Mercury 45 JET (9683055 THRU 9885344) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 45 JET. Scroll down for exploded parts diagrams (38), specifications, and maintenance reference.

Mercury 45 JET (9683055 THRU 9885344) Parts & Diagrams

🔎 Mercury 45 JET Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 45 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification Value
Engine Type 4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower 45 HP
Displacement 995 cc
Bore x Stroke 65 mm x 75 mm
Spark Plug (Type & Gap) NGK IZFR6F-11
Engine Oil Capacity 3.0 L (3.17 quart)
Recommended Engine Oil SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity 440 mL (14.9 fl oz)
Idle Speed (in gear) 700 ± 50 RPM (in gear)
Full Throttle RPM Range 5500-6000
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 45 JET:

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 45 JET.

ATTENUATOR PLATE (19 parts) ATTENUATOR PLATE
Ref OEM Part # Part Name
- 27-812867A97 ENGINE GASKET SET
1 19662 SOUND ATTENUATOR
2 10-814776 SCREW
3 19-815784 CAP PLUG
4 26-812889 SEAL
5 812874 SOUND ATTENUATOR PLATE
6 10-4000363 SCREW
7 825204T03 THROTTLE LINK Comment: (MULTIPLE PIECE DESIGN)
8 812883 ADJUSTING LINK Comment: (MULTIPLE PIECE DESIGN)
9 10-48408 SCREW Comment: (MULTIPLE PIECE DESIGN)
10 12-8M0204666 WASHER Comment: (MULTIPLE PIECE DESIGN)
11 11399A1 ARM
12 67748 ROLLER
13 10-40056103 SCREW
14 12-8M0204666 WASHER
15 32-9912878 TUBING (4-1/4")
16 54-816311T STA-STRAP
17 27-8144461 GASKET
18 825204T03 THROTTLE LINK Comment: (SINGLE PIECE DESIGN)
CARBURETOR (WME-22/22B/23/24/35) (25 parts) CARBURETOR (WME-22/22B/23/24/35)
Ref OEM Part # Part Name
- 1395-8112231 CARB GASKET KIT
1 3301-815405A6 CARBURETOR (BOTTOM) Comment: 60 - WME-22B
2 NSS GASKET, FUEL BOWL
3 NSS RETAINING RING
4 1395-811693 FUEL BOWL (CENTER/BOTTOM) Comment: WME-22B/24/35
5 1395-811218 THROTTLE SHAFT (UPPER/BOTTOM)
6 1395-811219 THROTTLE SHAFT (CENTER)
7 1395-9593 THROTTLE VALVE Comment: WME-22B/35
8 1395-9594 FLOAT
9 NSS FLOAT SHAFT
10 1395-879194011 INLET NEEDLE VALVE
11 1395-811694 PLUG KIT Comment: WME-22B/24/35
12 NSS GASKET, PLUG
13 NSS GASKET, COVER PLATE
14 27-8144461 GASKET, FLANGE
15 NSS SCREW, THROTTLE VALVE
16 1395-811220 SCREW, COVER PLATE
17 1395-808612 SCREW, FUEL BOWL
18 1395-811221 COVER PLATE
19 1395-6030 MAIN FUEL JET (.070 - 60)
20 1395-6247 VENT JET (.090) Comment: (NOT USED ON WME-35)
21 NSS GASKET
22 NSS SPRING
23 NSS SPRING
24 NSS IDLE NEEDLE
CARBURETOR (WME-26/27/28/28/43/44/45) (28 parts) CARBURETOR (WME-26/27/28/28/43/44/45)
Ref OEM Part # Part Name
- 27-812867A97 ENGINE GASKET SET
1 3301-821946T44 CARBURETOR (BOTTOM) Comment: 60 - WME-45
2 NSS GASKET, FUEL BOWL
3 NSS RETAINING RING
3A 1395-8113522 LEVER, OIL PUMP Comment: WME43/45 - BOTTOM
3B 1395-8086121 SCREW, OIL PUMP LEVER Comment: WME43/45 - BOTTOM
4 1395-811693 FUEL BOWL (CENTER/BOTTOM)
5 1395-823632 THROTTLE SHAFT (UPPER/BOTTOM) Comment: WME-27
6 1395-823633 THROTTLE SHAFT (CENTER) Comment: WME-44
7 97243 THROTTLE VALVE Comment: WME 43/44/45
8 1395-9594 FLOAT
9 F10064 FLOAT SHAFT
10 1395-879194011 INLET NEEDLE VALVE
11 1395-811694 PLUG KIT
12 NSS SEAL, BOWL DRAIN
13 NSS GASKET, COVER PLATE
14 27-8144461 GASKET, FLANGE
15 10-F10155 SCREW, THROTTLE VALVE
16 1395-811220 SCREW, COVER PLATE
17 1395-808612 SCREW, FUEL BOWL Comment: (WME 43/44/45)
18 1395-811221 COVER PLATE
19 1399-4217 MAIN FUEL JET Comment: (.062 - 60)
20 1395-6247 VENT JET Comment: (.090) (50/60)
21 NSS GASKET, NOZZLE WELL
22 NSS SPRING, IDLE NEEDLE
23 NSS SPRING, THROTTLE RETURN
24 NSS IDLE NEEDLE
25 1395-823634 SCREW, THROTTLE ADJUSTMENT (UPPER/BOTTOM)
CLAMP BRACKET (55) (S/N: 0D181999 AND BELOW) (39 parts) CLAMP BRACKET (55) (S/N: 0D181999 AND BELOW)
Ref OEM Part # Part Name
1 3508-818881A3 TRANSOM BRACKET (GRAY) Comment: (PORT)
2 22-8M0169588 GREASE FITTING
3 17-99604 GROOVE PIN
4 3507-818880F2 TRANSOM BRACKET (GRAY) Comment: (STARBOARD)
5 19618A3 TILT LOCK LEVER (GRAY)
6 24-99622 SPRING
7 23-65830 NYLINER
