING HANDLE TO ARM BRACKET (5/8")
22	39046A1	THROTTLE CONTROL SHAFT ASSEMBLY
22A	47742A1	UNIVERSAL JOINT ASSEMBLY
23	23-48005	SLEEVE, UNIVERSAL JOINT
24	43-47765	GEAR, BALL - UNIVERSAL JOINT
25	17-26862	PIN, BALL GEAR TO UNIVERSAL JOINT
26	53-47821	RING, RETAINING - BALL GEAR
27	10-96138	SCREW, THROTTLE CONTROL SHAFT TO BRACKET
28	39210	PLATE, NYLON - THROTTLE CONTROL SHAFT
29	39185	SHIELD, STEERING HANDLE
30	61629A1	BRACKET, STEERING ARM
31	47743	BOOT, UNIVERSAL JOINT
32	23-47818	BUSHING, STEERING ARM BRACKET
33	24-72847	SPRING, DETENT - STEERING HANDLE
34	10-37655	SCREW, DETENT SPRING TO STEERING HANDLE
35	39070	BOOT, RUBBER - THROTTLE CONTROL SHAFT
36	10-30679	SCREW, STEERING ARM BRACKET TO SADDLE
37	11-8M0207775	NUT, STEERING ARM BRACKET FASTENING SCREW

▶THROTTLE CONTROL LINKAGE (18 parts)

Ref	OEM Part #	Part Name
1	39038	SOCKET, THROTTLE CONTROL
2	23-31011	NYLON - THROTTLE CONTROL SOCKET
3	43-39030	GEAR, HORIZONTAL - THROTTLE CONTROL SOCKET
4	17-24800	PIN, ROLL - GEAR TO THROTTLE CONTROL SOCKET
5	39029	HOUSING, THROTTLE CONTROL
6	10-56500	SCREW, THROTTLE CONTROL HSG, TO CRANKCASE (1 1/4")
7	13-26992	R, THROTTLE CONTROL HOUSING SCREW
8	54-39788	CLAMP, STOP SWITCH LEAD - THROTLE CONTROL HOUSING
9	10-21140	SCREW, CLAMP TO THROTTLE CONTROL HOUSING (1/2")
10	12-8M0204649	WASHER, CLAMP TO THROTTLE CONTROL HOUSING SCREW
11	43-39031	GEAR AND SHAFT, THROTTLE CONTROL
12	13-39041	WASHER, WAVE _ GEAR AND SHAFT (LOWER)
13	23-30868	BUSHING, NYLON - GEAR AND SHAFT TO CONTROL HOUSING
14	39034A1	LEVER ASSEMBLY, THROTTLE CONTROL
15	23-26841	BUSHING, NYLON - GEAR AND SHAFT(UPPER)
16	17-22896	PIN, ROLL - THROTTLE CONTROL LEVER TO GEAR AND SHAFT
17	10-23015	SCREW, ADJUSTING - THROTTLE ADVANCED
18	11-68219	NUT, LOCK - THROTTLE ADVANCE ADJUSTING SCREW

▶TOP COWL AND STARTER ASSEMBLY (48 parts)

Ref	OEM Part #	Part Name
1	2123-3953A2	COWL TOP
2	39080	BANKET, SOUND ABSORBING - TOP COWL - TOP
3	39071	BLANKET, SOUND ABSORBING - TOP COWL
4	25-39086	GROMMET, COWL LATCH - TOP COWL
5	2128-2667A8	COVER ASSEMBLY,FRONT
6	39039	STRIP, RUBBER - FRONT COVER
7	23-39578	SPACER, FRONT COVER STUD
8	11-8267089	NUT, FRONT COVER STUD
9	63307A2	STARTER HOUSING ASSEMBLY
10	57821	INSERT, ROPE GUIDE - STARTER HOUSING
11	39043	SEAL, STARTER HOUSING TO TOP COWL
12	10-69069	SCREW, STARTER HOUSING TO CYLINDER BLOCK (3/4")
13	13-26992	LOCKWASHER, STARTER HOUSING SCREW
14	55860	PULLEY, STARTER CABLE
15	10-28789	SCREW, CABLE PULLEY TO STARTER HOUSING (3/4")
16	12-22887	WASHER, CABLE PULLEY SCREW
17	23-309772	SPACER, CABLE PULLEY
18	39084	PLATE, SEAL - TOP COWL
19	39093	SEAL, TOP COWL PLATE
20	10-8M0113176	SCREW, PLATE AND SEAL TO TOP COWL (3/8")
21	39027	SHIELD, TOP COWL - REAR
22	10-38055	SCREW, REAR SHIELD TO TOP COWL (5/8")
23	13-26996	LOCKWASHER, REAR SHIELD SCREW
24	56377	SEAL, TOP COWL (33 1/2")
25	56377	SEAL, TOP COWL - FRONT (4 3/4")
26	39088A1	COWL LATCH ASSEMBLY, TOP COWL
27	24-59174	SPRING, COMPRESSION - COWL LATCH
28	17-39095	PIN, ROLL - SPRING TO COWL LATCH
29	10-22485	SCREW, COWL LATCH TO TOP COWL (3/4")
30	13-26992	LOCKWASHER, COWL LATCH SCREW
31	14-20165	TAB WASHER, SHEAVE SHAFT NUT
32	11-20166	NUT, SHEAVE SHAFT (LEFT HAND THREAD)
33	20155	RETAINER, STARTER SPRING
34	24-29340T02	SPRING, STARTER REWIND
35	23-28912	BUSHING STARTER SPRING GUIDE
36	50-93696A2	STARTER SHEAVE ASSEMBLY
37	17-22896	PIN, RETAINER - STARTER CABLE
38	13-36206	WASHER, WAVE - STARTER PAWL
39	30596	PAWL, STARTER
40	23-28919	BUSHING, NYLON - SHEAVE SHAFT SPACER
41	23-61005	SPACER, SHEAVE SHAFT
42	26179	RETAINER, SHEAVE SHAFT TO STARTER SHEAVE
44	13-20160	WASHER, WAVE - RETAINER TENSION
45	30595	PLATE, RETAINER - STARTER PAWL
46	35558	SHAFT, SHEAVE
47	50-12066Q10	STARTER CABLE ASSEMBLY
48	30782	HANDLE, STARTER CABLE
49	79470A1	RETAINER, STARTER CABLE AND HANDLE

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 60 running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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