🔎 Mercury 45 JET Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 45 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
45 HP |
| Displacement |
995 cc |
| Bore x Stroke |
65 mm x 75 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
3.0 L (3.17 quart) |
| Recommended Engine Oil |
SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity |
440 mL (14.9 fl oz) |
| Idle Speed (in gear) |
700 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5500-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 45 JET:
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 45 JET.
▶ATTENUATOR PLATE (19 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
ENGINE GASKET SET |
| 1 |
19662 |
SOUND ATTENUATOR |
| 2 |
10-814776 |
SCREW |
| 3 |
19-815784 |
CAP PLUG |
| 4 |
26-812889 |
SEAL |
| 5 |
812874 |
SOUND ATTENUATOR PLATE |
| 6 |
10-4000363 |
SCREW |
| 7 |
825204T03 |
THROTTLE LINK Comment: (MULTIPLE PIECE DESIGN) |
| 8 |
812883 |
ADJUSTING LINK Comment: (MULTIPLE PIECE DESIGN) |
| 9 |
10-48408 |
SCREW Comment: (MULTIPLE PIECE DESIGN) |
| 10 |
12-8M0204666 |
WASHER Comment: (MULTIPLE PIECE DESIGN) |
| 11 |
11399A1 |
ARM |
| 12 |
67748 |
ROLLER |
| 13 |
10-40056103 |
SCREW |
| 14 |
12-8M0204666 |
WASHER |
| 15 |
32-9912878 |
TUBING (4-1/4") |
| 16 |
54-816311T |
STA-STRAP |
| 17 |
27-8144461 |
GASKET |
| 18 |
825204T03 |
THROTTLE LINK Comment: (SINGLE PIECE DESIGN) |
▶CARBURETOR (WME-22/22B/23/24/35) (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
1395-8112231 |
CARB GASKET KIT |
| 1 |
3301-815405A6 |
CARBURETOR (BOTTOM) Comment: 60 - WME-22B |
| 2 |
NSS |
GASKET, FUEL BOWL |
| 3 |
NSS |
RETAINING RING |
| 4 |
1395-811693 |
FUEL BOWL (CENTER/BOTTOM) Comment: WME-22B/24/35 |
| 5 |
1395-811218 |
THROTTLE SHAFT (UPPER/BOTTOM) |
| 6 |
1395-811219 |
THROTTLE SHAFT (CENTER) |
| 7 |
1395-9593 |
THROTTLE VALVE Comment: WME-22B/35 |
| 8 |
1395-9594 |
FLOAT |
| 9 |
NSS |
FLOAT SHAFT |
| 10 |
1395-879194011 |
INLET NEEDLE VALVE |
| 11 |
1395-811694 |
PLUG KIT Comment: WME-22B/24/35 |
| 12 |
NSS |
GASKET, PLUG |
| 13 |
NSS |
GASKET, COVER PLATE |
| 14 |
27-8144461 |
GASKET, FLANGE |
| 15 |
NSS |
SCREW, THROTTLE VALVE |
| 16 |
1395-811220 |
SCREW, COVER PLATE |
| 17 |
1395-808612 |
SCREW, FUEL BOWL |
| 18 |
1395-811221 |
COVER PLATE |
| 19 |
1395-6030 |
MAIN FUEL JET (.070 - 60) |
| 20 |
1395-6247 |
VENT JET (.090) Comment: (NOT USED ON WME-35) |
| 21 |
NSS |
GASKET |
| 22 |
NSS |
SPRING |
| 23 |
NSS |
SPRING |
| 24 |
NSS |
IDLE NEEDLE |
▶CARBURETOR (WME-26/27/28/28/43/44/45) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
ENGINE GASKET SET |
| 1 |
3301-821946T44 |
CARBURETOR (BOTTOM) Comment: 60 - WME-45 |
| 2 |
NSS |
GASKET, FUEL BOWL |
| 3 |
NSS |
RETAINING RING |
| 3A |
1395-8113522 |
LEVER, OIL PUMP Comment: WME43/45 - BOTTOM |
| 3B |
1395-8086121 |
SCREW, OIL PUMP LEVER Comment: WME43/45 - BOTTOM |
| 4 |
1395-811693 |
FUEL BOWL (CENTER/BOTTOM) |
| 5 |
1395-823632 |
THROTTLE SHAFT (UPPER/BOTTOM) Comment: WME-27 |
| 6 |
1395-823633 |
THROTTLE SHAFT (CENTER) Comment: WME-44 |
| 7 |
97243 |
THROTTLE VALVE Comment: WME 43/44/45 |
| 8 |
1395-9594 |
FLOAT |
| 9 |
F10064 |
FLOAT SHAFT |
| 10 |
1395-879194011 |
INLET NEEDLE VALVE |
| 11 |
1395-811694 |
PLUG KIT |
| 12 |
NSS |
SEAL, BOWL DRAIN |
| 13 |
NSS |
GASKET, COVER PLATE |
| 14 |
27-8144461 |
GASKET, FLANGE |
| 15 |
10-F10155 |
SCREW, THROTTLE VALVE |
| 16 |
1395-811220 |
SCREW, COVER PLATE |
| 17 |
1395-808612 |
SCREW, FUEL BOWL Comment: (WME 43/44/45) |
| 18 |
1395-811221 |
COVER PLATE |
| 19 |
1399-4217 |
MAIN FUEL JET Comment: (.062 - 60) |
| 20 |
1395-6247 |
VENT JET Comment: (.090) (50/60) |
| 21 |
NSS |
GASKET, NOZZLE WELL |
| 22 |
NSS |
SPRING, IDLE NEEDLE |
| 23 |
NSS |
SPRING, THROTTLE RETURN |
| 24 |
NSS |
IDLE NEEDLE |
| 25 |
1395-823634 |
SCREW, THROTTLE ADJUSTMENT (UPPER/BOTTOM) |
▶CLAMP BRACKET (55) (S/N: 0D181999 AND BELOW) (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3508-818881A3 |
TRANSOM BRACKET (GRAY) Comment: (PORT) |
| 2 |
22-8M0169588 |
GREASE FITTING |
| 3 |
17-99604 |
GROOVE PIN |
| 4 |
3507-818880F2 |
TRANSOM BRACKET (GRAY) Comment: (STARBOARD) |
| 5 |
19618A3 |
TILT LOCK LEVER (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB (GRAY) |
| 10 |
17-99615 |
GROOVE PIN |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
ANCHOR BRACKET (GRAY) |
| 13 |
97-818298Q1 |
ANODE ASSEMBLY |
| 14 |
10-8M0204707 |
SCREW |
| 15 |
12-8M0204649 |
WASHER |
| 16 |
10-4000355 |
SCREW (35 MM) |
| 17 |
13-400257 |
LOCKWASHER |
| 18 |
11-401388 |
NUT |
| 19 |
17-8M0026068 |
TILT PIN ASSEMBLY |
| 20 |
8M0041938 |
TILT TUBE |
| 21 |
11-858869 |
NUT |
| 23 |
10-818883A1 |
THUMB SCREW ASSEMBLY |
| 24 |
12-818884 |
WASHER |
| 25 |
10-768042 |
SCREW |
| 26 |
10-814259 |
SCREW |
| 27 |
12-8M0204648 |
WASHER |
| 28 |
11-91962 |
NUT |
| 29 |
8M0084737 |
LINK |
| 30 |
19615A05 |
TILT LEVER |
| 31 |
23-812707 |
BUSHING |
| 32 |
12-815796 |
WASHER |
| 33 |
13-99611 |
WAVE WASHER |
| 34 |
8M0007469 |
TILT KNOB |
| 35 |
10-19611 |
SCREW |
| 37 |
812433F5 |
MOUNTING BRACKET (PORT) |
| 38 |
10-88432 |
SCREW |
| 39 |
12-8M0042641 |
WASHER |
| 40 |
11-862903 |
NUT |
| 41 |
15-821722 |
SHIM |
▶CLAMP BRACKET (MANUAL) (S/N: 0D1812000 AND UP) (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3420-822868A2 |
CLAMP BRACKET (GRAY) Comment: (PORT) |
| 2 |
22-8M0169588 |
GREASE FITTING |
| 3 |
17-99604 |
GROOVE PIN |
