Mercury 400 VERADO (4-Stroke)(6 CYL.) (2B141124 & Up) Parts & Diagrams

🔎 Mercury 400 VERADO (4-Stroke)(6 CYL.) Reference Library — Exploded parts diagrams (42 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 400 VERADO (4-Stroke)(6 CYL.) is a 4-Stroke, V10 64-degree, Naturally Aspirated outboard motor. Designed for large center-consoles, offshore sport-fishing boats, and multi-engine configurations.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, V10 64-degree, Naturally Aspirated
Horsepower	400 HP
Displacement	5700 cc (5.7L / 349 CID)
Bore x Stroke	92 mm x 86 mm (3.6 in. x 3.4 in.)
Spark Plug (Type & Gap)	NGK ILFR6G-E
Engine Oil Capacity	7.0 L (7.4 US qt) with filter
Recommended Engine Oil	Mercury FourStroke 25W-40
Gear Case Oil Capacity	970 mL (32.8 oz)
Idle Speed (in gear)	650–700 RPM (in gear)
Full Throttle RPM Range	5800-6400
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 400 VERADO (4-Stroke)(6 CYL.):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 400 VERADO (4-Stroke)(6 CYL.).

▶Accessories (1 parts)

Ref	OEM Part #	Part Name
-	8M0079968	PUMP DRAIN KIT, Upgrade kit

▶Adaptor Plate Hose Routings (30 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	17-884474001	PIN, Dowel (12 mm)
2	888819002	DRAIN, Cowl
3	22-888461A01	FITTING KIT
4	25-892446	O-RING, (14 X 1.78 MM)
5	10-8M0103804	SCREW, (M6 x 12 MM) Stainless Steel
6	12-8M0214930	WASHER
7	22-889792A01	FITTING KIT, Idle Exhaust
8	25-889828	O-RING, (.924 x .103)
9	22-889846	FITTING
10	54-816311T	TIE STRAP, (8.00 Inches)
11	32-888981001	HOSE, Idle Exhaust
12	892384T	PLENUM, Exhaust
13	10-4006731	SCREW, (M6 x 16)
14	88238A21	CABLE ASSEMBLY
15	10-40011126	SCREW, (M6 x 13) Stainless Steel
16	32-8M0203773	HOSE, Manifold Reference , Lower
17	25-884546	GROMMET
18	888523001	CLIP
19	32-8M0129144	HOSE, Water In, Lower
20	32-8M0084660	HOSE, Fuel Out, Fuel Supply Module
21	54-815504104	CLAMP, Worm Gear
22	32-8M0108349	TUBING, (.312) (70 Inches Bulk), Cut to 21 Inches
23	892562T01	HOUSING, Manifold
24	892117	SEAL
25	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
26	32-887756	HOSE, Water In-Upper
27	32-8M0203762	HOSE, Hi Pressure Filter
28	35-879885Q	FILTER, Fuel In-Line
29	32-8M0203763	HOSE, Hi Pressure Filter to Fuel Rail

▶Adaptor Plate-Lower (30 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	887623T03	PICKUP ASSEMBLY, Oil
2	25-8M0092943	O-RING
3	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
4	27-889618001	GASKET, Oil Sump
5	8M0080961	TUBE ASSEMBLY, Exhaust
6	10-8M0103814	SCREW, (M8 x 35 MM)
7	26-880629	SEAL, Exhaust Tube
8	880639T	SUMP ASSEMBLY, Oil
9	10-8M0103808	SCREW, (M6 x 30 MM) Stainless Steel
10	8M0082193	TUBE ASSEMBLY, Oil Drain Comment: (X-Long/XX-Long)
11	25-892446	O-RING, (14 X 1.78 MM)
12	17-892228	PIN, Dowel
13	888592005	PLUG ASSEMBLY, Oil Drain
14	26-888593	SEAL, Drain Plug
15	10-8M0103808	SCREW, (M6 x 30 MM) Stainless Steel
16	32-885541A03	TUBE ASSEMBLY, Water (30.00 Inch) Comment: (XX-Long)
17	25-892445	O-RING
18	22-8M0214983	COUPLING
19	25-8M0204673	O-RING, (.921 x .139)
20	25-8M0204645	O-RING, (.796 x .139)
21	8M0114707	POPPET ASSEMBLY
22	24-64878	SPRING, (Black)
23	893385001	RETAINER
24	648771	DIAPHRAGM
25	889706	WASHER
26	10-69570	SCREW, (#10-16 x .750)
27	893384001	COVER, Poppet
28	27-889561	GASKET, Poppet
29	10-88552535	SCREW, (M6 x 35 MM) Stainless Steel

▶Alternator/Belt Tensioner Mounting (18 parts)

Ref	OEM Part #	Part Name
1	892940T02	ALTERNATOR
2	8M0101707	BELT TENSIONER
3	8M6003035	PULLEY
4	10-885349501	SCREW
5	23-855729	MOUNT
6	12-845998	WASHER, (.406 x 1.250 x .089)
7	10-8M0103823	SCREW, (M10 x 45)
8	8M0219204	BRACKET
9	17-888517	PIN
10	57-8M0232583	BELT, Drive
11	10-8M0103824	SCREW, (M10 x 85)
12	12-4002319	WASHER
13	11-401386	NUT, (M6) Stainless Steel
14	84-856583A12	CABLE ASSEMBLY
15	84-858414A04	CABLE ASSEMBLY, Brass, Braided
16	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
17	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
18	54-828991T	CLIP

▶Charge Cooler/Intake Manifold (39 parts)

Ref	OEM Part #	Part Name
-	8M0185616	MODULE ASSEMBLY, Integrated Air Fuel
1	8M0132388	CAC ASSEMBLY
2	19-8M0048079	PLUG , 8MM
3	8M0046698	END CAP ASSEMBLY
4	25-8M0039516	O-RING
5	53-8M0039464	RING, Retaining
6	25-8M0040116	O-RING
7	22-8M0039993	FITTING
8	8M0083678	MANIFOLD ASSEMBLY, Intake
9	895019	SEAL, Manifold to CAC
10	895020	SEAL, Manifold Head
11	891663001	SENSOR ASSEMBLY, Temperature
12	10-895054	SCREW
13	25-892317001	O-RING
14	10-88552514	SCREW, (M6 x 14 MM) Stainless Steel, CAC to Manifold
15	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel, Manifold to CAC
16	8M6000639	SENSOR, Pressure
17	54-8M0214911	CLAMP, (15.7)
18	8M0041053	BOOT, MAP Sensor
19	54-8M0204719	CLAMP, (36.1 mm)
20	8M0185167	FUEL RAIL ASSEMBLY
21	32-8M0047054	TUBE KIT, Fuel Inlet
22	NSS	NOT SOLD SEPARATE, O-ring Tube
23	8M0041097	BRACKET, Retaining
24	10-8M0041100	SCREW, (M5 x 10)
25	21-8M0102769	VALVE KIT, Schrader
26	NSS	NOT SOLD SEPARATE, O-ring- Shrader Valve
27	8M0041097	BRACKET, Retaining
28	10-8M0041100	SCREW, (M5 x 10)
29	NSS	NOT SOLD SEPARATE, FUEL RAIL
30	8M0041096	BRACKET, Fuel Injector Mounting
31	8M0222155	INJECTOR ASSEMBLY, Fuel
32	10-8M0041100	SCREW, (M5 x 10)
33	8M0041101	DAMPER, Fuel Rail
34	25-851889	O-RING, Damper
35	8M0103315	PITOT SENSOR KIT
36	22-8M0207782	FITTING
37	54-883066	CLIP, (.865)
38	22-8M0214970	FITTING, Adapter