8 24-812708 SPRING
9 812709T6 KNOB (GRAY)
10 17-99615 GROOVE PIN
11 12-19619 WASHER
12 18486F6 ANCHOR BRACKET (GRAY)
13 97-818298Q1 ANODE ASSEMBLY
14 10-8M0204707 SCREW
15 12-8M0204649 WASHER
16 10-4000355 SCREW (35 MM)
17 13-400257 LOCKWASHER
18 11-401388 NUT
19 17-8M0026068 TILT PIN ASSEMBLY
20 8M0041938 TILT TUBE
21 11-858869 NUT
23 10-818883A1 THUMB SCREW ASSEMBLY
24 12-818884 WASHER
25 10-768042 SCREW
26 10-814259 SCREW
27 12-8M0204648 WASHER
28 11-91962 NUT
29 8M0084737 LINK
30 19615A05 TILT LEVER
31 23-812707 BUSHING
32 12-815796 WASHER
33 13-99611 WAVE WASHER
34 8M0007469 TILT KNOB
35 10-19611 SCREW
37 812433F5 MOUNTING BRACKET (PORT)
38 10-88432 SCREW
39 12-8M0042641 WASHER
40 11-862903 NUT
41 15-821722 SHIM
CLAMP BRACKET (MANUAL) (S/N: 0D1812000 AND UP) (40 parts) CLAMP BRACKET (MANUAL) (S/N: 0D1812000 AND UP)
Ref OEM Part # Part Name
1 3420-822868A2 CLAMP BRACKET (GRAY) Comment: (PORT)
2 22-8M0169588 GREASE FITTING
3 17-99604 GROOVE PIN
4 3419-822867F2 CLAMP BRACKET (GRAY) Comment: (STARBOARD)
5 19618A3 TILT LOCK LEVER (GRAY)
6 24-99622 SPRING
7 23-65830 NYLINER
8 24-812708 SPRING
9 812709T6 KNOB (GRAY)
10 17-99615 GROOVE PIN
11 12-19619 WASHER
12 18486F6 ANCHOR BRACKET (GRAY)
13 97-818298Q1 ANODE ASSEMBLY
14 10-8M0204707 SCREW
15 12-8M0204649 WASHER
16 10-4000355 SCREW (35 MM)
17 13-400257 LOCKWASHER
18 11-401388 NUT
19 17-8M0026068 TILT PIN ASSEMBLY
19A 24-821461 SPRING
20 8M0041938 TILT TUBE
21 11-858869 NUT
23 10-818883A1 THUMB SCREW ASSEMBLY
24 12-818884 WASHER
25 10-768042 SCREW
26 10-814259 SCREW
27 12-8M0204648 WASHER
28 11-91962 NUT
29 8M0084737 LINK
30 19615A05 TILT LEVER
31 23-812707 BUSHING
32 12-8M0042643 WASHER
33 13-99611 WAVE WASHER
34 8M0007469 TILT KNOB
35 10-19611 SCREW
37 812433F5 MOUNTING BRACKET (PORT)
38 10-88432 SCREW
39 12-8M0042641 WASHER
40 11-862903 NUT
41 15-821722 SHIM
COWLING (53 parts) COWLING
Ref OEM Part # Part Name
NS 821509T01 RELAY Comment: (POWER TRIM)
1 4005-816534T14 TOP COWL (SILVER) Comment: 55 (WITHOUT DECALS)
2 824666 AIR INLET SHIELD
3 10-4006731 SCREW
4 12-24664 WASHER (OLD DESIGN)
5 47341A11 STARTER ROPE (MANUAL STARTING)
6 813548A5 COWL SUPPORT BRACKET (FRONT) (TRACKER)
6A 10-8231871 SCREW (M4)
6B 13-26995 LOCKWASHER
6C 11-8237515 NUT
7 813549A2 COWL SUPPORT BRACKET (REAR)
7A 10-8231871 SCREW (M4)
7B 13-26995 LOCKWASHER
7C 11-8237515 NUT
8 814336A02 SOUND BLANKET KIT
9 8M0043150 SEAL
10 813504A1 OIL LEVEL GAUGE Comment: 50/60
11 813505 GROMMET Comment: 50/60
12 113171 RETAINER Comment: 50/60
13 11-65110 SPEEDNUT Comment: 50/60
14 813546003 COWL MOUNT
15 893763 BRACKET
16 10-4006731 SCREW
17 2197-812512A10 BOTTOM COWL (TRACKER) Comment: (WITHOUT DECALS)
18 8M0043162 SEAL
19 10-4000335 SCREW
20 12-35280 WASHER
21 13-37642 WAVE WASHER
22 23-19428 BUSHING
23 813547F3 COWL LATCH LEVER (TRACKER)
24 826354A1 COWL LATCH BUSHING
25 813604 LATCH CAM
26 11-401386 NUT
27 84-88807A28 CABLE
28 10-878607 SCREW
29 19812T03 ANCHOR BRACKET
30 10-42975 DRIVE SCREW
31 98889 LATCH
32 39519 CUP
33 22-813613 TELLTALE FITTING
34 32-7568058 HOSE
35 812830T01 PLUG Comment: (NON-POWER TRIM)
36 8M0032848 RETAINER
37 824896 BEZEL (OLD DESIGN) Comment: (POWER TRIM)
38 87-8M0042301 SWITCH ASSEMBLY Comment: (POWER TRIM)
39 10-40011151 SCREW
40 813606003 SEAL
41 813605003 SEAL
42 812717F1 TRIM COVER (TRACKER)
43 10-4006731 SCREW
44 813939A2 RELAY ASSEMBLY Comment: (POWER TRIM) (SEE NOTE)
45 10-40011130 SCREW Comment: POWER TRIM
46 823593A1 AIR DEFLECTOR KIT
CRANKSHAFT, PISTONS AND CONNECTING RODS (17 parts) CRANKSHAFT, PISTONS AND CONNECTING RODS
Ref OEM Part # Part Name
- 811209T93 POWERHEAD (ALL) Comment: (S/N 0D182000 & UP) (POWERHEAD INCLUDES 0.008 REED)
1 478-9611T1 CRANKSHAFT ASSEMBLY
2 30-63742T BALL BEARING
3 53-812877 RETAINING RING
4 28-91800 KEY
5 43-43019A2 DRIVER GEAR
6 31-812873A1 ROLLER BEARING ASSEMBLY (TOP)
7 26-419531 OIL SEAL
8 812881A1 ROLLER BEARING ASSEMBLY (CENTER)
9 783-9613T3 PISTON ASSEMBLY (.030 O.S.)
10 53-857196 LOCK RING
11 39-19721A2 PISTON RING (.030 O.S.)