| 4 |
3419-822867F2 |
CLAMP BRACKET (GRAY) Comment: (STARBOARD) |
| 5 |
19618A3 |
TILT LOCK LEVER (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB (GRAY) |
| 10 |
17-99615 |
GROOVE PIN |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
ANCHOR BRACKET (GRAY) |
| 13 |
97-818298Q1 |
ANODE ASSEMBLY |
| 14 |
10-8M0204707 |
SCREW |
| 15 |
12-8M0204649 |
WASHER |
| 16 |
10-4000355 |
SCREW (35 MM) |
| 17 |
13-400257 |
LOCKWASHER |
| 18 |
11-401388 |
NUT |
| 19 |
17-8M0026068 |
TILT PIN ASSEMBLY |
| 19A |
24-821461 |
SPRING |
| 20 |
8M0041938 |
TILT TUBE |
| 21 |
11-858869 |
NUT |
| 23 |
10-818883A1 |
THUMB SCREW ASSEMBLY |
| 24 |
12-818884 |
WASHER |
| 25 |
10-768042 |
SCREW |
| 26 |
10-814259 |
SCREW |
| 27 |
12-8M0204648 |
WASHER |
| 28 |
11-91962 |
NUT |
| 29 |
8M0084737 |
LINK |
| 30 |
19615A05 |
TILT LEVER |
| 31 |
23-812707 |
BUSHING |
| 32 |
12-8M0042643 |
WASHER |
| 33 |
13-99611 |
WAVE WASHER |
| 34 |
8M0007469 |
TILT KNOB |
| 35 |
10-19611 |
SCREW |
| 37 |
812433F5 |
MOUNTING BRACKET (PORT) |
| 38 |
10-88432 |
SCREW |
| 39 |
12-8M0042641 |
WASHER |
| 40 |
11-862903 |
NUT |
| 41 |
15-821722 |
SHIM |
▶COWLING (53 parts)
| Ref |
OEM Part # |
Part Name |
| NS |
821509T01 |
RELAY Comment: (POWER TRIM) |
| 1 |
4005-816534T14 |
TOP COWL (SILVER) Comment: 55 (WITHOUT DECALS) |
| 2 |
824666 |
AIR INLET SHIELD |
| 3 |
10-4006731 |
SCREW |
| 4 |
12-24664 |
WASHER (OLD DESIGN) |
| 5 |
47341A11 |
STARTER ROPE (MANUAL STARTING) |
| 6 |
813548A5 |
COWL SUPPORT BRACKET (FRONT) (TRACKER) |
| 6A |
10-8231871 |
SCREW (M4) |
| 6B |
13-26995 |
LOCKWASHER |
| 6C |
11-8237515 |
NUT |
| 7 |
813549A2 |
COWL SUPPORT BRACKET (REAR) |
| 7A |
10-8231871 |
SCREW (M4) |
| 7B |
13-26995 |
LOCKWASHER |
| 7C |
11-8237515 |
NUT |
| 8 |
814336A02 |
SOUND BLANKET KIT |
| 9 |
8M0043150 |
SEAL |
| 10 |
813504A1 |
OIL LEVEL GAUGE Comment: 50/60 |
| 11 |
813505 |
GROMMET Comment: 50/60 |
| 12 |
113171 |
RETAINER Comment: 50/60 |
| 13 |
11-65110 |
SPEEDNUT Comment: 50/60 |
| 14 |
813546003 |
COWL MOUNT |
| 15 |
893763 |
BRACKET |
| 16 |
10-4006731 |
SCREW |
| 17 |
2197-812512A10 |
BOTTOM COWL (TRACKER) Comment: (WITHOUT DECALS) |
| 18 |
8M0043162 |
SEAL |
| 19 |
10-4000335 |
SCREW |
| 20 |
12-35280 |
WASHER |
| 21 |
13-37642 |
WAVE WASHER |
| 22 |
23-19428 |
BUSHING |
| 23 |
813547F3 |
COWL LATCH LEVER (TRACKER) |
| 24 |
826354A1 |
COWL LATCH BUSHING |
| 25 |
813604 |
LATCH CAM |
| 26 |
11-401386 |
NUT |
| 27 |
84-88807A28 |
CABLE |
| 28 |
10-878607 |
SCREW |
| 29 |
19812T03 |
ANCHOR BRACKET |
| 30 |
10-42975 |
DRIVE SCREW |
| 31 |
98889 |
LATCH |
| 32 |
39519 |
CUP |
| 33 |
22-813613 |
TELLTALE FITTING |
| 34 |
32-7568058 |
HOSE |
| 35 |
812830T01 |
PLUG Comment: (NON-POWER TRIM) |
| 36 |
8M0032848 |
RETAINER |
| 37 |
824896 |
BEZEL (OLD DESIGN) Comment: (POWER TRIM) |
| 38 |
87-8M0042301 |
SWITCH ASSEMBLY Comment: (POWER TRIM) |
| 39 |
10-40011151 |
SCREW |
| 40 |
813606003 |
SEAL |
| 41 |
813605003 |
SEAL |
| 42 |
812717F1 |
TRIM COVER (TRACKER) |
| 43 |
10-4006731 |
SCREW |
| 44 |
813939A2 |
RELAY ASSEMBLY Comment: (POWER TRIM) (SEE NOTE) |
| 45 |
10-40011130 |
SCREW Comment: POWER TRIM |
| 46 |
823593A1 |
AIR DEFLECTOR KIT |
▶CRANKSHAFT, PISTONS AND CONNECTING RODS (17 parts)
| Ref |
OEM Part # |
Part Name |
| - |
811209T93 |
POWERHEAD (ALL) Comment: (S/N 0D182000 & UP) (POWERHEAD INCLUDES 0.008 REED) |
| 1 |
478-9611T1 |
CRANKSHAFT ASSEMBLY |
| 2 |
30-63742T |
BALL BEARING |
| 3 |
53-812877 |
RETAINING RING |
| 4 |
28-91800 |
KEY |
| 5 |
43-43019A2 |
DRIVER GEAR |
| 6 |
31-812873A1 |
ROLLER BEARING ASSEMBLY (TOP) |
| 7 |
26-419531 |
OIL SEAL |
| 8 |
812881A1 |
ROLLER BEARING ASSEMBLY (CENTER) |
| 9 |
783-9613T3 |
PISTON ASSEMBLY (.030 O.S.) |
| 10 |
53-857196 |
LOCK RING |
| 11 |
39-19721A2 |
PISTON RING (.030 O.S.) |
| 12 |
640-9612A6 |
CONNECTING ROD ASSEMBLY |
| 13 |
12-8M0012298 |
WASHER |
| 14 |
29-8M0214934 |
NEEDLE BEARING |
| 15 |
10-91012 |
SCREW |
| 16 |
8M0234886 |
ROLLER BEARING |
▶CYLINDER BLOCK AND CRANKCASE (48 parts)
| Ref |
OEM Part # |
Part Name |
| - |
811209T93 |
POWERHEAD ASSEMBLY COMPLETE (ALL) Comment: (S/N 0D182000 & UP) (POWERHEAD INCLUDES 0.008 REED) |
| 1 |
883-9755T15 |
CYLINDER BLOCK (ALL) Comment: (S/N 0D182000 & ABOVE) |
| 2 |
10-81742780 |
SCREW |
| 3 |
10-81742730 |
SCREW |
| 4 |
21-426585 |
CHECK VALVE |
| 5 |
32-892024122 |
HOSE (16") |
| 6 |
21-426233 |
CHECK VALVE (PRESS-IN) |
| 7 |
812888A1 |
CARRIER ASSEMBLY |
| 8 |
21-42657A3 |
CHECK VALVE |
| 9 |
10-814776 |
ADJUSTING SCREW |
| 10 |
11-400212 |
JAM NUT |
| 11 |
42942 |
CAP |
| 12 |
17-43044 |
DOWEL PIN (LOCATING) |
| 13 |
17-8M0084653 |
DOWEL PIN (BEARING RACE) |
| 14 |
18597 |
COVER |
| 15 |
10-81742750 |
SCREW |
| 16 |
65848 |
CARRIER Comment: (50/60 - DESIGN I) |
| 17 |
25-64872 |
GROMMET Comment: (50/60 - DESIGN I) |
| 18 |
27-8128672 |
GASKET Comment: (DESIGN II - W/O REF'S #16 & 17) |
| 19 |
16-8161949 |
STUD |
| 20 |
22-185981 |
PIPE PLUG |
| 21 |
10-817430110 |
SCREW |
| 22 |
10-40011149 |
SCREW (25MM - QTY. OF 3 ON 55) Comment: (DESIGN II - W/O REF'S # 16 & 17) |
| 22A |
10-12896 |
SCREW (55) Comment: (DESIGN II - W/O REF'S # 16 & 17) |
| 23 |
8128821 |
POPPET VALVE Comment: 50/60 |
| 24 |
812887002 |
DIAPHRAGM Comment: (50/60) (DESIGN II - W/O REF'S #16 & 17) |
| 25 |
12-94182 |
WASHER Comment: (50/60) |
| 26 |
10-69570 |
SCREW Comment: (50/60) |
| 27 |
24-42996 |