▶Charge Cooler/Intake Manifold Hose Routings (11 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, Hose Assembly
1	11-826292	NUT, (M10) Brass/Nickel Plated
2	10-8M0048051	SCREW, (M6 x 30) Stainless Steel
3	32-889593001	HOSE
4	22-8M6003382	FITTING ASSEMBLY, Flushing
5	32-889592001	HOSE
6	54-8M0187145	CLAMP, (34.6 mm)
7	32-892967	HOSE
8	54-850181	TIE STRAP, (11.750 Inches)
9	32-8M0203773	HOSE, Manifold Reference
10	10-8M0103821	SCREW, (M10 x 30)

▶Cowl Latching (13 parts)

Ref	OEM Part #	Part Name
-	8M0142168	LATCH ASSEMBLY, Front and Side
1	888976T01	BRACKET
2	888974A02	SIDE LATCH ASSEMBLY
3	24-888996	SPRING
4	23-896124	SLEEVE
5	25-828249	GROMMET
6	8M0153958	CABLE
7	53-27290	RING, Retaining
8	12-30164	WASHER, (.192 x .375 x .0312) Stainless Steel
9	17-893380	PIN, Clevis
10	53-61319	E RING
11	10-4006731	SCREW, (M6 x 16)
12	16-8M0099404	STUD

▶Crankshaft, Pistons and Connecting Rods (18 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	400-891644A04	CRANKSHAFT ASSEMBLY
2	23-897498T08	BEARING, Main (Orange)
3	23-8M0117004	BEARING, Thrust - Orange, Crankshaft-Lower
4	26-8M0032912	SEAL, Top Main Bearing
5	23-896883	SPACER
6	53-896882	RING, Retaining
7	28-91800	KEY, Woodruff
8	8M0103398	CHAIN, Roller Cam Drive
9	662-8M0103285	CONNECTING ROD ASSEMBLY
10	10-884441	BOLT
11	23-892005A03	BEARING, Connecting Rod - Orange
12	700-8M0104286	PISTON ASSEMBLY
13	39-881180A02	RING SET, Piston
14	NSS	NOT SOLD SEPARATE, Piston Ring-Oil
15	NSS	NOT SOLD SEPARATE, Piston Ring-2nd
16	NSS	NOT SOLD SEPARATE, Piston Pin
17	40-896594	CIRCLIP

▶Cylinder Block (31 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	800-880506A12	CYLINDER BLOCK ASSEMBLY
2	8M0111325	BRACKET, Mounting-Starter Motor
3	10-8M0103815	SCREW, (M8 x 40)
4	19-889767	PLUG, (12 mm)
5	17-43044	PIN, Dowel - Without Hole (.375 x .625)
6	23-893392001	DAMPER
7	19-896951	PLUG, (24 mm)
8	17-880524	PIN, Dowel (14 MM)
9	25-884409	O-RING
10	17-884424	PIN, Dowel (11 mm)
11	25-884423	O-RING
12	10-8M4501000	SCREW, (M10 X 342)
13	12-892573001	WASHER
14	10-8M0103818	SCREW, (M8 x 75)
15	8M0082988	CRANKSHAFT POSITION SENSOR
16	10-40011107	SCREW, (M5 x 16) Stainless Steel
17	8M0142542	SENSOR ASSEMBLY
18	25-896699	O-RING, (1.78 mm x .08 mm)
19	8M6000637	SENSOR, Pressure
20	27-8M0033476	GASKET, Head
21	17-888517	PIN
22	10-8M0193831	SCREW, (M8 x 115)
23	10-8M0193659	SCREW, (M8 x 50)
24	27-880624003	GASKET, Block to Adaptor
25	880559	GUIDE, Fixed
26	880557	GUIDE, Moveable
27	10-892456045	SCREW
28	16-8M0022160	STUD, (M8 x 43)
29	11-401388	NUT, (M8) Stainless Steel
30	10-8M0103814	SCREW, (M8 x 35 MM)

▶Cylinder Head and Camshaft (54 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	900-8M0152336	CYLINDER HEAD ASSEMBLY, Basic
2	19-8M0087448	PLUG, (12 MM)
3	19-8M0087451	PLUG, (18 MM)
4	19-8M0087453	PLUG, (24 MM)
5	19-8M0087446	PLUG, (10 MM)
6	17-880524	PIN, Dowel (14 MM)
7	10-8M0163131	BOLT, (M6 x 36)
8	880533	SEAT, Intake Valve
9	8M0089477	SEAT, Exhaust Seat
10	880537	GUIDE, Intake Exhaust Valve
11	20-898907	VALVE, Intake
12	20-8M0032471	VALVE, Exhaust
13	26-8M0214986	SEAL, Valve
14	24-8M0103092	SPRING VALVE KIT, Intake and Exhaust
15	8M0908500	RETAINER ASSEMBLY, Valves
16	28-880543	KEY
17	NSS	NOT SOLD SEPARATE, CAP
18	400-8M0150209	CAMSHAFT, Intake
19	400-8M0150210	CAMSHAFT, Exhaust
20	899912035	TAPPET, (3.721)
21	892596T04	COVER ASSEMBLY, Cam
22	892584	SEAL
23	8M6000959	SEAL
24	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
25	859578A1	PLUG ASSEMBLY, Oil
26	25-8M0204673	O-RING, (.921 x .139)
27	19-8M0087447	PLUG , (10MM)
28	25-896699	O-RING, (1.78 mm x .08 mm)
29	10-8M0103817	SCREW, (M8 x 60)
30	898463A01	TENSIONER ASSEMBLY
31	25-898836	O-RING, Brown
32	1100-8M0064752	END CAP - CAM TENSIONER , Tensioner
33	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
34	10-8M0103809	SCREW, (M6 x 40 MM) Stainless Steel
35	10-8M0103814	SCREW, (M8 x 35 MM)
36	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
37	25-833155	GROMMET
38	23-8502341	BUSHING
39	54-892833	CLIP
40	32-889591A05	HOSE ASSEMBLY, Breather
41	339-880615T01	COIL ASSEMBLY
42	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
43	33-889246Q39	SPARK PLUG, NGK-ILFR6GE
44	54-858954	CLIP, (.625)
45	54-850181	TIE STRAP, (11.750 Inches)
46	43-880550	SPROCKET, Cam Drive
47	10-8M0021532	SCREW, (M12 x 40 MM) Comment: (Left Hand)
48	10-8M0103804	SCREW, (M6 x 12 MM) Stainless Steel
49	54-889746001	CLIP
50	54-888988019	CLAMP, (22.6 mm)
51	8M0011987	SENSOR
52	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
53	25-8M0119617	GROMMET, Rubber

▶Decals - Top Cowl (13 parts)