12 640-9612A6 CONNECTING ROD ASSEMBLY
13 12-8M0012298 WASHER
14 29-8M0214934 NEEDLE BEARING
15 10-91012 SCREW
16 8M0234886 ROLLER BEARING
CYLINDER BLOCK AND CRANKCASE (48 parts) CYLINDER BLOCK AND CRANKCASE
Ref OEM Part # Part Name
- 811209T93 POWERHEAD ASSEMBLY COMPLETE (ALL) Comment: (S/N 0D182000 & UP) (POWERHEAD INCLUDES 0.008 REED)
1 883-9755T15 CYLINDER BLOCK (ALL) Comment: (S/N 0D182000 & ABOVE)
2 10-81742780 SCREW
3 10-81742730 SCREW
4 21-426585 CHECK VALVE
5 32-892024122 HOSE (16")
6 21-426233 CHECK VALVE (PRESS-IN)
7 812888A1 CARRIER ASSEMBLY
8 21-42657A3 CHECK VALVE
9 10-814776 ADJUSTING SCREW
10 11-400212 JAM NUT
11 42942 CAP
12 17-43044 DOWEL PIN (LOCATING)
13 17-8M0084653 DOWEL PIN (BEARING RACE)
14 18597 COVER
15 10-81742750 SCREW
16 65848 CARRIER Comment: (50/60 - DESIGN I)
17 25-64872 GROMMET Comment: (50/60 - DESIGN I)
18 27-8128672 GASKET Comment: (DESIGN II - W/O REF'S #16 & 17)
19 16-8161949 STUD
20 22-185981 PIPE PLUG
21 10-817430110 SCREW
22 10-40011149 SCREW (25MM - QTY. OF 3 ON 55) Comment: (DESIGN II - W/O REF'S # 16 & 17)
22A 10-12896 SCREW (55) Comment: (DESIGN II - W/O REF'S # 16 & 17)
23 8128821 POPPET VALVE Comment: 50/60
24 812887002 DIAPHRAGM Comment: (50/60) (DESIGN II - W/O REF'S #16 & 17)
25 12-94182 WASHER Comment: (50/60)
26 10-69570 SCREW Comment: (50/60)
27 24-42996 SPRING (60 PONTOON) Comment: (50/60)
28 14586 THERMOSTAT (120) Comment: 50/60
29 27-8M0204714 GASKET Comment: 50/60
30 22-328022 PIPE PLUG
31 787992 TEMPERATURE SENDER
32 889733 RETAINER
33 10-878609 SCREW
34 12-8M0204666 WASHER
35 12-8M0204663 WASHER Comment: (50/60)
36 12-69056 WASHER Comment: (50/60)
37 11-816872 WING NUT Comment: (50/60)
38 22-782792 ELBOW Comment: (55)
39 8M0036859 COVER Comment: (DESIGN II - W/O REF'S #16 & 17)
40 22-56759 FITTING Comment: (50/60)
41 8129962 COVER Comment: (55)(S/N 0D182000-0Z999999)
42 25-48462 O-RING Comment: (55)
43 10-40011108 SCREW Comment: (55)
45 821595 LIFTING EYE Comment: (55)
46 10-821606 SCREW Comment: 55 (55MM - DESIGN II - W/O REF'S #16 & 17 )
47 11-401368 NUT Comment: (55)
DRIVE SHAFT HOUSING (22 parts) DRIVE SHAFT HOUSING
Ref OEM Part # Part Name
1 3516-816528A4 DRIVESHAFT HOUSING (JET 45) (GRAY)
2 16-8M0034445 STUD (60 PONTOON - LL)
3 10-4000380 SCREW
3A 16-8M0034446 STUD (60 PONTOON - LL)
4 12-45176 WASHER
5 12-8M0214963 WASHER
6 11-40140 NUT
7 22-85822A7 SPEEDOMETER PICK-UP ASSEMBLY
8 22-8M0181450 FITTING
9 22-85822T CONNECTOR (STRAIGHT)
10 10-898835001 BOLT
11 42930A1 LOWER MOUNT
12 12-30119 WASHER
13 88238A10 GROUND WIRE
14 11-8M0204662 NUT
15 10-40011149 SCREW
16 8M0036730 CLAMP
17 11-35521 NUT
18 100-8M4500752 COVER (TRACKER)
19 10-88417 SCREW
20 23-8137451 SPACER (60 PONTOON - LL)
21 43585 COUPLING
ELECTRICAL COMPONENTS (50/60) (42 parts) ELECTRICAL COMPONENTS (50/60)
Ref OEM Part # Part Name
1 19745A8 ELECTRICAL PLATE Comment: (W/ 6MM SCREW HOLES)
2 814674A1 RETAINING PLATE
3 10-40011106 SCREW (USE W/REF. #39) Comment: (5MM)
4 10-40011109 SCREW Comment: (5MM)
5 339-832757A4 IGNITION COIL Comment: (SERIAL 0G116485 & ABOVE)
6 84-88807A6 CABLE (3-1/2")
7 11-45076 NUT (10-32)
8 84-821945A52 SPARK PLUG LEAD KIT
9 33-938 SPARK PLUG (NGK #BPZ8H-N-10 - CANADA)
10 19052A8 SWITCH BOX
11 813643 BOOT
12 814760 RETAINER (OLD DESIGN)
13 25-813742 GROMMET
14 88-19637A3 FUSE SOCKET (2 BULLET CONNECTORS)
15 88-812619 FUSE
16 8M0058226 RECTIFIER (OLD DESIGN)
17 54-816311T STA-STRAP
18 84-88439A4 BATTERY CABLE
19 84-19061A4 HARNESS ( LEAD HAS BULLET CONNECTOR) (GRAY)
20 25-813741 GROMMET
21 89-8M0185149 SOLENOID (DESIGN I)
22 11-26419 NUT
23 13-26992 WASHER
24 11-64015 NUT (1/4-20)
25 12-4002314 WASHER
26 84-79139A24 CABLE (9-1/4")
27 84-88807A31 CABLE (7")
28 84-88439A9 CABLE (96")
29 814795T COVER
30 10-40007107 SCREW (5MM)
31 10-40011149 SCREW (8MM)
32 14857A16 OIL WARNING MODULE Comment: (SERIAL 0G116485-0Z999999)
33 10-40011109 SCREW
34 89-8M0185147 SOLENOID Comment: (DESIGN II)
35 23-8M0214955 BUSHING Comment: (DESIGN II)
36 25-818967 GROMMET Comment: (DESIGN II)
37 10-40011110 SCREW (30MM) Comment: (DESIGN II)
38 10-400039 SCREW (5MM)
39 8M0084173 VOLTAGE REGULATOR
40 84-813524A2 CABLE
41 821889A31 SPEED LIMITER Comment: (MARATHON 60)
42 84-823147A6 ADAPTOR HARNESS Comment: (MARATHON 60)
ELECTRICAL COMPONENTS (55) (22 parts) ELECTRICAL COMPONENTS (55)
Ref OEM Part # Part Name
- 84-823147A6 ADAPTOR HARNESS (15")
1 19745A8 ELECTRICAL PLATE Comment: (W/ 6MM SCREW HOLES)
2 814674A1 RETAINING PLATE
3 10-40011106 SCREW (M5 X .8 X 13) Comment: (5MM)
4 10-40011109 SCREW (M5 X .8 X 25) Comment: (5MM)
5 339-832757A4 IGNITION COIL Comment: (SERIAL 0G116485-0Z999999)