SPRING (60 PONTOON) Comment: (50/60) |
| 28 |
14586 |
THERMOSTAT (120) Comment: 50/60 |
| 29 |
27-8M0204714 |
GASKET Comment: 50/60 |
| 30 |
22-328022 |
PIPE PLUG |
| 31 |
787992 |
TEMPERATURE SENDER |
| 32 |
889733 |
RETAINER |
| 33 |
10-878609 |
SCREW |
| 34 |
12-8M0204666 |
WASHER |
| 35 |
12-8M0204663 |
WASHER Comment: (50/60) |
| 36 |
12-69056 |
WASHER Comment: (50/60) |
| 37 |
11-816872 |
WING NUT Comment: (50/60) |
| 38 |
22-782792 |
ELBOW Comment: (55) |
| 39 |
8M0036859 |
COVER Comment: (DESIGN II - W/O REF'S #16 & 17) |
| 40 |
22-56759 |
FITTING Comment: (50/60) |
| 41 |
8129962 |
COVER Comment: (55)(S/N 0D182000-0Z999999) |
| 42 |
25-48462 |
O-RING Comment: (55) |
| 43 |
10-40011108 |
SCREW Comment: (55) |
| 45 |
821595 |
LIFTING EYE Comment: (55) |
| 46 |
10-821606 |
SCREW Comment: 55 (55MM - DESIGN II - W/O REF'S #16 & 17 ) |
| 47 |
11-401368 |
NUT Comment: (55) |
▶DRIVE SHAFT HOUSING (22 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3516-816528A4 |
DRIVESHAFT HOUSING (JET 45) (GRAY) |
| 2 |
16-8M0034445 |
STUD (60 PONTOON - LL) |
| 3 |
10-4000380 |
SCREW |
| 3A |
16-8M0034446 |
STUD (60 PONTOON - LL) |
| 4 |
12-45176 |
WASHER |
| 5 |
12-8M0214963 |
WASHER |
| 6 |
11-40140 |
NUT |
| 7 |
22-85822A7 |
SPEEDOMETER PICK-UP ASSEMBLY |
| 8 |
22-8M0181450 |
FITTING |
| 9 |
22-85822T |
CONNECTOR (STRAIGHT) |
| 10 |
10-898835001 |
BOLT |
| 11 |
42930A1 |
LOWER MOUNT |
| 12 |
12-30119 |
WASHER |
| 13 |
88238A10 |
GROUND WIRE |
| 14 |
11-8M0204662 |
NUT |
| 15 |
10-40011149 |
SCREW |
| 16 |
8M0036730 |
CLAMP |
| 17 |
11-35521 |
NUT |
| 18 |
100-8M4500752 |
COVER (TRACKER) |
| 19 |
10-88417 |
SCREW |
| 20 |
23-8137451 |
SPACER (60 PONTOON - LL) |
| 21 |
43585 |
COUPLING |
▶ELECTRICAL COMPONENTS (50/60) (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19745A8 |
ELECTRICAL PLATE Comment: (W/ 6MM SCREW HOLES) |
| 2 |
814674A1 |
RETAINING PLATE |
| 3 |
10-40011106 |
SCREW (USE W/REF. #39) Comment: (5MM) |
| 4 |
10-40011109 |
SCREW Comment: (5MM) |
| 5 |
339-832757A4 |
IGNITION COIL Comment: (SERIAL 0G116485 & ABOVE) |
| 6 |
84-88807A6 |
CABLE (3-1/2") |
| 7 |
11-45076 |
NUT (10-32) |
| 8 |
84-821945A52 |
SPARK PLUG LEAD KIT |
| 9 |
33-938 |
SPARK PLUG (NGK #BPZ8H-N-10 - CANADA) |
| 10 |
19052A8 |
SWITCH BOX |
| 11 |
813643 |
BOOT |
| 12 |
814760 |
RETAINER (OLD DESIGN) |
| 13 |
25-813742 |
GROMMET |
| 14 |
88-19637A3 |
FUSE SOCKET (2 BULLET CONNECTORS) |
| 15 |
88-812619 |
FUSE |
| 16 |
8M0058226 |
RECTIFIER (OLD DESIGN) |
| 17 |
54-816311T |
STA-STRAP |
| 18 |
84-88439A4 |
BATTERY CABLE |
| 19 |
84-19061A4 |
HARNESS ( LEAD HAS BULLET CONNECTOR) (GRAY) |
| 20 |
25-813741 |
GROMMET |
| 21 |
89-8M0185149 |
SOLENOID (DESIGN I) |
| 22 |
11-26419 |
NUT |
| 23 |
13-26992 |
WASHER |
| 24 |
11-64015 |
NUT (1/4-20) |
| 25 |
12-4002314 |
WASHER |
| 26 |
84-79139A24 |
CABLE (9-1/4") |
| 27 |
84-88807A31 |
CABLE (7") |
| 28 |
84-88439A9 |
CABLE (96") |
| 29 |
814795T |
COVER |
| 30 |
10-40007107 |
SCREW (5MM) |
| 31 |
10-40011149 |
SCREW (8MM) |
| 32 |
14857A16 |
OIL WARNING MODULE Comment: (SERIAL 0G116485-0Z999999) |
| 33 |
10-40011109 |
SCREW |
| 34 |
89-8M0185147 |
SOLENOID Comment: (DESIGN II) |
| 35 |
23-8M0214955 |
BUSHING Comment: (DESIGN II) |
| 36 |
25-818967 |
GROMMET Comment: (DESIGN II) |
| 37 |
10-40011110 |
SCREW (30MM) Comment: (DESIGN II) |
| 38 |
10-400039 |
SCREW (5MM) |
| 39 |
8M0084173 |
VOLTAGE REGULATOR |
| 40 |
84-813524A2 |
CABLE |
| 41 |
821889A31 |
SPEED LIMITER Comment: (MARATHON 60) |
| 42 |
84-823147A6 |
ADAPTOR HARNESS Comment: (MARATHON 60) |
▶ELECTRICAL COMPONENTS (55) (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-823147A6 |
ADAPTOR HARNESS (15") |
| 1 |
19745A8 |
ELECTRICAL PLATE Comment: (W/ 6MM SCREW HOLES) |
| 2 |
814674A1 |
RETAINING PLATE |
| 3 |
10-40011106 |
SCREW (M5 X .8 X 13) Comment: (5MM) |
| 4 |
10-40011109 |
SCREW (M5 X .8 X 25) Comment: (5MM) |
| 5 |
339-832757A4 |
IGNITION COIL Comment: (SERIAL 0G116485-0Z999999) |
| 6 |
84-88807A6 |
CABLE (3-1/2") |
| 7 |
11-45076 |
NUT (10-32) |
| 8 |
84-821945A52 |
SPARK PLUG LEAD KIT |
| 9 |
33-938 |
SPARK PLUG (NGK #BPZ8H-N-10 - CANADA) |
| 10 |
19052A8 |
SWITCH BOX |
| 11 |
813643 |
BOOT |
| 12 |
10-40007106 |
SCREW |
| 13 |
25-813742 |
GROMMET |
| 14 |
19-816031 |
PLUG |
| 15 |
25-813741 |
GROMMET |
| 16 |
814795T |
COVER |
| 17 |
17602T02 |
TERMINAL BLOCK |
| 18 |
10-40011149 |
SCREW |
| 19 |
821889A31 |
REV LIMITER |
| 20 |
10-40011109 |
SCREW |
| 21 |
10-40007107 |
SCREW |
▶EXHAUST PLATE (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
27-812867A97 |
ENGINE GASKET SET |
| 1 |
19653T2 |
EXHAUST PLATE ASSEMBLY |
| 2 |
17-23784 |
DOWEL PIN |
| 3 |
1400-8M4501491 |
UPPER MOUNT |
| 4 |
10-40011153 |
SCREW |
| 5 |
10-898835001 |
SCREW |
| 6 |
12-32834 |
WASHER |
| 7 |
12-8M0204648 |
WASHER |
| 8 |
11-896963 |
NUT |
| 9 |
10-40011158 |
SCREW |
| 10 |
27-8M0000820 |
GASKET |
| 11 |
23-48237 |
BUSHING |
| 12 |
815639A3 |
SHIFT SHAFT (60 SEAPRO/MARATHON - MANUAL) |
| 13 |
812872A1 |
SHIFT LINK Comment: (USE W/O WAVE WASHER) |
| 14 |
23-48475 |
BUSHING Comment: (USE W/O WAVE WASHER) |
| 15 |
13-29720 |
WAVE WASHER Comment: (USE WITH WAVE WASHER) |
| 16 |
12-24664 |
WASHER Comment: (USE WITH WAVE WASHER) |
| 17 |
11-401386 |
NUT |
| 18 |
32-8M0042794 |
WATER TUBE (LONG) |
| 19 |
25-93221002 |
GROMMET |
| 20 |
8M0045214 |
EXHAUST TUBE |
| 21 |
10-40011153 |
SCREW |
| 22 |