Ref	OEM Part #	Part Name
1	37-8M0102448	DECAL SET, Mercury
2	37-8M0103041	DECAL SET, ME Verado Pro
3	37-8M0103042	DECAL SET, ME Verado Racing, Black, Does not contain Carbon Decals
4	37-8M0103043	DECAL SET, ME Verado Racing, White
5	37-8M0097812	DECAL KIT, 400R Racing Carbon
6	37-8M0043703	M-ICON, 66 mm, Black
7	37-8M0080153	M-ICON, 66 MM Racing
8	37-8M0085367	DECAL, 350 HP, Rear
9	37-8M0075217	DECAL, Joystick Piloting
10	37-8M0099017	DECAL, Joystick Piloting, Silver
11	37-8M0090899	DECAL, 350 Pro, Top
12	37-8M0090898	DECAL, 350 Pro, Rear
13	37-8M0043699	DECAL M-ICON, Red, 66mm

▶Driveshaft Housing (35 parts)

Ref	OEM Part #	Part Name
1	1500-8M0113287	HOUSING, Driveshaft X-Long, Black
2	25-889568001	GROMMET
3	889656T01	SHROUD
4	10-8M0103818	SCREW, (M8 x 75)
5	10-8M0103812	SCREW, (M8 x 120)
6	10-8M0103816	SCREW, (M8 x 50)
7	10-8M0103815	SCREW, (M8 x 40)
8	10-8M0103814	SCREW, (M8 x 35 MM)
9	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
10	897784A01	BRACKET KIT, Upper Chap
11	10-8M0103806	SCREW, (M6 x 20 MM) Stainless Steel
12	10-8M0103813	SCREW, (M8 x 30)
13	32-85944975	TUBING, (72.00 Inches Bulk), Cut to 44 Inches)
14	889831001	RETAINER
15	NSS	NOT SOLD SEPARATE, Decal-Oil Drain
16	16-8M0008031	STUD, (M12 x 1.75 x 52) Comment: (Long/X-Long)
17	12-856982	WASHER, (.500 x .810 x .090) Stainless Steel
18	11-896895	NUT, (M12)
19	10-8M0102995	SCREW, (M12) Comment: (Long/X-Long)
20	19-824928001	PLUG, Rubber
21	12-8M0214963	WASHER, (.406 x .750 x .105) Stainless Steel
22	11-884412	NUT
23	10-8M0103825	SCREW, (M12 x 45)
24	8M0146468	SPACER, Driveshaft Housing X-Long, Silver Comment: (XX-Long)
25	10-857137	SCREW, (M12 x 160) Comment: (XX-Long)
26	16-8M0008047	STUD, (M12 x 179) Comment: (XX-Long)
27	17-43044	PIN, Dowel - Without Hole (.375 x .625) Comment: (XX-Long)
28	891966006	BRACKET, Cowl Comment: (X-Long/XX-Long)
29	8M0103333	PLATES ASSEMBLY, Thrust, X-Long
30	NSS	NOT SOLD SEPARATE, Thrust Plate - X-Long
31	10-8M0090182	SCREW, (M8 X 120)
32	11-8M0088686	NUT, (M8 X 1.25)
33	17-8M0095755	PIN, Dowel
34	8M0080471	BUMPER, Trim
35	10-8M0103816	SCREW, (M8 x 50)

▶Electrical Box Components (45 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, Relay Bracket Assembly
1	885560T03	BASE, Electrical Box
2	885561T	COVER, Fuse Box
3	88-8M0167280	COVER, Fuse
4	25-885583	SEAL
5	889531	STRAP
6	885584	PIN, Hinge
7	25-833155	GROMMET
8	23-8502341	BUSHING
9	88-832969T20	FUSE, Mini - Yellow - 20 Ampere
10	11-400213	NUT, (M8) Stainless Steel
11	895099	EXTRACTOR, Fuse
12	32-828547753	CONDUIT, (.750 Inside Diameter x 3.00 Feet Bulk)
13	10-40011146	SCREW, (M8 x 13) Stainless Steel
14	12-843108	WASHER, (.330 x .560 x .060) Stainless Steel
15	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
16	892244	STRAP, Cover
17	54-879962	CLIP
18	8M0103435	PROPULSION CONTROL MODULE, 400 (2-Star)
19	84-8M0102454	HARNESS ASSEMBLY, Engine
20	882751A04	RELAY ASSEMBLY
21	NSS	NOT SOLD SEPARATE, Decal-Trim Relay
22	889532	BRACKET
23	10-40007103	SCREW, (M5 x 6)
24	84-93388A17	CABLE ASSEMBLY, (8.50 Inches)
25	84-879345T34	HARNESS ASSEMBLY, Trim
26	84-8M0088927	HARNESS ASSEMBLY, Fuse
27	830796A03	CONNECTOR ASSEMBLY, Weather Cap - 2 Pin Male
28	54-816311T	TIE STRAP, (8.00 Inches)
29	10-82129114	SCREW, (M6 x 14)
30	877613A02	CONNECTOR ASSEMBLY, Weather Cap 6 Pin
31	54-879962	CLIP
32	84-8M0113732	HARNESS ASSEMBLY
33	862646	FUSE, Tan - 5 Ampere
34	84-88439A25	CABLE ASSEMBLY, Battery - Positive Comment: (Long)
35	11-401388	NUT, (M8) Stainless Steel
36	11-8M0204671	NUT, (.375-16), Battery Cable-Positive
37	10-8M0103814	SCREW, (M8 x 35 MM)
38	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
39	84-88439A26	CABLE ASSEMBLY, Battery - Negative Comment: (Long)
40	11-8M0204668	NUT, (.312-18), Battery Cable-Negative
41	54-891520001	CLIP
42	37-8M0087378	DECAL , Maintenance Schedule
43	893388A01	CAP, Resitor - 2 Pin, 120 Ohm (CAN 1, 2 and 3)
44	8M0055652	TERMINATOR ASSEMBLY, 10 Pin (CAN 1P and H)

▶Flywheel and Cover (7 parts)

Ref	OEM Part #	Part Name
1	8M0102451	COVER, Flywheel
2	25-8M0153609	GROMMET
3	200-888983T03	FLYWHEEL ASSEMBLY
4	12-8M0090010	WASHER
5	10-8M0147042	BOLT, (M20 x 68)
6	37-8M0103480	DECAL SET, Flywheel Cover, 350 Pro
7	37-8M0103479	DECAL SET, Flywheel Cover, 400R

▶Fuel Filter Kits (18 parts)

Ref	OEM Part #	Part Name
1	98-8M0103686	FUEL FILTER KIT, Engine Mounted, Optional
2	35-8M0062950	FILTER ASSEMBLY
3	35-8M0122423	FILTER, Fuel
4	8M0009261	BRACKET ASSEMBLY
5	10-8M0103824	SCREW, (M10 x 85)
6	84-8M0103724	HARNESS, WIF Extension
7	32-8M0099411	HOSE ASSEMBLY, Fuel Inlet
8	22-892356	CONNECTOR
9	32-8M0087107	HOSE
10	54-816311T	TIE STRAP, (8.00 Inches)
11	8M0157707	FUEL FILTER KIT, with o-ring, MPP, Remote Mounted
12	8M0157616	FUEL FILTER ASSEMBLY, with o-ring, MPP
13	8M0095674	BASE ASSEMBLY, Fuel Filter
14	22-816133	FITTING
15	22-8M0204657	PLUG, (.375-18) Hex - Steel
16	22-8M0204732	CONNECTOR, Barb
17	8M0214989	SENSOR ASSEMBLY, Fuel and Water
18	84-8M0042697	HARNESS

▶Fuel Supply Module (24 parts)