6 84-88807A6 CABLE (3-1/2")
7 11-45076 NUT (10-32)
8 84-821945A52 SPARK PLUG LEAD KIT
9 33-938 SPARK PLUG (NGK #BPZ8H-N-10 - CANADA)
10 19052A8 SWITCH BOX
11 813643 BOOT
12 10-40007106 SCREW
13 25-813742 GROMMET
14 19-816031 PLUG
15 25-813741 GROMMET
16 814795T COVER
17 17602T02 TERMINAL BLOCK
18 10-40011149 SCREW
19 821889A31 REV LIMITER
20 10-40011109 SCREW
21 10-40007107 SCREW
EXHAUST PLATE (26 parts) EXHAUST PLATE
Ref OEM Part # Part Name
- 27-812867A97 ENGINE GASKET SET
1 19653T2 EXHAUST PLATE ASSEMBLY
2 17-23784 DOWEL PIN
3 1400-8M4501491 UPPER MOUNT
4 10-40011153 SCREW
5 10-898835001 SCREW
6 12-32834 WASHER
7 12-8M0204648 WASHER
8 11-896963 NUT
9 10-40011158 SCREW
10 27-8M0000820 GASKET
11 23-48237 BUSHING
12 815639A3 SHIFT SHAFT (60 SEAPRO/MARATHON - MANUAL)
13 812872A1 SHIFT LINK Comment: (USE W/O WAVE WASHER)
14 23-48475 BUSHING Comment: (USE W/O WAVE WASHER)
15 13-29720 WAVE WASHER Comment: (USE WITH WAVE WASHER)
16 12-24664 WASHER Comment: (USE WITH WAVE WASHER)
17 11-401386 NUT
18 32-8M0042794 WATER TUBE (LONG)
19 25-93221002 GROMMET
20 8M0045214 EXHAUST TUBE
21 10-40011153 SCREW
22 812886001 SEAL
23 99019 CLAMP
24 42941001 SEAL (UPPER)
25 10-40011155 SCREW
EXTENSION COMPONENTS (10 parts) EXTENSION COMPONENTS
Ref OEM Part # Part Name
1 816696T6 SPACER (GRAY) Comment: 60
2 17-43044 DOWEL PIN
3 17-8M0084244 DOWEL PIN
4 817401A1 WATER TUBE
5 26-38970 SEAL (OLD DESIGN)
6 26-821093 SEAL
7 25-8M0204645 O-RING
8 12-8M0214963 WASHER
9 11-40140 NUT
10 16-8M0034425 STUD
FLYWHEEL (55) (6 parts) FLYWHEEL (55)
Ref OEM Part # Part Name
1 261-9008A48 FLYWHEEL
2 11-42979 NUT
3 12-33001 WASHER
4 398-832074A4 STATOR
5 10-4013930 SCREW
6 99021A16 TRIGGER
FLYWHEEL AND STARTER MOTOR (50/60) (18 parts) FLYWHEEL AND STARTER MOTOR (50/60)
Ref OEM Part # Part Name
1 19-89219001 FLYWHEEL PLUG
2 812777T1 FLYWHEEL COVER Comment: DESIGN II
3 79022 TIMING MARKER Comment: DESIGN I
4 10-37572 SCREW Comment: DESIGN I
5 12-72761 WASHER Comment: DESIGN I
6 11-42979 NUT
7 12-33001 WASHER
8 261-9008A50 FLYWHEEL
9 398-832075A19 STATOR (STAMPED 398-9710A34)
10 10-4013930 SCREW
11 99021A16 TRIGGER
12 50-44369A1 STARTER MOTOR
13 23-8M0034918 COLLAR
14 8M0043376 STOP
15 84-88807A31 WIRE
16 10-69035 SCREW
17 13-26992 LOCKWASHER
18 11-64015 NUT
FUEL PUMP (55/60 SEAPRO/MARATHON) (30 parts) FUEL PUMP (55/60 SEAPRO/MARATHON)
Ref OEM Part # Part Name
- 21-857005A1 DIAPHRAGM KIT
1 14360A78 FUEL PUMP ASSEMBLY
2 21-857005A1 DIAPHRAGM KIT
3 NSS RUBBER CHECK VALVE
4 NSS CHECK VALVE
5 NSS RETAINER
6 NSS SPRING
7 NSS CAP
8 NSS SPRING
9 NSS CAP
10 NSS DIAPHRAGM
11 27-8M0204705 GASKET
12 NSS GASKET, BOOST
13 NSS GASKET, PULSE
14 987752 PLATE
15 22-433351 FITTING
17 10-81754150 SCREW, FUEL PUMP TO CRANKCASE
18 144303 BASE
19 32-8M0108349 HOSE
20 54-816311T STA-STRAP
21 32-830768 HOSE
22 32-9912878 HOSE (4-1/4")
23 35-891642T03 FUEL FILTER
24 8170281 BRACKET
25 11-401196 NUT
26 22-59169003 TEE FITTING
27 32-892024122 HOSE
28 858763 PRIMER BULB
29 22-816856T01 FUEL CONNECTOR
30 10-4000332 SCREW
FUEL PUMP (BLACK 50/60) (34 parts) FUEL PUMP (BLACK 50/60)
Ref OEM Part # Part Name
- 21-857005A1 DIAPHRAGM KIT
1 14360A78 FUEL PUMP ASSEMBLY
2 21-857005A1 DIAPHRAGM KIT
3 NSS RUBBER CHECK VALVE
4 NSS CHECK VALVE
5 NSS RETAINER
6 NSS SPRING
7 NSS CAP
8 NSS SPRING
9 NSS CAP
10 NSS DIAPHRAGM
11 27-8M0204705 GASKET
12 NSS GASKET, BOOST
13 NSS GASKET, PULSE
14 987752 PLATE
15 22-433351 FITTING
17 10-82130050 SCREW, FUEL PUMP TO CRANKCASE
18 144303 BASE
19 32-830767 HOSE
20 35-816296Q2 FUEL FILTER
21 32-830761 FUEL LINE
22 54-816311T STA-STRAP
23 32-8M0108349 HOSE
24 22-818993 TEE
25 22-8189941 CHECK VALVE
26 22-816856T01 FUEL CONNECTOR
27 10-4000332 SCREW
28 32-9912878 HOSE (4-1/4")
29 89-819503A5 SOLENOID VALVE
30 32-9912688 HOSE
31 22-59169003 TEE FITTING
32 32-892024122 HOSE
33 54-633001 CLAMP
34 10-4006731 SCREW
FUEL PUMP (WHITE OR RED) (33 parts) FUEL PUMP (WHITE OR RED)
Ref OEM Part # Part Name
- 21-857005A1 DIAPHRAGM KIT
1 14360A78 FUEL PUMP ASSEMBLY
2 21-857005A1 DIAPHRAGM KIT
3 NSS RUBBER CHECK VALVE
4 NSS CHECK VALVE
5 NSS RETAINER
6 NSS SPRING
7 NSS CAP
8 NSS SPRING
9 NSS CAP
10 NSS DIAPHRAGM
11 27-8M0204705 GASKET
12 98775A7 PLATE
13 22-56800 PIPE PLUG
14 22-19688A1 FITTING
15 10-40057134 SCREW (50MM)
16 144303 BASE
17 32-830767 HOSE
18 35-816296Q2 FUEL FILTER
19 32-830761 FUEL LINE
20 32-8M0108349 HOSE
21 22-13773 TEE
22 54-816311T STA-STRAP
23 22-816856T01 FUEL CONNECTOR
24 10-4000332 SCREW
25 32-8M0108355 HOSE (4-3/4")
26 22-19688 FITTING (90_)
27 89-819503A5 SOLENOID VALVE
28 54-633001 CLAMP
29 10-4006731 SCREW
30 32-1430165 HOSE