812886001 |
SEAL |
| 23 |
99019 |
CLAMP |
| 24 |
42941001 |
SEAL (UPPER) |
| 25 |
10-40011155 |
SCREW |
▶EXTENSION COMPONENTS (10 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
816696T6 |
SPACER (GRAY) Comment: 60 |
| 2 |
17-43044 |
DOWEL PIN |
| 3 |
17-8M0084244 |
DOWEL PIN |
| 4 |
817401A1 |
WATER TUBE |
| 5 |
26-38970 |
SEAL (OLD DESIGN) |
| 6 |
26-821093 |
SEAL |
| 7 |
25-8M0204645 |
O-RING |
| 8 |
12-8M0214963 |
WASHER |
| 9 |
11-40140 |
NUT |
| 10 |
16-8M0034425 |
STUD |
▶FLYWHEEL (55) (6 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
261-9008A48 |
FLYWHEEL |
| 2 |
11-42979 |
NUT |
| 3 |
12-33001 |
WASHER |
| 4 |
398-832074A4 |
STATOR |
| 5 |
10-4013930 |
SCREW |
| 6 |
99021A16 |
TRIGGER |
▶FLYWHEEL AND STARTER MOTOR (50/60) (18 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19-89219001 |
FLYWHEEL PLUG |
| 2 |
812777T1 |
FLYWHEEL COVER Comment: DESIGN II |
| 3 |
79022 |
TIMING MARKER Comment: DESIGN I |
| 4 |
10-37572 |
SCREW Comment: DESIGN I |
| 5 |
12-72761 |
WASHER Comment: DESIGN I |
| 6 |
11-42979 |
NUT |
| 7 |
12-33001 |
WASHER |
| 8 |
261-9008A50 |
FLYWHEEL |
| 9 |
398-832075A19 |
STATOR (STAMPED 398-9710A34) |
| 10 |
10-4013930 |
SCREW |
| 11 |
99021A16 |
TRIGGER |
| 12 |
50-44369A1 |
STARTER MOTOR |
| 13 |
23-8M0034918 |
COLLAR |
| 14 |
8M0043376 |
STOP |
| 15 |
84-88807A31 |
WIRE |
| 16 |
10-69035 |
SCREW |
| 17 |
13-26992 |
LOCKWASHER |
| 18 |
11-64015 |
NUT |
▶FUEL PUMP (55/60 SEAPRO/MARATHON) (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
21-857005A1 |
DIAPHRAGM KIT |
| 1 |
14360A78 |
FUEL PUMP ASSEMBLY |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
RUBBER CHECK VALVE |
| 4 |
NSS |
CHECK VALVE |
| 5 |
NSS |
RETAINER |
| 6 |
NSS |
SPRING |
| 7 |
NSS |
CAP |
| 8 |
NSS |
SPRING |
| 9 |
NSS |
CAP |
| 10 |
NSS |
DIAPHRAGM |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
NSS |
GASKET, BOOST |
| 13 |
NSS |
GASKET, PULSE |
| 14 |
987752 |
PLATE |
| 15 |
22-433351 |
FITTING |
| 17 |
10-81754150 |
SCREW, FUEL PUMP TO CRANKCASE |
| 18 |
144303 |
BASE |
| 19 |
32-8M0108349 |
HOSE |
| 20 |
54-816311T |
STA-STRAP |
| 21 |
32-830768 |
HOSE |
| 22 |
32-9912878 |
HOSE (4-1/4") |
| 23 |
35-891642T03 |
FUEL FILTER |
| 24 |
8170281 |
BRACKET |
| 25 |
11-401196 |
NUT |
| 26 |
22-59169003 |
TEE FITTING |
| 27 |
32-892024122 |
HOSE |
| 28 |
858763 |
PRIMER BULB |
| 29 |
22-816856T01 |
FUEL CONNECTOR |
| 30 |
10-4000332 |
SCREW |
▶FUEL PUMP (BLACK 50/60) (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
21-857005A1 |
DIAPHRAGM KIT |
| 1 |
14360A78 |
FUEL PUMP ASSEMBLY |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
RUBBER CHECK VALVE |
| 4 |
NSS |
CHECK VALVE |
| 5 |
NSS |
RETAINER |
| 6 |
NSS |
SPRING |
| 7 |
NSS |
CAP |
| 8 |
NSS |
SPRING |
| 9 |
NSS |
CAP |
| 10 |
NSS |
DIAPHRAGM |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
NSS |
GASKET, BOOST |
| 13 |
NSS |
GASKET, PULSE |
| 14 |
987752 |
PLATE |
| 15 |
22-433351 |
FITTING |
| 17 |
10-82130050 |
SCREW, FUEL PUMP TO CRANKCASE |
| 18 |
144303 |
BASE |
| 19 |
32-830767 |
HOSE |
| 20 |
35-816296Q2 |
FUEL FILTER |
| 21 |
32-830761 |
FUEL LINE |
| 22 |
54-816311T |
STA-STRAP |
| 23 |
32-8M0108349 |
HOSE |
| 24 |
22-818993 |
TEE |
| 25 |
22-8189941 |
CHECK VALVE |
| 26 |
22-816856T01 |
FUEL CONNECTOR |
| 27 |
10-4000332 |
SCREW |
| 28 |
32-9912878 |
HOSE (4-1/4") |
| 29 |
89-819503A5 |
SOLENOID VALVE |
| 30 |
32-9912688 |
HOSE |
| 31 |
22-59169003 |
TEE FITTING |
| 32 |
32-892024122 |
HOSE |
| 33 |
54-633001 |
CLAMP |
| 34 |
10-4006731 |
SCREW |
▶FUEL PUMP (WHITE OR RED) (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
21-857005A1 |
DIAPHRAGM KIT |
| 1 |
14360A78 |
FUEL PUMP ASSEMBLY |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 3 |
NSS |
RUBBER CHECK VALVE |
| 4 |
NSS |
CHECK VALVE |
| 5 |
NSS |
RETAINER |
| 6 |
NSS |
SPRING |
| 7 |
NSS |
CAP |
| 8 |
NSS |
SPRING |
| 9 |
NSS |
CAP |
| 10 |
NSS |
DIAPHRAGM |
| 11 |
27-8M0204705 |
GASKET |
| 12 |
98775A7 |
PLATE |
| 13 |
22-56800 |
PIPE PLUG |
| 14 |
22-19688A1 |
FITTING |
| 15 |
10-40057134 |
SCREW (50MM) |
| 16 |
144303 |
BASE |
| 17 |
32-830767 |
HOSE |
| 18 |
35-816296Q2 |
FUEL FILTER |
| 19 |
32-830761 |
FUEL LINE |
| 20 |
32-8M0108349 |
HOSE |
| 21 |
22-13773 |
TEE |
| 22 |
54-816311T |
STA-STRAP |
| 23 |
22-816856T01 |
FUEL CONNECTOR |
| 24 |
10-4000332 |
SCREW |
| 25 |
32-8M0108355 |
HOSE (4-3/4") |
| 26 |
22-19688 |
FITTING (90_) |
| 27 |
89-819503A5 |
SOLENOID VALVE |
| 28 |
54-633001 |
CLAMP |
| 29 |
10-4006731 |
SCREW |
| 30 |
32-1430165 |
HOSE |
| 31 |
22-59169003 |
TEE FITTING |
| 32 |
32-892024122 |
HOSE |
▶GEAR HOUSING (DRIVE SHAFT) (36 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
W/P SEAL KIT Comment: CONTENTS INDICATED BY FOOTNOTE #6 |
| 1 |
1671-9760T32 |
GEAR HOUSING (TRACKER) |
| 2 |
22-8M0058389 |
DRAIN SCREW |
| 3 |
10-79953Q04 |
SCREW |
| 4 |
12-191833 |
WASHER-SEALING |
| 5 |
17-8M0084244 |
DOWEL PIN |
| 6 |
17-43044 |
DOWEL PIN |
| 7 |
22-56800 |
PIPE PLUG |
| 8 |
31-812768 |
ROLLER BEARING |
| 8A |
818226A1 |
SEAL KIT |
| 9 |
43-813694T |
PINION GEAR |
| 10 |
11-55910 |
NUT |
| 11 |
815420 |
SHIFT SHAFT (X-LONG) |
| 12 |
53-29641 |
RETAINING RING |
| 13 |
23-813696A2 |
BUSHING ASSEMBLY |
| 14 |
25-45258 |
O-RING |
| 15 |
26-8M0204708 |
OIL SEAL |
| 16 |
45-815421 |
DRIVE SHAFT (X-LONG) |
| 17 |
15-812770A1 |
SHIM SET |
| 18 |
31-8M0166756 |
TAPERED ROLLER BEARING |