Ref	OEM Part #	Part Name
-	8M0057679	FSM SEAL KIT
1	10-8M0053756	SCREW, Plastite W/ HX WSR HD
2	8M0158344	FSM TOP HOUSING
3	NSS	NOT SOLD SEPARATE, O-ring
4	8M0053749	REGULATOR ASSEMBLY
5	NSS	NOT SOLD SEPARATE, O-ring
6	NSS	NOT SOLD SEPARATE, O-ring
7	NSS	NOT SOLD SEPARATE
8	NSS	NOT SOLD SEPARATE
9	8M0053727	FSM CAP
10	NSS	NOT SOLD SEPARATE
11	8M0103289	PUMP ASSEMBLY, Low Pressure
12	8M0103288	PUMP ASSEMBLY, High Pressure
13	NSS	NOT SOLD SEPARATE, O-ring
14	32-8M0119250	TUBE
15	32-8M0053755	TUBE
16	NSS	NOT SOLD SEPARATE, O-ring
17	8M0120073	TUBE
18	NSS	NOT SOLD SEPARATE, Seal
19	8M0053725	FSM BOTTOM HOUSING
20	84-8M0103287	HARNESS ASSEMBLY, FSM
21	NSS	NOT SOLD SEPARATE, O-ring
22	NSS	NOT SOLD SEPARATE, O-ring
23	NSS	NOT SOLD SEPARATE, Spacer

▶Gear Housing,, Driveshaft, 5.44 HD Sportmaster (43 parts)

Ref	OEM Part #	Part Name
-	25-8M0065072	WATER PUMP REPAIR KIT, Upper
1	1600-8M0137075	GEAR HOUSING ASSEMBLY, Basic Comment: Counter Cambered Skeg
2	847635001	ANODE
3	12-841388	WASHER, (.410 x .810 x .050) Stainless Steel
4	10-8M0036047	SCREW, (.375 x .62)
5	17-43044	PIN, Dowel - Without Hole (.375 x .625)
6	817275A1	HOUSING KIT, Water Pump
7	10-8M0204706	SCREW, (M6 x 20)
8	26-8M0142851	SEAL, Face
9	47-43026Q02	IMPELLER
10	27-8172771	GASKET
11	8M0204709	FACEPLATE
12	27-8M0142616	GASKET
13	28-8M0204723	KEY
14	8M0046297	OIL SEAL ASSEMBLY
15	NSS	NOT SOLD SEPARATE, SEAL
16	25-8M0142854	O-RING, (2.175 x .103)
17	53-880719	RING, Retaining
18	8245191	RETAINER
19	15-8M0063267	SHIM SET
20	31-8M0146566	BEARING ASSEMBLY, Roller/Cup
21	31-8M0146553	BEARING, Tapered Roller
22	15-8M0063268	SHIM SET
23	45-8M0141338	SHAFT, Drive, Long
24	31-8M0045676	BEARING, Roller
25	43-8M0053120	GEAR SET, 12/21 (1.75:1), Forward and Pinion Comment: Counter Rotation
26	12-8M0062703	WASHER, Pinon nut
27	11-8M0046636	NUT, Pinion
28	43585	COUPLING
29	10-8M0204706	SCREW, (M6 x 20)
30	8M0050809	GROMMET ASSEMBLY
31	8M0047129	COVER ASSEMBLY
32	25-896522	O-RING, (799 x .103)
33	26-8M0204708	SEAL, Oil
34	53-8M0046563	RETAINING RING
35	22-881866	FITTING
36	27-880729	GASKET
37	53-29641	E RING
38	8M0050602	MAGNET
39	8M0046104	SHIFT SHAFT
40	22-859732	PLUG Comment: 1.75:1 Ratio
41	8M0094053	PLATE, Water Passage
42	27-8M0094054	GASKET, Water Passage

▶Gear Housing,, Driveshaft, 5.44 Torpedo (44 parts)

Ref	OEM Part #	Part Name
-	25-8M0065072	WATER PUMP REPAIR KIT, Upper
1	1600-8M0228048	GEAR HOUSING ASSEMBLY, Basic, Silver
2	97-826134Q	ANODE
3	10-4000333	SCREW, (M6 x 40)
4	11-401386	NUT, (M6) Stainless Steel
5	97-76214Q5	ANODE KIT
6	10-8M0204686	SCREW, (.437-14 x 1.750)
7	17-43044	PIN, Dowel - Without Hole (.375 x .625)
8	8M0010459	FILLER BLOCK
9	817275A1	HOUSING KIT, Water Pump
10	10-8M0204706	SCREW, (M6 x 20)
11	26-8M0142851	SEAL, Face
12	47-43026Q02	IMPELLER
13	27-8172771	GASKET
14	8M0204709	FACEPLATE
15	27-8M0142616	GASKET
16	28-8M0204723	KEY
17	8M0046297	OIL SEAL ASSEMBLY
18	NSS	NOT SOLD SEPARATE, SEAL
19	25-8M0142854	O-RING, (2.175 x .103)
20	53-880719	RING, Retaining
21	8245191	RETAINER
22	15-8M0063267	SHIM SET
23	31-8M0146566	BEARING ASSEMBLY, Roller/Cup
24	31-8M0146553	BEARING, Tapered Roller
25	15-8M0063268	SHIM SET
26	45-8M0141338	SHAFT, Drive, Long
27	31-8M0045676	BEARING, Roller
28	43-8M0053120	GEAR SET, 12/21 (1.75:1), Forward and Pinion Comment: Counter Rotation
29	12-8M0062703	WASHER, Pinon nut
30	11-8M0046636	NUT, Pinion
31	43585	COUPLING
32	10-8M0204706	SCREW, (M6 x 20)
33	8M0050809	GROMMET ASSEMBLY
34	8M0047129	COVER ASSEMBLY
35	25-896522	O-RING, (799 x .103)
36	26-8M0204708	SEAL, Oil
37	53-8M0046563	RETAINING RING
38	22-881866	FITTING
39	27-880729	GASKET
40	53-29641	E RING
41	8M0050602	MAGNET
42	8M0046104	SHIFT SHAFT
43	22-859732	PLUG Comment: 1.75:1 Ratio

▶Gear Housing,, Prop Shaft-Counter Rot, 5.44 HD Sportmaster (36 parts)

Ref	OEM Part #	Part Name
-	1600-8M0137083	GEAR HOUSING ASSEMBLY, Complete (XX-Long) (1.75:1) Cambered Skeg
1	1600-8M0137075	GEAR HOUSING ASSEMBLY, Basic, Counter Cambered Skeg
2	8M0235941	SPOOL ASSEMBLY
3	NSS	NOT SOLD SEPARATE, SPOOL
4	NSS	NOT SOLD SEPARATE, SLEEVE
5	18-469501	COTTER PIN
6	8M0220880	CRANK, Shifter, 1/4 Pivot Pin
7	15-8M0063270	SHIM SET
8	43-8M0053121	GEAR KIT, Reverse Comment: 1.75:1 Ratio
9	31-8M0142836	BEARING ASSEMBLY, Roller
10	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
11	12-8M0053823	THRUST WASHER
12	53-8M0051043	RETAINING RING
13	17-8M0045493	PIN
14	52-8M0053113	CLUTCH
15	24-8M0050575	SPRING
16	44-8M0142764	PROPELLER SHAFT, 1.25 Inch Comment: 1.75:1 Ratio
17	23-8M0064306	SPACER
18	43-8M0053120	GEAR SET, 12/21 (1.75:1), Forward
19	31-8M0050692	BEARING
20	12-8M0050688	WASHER
21	15-8M0053116	SHIM SET
22	8M0053183	ADAPTOR
23	8M0117237	CARRIER ASSEMBLY, Bearing
24	25-8M0000190	O-RING, (4.475 x .210)
25	26-8M0204700	SEAL, Oil
26	31-8M0148319	BEARING ASSEMBLY, Tapered
27	10-8M0071653	SCREW, Special
28	26-8M0204693	SEAL
29	53-8M0056639	RING, Retainer
30	31-8M0050704	BEARING, Needle
31	14-8M0108527	TAB WASHER
32	8M0162798	NUT, Retainer
33	8M0180306	COVER KIT, Flush, Standard
35	10-8M0036819	SET SCREW, (10-32)
36	12-8M0161546	RING, Thrust