31 22-59169003 TEE FITTING
32 32-892024122 HOSE
GEAR HOUSING (DRIVE SHAFT) (36 parts) GEAR HOUSING (DRIVE SHAFT)
Ref OEM Part # Part Name
- 26-814669A2 W/P SEAL KIT Comment: CONTENTS INDICATED BY FOOTNOTE #6
1 1671-9760T32 GEAR HOUSING (TRACKER)
2 22-8M0058389 DRAIN SCREW
3 10-79953Q04 SCREW
4 12-191833 WASHER-SEALING
5 17-8M0084244 DOWEL PIN
6 17-43044 DOWEL PIN
7 22-56800 PIPE PLUG
8 31-812768 ROLLER BEARING
8A 818226A1 SEAL KIT
9 43-813694T PINION GEAR
10 11-55910 NUT
11 815420 SHIFT SHAFT (X-LONG)
12 53-29641 RETAINING RING
13 23-813696A2 BUSHING ASSEMBLY
14 25-45258 O-RING
15 26-8M0204708 OIL SEAL
16 45-815421 DRIVE SHAFT (X-LONG)
17 15-812770A1 SHIM SET
18 31-8M0166756 TAPERED ROLLER BEARING
19 11-8128201 NUT
20 46-812966A7 WATER PUMP BASE
21 25-8M0204651 O-RING
22 26-814669 OIL SEAL
23 26-814670 OIL SEAL
24 19700A2 FACE PLATE
25 47-19453T IMPELLER
26 28-8M0032831 KEY
27 46-812966A12 WATER PUMP
28 27-8M0224241 GASKET (LOWER)
29 27-194541 GASKET (UPPER)
30 8M0204658 SEAL (SHORT/LONG)
31 10-8248324 SCREW
33 23-8M0204659 INSULATOR
34 19452 INSULATOR
35 760394 SHIFT CAM
GEAR HOUSING (PROPELLER SHAFT) (28 parts) GEAR HOUSING (PROPELLER SHAFT)
Ref OEM Part # Part Name
- 26-814669A2 W/P SEAL KIT
1 1671-9760T32 GEAR HOUSING (TRACKER)
36 15-812769A1 SHIM SET
37 31-8M0103476 TAPERED ROLLER BEARING
38 43-813693T1 FORWARD GEAR
39 31-21739 ROLLER BEARING
40 8129291 CAM FOLLOWER
41 20843 SLIDE
42 24-38114 SPRING
43 52-813697T CLUTCH
44 17-8M0020942 CROSS PIN
45 24-815418 SPRING
46 44-14493 PROPELLER SHAFT
47 43-813695T REVERSE GEAR
48 30-20839T BALL BEARING
49 8M0168900 BEARING CARRIER ASSEMBLY
50 25-815460 O-RING
51 31-21700 ROLLER BEARING
52 26-8M0205511 OIL SEAL
53 26-8M0203757 OIL SEAL
54 10-8136911 SCREW Comment: (DESIGN I)
54A 14-826613 TAB WASHER Comment: (DESIGN II)
55 17264T2 TRIM TAB
56 10-4000377 SCREW
57 12-8M0214963 WASHER
58 73345A1 THRUST HUB
59 14-8M0214942 TAB WASHER
60 11-69578Q1 PROPELLER NUT
GEAR HSG (DR/ SHAFT)(BIGFOOT)(SEAPRO/MARATHON/PONTOON) (41 parts) GEAR HSG (DR/ SHAFT)(BIGFOOT)(SEAPRO/MARATHON/PONTOON)
Ref OEM Part # Part Name
- 26-43035A4 G/H SEAL KIT
1 1667-9011T74 GEAR HOUSING ASSEMBLY (GRAY)
2 17-8M0084244 DOWEL PIN (FRONT)
3 43046 OILER TUBE
5 10-79953Q04 DRAIN SCREW
6 22-8M0058389 SCREW (MAGNETIC)
7 12-191833 WASHER-SEALING
8 17-43044 DOWEL PIN (REAR)
9 97-31640Q4 TRIM TAB
10 10-825427 SCREW
11 12-45176 WASHER
12 43040T1 CARRIER
12A 97-826134Q ANODE
12B 11-401386 NUT
12C 10-4000333 SCREW
13 43-44484T PINION GEAR
14 11-35921 NUT
15 760394 SHIFT CAM
16 31-42677A1 TAPERED ROLLER BEARING
17 15-44492A1 SHIM ASSEMBLY
18 45-826737A1 DRIVE SHAFT ASSEMBLY (X-LONG)
19 42461A1 WEAR SLEEVE ASSEMBLY
20 43055A4 COVER ASSEMBLY
21 27-430331 GASKET
22 27-8M0214931 GASKET
23 26-43036 OIL SEAL (LOWER)
24 26-43035 OIL SEAL (UPPER)
25 27-8172771 GASKET
26 817275A2 WATER PUMP ASSEMBLY
27 8M0204709 FACE PLATE
28 10-8M0214957 SCREW (M6 X 1 X 30)
29 826762A1 COUPLING (LL)
32 28-8M0204723 KEY
33 47-43026T2 IMPELLER
34 10-8248326 SCREW
36 430482 SHIFT SHAFT ASSEMBLY (LL)
37 53-29641 E-RING
38 23-43052A4 BUSHING ASSEMBLY
39 25-8M0204681 O-RING
40 26-8M0204708 OIL SEAL
41 10-8248326 SCREW (M6 X 1)
GEAR HSG (PROP SHAFT)(BIGFOOT)(SEAPRO/MARATHON/PONTOON) (27 parts) GEAR HSG (PROP SHAFT)(BIGFOOT)(SEAPRO/MARATHON/PONTOON)
Ref OEM Part # Part Name
- 26-43035A4 G/H SEAL KIT
1 1667-9011T74 GEAR HOUSING ASSEMBLY (GRAY)
42 31-30894A1 TAPERED ROLLER BEARING ASSEMBLY
43 43-12634T02 FORWARD GEAR
44 31-30895T ROLLER BEARING
45 850315A1 CAM FOLLOWER ASSEMBLY
45A 30-44530 BALL
46 24-30622 SPRING
47 52-822539T CLUTCH
48 17-8M0100263 CROSS PIN
49 24-30893 SPRING
50 44-12238T PROPELLER SHAFT
51 43-12635T REVERSE GEAR
52 8M0168901 BEARING CARRIER ASSEMBLY
53 25-8M0214974 O-RING
54 31-30956T ROLLER BEARING
55 26-8M0204670 OIL SEAL (INNER)
56 26-8M0205729 OIL SEAL (OUTER)
57 31-12578T ROLLER BEARING
58 12-12577 THRUST WASHER
59 31-12576 THRUST BEARING
60 10-4000354 SCREW
61 12-4002317 WASHER
62 15-44491A1 SHIM ASSEMBLY
63 13191Q01 THRUST HUB ASSEMBLY
64 14-816629Q TAB WASHER
65 11-52707Q1 PROPELLER NUT ASSEMBLY
INDUCTION MANIFOLD AND REED BLOCK (33 parts) INDUCTION MANIFOLD AND REED BLOCK
Ref OEM Part # Part Name
- 811209T93 POWERHEAD ASSEMBLY COMPLETE (ALL) Comment: (S/N 0D182000 & UP) (POWERHEAD INCLUDES 0.008 REED)
1 27-8M0000822 GASKET
2 1171-9812T9 LOWER END CAP ASSEMBLY
3 26-66301 OIL SEAL
4 26-41953 OIL SEAL
5 25-8M0142854 O-RING
6 10-81742720 SCREW
7 19077A3 BRACKET ASSEMBLY
8 16-8161949 STUD
9 12-8M0204663 WASHER Comment: 50/60
10 12-69056 WASHER Comment: 50/60
11 11-816872 WING NUT Comment: 50/60