| 19 |
11-8128201 |
NUT |
| 20 |
46-812966A7 |
WATER PUMP BASE |
| 21 |
25-8M0204651 |
O-RING |
| 22 |
26-814669 |
OIL SEAL |
| 23 |
26-814670 |
OIL SEAL |
| 24 |
19700A2 |
FACE PLATE |
| 25 |
47-19453T |
IMPELLER |
| 26 |
28-8M0032831 |
KEY |
| 27 |
46-812966A12 |
WATER PUMP |
| 28 |
27-8M0224241 |
GASKET (LOWER) |
| 29 |
27-194541 |
GASKET (UPPER) |
| 30 |
8M0204658 |
SEAL (SHORT/LONG) |
| 31 |
10-8248324 |
SCREW |
| 33 |
23-8M0204659 |
INSULATOR |
| 34 |
19452 |
INSULATOR |
| 35 |
760394 |
SHIFT CAM |
▶GEAR HOUSING (PROPELLER SHAFT) (28 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
W/P SEAL KIT |
| 1 |
1671-9760T32 |
GEAR HOUSING (TRACKER) |
| 36 |
15-812769A1 |
SHIM SET |
| 37 |
31-8M0103476 |
TAPERED ROLLER BEARING |
| 38 |
43-813693T1 |
FORWARD GEAR |
| 39 |
31-21739 |
ROLLER BEARING |
| 40 |
8129291 |
CAM FOLLOWER |
| 41 |
20843 |
SLIDE |
| 42 |
24-38114 |
SPRING |
| 43 |
52-813697T |
CLUTCH |
| 44 |
17-8M0020942 |
CROSS PIN |
| 45 |
24-815418 |
SPRING |
| 46 |
44-14493 |
PROPELLER SHAFT |
| 47 |
43-813695T |
REVERSE GEAR |
| 48 |
30-20839T |
BALL BEARING |
| 49 |
8M0168900 |
BEARING CARRIER ASSEMBLY |
| 50 |
25-815460 |
O-RING |
| 51 |
31-21700 |
ROLLER BEARING |
| 52 |
26-8M0205511 |
OIL SEAL |
| 53 |
26-8M0203757 |
OIL SEAL |
| 54 |
10-8136911 |
SCREW Comment: (DESIGN I) |
| 54A |
14-826613 |
TAB WASHER Comment: (DESIGN II) |
| 55 |
17264T2 |
TRIM TAB |
| 56 |
10-4000377 |
SCREW |
| 57 |
12-8M0214963 |
WASHER |
| 58 |
73345A1 |
THRUST HUB |
| 59 |
14-8M0214942 |
TAB WASHER |
| 60 |
11-69578Q1 |
PROPELLER NUT |
▶GEAR HSG (DR/ SHAFT)(BIGFOOT)(SEAPRO/MARATHON/PONTOON) (41 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
G/H SEAL KIT |
| 1 |
1667-9011T74 |
GEAR HOUSING ASSEMBLY (GRAY) |
| 2 |
17-8M0084244 |
DOWEL PIN (FRONT) |
| 3 |
43046 |
OILER TUBE |
| 5 |
10-79953Q04 |
DRAIN SCREW |
| 6 |
22-8M0058389 |
SCREW (MAGNETIC) |
| 7 |
12-191833 |
WASHER-SEALING |
| 8 |
17-43044 |
DOWEL PIN (REAR) |
| 9 |
97-31640Q4 |
TRIM TAB |
| 10 |
10-825427 |
SCREW |
| 11 |
12-45176 |
WASHER |
| 12 |
43040T1 |
CARRIER |
| 12A |
97-826134Q |
ANODE |
| 12B |
11-401386 |
NUT |
| 12C |
10-4000333 |
SCREW |
| 13 |
43-44484T |
PINION GEAR |
| 14 |
11-35921 |
NUT |
| 15 |
760394 |
SHIFT CAM |
| 16 |
31-42677A1 |
TAPERED ROLLER BEARING |
| 17 |
15-44492A1 |
SHIM ASSEMBLY |
| 18 |
45-826737A1 |
DRIVE SHAFT ASSEMBLY (X-LONG) |
| 19 |
42461A1 |
WEAR SLEEVE ASSEMBLY |
| 20 |
43055A4 |
COVER ASSEMBLY |
| 21 |
27-430331 |
GASKET |
| 22 |
27-8M0214931 |
GASKET |
| 23 |
26-43036 |
OIL SEAL (LOWER) |
| 24 |
26-43035 |
OIL SEAL (UPPER) |
| 25 |
27-8172771 |
GASKET |
| 26 |
817275A2 |
WATER PUMP ASSEMBLY |
| 27 |
8M0204709 |
FACE PLATE |
| 28 |
10-8M0214957 |
SCREW (M6 X 1 X 30) |
| 29 |
826762A1 |
COUPLING (LL) |
| 32 |
28-8M0204723 |
KEY |
| 33 |
47-43026T2 |
IMPELLER |
| 34 |
10-8248326 |
SCREW |
| 36 |
430482 |
SHIFT SHAFT ASSEMBLY (LL) |
| 37 |
53-29641 |
E-RING |
| 38 |
23-43052A4 |
BUSHING ASSEMBLY |
| 39 |
25-8M0204681 |
O-RING |
| 40 |
26-8M0204708 |
OIL SEAL |
| 41 |
10-8248326 |
SCREW (M6 X 1) |
▶GEAR HSG (PROP SHAFT)(BIGFOOT)(SEAPRO/MARATHON/PONTOON) (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-43035A4 |
G/H SEAL KIT |
| 1 |
1667-9011T74 |
GEAR HOUSING ASSEMBLY (GRAY) |
| 42 |
31-30894A1 |
TAPERED ROLLER BEARING ASSEMBLY |
| 43 |
43-12634T02 |
FORWARD GEAR |
| 44 |
31-30895T |
ROLLER BEARING |
| 45 |
850315A1 |
CAM FOLLOWER ASSEMBLY |
| 45A |
30-44530 |
BALL |
| 46 |
24-30622 |
SPRING |
| 47 |
52-822539T |
CLUTCH |
| 48 |
17-8M0100263 |
CROSS PIN |
| 49 |
24-30893 |
SPRING |
| 50 |
44-12238T |
PROPELLER SHAFT |
| 51 |
43-12635T |
REVERSE GEAR |
| 52 |
8M0168901 |
BEARING CARRIER ASSEMBLY |
| 53 |
25-8M0214974 |
O-RING |
| 54 |
31-30956T |
ROLLER BEARING |
| 55 |
26-8M0204670 |
OIL SEAL (INNER) |
| 56 |
26-8M0205729 |
OIL SEAL (OUTER) |
| 57 |
31-12578T |
ROLLER BEARING |
| 58 |
12-12577 |
THRUST WASHER |
| 59 |
31-12576 |
THRUST BEARING |
| 60 |
10-4000354 |
SCREW |
| 61 |
12-4002317 |
WASHER |
| 62 |
15-44491A1 |
SHIM ASSEMBLY |
| 63 |
13191Q01 |
THRUST HUB ASSEMBLY |
| 64 |
14-816629Q |
TAB WASHER |
| 65 |
11-52707Q1 |
PROPELLER NUT ASSEMBLY |
▶INDUCTION MANIFOLD AND REED BLOCK (33 parts)
| Ref |
OEM Part # |
Part Name |
| - |
811209T93 |
POWERHEAD ASSEMBLY COMPLETE (ALL) Comment: (S/N 0D182000 & UP) (POWERHEAD INCLUDES 0.008 REED) |
| 1 |
27-8M0000822 |
GASKET |
| 2 |
1171-9812T9 |
LOWER END CAP ASSEMBLY |
| 3 |
26-66301 |
OIL SEAL |
| 4 |
26-41953 |
OIL SEAL |
| 5 |
25-8M0142854 |
O-RING |
| 6 |
10-81742720 |
SCREW |
| 7 |
19077A3 |
BRACKET ASSEMBLY |
| 8 |
16-8161949 |
STUD |
| 9 |
12-8M0204663 |
WASHER Comment: 50/60 |
| 10 |
12-69056 |
WASHER Comment: 50/60 |
| 11 |
11-816872 |
WING NUT Comment: 50/60 |
| 12 |
10-82127335 |
SCREW |
| 13 |
19076A3 |
INDUCTION MANIFOLD |
| 14 |
22-19725 |
ELBOW (QTY. OF 2 ON 55) |
| 15 |
27-812869 |
GASKET |
| 16 |
10-81742730 |
SCREW |
| 17 |
8M0219197 |
REED BLOCK ASSEMBLY |
| 18 |
27-812868 |
GASKET |
| 19 |
34-812880A03 |
REED SET (0.010 THICK) |
| 20 |
14-429821 |
TAB WASHER |
| 21 |
812879002 |
RETAINER |
| 22 |
10-4000171 |
SCREW |
| 23 |
42881A1 |
SHIFT RAIL |
| 24 |
14-42981 |
TAB WASHER |
| 25 |
10-40001134 |
SCREW |
| 26 |
988851 |
SLIDE |
| 27 |
23-42994 |
BUSHING Comment: DESIGN I |
| 28 |
13-29720 |
WAVE WASHER Comment: DESIGN I |
| 29 |
12-24664 |
WASHER Comment: DESIGN I |
| 30 |
11-401386 |