▶Gear Housing,, Prop Shaft-Counter Rot, 5.44 Torpedo (37 parts)

Ref	OEM Part #	Part Name
-	1600-8M0228055	GEAR HOUSING ASSEMBLY, Complete, Silver (XX-Long) (1.75:1)
1	1600-8M0228048	GEAR HOUSING ASSEMBLY, Basic, Silver
2	8M0235941	SPOOL ASSEMBLY
3	NSS	NOT SOLD SEPARATE, SPOOL
4	NSS	NOT SOLD SEPARATE, SLEEVE
5	18-469501	COTTER PIN
6	8M0220880	CRANK, Shifter, 1/4 Pivot Pin
7	15-8M0063270	SHIM SET
8	43-8M0053121	GEAR KIT, Reverse Comment: 1.75:1 Ratio
9	31-8M0142836	BEARING ASSEMBLY, Roller
10	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
11	12-8M0053823	THRUST WASHER
12	53-8M0051043	RETAINING RING
13	17-8M0045493	PIN
14	52-8M0053113	CLUTCH
15	24-8M0050575	SPRING
16	44-8M0142764	PROPELLER SHAFT, 1.25 Inch Comment: 1.75:1 Ratio
17	23-8M0064306	SPACER
18	43-8M0053120	GEAR SET, 12/21 (1.75:1), Forward
19	31-8M0050692	BEARING
20	12-8M0050688	WASHER
21	15-8M0053116	SHIM SET
22	8M0053183	ADAPTOR
23	8M0117237	CARRIER ASSEMBLY, Bearing
24	25-8M0000190	O-RING, (4.475 x .210)
25	26-8M0204700	SEAL, Oil
26	31-8M0148319	BEARING ASSEMBLY, Tapered
27	10-8M0071653	SCREW, Special
28	26-8M0204693	SEAL
29	12-8M0050439	WASHER, .050
30	53-8M0056639	RING, Retainer
31	31-8M0050704	BEARING, Needle
32	14-8M0108527	TAB WASHER
33	8M0162798	NUT, Retainer
34	8M0180306	COVER KIT, Flush, Standard
35	10-8M0036819	SET SCREW, (10-32)
36	12-8M0161546	RING, Thrust

▶Gear Housing,, Prop Shaft-Standard Rot, 5.44 HD Sportmaster (36 parts)

Ref	OEM Part #	Part Name
-	1600-8M0137080	GEAR HOUSING ASSEMBLY, Complete (XX-Long) (1.75:1) Cambered Skeg
1	1600-8M0137073	GEAR HOUSING ASSEMBLY, Basic, Standard Cambered Skeg
2	8M0235941	SPOOL ASSEMBLY
3	NSS	NOT SOLD SEPARATE, SPOOL
4	NSS	NOT SOLD SEPARATE, SLEEVE
5	18-469501	COTTER PIN
6	8M0220880	CRANK, Shifter, 1/4 Pivot Pin
7	15-8M0063270	SHIM SET
8	43-8M0078258	GEAR SET, 12/21(1.75:1), Forward
9	31-8M0142836	BEARING ASSEMBLY, Roller
10	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
11	12-8M0053823	THRUST WASHER
12	53-8M0051043	RETAINING RING
13	17-8M0045493	PIN
14	52-8M0053113	CLUTCH
15	24-8M0050575	SPRING
16	44-8M0142764	PROPELLER SHAFT, 1.25 Inch Comment: 1.75:1 Ratio
17	23-8M0064306	SPACER
18	43-8M0053124	GEAR KIT, Reverse Comment: 1.75:1 Ratio
19	31-8M0050692	BEARING
20	12-8M0050688	WASHER
21	15-8M0053116	SHIM SET
22	8M0053183	ADAPTOR
23	8M0117238	CARRIER ASSEMBLY, Bearing
24	25-8M0000190	O-RING, (4.475 x .210)
25	26-8M0204700	SEAL, Oil
26	31-8M0148319	BEARING ASSEMBLY, Tapered
27	10-8M0071653	SCREW, Special
28	26-8M0204693	SEAL
29	53-8M0056639	RING, Retainer
30	31-8M0050704	BEARING, Needle
31	14-8M0108527	TAB WASHER
32	8M0162798	NUT, Retainer
33	8M0180308	COVER KIT
34	10-8M0036819	SET SCREW, (10-32)
35	12-8M0161546	RING, Thrust

▶Gear Housing,, Prop Shaft-Standard Rot, 5.44 Torpedo (37 parts)

Ref	OEM Part #	Part Name
-	1600-8M0228067	GEAR HOUSING ASSEMBLY, Complete, Silver (XX-Long) (1.75:1)
1	1600-8M0228048	GEAR HOUSING ASSEMBLY, Basic, Silver
2	8M0235941	SPOOL ASSEMBLY
3	NSS	NOT SOLD SEPARATE, SPOOL
4	NSS	NOT SOLD SEPARATE, SLEEVE
5	18-469501	COTTER PIN
6	8M0220880	CRANK, Shifter, 1/4 Pivot Pin
7	15-8M0063270	SHIM SET
8	43-8M0078258	GEAR SET, 12/21(1.75:1), Forward
9	31-8M0142836	BEARING ASSEMBLY, Roller
10	31-8M0142835	BEARING ASSEMBLY, Roller-Tappered
11	12-8M0053823	THRUST WASHER
12	53-8M0051043	RETAINING RING
13	17-8M0045493	PIN
14	52-8M0053113	CLUTCH
15	24-8M0050575	SPRING
16	44-8M0142764	PROPELLER SHAFT, 1.25 Inch Comment: 1.75:1 Ratio
17	23-8M0064306	SPACER
18	43-8M0053124	GEAR KIT, Reverse Comment: 1.75:1 Ratio
19	31-8M0050692	BEARING
20	12-8M0050688	WASHER
21	15-8M0053116	SHIM SET
22	8M0053183	ADAPTOR
23	8M0117238	CARRIER ASSEMBLY, Bearing
24	25-8M0000190	O-RING, (4.475 x .210)
25	26-8M0204700	SEAL, Oil
26	31-8M0148319	BEARING ASSEMBLY, Tapered
27	10-8M0071653	SCREW, Special
28	26-8M0204693	SEAL
29	12-8M0050439	WASHER, .050
30	53-8M0056639	RING, Retainer
31	31-8M0050704	BEARING, Needle
32	14-8M0108527	TAB WASHER
33	8M0162798	NUT, Retainer
34	8M0180306	COVER KIT, Flush, Standard
35	10-8M0036819	SET SCREW, (10-32)
36	12-8M0161546	RING, Thrust