12 10-82127335 SCREW
13 19076A3 INDUCTION MANIFOLD
14 22-19725 ELBOW (QTY. OF 2 ON 55)
15 27-812869 GASKET
16 10-81742730 SCREW
17 8M0219197 REED BLOCK ASSEMBLY
18 27-812868 GASKET
19 34-812880A03 REED SET (0.010 THICK)
20 14-429821 TAB WASHER
21 812879002 RETAINER
22 10-4000171 SCREW
23 42881A1 SHIFT RAIL
24 14-42981 TAB WASHER
25 10-40001134 SCREW
26 988851 SLIDE
27 23-42994 BUSHING Comment: DESIGN I
28 13-29720 WAVE WASHER Comment: DESIGN I
29 12-24664 WASHER Comment: DESIGN I
30 11-401386 NUT
31 12-35459 WASHER
32 11-401386 NUT
JET COMPONENTS (16 parts) JET COMPONENTS
Ref OEM Part # Part Name
- 26-814669A2 WATER PUMP SEAL KIT
1 821889T24 REV LIMITER
2 84-823147A4 HARNESS-ADAPTOR-REV LIMITER
3 826579 BRACKET
4 10-4006731 SCREW (M6 X 16)
5 10-40011109 SCREW (M5 X 25)
6 91-30500A2 GREASE KIT
24 19700A2 FACE PLATE
25 47-19453T IMPELLER
26 28-8M0032831 KEY
27 46-812966A12 WATER PUMP
29 27-194541 GASKET (UPPER)
30 8M0204658 SEAL
31 10-8248324 SCREW
33 23-8M0204659 INSULATOR
34 19452 INSULATOR
JET PUMP ASSEMBLY (24 parts) JET PUMP ASSEMBLY
Ref OEM Part # Part Name
- 8M0230714 JET PUMP ASSEMBLY(GRAY)
1 801411T60 HOUSING-PUMP
1A 32-827490 HOSE-LUBE
2 47-8M0230713 IMPELLER
3 80141260 HOUSING-INTAKE
3A 8271882 LINER
4 45-80141360 DRIVESHAFT
4A 23-8271891 SLEEVE
4B 11-8271901 NUT
5 28-801405875 KEY
6 15-801404875 SHIM
7 14-801403875 TAB WASHER
8 10-818146 SCREW (.312-18 X .88)
9 10-19923088 SCREW (1/4-20 X .875)
10 10-19923062 SCREW (1/4-20 X .625)
11 10-60411 SCREW (.312-18 X 1.25)
12 801410 BRACKET
13 11-82670910 NUT
14 17-801407 PIN-DOWEL
15 10-4010860 SCREW (M10 X 60)
16 10-4010890 SCREW (M10 X 90)
17 10-4010870 SCREW (M10 X 70)
18 10-95802 SCREW (.375-16 X .75)
19 12-8M0214963 WASHER
MANUAL TILT COMPONENTS (16 parts) MANUAL TILT COMPONENTS
Ref OEM Part # Part Name
- 8M0118570 TRIM PUMP - COMPLETE Comment: (INCLUDES ALL PARTS ON THIS PAGE)
1 8M0118572 SHOCK ROD ASSEMBLY KIT
2 813428 CYLINDER END CAP
3 8134291 SHOCK PISTON
4 813432A2 CYLINDER REBUILD KIT
5 810776 MEMORY PISTON KIT
6 893918A01 CYLINDER KIT Comment: (DESIGN II/III)
7 893919A01 SCREW AND SEAL KIT, CYLINDER
8 893920A01 ACCUMULATOR
9 893921A01 VALVE BLOCK ASSEMBLY
10 813456A4 REPAIR KIT Comment: (DESIGN III)
11 22-813458A2 PLUG KIT Comment: (DESIGN III)
12 813457A1 CAM KIT
13 22-813459 PLUG KIT
14 17-19607 PIN
15 17-821539 GROOVE PIN
MISCELLANEOUS PARTS/ACCESSORIES (0 parts) MISCELLANEOUS PARTS/ACCESSORIES
OIL INJECTION COMPONENTS (20 parts) OIL INJECTION COMPONENTS
Ref OEM Part # Part Name
1 1263-812718T1 OIL TANK KIT Comment: (DESIGN II USE WITHOUT REF. #3)
2 36-828765A2 CAP ASSY. Comment: (DESIGN II USE WITHOUT REF. #3)
3 25-90186 O-RING Comment: (DESIGN I USE WITH REF. #3)
4 8M0039080 SEAL Comment: (DESIGN II USE WITHOUT REF. #3)
5 19299A1 VENT
6 21-64871 VALVE
7 25-813644 GROMMET
8 813649 BOOT
9 8M0039085 BOOT
10 87-12886A6 SWITCH
11 10-58376 SCREW
12 818902A1 OIL INJECTION PUMP Comment: SERIAL (#0D182000 & UP)
13 25-8M0204667 O-RING
14 25-36390 O-RING
15 10-40011108 SCREW
16 43-19277 DRIVEN GEAR
17 23-19278A2 BEARING ASSEMBLY
18 32-82381335 HOSE
19 12-72761 WASHER
20 821287 LINK Comment: SERIAL (#0D182000 & UP)
POWER TRIM COMPONENTS (S/N: 0D181999 AND BELOW) (29 parts) POWER TRIM COMPONENTS (S/N: 0D181999 AND BELOW)
Ref OEM Part # Part Name
- 854472A3 TRIM PUMP - COMPLETE Comment: (INCLUDES ALL PARTS ON THIS PAGE)
1 813427 SHOCK ROD ASSEMBLY KIT
2 813428 CYLINDER END CAP ASSEMBLY
3 813429 SHOCK PISTON ASSEMBLY
4 813432A3 CYLINDER REBUILD KIT
5 810776 MEMORY PISTON KIT
6 893904T01 CYLINDER KIT Comment: (DESIGN II)
7 811678A6 SCREW AND SEAL KIT Comment: (DESIGN II)
8 811227 PUMP Comment: (DESIGN II)
9 811225 MANIFOLD ASSEMBLY Comment: (DESIGN II)
10 10-813436 SCREW KIT
11 813437 DRIVE SHAFT
12 813438 SCREW /DOWEL PIN KIT
13 25-813439A3 SEAL KIT
14 813434A1 RESERVOIR
15 22-8134351 PLUG KIT
16 893929A01 RELIEF VALVE KIT
17 84-811698 WIRING HARNESS
19 813445 RESERVOIR CAP KIT
20 10-813446 SCREW
21 813447 MOTOR KIT
22 813448 END CAP
23 813449A1 ARMATURE
24 12-813450 THRUST WASHER KIT
25 813451 SHELL AND MAGNET KIT
26 813452 END FRAME KIT
27 10-813453 BOLT AN D NUT KIT
28 17-19607 PIN
29 17-821539 GROOVE PIN
POWER TRIM COMPONENTS (S/N: 0D182000 AND UP) (24 parts) POWER TRIM COMPONENTS (S/N: 0D182000 AND UP)
Ref OEM Part # Part Name
- 830150T2 POWER TRIM PUMP
1 893943A01 SHOCK ROD KIT
2 813428 CYLINDER END CAP
3 813429 SHOCK PISTON
4 813432A3 CYLINDER REBUILD KIT
5 810776 MEMORY PISTON KIT
6 893904T01 CYLINDER KIT
7 811678A6 SCREW AND SEAL KIT
8 8116706 PUMP/MANIFOLD
8A 823180A1 ROCKER ARM
9 10-813436 SCREW KIT
10 811671 DRIVE SHAFT