NUT |
| 31 |
12-35459 |
WASHER |
| 32 |
11-401386 |
NUT |
▶JET COMPONENTS (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-814669A2 |
WATER PUMP SEAL KIT |
| 1 |
821889T24 |
REV LIMITER |
| 2 |
84-823147A4 |
HARNESS-ADAPTOR-REV LIMITER |
| 3 |
826579 |
BRACKET |
| 4 |
10-4006731 |
SCREW (M6 X 16) |
| 5 |
10-40011109 |
SCREW (M5 X 25) |
| 6 |
91-30500A2 |
GREASE KIT |
| 24 |
19700A2 |
FACE PLATE |
| 25 |
47-19453T |
IMPELLER |
| 26 |
28-8M0032831 |
KEY |
| 27 |
46-812966A12 |
WATER PUMP |
| 29 |
27-194541 |
GASKET (UPPER) |
| 30 |
8M0204658 |
SEAL |
| 31 |
10-8248324 |
SCREW |
| 33 |
23-8M0204659 |
INSULATOR |
| 34 |
19452 |
INSULATOR |
▶JET PUMP ASSEMBLY (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0230714 |
JET PUMP ASSEMBLY(GRAY) |
| 1 |
801411T60 |
HOUSING-PUMP |
| 1A |
32-827490 |
HOSE-LUBE |
| 2 |
47-8M0230713 |
IMPELLER |
| 3 |
80141260 |
HOUSING-INTAKE |
| 3A |
8271882 |
LINER |
| 4 |
45-80141360 |
DRIVESHAFT |
| 4A |
23-8271891 |
SLEEVE |
| 4B |
11-8271901 |
NUT |
| 5 |
28-801405875 |
KEY |
| 6 |
15-801404875 |
SHIM |
| 7 |
14-801403875 |
TAB WASHER |
| 8 |
10-818146 |
SCREW (.312-18 X .88) |
| 9 |
10-19923088 |
SCREW (1/4-20 X .875) |
| 10 |
10-19923062 |
SCREW (1/4-20 X .625) |
| 11 |
10-60411 |
SCREW (.312-18 X 1.25) |
| 12 |
801410 |
BRACKET |
| 13 |
11-82670910 |
NUT |
| 14 |
17-801407 |
PIN-DOWEL |
| 15 |
10-4010860 |
SCREW (M10 X 60) |
| 16 |
10-4010890 |
SCREW (M10 X 90) |
| 17 |
10-4010870 |
SCREW (M10 X 70) |
| 18 |
10-95802 |
SCREW (.375-16 X .75) |
| 19 |
12-8M0214963 |
WASHER |
▶MANUAL TILT COMPONENTS (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0118570 |
TRIM PUMP - COMPLETE Comment: (INCLUDES ALL PARTS ON THIS PAGE) |
| 1 |
8M0118572 |
SHOCK ROD ASSEMBLY KIT |
| 2 |
813428 |
CYLINDER END CAP |
| 3 |
8134291 |
SHOCK PISTON |
| 4 |
813432A2 |
CYLINDER REBUILD KIT |
| 5 |
810776 |
MEMORY PISTON KIT |
| 6 |
893918A01 |
CYLINDER KIT Comment: (DESIGN II/III) |
| 7 |
893919A01 |
SCREW AND SEAL KIT, CYLINDER |
| 8 |
893920A01 |
ACCUMULATOR |
| 9 |
893921A01 |
VALVE BLOCK ASSEMBLY |
| 10 |
813456A4 |
REPAIR KIT Comment: (DESIGN III) |
| 11 |
22-813458A2 |
PLUG KIT Comment: (DESIGN III) |
| 12 |
813457A1 |
CAM KIT |
| 13 |
22-813459 |
PLUG KIT |
| 14 |
17-19607 |
PIN |
| 15 |
17-821539 |
GROOVE PIN |
▶MISCELLANEOUS PARTS/ACCESSORIES (0 parts)
▶OIL INJECTION COMPONENTS (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1263-812718T1 |
OIL TANK KIT Comment: (DESIGN II USE WITHOUT REF. #3) |
| 2 |
36-828765A2 |
CAP ASSY. Comment: (DESIGN II USE WITHOUT REF. #3) |
| 3 |
25-90186 |
O-RING Comment: (DESIGN I USE WITH REF. #3) |
| 4 |
8M0039080 |
SEAL Comment: (DESIGN II USE WITHOUT REF. #3) |
| 5 |
19299A1 |
VENT |
| 6 |
21-64871 |
VALVE |
| 7 |
25-813644 |
GROMMET |
| 8 |
813649 |
BOOT |
| 9 |
8M0039085 |
BOOT |
| 10 |
87-12886A6 |
SWITCH |
| 11 |
10-58376 |
SCREW |
| 12 |
818902A1 |
OIL INJECTION PUMP Comment: SERIAL (#0D182000 & UP) |
| 13 |
25-8M0204667 |
O-RING |
| 14 |
25-36390 |
O-RING |
| 15 |
10-40011108 |
SCREW |
| 16 |
43-19277 |
DRIVEN GEAR |
| 17 |
23-19278A2 |
BEARING ASSEMBLY |
| 18 |
32-82381335 |
HOSE |
| 19 |
12-72761 |
WASHER |
| 20 |
821287 |
LINK Comment: SERIAL (#0D182000 & UP) |
▶POWER TRIM COMPONENTS (S/N: 0D181999 AND BELOW) (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854472A3 |
TRIM PUMP - COMPLETE Comment: (INCLUDES ALL PARTS ON THIS PAGE) |
| 1 |
813427 |
SHOCK ROD ASSEMBLY KIT |
| 2 |
813428 |
CYLINDER END CAP ASSEMBLY |
| 3 |
813429 |
SHOCK PISTON ASSEMBLY |
| 4 |
813432A3 |
CYLINDER REBUILD KIT |
| 5 |
810776 |
MEMORY PISTON KIT |
| 6 |
893904T01 |
CYLINDER KIT Comment: (DESIGN II) |
| 7 |
811678A6 |
SCREW AND SEAL KIT Comment: (DESIGN II) |
| 8 |
811227 |
PUMP Comment: (DESIGN II) |
| 9 |
811225 |
MANIFOLD ASSEMBLY Comment: (DESIGN II) |
| 10 |
10-813436 |
SCREW KIT |
| 11 |
813437 |
DRIVE SHAFT |
| 12 |
813438 |
SCREW /DOWEL PIN KIT |
| 13 |
25-813439A3 |
SEAL KIT |
| 14 |
813434A1 |
RESERVOIR |
| 15 |
22-8134351 |
PLUG KIT |
| 16 |
893929A01 |
RELIEF VALVE KIT |
| 17 |
84-811698 |
WIRING HARNESS |
| 19 |
813445 |
RESERVOIR CAP KIT |
| 20 |
10-813446 |
SCREW |
| 21 |
813447 |
MOTOR KIT |
| 22 |
813448 |
END CAP |
| 23 |
813449A1 |
ARMATURE |
| 24 |
12-813450 |
THRUST WASHER KIT |
| 25 |
813451 |
SHELL AND MAGNET KIT |
| 26 |
813452 |
END FRAME KIT |
| 27 |
10-813453 |
BOLT AN D NUT KIT |
| 28 |
17-19607 |
PIN |
| 29 |
17-821539 |
GROOVE PIN |
▶POWER TRIM COMPONENTS (S/N: 0D182000 AND UP) (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
830150T2 |
POWER TRIM PUMP |
| 1 |
893943A01 |
SHOCK ROD KIT |
| 2 |
813428 |
CYLINDER END CAP |
| 3 |
813429 |
SHOCK PISTON |
| 4 |
813432A3 |
CYLINDER REBUILD KIT |
| 5 |
810776 |
MEMORY PISTON KIT |
| 6 |
893904T01 |
CYLINDER KIT |
| 7 |
811678A6 |
SCREW AND SEAL KIT |
| 8 |
8116706 |
PUMP/MANIFOLD |
| 8A |
823180A1 |
ROCKER ARM |
| 9 |
10-813436 |
SCREW KIT |
| 10 |
811671 |
DRIVE SHAFT |
| 11 |
25-811672A4 |
SEAL KIT |
| 12 |
811673 |
RESERVOIR |
| 13 |
22-8134351 |
PLUG KIT |
| 14 |
893929A01 |
RELIEF VALVE KIT |
| 15 |
811677 |
RESERVOIR CAP KIT |
| 16 |
10-813446 |
SCREW |
| 17 |
811674 |
RESERVOIR/MOTOR |
| 18 |
811675 |
ARMATURE |
| 19 |
12-811676 |
THRUST WASHER KIT |
| 20 |
17-19607 |
ANCHOR PIN |
| 21 |
17-821539 |
GROOVE PIN |
| 22 |
17-822869001 |
PIN |
▶STARTER ASSEMBLY (MANUAL)(55) (37 parts)
| Ref |
OEM Part # |
Part Name |