▶Ground Cable Kit(899712A01) (5 parts)

Ref	OEM Part #	Part Name
-	899712A01	CABLE KIT, Continuity
1	88238T23	CABLE ASSEMBLY
2	88238T24	CABLE ASSEMBLY
3	12-8M0217559	WASHER
4	25-12602002	GROMMET

▶Induction Components (37 parts)

Ref	OEM Part #	Part Name
-	8M0103293	TUBE ASSEMBLY, Hot Air Duct
1	8M0103295	INTAKE ASSEMLY, Duct
2	8M0103362	SCREEN, Upper Intake
3	10-8M6003202	SCREW
4	8M0103291	INTAKE ASSEMBLY, Lower
5	54-8M6003032	CLAMP, Inlet to Resonator
6	25-8349851	GROMMET
7	23-856954	BUSHING
8	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
9	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
10	32-8M0095507	HOSE, CAC Tube
11	8M0095505	TUBE, CAC
12	8M0095506	HOSE, CAC Tube
13	54-888988021	CLAMP, Oetiker
14	54-8M6003214	CLAMP
15	8M0089697	DUCT, Inlet
16	54-888988016	CLAMP, (96.5 mm)
17	8M0113515	CONTROL ASSEMBLY, Throttle - Electronic
18	8M0113513	ISOLATOR
19	54-815504256	CLAMP, Worm Gear
20	10-88552550	SCREW, (M6 x 50 MM) Stainless Steel
21	884353	BRACKET
22	54-816311T	TIE STRAP, (8.00 Inches)
23	898022	DIPSTICK, Oil
24	884408A08	VALVE KIT, Control - Electric Boost
25	887939007	PLATE, Boost Valve Mounting
26	25-892079	O-RING
27	10-8M0103806	SCREW, (M6 x 20 MM) Stainless Steel
28	25-833155	GROMMET
29	23-8502341	BUSHING
30	54-859376	CLIP
31	10-8M0103814	SCREW, (M8 x 35 MM)
32	12-817274	WASHER, (.344 x 1.00 x .063) Stainless Steel
33	32-887937006	HOSE
34	54-888988002	CLAMP, (57.5 mm)
35	32-887938003	TUBE, Rear
36	54-888988004	CLAMP, (62.0 mm)

▶Lower Cowl (8 parts)

Ref	OEM Part #	Part Name
-	100-8M0100562	CHAPS ASSEMBLY, X-Long, Port and Starboard, Warm Fusion
1	NSS	NOT SOLD SEPARATE, Lower Port Chap (X-Long-XX-Long)
2	NSS	NOT SOLD SEPARATE, Lower Starboard Chap (X-Long-XX-Long)
3	10-892073002	SHOULDER SCREW, (M6), X-Long- XX-Long Chaps
4	54-898033	CLIP
5	100-8M0100565	COVER, Chaps, Front, Warm Fusion
6	10-8M0027847	SCREW, (M6 x 25)
7	11-863149	NUT, Well (M6 x 10)

▶Mercathode Kit (15 parts)

Ref	OEM Part #	Part Name
1	88334A2	MERCATHODE KIT
2	42600A09	MERCATHODE ASSEMBLY
3	10-22793	SCREW, (#9-14 x .875)
4	12-30164	WASHER, (.192 x .375 x .0312) Stainless Steel
5	10-32,11-45076	NUT, Brass
6	72958A5	ELECTRODE ASSEMBLY
7	25-8M0204645	O-RING, (.796 x .139)
8	10-87698	SCREW, (#10-16 x 1.250) Stainless Steel
9	97-72957A5	ANODE ASSEMBLY
10	25-8M0204645	O-RING, (.796 x .139)
11	10-87698	SCREW, (#10-16 x 1.250) Stainless Steel
12	88-8M0207796	FUSE, 20 Ampere
13	84-95084A10	CABLE ASSEMBLY, (5.00 Inches) Red
14	84-95084A13	CABLE ASSEMBLY, (64.00 Inches)
15	84-79138A8	CABLE ASSEMBLY, (72.00 Inches) Black

▶Mount Cradle (23 parts)

Ref	OEM Part #	Part Name
1	8M0109275	SEAL
2	884887T05	CRADLE, Mount
3	NSS	NOT SOLD SEPARATE, Seal
4	8M0102452	MOUNT, Rear
5	8M0103375	MOUNT, Front
6	10-889745030	SCREW, (M12 x 30)
7	10-8M0103832	SCREW, (M16 x 90)
8	25-12602002	GROMMET
9	10-40011126	SCREW, (M6 x 13) Stainless Steel
10	32-8M0108355	HOSE, (57.00 Inches Bulk), Cut to 35 Inches
11	22-895797001	FITTING, Telltale
12	54-895851	CLAMP, (8.00 Inches)
13	17-73194	PIN, Roll (.125 x 1.12)
14	880649002	LEVER, Tilt Lock
15	24-47968	SPRING
16	889540A03	CLUTCH KIT
17	8M0109693	BRACKET, Tilt Lock
18	8M0076907	PAD, Tilt Lock
19	880650003	SHAFT, Tilt Lock
20	10-889546	SCREW, (M5 x 10)
21	31-8806641	BEARING, (.625 Inch)
22	888590002	SENSOR, Trim Position
23	10-889547	SCREW, (M5 x 30)

▶Oil Pump/Adaptor Plate-Upper (29 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	892126A03	ADAPTOR PLATE KIT
2	17-892228	PIN, Dowel
3	19-896951	PLUG, (24 mm)
4	26-884462	SEAL, Water
5	25-887930	O-RING
6	26-8M0033928	SEAL, Oil
7	21-8M0034048	VALVE ASSEMBLY, Oil Pump
8	8M6002692	CHAIN, Oil Pump Drive, Oil Pump Drive
9	12-892491	WASHER
10	11-892165	NUT
11	45-8M0217265	DRIVESHAFT, Oil Pump
12	25-8M0034912	O-RING, 3.78 X 21.32
13	895063001	INSERT, Plastic
14	884418A1	TENSIONER ASSEMBLY, Oil Pump Drive
15	884446T04	PUMP ASSEMBLY, Oil
16	10-892455065	SCREW
17	892335001	DEFLECTOR, Oil
18	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
19	888819002	DRAIN, Cowl
20	25-888163	GROMMET
21	19-8M0027347	PLUG, (M18 x 1.5)
22	22-8M0092321	FITTING, Dump
23	25-8M0092943	O-RING
24	10-8M0103804	SCREW, (M6 x 12 MM) Stainless Steel
25	19-8M0088815	PLUG, Panel
26	32-8M0084506	HOSE, Fuel Inlet , Fuel inlet to Fuel Supply Module
27	27-889617001	GASKET
28	884456	SPROCKET, Driven