11 25-811672A4 SEAL KIT
12 811673 RESERVOIR
13 22-8134351 PLUG KIT
14 893929A01 RELIEF VALVE KIT
15 811677 RESERVOIR CAP KIT
16 10-813446 SCREW
17 811674 RESERVOIR/MOTOR
18 811675 ARMATURE
19 12-811676 THRUST WASHER KIT
20 17-19607 ANCHOR PIN
21 17-821539 GROOVE PIN
22 17-822869001 PIN
STARTER ASSEMBLY (MANUAL)(55) (37 parts) STARTER ASSEMBLY (MANUAL)(55)
Ref OEM Part # Part Name
- 816728T14 RECOIL STARTER (S/N 0G239164 & ABOVE)
1 816728T05 STARTER HOUSING
2 8167652 REST
3 8M0043161 SEAL
4 10-82170475 SCREW
5 23-821702 SPACER
6 23-816086 BUSHING
7 25-815795 GROMMET
8 12-69057 WASHER
9 11-401196 NUT
10 8567541 INTERLOCK CABLE
11 10-8214281 SCREW
12 12-73288 WASHER
13 18-26811 COTTER PIN
14 10-878608 SCREW
15 11-821027 PUSH NUT (DESIGN I)
15A 18-26811 COTTER PIN (DESIGN II)
15B 12-35462 WASHER (DESIGN II)
16 24-826791 SPRING
17 8166902 INTERLOCK LEVER
18 816712T01 CAM
19 816711 RETAINER
20 10-8182491 SCREW
21 833161T FELT PAD (DESIGN I)
21A 13-826229 WASHER - SPRING (DESIGN II)
22 24-86857T01 SPRING
23 50-825269T01 STARTER SHEAVE
24 24-86851T02 SPRING
25 868501 CAM
26 53-86849T01 RETAINING RING
27 50-12066Q10 STARTER ROPE
28 85174A1 HANDLE ASSEMBLY
29 24-868523 SPRING
30 86853T01 CAM
31 10-826253 SCREW
32 8M0183792 BUSHING
33 53-818853 RETAINING RING
STARTER MOTOR ASSEMBLY (14 parts) STARTER MOTOR ASSEMBLY
Ref OEM Part # Part Name
- 50-44369A1 STARTER MOTOR
1 90643 DRIVE KIT
2 685753 DRIVE ASSEMBLY
3 75660 DRIVE END PLATE
4 10-95686 THRU BOLT
5 75383 END CAP
6 11957 ARMATURE
7 898265016 BRUSH SET
8 23-57387 BUSHING
9 NSS WASHER (AMER. BOSCH #WA-1728)
10 13-26992 LOCKWASHER
11 11-20890 NUT
12 898265014 BRUSH HOLDER
13 NSS SCREW (AMER. BOSCH #02441-22-SC-30SM)
STEERING HANDLE KIT (85 parts) STEERING HANDLE KIT
Ref OEM Part # Part Name
- 8949112 KEY 2F
1 12020A4 STEERING ARM (GRAY) Comment: (DESIGN I)
1A 12020A4 STEERING ARM (GRAY) Comment: (DESIGN II W/CONE PIVOT BUSHING)
2 23-812930A1 BUSHING Comment: (DESIGN I)
2A 23-42992T02 BUSHING Comment: (DESIGN II W/CONE PIVOT BUSHING)
3 48414 HOUSING
4 48519 PLATE
5 27-48518 GASKET
6 10-878609 SCREW (3/5")
7 54-889729 CLAMP
8 10-40007112 SCREW
9 11-816874 WING NUT
10 87-823609A15 THROTTLE HANDLE/STOP SWITCH KIT
11 87-8M0104612 STOP SWITCH (DESIGN II - W/METAL LOCK RING)
12 NLA STOP SWITCH (DESIGN I - ORDER KIT 87-823609A15)
13 10-62568 SCREW
14 8M0221732 GRIP
15 54-648551 J-CLAMP
16 54-648551 J-CLAMP
17 8885242 CONDUIT
18 8M0026078 GUIDE TUBE
19 89578 BARREL
20 10-824081 SET SCREW
21 12019 CABLE
22 8M0204660 GUIDE
23 20007 ANCHOR
24 10-8M0204644 SET SCREW
25 10-823567105 SCREW
26 48416 CAP
27 12-4002319 WASHER
28 12-12024 WASHER
29 23-146011 SPACER
30 12018A4 THROTTLE TUBE
31 11-40140 NUT
32 816366F4 BRACKET (CASTING #816366C3) (GRAY)
33 16-815802 STUD
34 14-815806 TAB WASHER
35 11-400214 NUT
36 84-815851A2 STOP HARNESS
37 84-821028A2 CABLE (3-MALE/1-FEMALE CONNECTOR)
38 815803 PLUG
39 121051 GROMMET
40 8158041 COVER
41 10-878608 SCREW
42 816051A2 HORN
43 19-889730 PLUG
44 87-11083A4 STOP SWITCH
45 15920Q54 LANYARD
46 8M0032846 RETAINER
47 84-11149A3 CABLE
48 16-8M0034440 STUD
49 11-400636 NUT
50 816367F6 SHIFT LEVER (GRAY) Comment: (USE W/SHIFT LEVER CASTING #816367C3)
51 10-4000357 SCREW Comment: (USE W/SHIFT LEVER CASTING #816367C3)
52 14-8158051 TAB WASHER Comment: (USE W/SHIFT LEVER CASTING #816367C3)
53 23-8159831 BUSHING Comment: (USE W/SHIFT LEVER CASTING #816367C3)
54 12-824610 WASHER, PLASTIC Comment: (USE W/SHIFT LEVER CASTING #816367C3)
55 12-814803 WASHER
56 495636 SHIFT ROD
57 48419T ROD END
58 23-26856 BUSHING
59 12-35950 WASHER
60 18-25191 COTTER PIN
61 12016A2 DETENT ASSEMBLY
62 16-8M0034452 STUD
63 98530 KNOB
64 816416A3 CO-PILOT LEVER
65 816564 CO-PILOT DRIVER
66 12-816576 WASHER
67 NLA BRAKE (REPLACED BY REF. #64)
68 8165621 BRAKE DISC
69 816413 ARM (TOP)
70 816414 ARM (BOTTOM)
71 NLA KNOB (ORDER REF. #64)
72 10-4000350 SCREW
73 84-12649A4 HARNESS ASSEMBLY
74 87-88107A5 KEY SWITCH (SEE BELOW FOR KEYS)
75 11-879755 NUT
76 87-14645A4 TRIM SWITCH
77 49440 NUT
78 87-8M0052927 SWITCH ASSEMBLY
79 10-12110 SCREW
80 12-823933 WASHER
81 54-648552 CLAMP
82 10-878608 SCREW
SWIVEL BRACKET (S/N: 0D181999 AND BELOW) (20 parts) SWIVEL BRACKET (S/N: 0D181999 AND BELOW)
Ref OEM Part # Part Name
1 3511-815556A2 SWIVEL BRACKET (LONG) (GRAY)
2 23-821124 BEARING
3 26-32911 OIL SEAL
4 23-19606 BEARING
5 22-8M0169589 GREASE FITTING
6 12-52865 WASHER
7 19654T7 BOTTOM YOKE (GRAY)
8 53-77415 RETAINING RING
9 NLA SWIVEL PIN (GRAY-REPLACED BY 2 PIECE REF #10) Comment: 1 PIECE
10 17-812896A23 SWIVEL PIN (GRAY) Comment: (2 PIECE - LONG)
11 8M0184092 BRACKET (GRAY) Comment: (50/60)