| - |
816728T14 |
RECOIL STARTER (S/N 0G239164 & ABOVE) |
| 1 |
816728T05 |
STARTER HOUSING |
| 2 |
8167652 |
REST |
| 3 |
8M0043161 |
SEAL |
| 4 |
10-82170475 |
SCREW |
| 5 |
23-821702 |
SPACER |
| 6 |
23-816086 |
BUSHING |
| 7 |
25-815795 |
GROMMET |
| 8 |
12-69057 |
WASHER |
| 9 |
11-401196 |
NUT |
| 10 |
8567541 |
INTERLOCK CABLE |
| 11 |
10-8214281 |
SCREW |
| 12 |
12-73288 |
WASHER |
| 13 |
18-26811 |
COTTER PIN |
| 14 |
10-878608 |
SCREW |
| 15 |
11-821027 |
PUSH NUT (DESIGN I) |
| 15A |
18-26811 |
COTTER PIN (DESIGN II) |
| 15B |
12-35462 |
WASHER (DESIGN II) |
| 16 |
24-826791 |
SPRING |
| 17 |
8166902 |
INTERLOCK LEVER |
| 18 |
816712T01 |
CAM |
| 19 |
816711 |
RETAINER |
| 20 |
10-8182491 |
SCREW |
| 21 |
833161T |
FELT PAD (DESIGN I) |
| 21A |
13-826229 |
WASHER - SPRING (DESIGN II) |
| 22 |
24-86857T01 |
SPRING |
| 23 |
50-825269T01 |
STARTER SHEAVE |
| 24 |
24-86851T02 |
SPRING |
| 25 |
868501 |
CAM |
| 26 |
53-86849T01 |
RETAINING RING |
| 27 |
50-12066Q10 |
STARTER ROPE |
| 28 |
85174A1 |
HANDLE ASSEMBLY |
| 29 |
24-868523 |
SPRING |
| 30 |
86853T01 |
CAM |
| 31 |
10-826253 |
SCREW |
| 32 |
8M0183792 |
BUSHING |
| 33 |
53-818853 |
RETAINING RING |
▶STARTER MOTOR ASSEMBLY (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-44369A1 |
STARTER MOTOR |
| 1 |
90643 |
DRIVE KIT |
| 2 |
685753 |
DRIVE ASSEMBLY |
| 3 |
75660 |
DRIVE END PLATE |
| 4 |
10-95686 |
THRU BOLT |
| 5 |
75383 |
END CAP |
| 6 |
11957 |
ARMATURE |
| 7 |
898265016 |
BRUSH SET |
| 8 |
23-57387 |
BUSHING |
| 9 |
NSS |
WASHER (AMER. BOSCH #WA-1728) |
| 10 |
13-26992 |
LOCKWASHER |
| 11 |
11-20890 |
NUT |
| 12 |
898265014 |
BRUSH HOLDER |
| 13 |
NSS |
SCREW (AMER. BOSCH #02441-22-SC-30SM) |
▶STEERING HANDLE KIT (85 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8949112 |
KEY 2F |
| 1 |
12020A4 |
STEERING ARM (GRAY) Comment: (DESIGN I) |
| 1A |
12020A4 |
STEERING ARM (GRAY) Comment: (DESIGN II W/CONE PIVOT BUSHING) |
| 2 |
23-812930A1 |
BUSHING Comment: (DESIGN I) |
| 2A |
23-42992T02 |
BUSHING Comment: (DESIGN II W/CONE PIVOT BUSHING) |
| 3 |
48414 |
HOUSING |
| 4 |
48519 |
PLATE |
| 5 |
27-48518 |
GASKET |
| 6 |
10-878609 |
SCREW (3/5") |
| 7 |
54-889729 |
CLAMP |
| 8 |
10-40007112 |
SCREW |
| 9 |
11-816874 |
WING NUT |
| 10 |
87-823609A15 |
THROTTLE HANDLE/STOP SWITCH KIT |
| 11 |
87-8M0104612 |
STOP SWITCH (DESIGN II - W/METAL LOCK RING) |
| 12 |
NLA |
STOP SWITCH (DESIGN I - ORDER KIT 87-823609A15) |
| 13 |
10-62568 |
SCREW |
| 14 |
8M0221732 |
GRIP |
| 15 |
54-648551 |
J-CLAMP |
| 16 |
54-648551 |
J-CLAMP |
| 17 |
8885242 |
CONDUIT |
| 18 |
8M0026078 |
GUIDE TUBE |
| 19 |
89578 |
BARREL |
| 20 |
10-824081 |
SET SCREW |
| 21 |
12019 |
CABLE |
| 22 |
8M0204660 |
GUIDE |
| 23 |
20007 |
ANCHOR |
| 24 |
10-8M0204644 |
SET SCREW |
| 25 |
10-823567105 |
SCREW |
| 26 |
48416 |
CAP |
| 27 |
12-4002319 |
WASHER |
| 28 |
12-12024 |
WASHER |
| 29 |
23-146011 |
SPACER |
| 30 |
12018A4 |
THROTTLE TUBE |
| 31 |
11-40140 |
NUT |
| 32 |
816366F4 |
BRACKET (CASTING #816366C3) (GRAY) |
| 33 |
16-815802 |
STUD |
| 34 |
14-815806 |
TAB WASHER |
| 35 |
11-400214 |
NUT |
| 36 |
84-815851A2 |
STOP HARNESS |
| 37 |
84-821028A2 |
CABLE (3-MALE/1-FEMALE CONNECTOR) |
| 38 |
815803 |
PLUG |
| 39 |
121051 |
GROMMET |
| 40 |
8158041 |
COVER |
| 41 |
10-878608 |
SCREW |
| 42 |
816051A2 |
HORN |
| 43 |
19-889730 |
PLUG |
| 44 |
87-11083A4 |
STOP SWITCH |
| 45 |
15920Q54 |
LANYARD |
| 46 |
8M0032846 |
RETAINER |
| 47 |
84-11149A3 |
CABLE |
| 48 |
16-8M0034440 |
STUD |
| 49 |
11-400636 |
NUT |
| 50 |
816367F6 |
SHIFT LEVER (GRAY) Comment: (USE W/SHIFT LEVER CASTING #816367C3) |
| 51 |
10-4000357 |
SCREW Comment: (USE W/SHIFT LEVER CASTING #816367C3) |
| 52 |
14-8158051 |
TAB WASHER Comment: (USE W/SHIFT LEVER CASTING #816367C3) |
| 53 |
23-8159831 |
BUSHING Comment: (USE W/SHIFT LEVER CASTING #816367C3) |
| 54 |
12-824610 |
WASHER, PLASTIC Comment: (USE W/SHIFT LEVER CASTING #816367C3) |
| 55 |
12-814803 |
WASHER |
| 56 |
495636 |
SHIFT ROD |
| 57 |
48419T |
ROD END |
| 58 |
23-26856 |
BUSHING |
| 59 |
12-35950 |
WASHER |
| 60 |
18-25191 |
COTTER PIN |
| 61 |
12016A2 |
DETENT ASSEMBLY |
| 62 |
16-8M0034452 |
STUD |
| 63 |
98530 |
KNOB |
| 64 |
816416A3 |
CO-PILOT LEVER |
| 65 |
816564 |
CO-PILOT DRIVER |
| 66 |
12-816576 |
WASHER |
| 67 |
NLA |
BRAKE (REPLACED BY REF. #64) |
| 68 |
8165621 |
BRAKE DISC |
| 69 |
816413 |
ARM (TOP) |
| 70 |
816414 |
ARM (BOTTOM) |
| 71 |
NLA |
KNOB (ORDER REF. #64) |
| 72 |
10-4000350 |
SCREW |
| 73 |
84-12649A4 |
HARNESS ASSEMBLY |
| 74 |
87-88107A5 |
KEY SWITCH (SEE BELOW FOR KEYS) |
| 75 |
11-879755 |
NUT |
| 76 |
87-14645A4 |
TRIM SWITCH |
| 77 |
49440 |
NUT |
| 78 |
87-8M0052927 |
SWITCH ASSEMBLY |
| 79 |
10-12110 |
SCREW |
| 80 |
12-823933 |
WASHER |
| 81 |
54-648552 |
CLAMP |
| 82 |
10-878608 |
SCREW |
▶SWIVEL BRACKET (S/N: 0D181999 AND BELOW) (20 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3511-815556A2 |
SWIVEL BRACKET (LONG) (GRAY) |
| 2 |
23-821124 |
BEARING |
| 3 |
26-32911 |
OIL SEAL |
| 4 |
23-19606 |
BEARING |
| 5 |
22-8M0169589 |
GREASE FITTING |
| 6 |
12-52865 |
WASHER |
| 7 |
19654T7 |
BOTTOM YOKE (GRAY) |
| 8 |
53-77415 |
RETAINING RING |
| 9 |
NLA |
SWIVEL PIN (GRAY-REPLACED BY 2 PIECE REF #10) Comment: 1 PIECE |
| 10 |
17-812896A23 |
SWIVEL PIN (GRAY) Comment: (2 PIECE - LONG) |
| 11 |
8M0184092 |
BRACKET (GRAY) Comment: (50/60) |
| 12 |