▶Port Cylinder Block Components (18 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	16-8M0022158	STUD, (M10 x 205)
2	16-8M0022162	STUD, (M10 x 60)
3	8M6002872	SENSOR ASSEMBLY, Knock
4	10-892086035	SCREW, (M10 x 35)
5	12-4002319	WASHER
6	11-826365	NUT, (M8)
7	54-8M0187145	CLAMP, (34.6 mm)
8	32-8M0043736	HOSE
9	22-896094A01	FITTING ASSEMBLY
10	25-896699	O-RING, (1.78 mm x .08 mm)
11	32-85978571	TUBING, (52.00 Inches Bulk), To Water Pressure Sensor - Cut to 21.5 Inches
12	54-816311T	TIE STRAP, (8.00 Inches)
13	881879T26	SENSOR, Pressure, Water
14	16-8M0000274	STUD, (M8 x 44)
15	22-885517A05	FITTING ASSEMBLY
16	25-892077	O-RING
17	893388A02	CAP, Resistor - 2 Pin, 20K Ohm

▶Power Trim Components (19 parts)

Ref	OEM Part #	Part Name
1	8M0118298	TRIM CYLINDER KIT
2	8M0118299	TRIM ROD KIT
3	896158A01	O-RING KIT
4	896159A01	PISTON KIT
5	896166A01	MANIFOLD KIT, Trim
6	896165A01	CHECK KIT, Trim PO
7	896160A01	O-RING KIT
8	97-8M0217563	ANODE
9	8M0001735	PAD, Wear
10	10-8M0199587	SCREW, (M6 x 20)
11	896163A01	PUMP KIT, Trim
12	35-896164A01	TRIM FILTER KIT
13	896162A01	TRIM NECK KIT
14	25-895854A01	O-RING KIT
15	19-893419	CAP KIT
16	8M0224397	MANUAL RELEASE KIT
17	17-893408A01	PIN KIT, Trim
18	896161A02	TRIM MOTOR KIT
19	896167A01	RESERVOIR KIT

▶Power Trim/Transom Assembly (44 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, Transom Assembly
1	880652T02	PEDESTAL
2	896500A01	STEERING CYLINDER KIT Comment: (Standard)
3	8M0168425	RETAINER
4	12-895853	WASHER
5	10-88509530	SCREW, (M8 x 30)
6	22-889552	ELBOW Comment: (Standard)
7	889550	CAP, Bleeder - Vinyl Comment: (Standard)
8	25-8M0155530	SEAL
9	8M0045604	SEAL KIT, Steering Cylinder
10	22-892524	CAP, Fitting Comment: (Standard)
11	31-8M0217557	BEARING
12	26-8M0217558	SEAL
13	31-8M0217560	BEARING
14	8M0103373	HEAD, Steering
15	31-8M0001758	BEARING, With Shoulder
16	10-885094105	SCREW, (M14 x 105)
17	12-8M0217559	WASHER
18	88238T23	CABLE ASSEMBLY
19	8M0217564	COVER
20	880665T01	ARM, Steering
21	97-8M0217561	ANODE
22	10-4010720	SCREW, (M8 x 20)
23	8M0220571	TUBE, Steering
24	17-885111	PIN, Dowel (.375 x .875)
25	880658T02	POWER TRIM ASSEMBLY
26	25-895854	O-RING
27	97-893404	ANODE
28	12-8M0161430	WASHER
29	97-893404	ANODE
30	10-8M0007798	SCREW, (M10 x 65)
31	17-8M0146467	PIN, Rod Eye
32	17-821539	PIN, Trilobe
33	53-895304	RING, Retaining
34	10-8M0038370	SCREW, (.500-20 x 5.50)
35	12-8M0204704	WASHER
36	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
37	11-82671117	NUT, (.500-20)
38	NSS	NOT SOLD SEPARATE, Decal-Serial Overlaminate
39	8M0001803	TILT PIN
40	25-8M0032468	SPACER
41	53-8M6000694	RETAINING RING
42	19-95925	PLUG
43	37-8M0043059	DECAL, Warning

▶Powerhead Gasket Set Components (1 parts)

Ref	OEM Part #	Part Name
-	25-8M0034912	O-RING, 3.78 X 21.32 , Oil Pump Driveshaft

▶Pump Kit-Power Steering(4 thru 24 Feet) (23 parts)

Ref	OEM Part #	Part Name
-	893365A03	COVER ASSEMBLY, Top/Bottom, Power Steering Pump Comment: (Includes both Top 893365T02 and Bottom 893364T02 Covers)
1	NSS	NOT SOLD SEPARATE, PUMP
2	892485003	CAP, Pump
3	NSS	NOT SOLD SEPARATE, DECAL, Fluid Type
4	893364A05	ENCLOSURE ASSEMBLY, Complete-Power Steering Pump Comment: (Complete Enclosure Assembly fits all versions)
5	893365T02	ENCLOSURE ASSEMBLY, Top, Power Steering Pump
6	8M0080707	ENCLOSURE ASSEMBLY, Bottom-Power Steering Pump
7	889531	STRAP
8	21-817519A2	CHECK VALVE ASSEMBLY, Drain
9	25-893368001	GROMMET
10	25-893369	GROMMET
11	54-815504206	CLAMP, Worm Gear
12	12-8M0214930	WASHER
13	11-401366	NUT, (M6) Stainless Steel
14	10-895378	SCREW, (M6)
15	25-895319	GROMMET
16	12-8M0214930	WASHER
17	23-895320F1	BUSHING
18	88-79023A94	FUSE ASSEMBLY, 50 Ampere
19	879346T24	FUSE COVER AND O-RING
20	8M0026568	HARNESS ASSEMBLY, Signal Driver
21	32-897643A01	HOSE KIT, Dampening
22	25-89879	O-RING, (.301 x .064)

▶Rear Cowl (26 parts)

Ref	OEM Part #	Part Name
-	100-8M0100563	SEAL ASSEMBLY, Rear Cowl, Port and Starboard
1	100-8M0100177	REAR COWL ASSEMBLY, Warm Fusion, Non-Decaled
2	17-888961A01	PIN ASSEMBLY
3	11-892233	NUT, (M6) Stainless Steel
4	885360	IDLE RELIEF
5	100-8M0100563	SEAL ASSEMBLY, Rear Cowl, Port and Starboard
6	NSS	NOT SOLD SEPARATE, Seal, Starboard
7	NSS	NOT SOLD SEPARATE, FRONT COWL, Port
8	NSS	NOT SOLD SEPARATE, FRONT COWL, Starboard
9	27-892315	GASKET
10	8M0043266	SEAL
11	25-888957	O-RING
12	8M0224266	TETHER
13	87-8M0235191	SWITCH, Trim
14	8M0215105	PLUG, Flush
15	11-892233	NUT, (M6) Stainless Steel
16	12-8M0214930	WASHER
17	22-885361A01	FITTING ASSEMBLY, Flush
18	10-4006731	SCREW, (M6 x 16)
19	54-858951A01	CLAMP KIT
20	12-8M0214930	WASHER
21	10-4006731	SCREW, (M6 x 16)
22	11-892233	NUT, (M6) Stainless Steel
23	8M0214997	ADAPTOR
24	25-8M0214987	GROMMET
25	8M4501634	SOUND BLANKET KIT

▶Service/Support Material (1 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, DECAL, EPA (2009 & Up) Comment: (Contact Mercury Marine Warranty Administration for Replacement-Service Bulletin 2009-18)

▶Starboard Cylinder Block/Oil Cooler (39 parts)