12 14-8M0009820 STRAP Comment: (50/60)
13 10-4000377 SCREW Comment: (50/60)
14 19609A6 LINK ROD (PORT) Comment: (50/60)
15 10-856680 SCREW Comment: (50/60)
16 12-8M0109680 WASHER Comment: (50/60)
17 11-8M0204726 NUT Comment: (50/60)
18 12-34931 WASHER Comment: (50/60)
19 12-52865 WASHER
20 17-823876 ROLL PIN Comment: (55)
SWIVEL BRACKET (S/N: 0D182000 AND UP) (21 parts) SWIVEL BRACKET (S/N: 0D182000 AND UP)
Ref OEM Part # Part Name
1 3417-822863A3 SWIVEL BRACKET(LONG) (TRACKER)
2 23-821124 BEARING
3 26-32911 OIL SEAL
4 23-19606 BEARING
5 22-8M0169589 GREASE FITTING
6 12-25176 WASHER
7 19654F1 BOTTOM YOKE (TRACKER)
8 53-77415 RETAINING RING
10 17-812896A16 SWIVEL PIN (LONG) (TRACKER)
11 8M0184092 BRACKET (TRACKER) Comment: (50/60)
12 14-8M0009820 STRAP Comment: (50/60)
13 10-4000377 SCREW Comment: (50/60)
14 19609A6 LINK ROD (PORT) Comment: (50/60)
15 10-856680 SCREW Comment: (50/60)
16 12-8M0109680 WASHER Comment: (50/60)
17 11-8M0204726 NUT
18 12-37828 WASHER
19 12-52865 WASHER
20 17-823876 ROLL PIN (HANDLE)
21 88238A10 CABLE
22 10-41508 SCREW (1/4-20X .50)
THROTTLE LEVER AND LINKAGE (26 parts) THROTTLE LEVER AND LINKAGE
Ref OEM Part # Part Name
1 42946T1 THROTTLE LEVER
2 10-817582 ADJUSTING SCREW
3 11-400211 JAM NUT
4 19663T02 SPARK ADVANCE LEVER
5 10-814776 ADJUSTING SCREW
6 11-400212 JAM NUT
7 42942 CAP
8 16-42986 STUD Comment: (DESIGN I)
9 11-90517 NUT Comment: (DESIGN I)
10 23-812930A1 BUSHING
11 12-42980 WASHER
12 24-55162 SPRING
13 42927 PIN
14 12-35459 WASHER
15 11-401386 NUT
16 878172 SPARK ADVANCE ROD
17 93254 SWIVEL BASE
18 93421 SWIVEL BALL
19 812871 THROTTLE ROD
20 23-8M0215006 SWIVEL BUSHING
21 16-8161949 STUD
22 8128852 THROTTLE CAM
23 12-65567 WASHER
24 11-401386 NUT
25 24-817702 SPRING
26 10-4007180 SCREW Comment: DESIGN II
TRANSOM BRACKET (50/60)(S/N: 0D181999 AND BELOW) (36 parts) TRANSOM BRACKET (50/60)(S/N: 0D181999 AND BELOW)
Ref OEM Part # Part Name
1 3508-9751A2 TRANSOM BRACKET (GRAY) Comment: (PORT)
2 22-8M0169588 GREASE FITTING
3 17-99604 GROOVE PIN
4 3507-9750T6 TRANSOM BRACKET (GRAY) Comment: (STARBOARD)
5 19618A3 TILT LOCK LEVER (GRAY)
6 24-99622 SPRING
7 23-65830 NYLINER
8 24-812708 SPRING
9 812709T6 KNOB GRAY
10 17-99615 GROOVE PIN
11 12-19619 WASHER
12 18486F6 ANCHOR BRACKET (GRAY)
13 97-818298Q1 ANODE ASSEMBLY
14 10-8M0204707 SCREW
15 12-8M0204649 WASHER
16 10-4000355 SCREW (35 MM)
17 13-400257 LOCKWASHER
18 11-401388 NUT
19 19613A1 TILT PIN ASSEMBLY Comment: (DESIGN I)
19A 17-8M0026068 TILT PIN ASSEMBLY Comment: (DESIGN II)
20 8M0041938 TILT TUBE
21 11-858869 NUT
22 19624A1 SEAL KIT
23 54-22740 CLIP Comment: (POWER TRIM)
24 8M0084613 C-WASHER Comment: (POWER TRIM)
25 10-878607 SCREW Comment: (POWER TRIM)
26 10-814259 SCREW
27 12-8M0204648 WASHER
28 11-91962 NUT
29 8M0084737 LINK Comment: (NON POWER TRIM)
30 19615A05 TILT LEVER Comment: (NON POWER TRIM)
31 23-812707 BUSHING Comment: (NON POWER TRIM)
32 12-815796 WASHER Comment: (NON POWER TRIM)
33 13-99611 WAVE WASHER Comment: (NON POWER TRIM)
34 8M0007469 TILT KNOB Comment: (NON POWER TRIM)
35 10-19611 SCREW Comment: (NON POWER TRIM)
TRANSOM BRACKET (50/60)(S/N: 0D182000 AND UP) (36 parts) TRANSOM BRACKET (50/60)(S/N: 0D182000 AND UP)
Ref OEM Part # Part Name
1 3418-822866A3 TRANSOM BRACKET (TRACKER) Comment: (PORT)
2 22-8M0169588 GREASE FITTING
3 17-99604 GROOVE PIN
4 3418-822865F4 TRANSOM BRACKET (TRACKER) Comment: (STARBOARD)
5 19618A5 TILT LOCK LEVER (TRACKER)
6 24-99622 SPRING
7 23-65830 NYLINER
8 24-812708 SPRING
9 812709 KNOB (TRACKER)
10 17-99615 GROOVE PIN
11 12-19619 WASHER
12 18486F7 ANCHOR BRACKET (TRACKER)
13 97-818298Q1 ANODE ASSEMBLY
14 10-8M0204707 SCREW
15 12-8M0204649 WASHER
16 10-4000355 SCREW (35 MM)
17 13-400257 LOCKWASHER
18 11-401388 NUT
19 17-8M0026068 TILT PIN ASSEMBLY Comment: (USE WHERE APPLICABLE)
19A 24-821461 SPRING Comment: (USE WHERE APPLICABLE)
20 8M0041938 TILT TUBE
21 11-858869 NUT
22 19624A1 SEAL KIT
23 54-26550 CLIP Comment: (POWER TRIM)
24 8M0084613 C-WASHER Comment: (POWER TRIM)
25 10-878607 SCREW Comment: (POWER TRIM)
26 10-814259 SCREW
27 12-8M0204648 WASHER
28 11-91962 NUT
29 8M0084737 LINK Comment: (NON POWER TRIM)
30 19615A05 TILT LEVER Comment: (NON POWER TRIM)
31 23-812707 BUSHING Comment: (NON POWER TRIM)
32 12-8M0042643 WASHER Comment: (NON POWER TRIM)
33 13-99611 WAVE WASHER Comment: (NON POWER TRIM)
34 8M0007469 TILT KNOB Comment: (NON POWER TRIM)
35 10-19611 SCREW Comment: (NON POWER TRIM)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 45 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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