14-8M0009820 |
STRAP Comment: (50/60) |
| 13 |
10-4000377 |
SCREW Comment: (50/60) |
| 14 |
19609A6 |
LINK ROD (PORT) Comment: (50/60) |
| 15 |
10-856680 |
SCREW Comment: (50/60) |
| 16 |
12-8M0109680 |
WASHER Comment: (50/60) |
| 17 |
11-8M0204726 |
NUT Comment: (50/60) |
| 18 |
12-34931 |
WASHER Comment: (50/60) |
| 19 |
12-52865 |
WASHER |
| 20 |
17-823876 |
ROLL PIN Comment: (55) |
▶SWIVEL BRACKET (S/N: 0D182000 AND UP) (21 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3417-822863A3 |
SWIVEL BRACKET(LONG) (TRACKER) |
| 2 |
23-821124 |
BEARING |
| 3 |
26-32911 |
OIL SEAL |
| 4 |
23-19606 |
BEARING |
| 5 |
22-8M0169589 |
GREASE FITTING |
| 6 |
12-25176 |
WASHER |
| 7 |
19654F1 |
BOTTOM YOKE (TRACKER) |
| 8 |
53-77415 |
RETAINING RING |
| 10 |
17-812896A16 |
SWIVEL PIN (LONG) (TRACKER) |
| 11 |
8M0184092 |
BRACKET (TRACKER) Comment: (50/60) |
| 12 |
14-8M0009820 |
STRAP Comment: (50/60) |
| 13 |
10-4000377 |
SCREW Comment: (50/60) |
| 14 |
19609A6 |
LINK ROD (PORT) Comment: (50/60) |
| 15 |
10-856680 |
SCREW Comment: (50/60) |
| 16 |
12-8M0109680 |
WASHER Comment: (50/60) |
| 17 |
11-8M0204726 |
NUT |
| 18 |
12-37828 |
WASHER |
| 19 |
12-52865 |
WASHER |
| 20 |
17-823876 |
ROLL PIN (HANDLE) |
| 21 |
88238A10 |
CABLE |
| 22 |
10-41508 |
SCREW (1/4-20X .50) |
▶THROTTLE LEVER AND LINKAGE (26 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
42946T1 |
THROTTLE LEVER |
| 2 |
10-817582 |
ADJUSTING SCREW |
| 3 |
11-400211 |
JAM NUT |
| 4 |
19663T02 |
SPARK ADVANCE LEVER |
| 5 |
10-814776 |
ADJUSTING SCREW |
| 6 |
11-400212 |
JAM NUT |
| 7 |
42942 |
CAP |
| 8 |
16-42986 |
STUD Comment: (DESIGN I) |
| 9 |
11-90517 |
NUT Comment: (DESIGN I) |
| 10 |
23-812930A1 |
BUSHING |
| 11 |
12-42980 |
WASHER |
| 12 |
24-55162 |
SPRING |
| 13 |
42927 |
PIN |
| 14 |
12-35459 |
WASHER |
| 15 |
11-401386 |
NUT |
| 16 |
878172 |
SPARK ADVANCE ROD |
| 17 |
93254 |
SWIVEL BASE |
| 18 |
93421 |
SWIVEL BALL |
| 19 |
812871 |
THROTTLE ROD |
| 20 |
23-8M0215006 |
SWIVEL BUSHING |
| 21 |
16-8161949 |
STUD |
| 22 |
8128852 |
THROTTLE CAM |
| 23 |
12-65567 |
WASHER |
| 24 |
11-401386 |
NUT |
| 25 |
24-817702 |
SPRING |
| 26 |
10-4007180 |
SCREW Comment: DESIGN II |
▶TRANSOM BRACKET (50/60)(S/N: 0D181999 AND BELOW) (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3508-9751A2 |
TRANSOM BRACKET (GRAY) Comment: (PORT) |
| 2 |
22-8M0169588 |
GREASE FITTING |
| 3 |
17-99604 |
GROOVE PIN |
| 4 |
3507-9750T6 |
TRANSOM BRACKET (GRAY) Comment: (STARBOARD) |
| 5 |
19618A3 |
TILT LOCK LEVER (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB GRAY |
| 10 |
17-99615 |
GROOVE PIN |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
ANCHOR BRACKET (GRAY) |
| 13 |
97-818298Q1 |
ANODE ASSEMBLY |
| 14 |
10-8M0204707 |
SCREW |
| 15 |
12-8M0204649 |
WASHER |
| 16 |
10-4000355 |
SCREW (35 MM) |
| 17 |
13-400257 |
LOCKWASHER |
| 18 |
11-401388 |
NUT |
| 19 |
19613A1 |
TILT PIN ASSEMBLY Comment: (DESIGN I) |
| 19A |
17-8M0026068 |
TILT PIN ASSEMBLY Comment: (DESIGN II) |
| 20 |
8M0041938 |
TILT TUBE |
| 21 |
11-858869 |
NUT |
| 22 |
19624A1 |
SEAL KIT |
| 23 |
54-22740 |
CLIP Comment: (POWER TRIM) |
| 24 |
8M0084613 |
C-WASHER Comment: (POWER TRIM) |
| 25 |
10-878607 |
SCREW Comment: (POWER TRIM) |
| 26 |
10-814259 |
SCREW |
| 27 |
12-8M0204648 |
WASHER |
| 28 |
11-91962 |
NUT |
| 29 |
8M0084737 |
LINK Comment: (NON POWER TRIM) |
| 30 |
19615A05 |
TILT LEVER Comment: (NON POWER TRIM) |
| 31 |
23-812707 |
BUSHING Comment: (NON POWER TRIM) |
| 32 |
12-815796 |
WASHER Comment: (NON POWER TRIM) |
| 33 |
13-99611 |
WAVE WASHER Comment: (NON POWER TRIM) |
| 34 |
8M0007469 |
TILT KNOB Comment: (NON POWER TRIM) |
| 35 |
10-19611 |
SCREW Comment: (NON POWER TRIM) |
▶TRANSOM BRACKET (50/60)(S/N: 0D182000 AND UP) (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3418-822866A3 |
TRANSOM BRACKET (TRACKER) Comment: (PORT) |
| 2 |
22-8M0169588 |
GREASE FITTING |
| 3 |
17-99604 |
GROOVE PIN |
| 4 |
3418-822865F4 |
TRANSOM BRACKET (TRACKER) Comment: (STARBOARD) |
| 5 |
19618A5 |
TILT LOCK LEVER (TRACKER) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709 |
KNOB (TRACKER) |
| 10 |
17-99615 |
GROOVE PIN |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F7 |
ANCHOR BRACKET (TRACKER) |
| 13 |
97-818298Q1 |
ANODE ASSEMBLY |
| 14 |
10-8M0204707 |
SCREW |
| 15 |
12-8M0204649 |
WASHER |
| 16 |
10-4000355 |
SCREW (35 MM) |
| 17 |
13-400257 |
LOCKWASHER |
| 18 |
11-401388 |
NUT |
| 19 |
17-8M0026068 |
TILT PIN ASSEMBLY Comment: (USE WHERE APPLICABLE) |
| 19A |
24-821461 |
SPRING Comment: (USE WHERE APPLICABLE) |
| 20 |
8M0041938 |
TILT TUBE |
| 21 |
11-858869 |
NUT |
| 22 |
19624A1 |
SEAL KIT |
| 23 |
54-26550 |
CLIP Comment: (POWER TRIM) |
| 24 |
8M0084613 |
C-WASHER Comment: (POWER TRIM) |
| 25 |
10-878607 |
SCREW Comment: (POWER TRIM) |
| 26 |
10-814259 |
SCREW |
| 27 |
12-8M0204648 |
WASHER |
| 28 |
11-91962 |
NUT |
| 29 |
8M0084737 |
LINK Comment: (NON POWER TRIM) |
| 30 |
19615A05 |
TILT LEVER Comment: (NON POWER TRIM) |
| 31 |
23-812707 |
BUSHING Comment: (NON POWER TRIM) |
| 32 |
12-8M0042643 |
WASHER Comment: (NON POWER TRIM) |
| 33 |
13-99611 |
WAVE WASHER Comment: (NON POWER TRIM) |
| 34 |
8M0007469 |
TILT KNOB Comment: (NON POWER TRIM) |
| 35 |
10-19611 |
SCREW Comment: (NON POWER TRIM) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 45 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.