Ref	OEM Part #	Part Name
-	61-896966A06	LONG BLOCK ASSEMBLY
1	892404A05	DEFLECTOR ASSEMBLY, Water
2	22-885518A02	FITTING ASSEMBLY
3	25-62701	O-RING
4	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
5	54-888988011	CLAMP, (38.1 mm)
6	32-888930003	HOSE, Cyl Block to IOM
7	54-8M0187145	CLAMP, (34.6 mm)
8	8M0174561	THERMOSTAT ASSEMBLY
9	25-8M0005958	O-RING
10	54-8M0204719	CLAMP, (36.1 mm)
11	32-892865	HOSE, Thermostat
12	54-888988007	CLAMP, (42.5 mm)
13	54-78945	J CLAMP
14	10-8M0103824	SCREW, (M10 x 85)
15	10-8M0103820	SCREW, (M10 x 105)
16	8M0132390	MODULE, Integrated Oil
17	NSS	NOT SOLD SEPARATE, Oil Cooler Housing
18	19-891953	PLUG, (18 mm)
19	8M0046698	END CAP ASSEMBLY
20	53-8M0039464	RING, Retaining
21	25-8M0039516	O-RING
22	35-877769K01	FILTER, Oil (Mercury Branded)
23	8M0046693	THERMOSTAT ASSEMBLY
24	NSS	NOT SOLD SEPARATE, Thermostat Stop
25	NSS	NOT SOLD SEPARATE, SPRING
26	19-8M0046697	PLUG
27	NSS	NOT SOLD SEPARATE, O-RING
28	8M0046696	ADAPTOR ASSEMBLY (Contains 2 Adaptors)
29	NSS	NOT SOLD SEPARATE, O-RING
30	8M0046694	HOUSING ASSEMBLY
31	27-8M0034568	GASKET
32	10-8M0103805	SCREW, (M6 x 16 MM) Stainless Steel
33	10-82129125	SCREW, (M6 x 25 MM)
34	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
35	10-8M0103807	SCREW, (M6 x 25 MM) Stainless Steel
36	23-822003	BUSHING
37	25-8M0190980	GROMMET
38	8M0007908	BRACKET

▶Starter Motor (15 parts)

Ref	OEM Part #	Part Name
-	NSS	NOT SOLD SEPARATE, Starter Motor Assembly
1	50-892339T01	STARTER MOTOR ASSEMBLY
2	NSS	NOT SOLD SEPARATE, Screws
3	43-880805A1	GEAR KIT
4	809463A1	SOLENOID KIT
5	8M0065258	BRUSH SET
6	23-8M0034918	COLLAR
7	8M0043276	STOP
8	NSS	NOT SOLD SEPARATE, Decal-Waring-High Voltage
9	84-93388A1	CABLE ASSEMBLY, (6.00 Inches) Black
10	10-69035	SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
11	13-8M0204647	LOCKWASHER, (.312)
12	11-400213	NUT, (M8) Stainless Steel
13	13-400255	LOCKWASHER, (M5)
14	11-400211	NUT, (M5) Stainless Steel

▶Steering Helm Kit-Standard(892557A02, 892380A02, 892558A02) (11 parts)

Ref	OEM Part #	Part Name
-	8M0137449	STEERING HELM KIT, Standard (50 cc)
1	8M0137448	HELM, Standard (50 cc)
2	25-627021	O-RING, (.301 x .070)
3	25-48171	O-RING, (.364. x .070)
4	28-893394	KEY, With Lock Tab (6.35 mm)
5	10-4008850	SCREW, (M6 x 50)
6	11-826709121	NUT, (.625-18) Stainless Steel
7	892328T	COVER, Helm
8	10-896842	SCREW, (M6 x 14)
9	892327	PLATE, Helm Backing Comment: (892558A02)
10	11-401196	NUT, (M6)

▶SuperCharger (12 parts)

Ref	OEM Part #	Part Name
1	8M0102453	SUPERCHARGER
2	8M0148668	SENSOR ASSEMBLY
3	25-896699	O-RING, (1.78 mm x .08 mm)
4	8M0104083	DUCT ASSEMBLY, Inlet
5	27-888947501	GASKET
6	22-8M0138655	FITTING, Water, Supercharger
7	10-88552514	SCREW, (M6 x 14 MM) Stainless Steel
8	10-888947502	BOLT
9	22-8M6003432	FITTING, Water, Supercharger
10	8M6003433	FITTING, Water, Supercharger
11	56762	TIE STRAP, (4.00 Inches)
12	10-8M0103820	SCREW, (M10 x 105)

▶Tools (11 parts)

Ref	OEM Part #	Part Name
-	91-896661	TOOL, Fuel Filter
1	91-805382T01	TOOL, Extension-Dial Indicator
2	91-8M0046443	TOOL, Height Gageing, pinion
3	91-8M0046348	TOOL, Bearing Driver, Pinion Removal
4	91-8M0036288	TOOL, Holder, Pinion Nut
5	91-8M0046632	TOOL, Socket, Carrier Retainer Nut
6	91-8M0046360	TOOL, Bearing Driver, Pinion Install
7	91-8M0050615	TOOL, Holder, Shift Shaft
8	91-8M0053505	TOOL, Indicator, Backlash
9	91-8M0035594	TOOL, Propeller Shaft Holder
10	91-8M0052590	TOOL, Driver, Upper Driveshaft Bearing

▶Top Cowl (20 parts)

Ref	OEM Part #	Part Name
1	100-8M0113903	TOP COWL ASSEMBLY, Cold Fusion, Non-Decaled
2	8M0090475	CAP, Air Dam, Warm Fusion
3	888971	FRONT LATCH RECEIVER
4	8M0111178	SEAL
5	8M0153959	CABLE, Latch
6	17-888959	PIN, Hinge
7	888956	LATCH, Hand Lever
8	24-895373	SPRING
9	888955	LINK, Latch Connecting
10	18-26953	COTTER PIN
11	12-89302	WASHER, (.203 x .406 x .040)
12	888952	LINKAGE ARM
13	24-888953	SPRING
14	17-822417	PIN
15	10-897678020	SCREW, (M4 x 20mm) (M4 x 1.75)
16	8M0088808	APPLIQUE, Port, Warm Fusion
17	8M0088810	APPLIQUE, Starboard, Warm Fusion
18	10-8M0103804	SCREW, (M6 x 12 MM) Stainless Steel
19	8M4501639	SOUND BLANKET KIT
20	8M0096745	SOUND BLANKET, Air Cap

▶Upper Shift Components (20 parts)

Ref	OEM Part #	Part Name
-	8M0103311	BRACKET ASSEMBLY, Front Mount
1	NSS	NOT SOLD SEPARATE, Bracket
2	23-892417	BUSHING
3	23-8M0047763	SPACER
4	8M0047949	SHIFT SHAFT
5	889727001	BELL CRANK
6	17-25319	PIN, (.125 x 0.75 Inches)
7	25-833155	GROMMET
8	23-85999	BUSHING
9	8M0124413	SHIFT ACTUATOR
10	10-8855091	SCREW
11	18-885512	COTTER PIN
12	12-885511003	WASHER
13	17-895770	Pin, Pivot
14	10-8M0207826	SCREW, (M10 x 155)
15	10-8M0103802	SCREW, (M14)
16	11-8M0045046	NUT, (M6) Stainless Steel
17	23-97896	BUSHING
18	885505	LINK, Shift Shaft
19	8M0180097	SHAFT, Shift, (XX-Long)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 400 VERADO (4-Stroke)(6 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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