Mercury 40 JET (0T178500 THRU 0T979999) Parts & Diagrams

🔎 Mercury 40 JET Reference Library — Exploded parts diagrams (38 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 40 JET is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI, SOHC
Horsepower	40 HP
Displacement	995 cc
Bore x Stroke	65 mm x 75 mm
Spark Plug (Type & Gap)	NGK IZFR6F-11
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	440 mL (14.9 fl oz)
Idle Speed (in gear)	700 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 40 JET:

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 40 JET.

▶Accessories (1 parts)

Ref	OEM Part #	Part Name
-	816667A2	BRACKET ASSEMBLY, Steering Comment: (Convert Tiller To Remote Storage)

▶Attenuator Plate (23 parts)

Ref	OEM Part #	Part Name
-	27-812867A97	GASKET SET
1	19662	ATTENUATOR, Sound
2	10-814776	SCREW, Adjusting (M6 x 55)
3	19-815784	CAP
4	26-812889	SEAL
5	812874	PLATE, Sound Attenuator
6	10-4000363	SCREW, (M8 x 100)
7	NSS	NOT SOLD SEPARATE, Decal-Warning Comment: (Manual)
8	NSS	NOT SOLD SEPARATE, Decal-Caution
9	NSS	NOT SOLD SEPARATE, Decal-Full Throttle Timing Comment: (Electric)
10	11399A1	ARM ASSEMBLY
11	67748	ROLLER
12	10-40056103	SCREW, (M5 x 6)
13	12-8M0204666	WASHER, (.203 x .500 x .032)
14	32-9912878	HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length) Comment: (Electric)
15	32-9912878	HOSE, (.187) (26.00 Inches Bulk) (Cut to 3.00 Inch Length) Comment: (Electric)
16	22-830285	FITTING TEE Comment: (Electric)
17	32-9912878	HOSE, (.187) (26.00 Inches Bulk) (Cut to 1.00 Inch Length) Comment: (Electric)
18	54-816311T	TIE STRAP, (8.00 Inches)
19	27-8144461	GASKET, Flange
20	825204T03	LINK, Throttle
21	NSS	NOT SOLD SEPARATE, Decal-Caution in Gear Idle
22	12-35462	WASHER, (.2656 x .625 x .0625) Stainless Steel

▶Carburetor (28 parts)

Ref	OEM Part #	Part Name
-	1395-8112231	GASKET SET, Carburetor Comment: (1 Per Carburetor)
1	3301-821854T21	CARBURETOR, (WME 94-3) (Bottom)(55/60 Manual)
2	1395-823632	SHAFT, Throttle Comment: (Upper/Bottom)(WME-57/94)
3	1395-823633	SHAFT, Throttle Comment: (Center)(WME-57/94)
4	1395-823636	SHAFT, Throttle Comment: (Bottom)(WME-58/95)
5	1395-823634	SCREW Comment: (Upper/Bottom)
6	NSS	NOT SOLD SEPARATE, Spring-Throttle Return
7	NSS	NOT SOLD SEPARATE, Idle Needle
8	NSS	NOT SOLD SEPARATE, Spring-Idle Needle
9	NSS	NOT SOLD SEPARATE, Gasket-Cover Plate
10	1395-811221	COVER PLATE
11	1395-811220	SCREW, Cover Plate
12	27-8144461	GASKET, Flange
13	1395-8113522	LEVER, Oil Pump Comment: (WME 58/95 -Bottom)
14	1395-8086121	SCREW, Lever Retainer Comment: (WME 58/95 -Bottom)
15	10-F10155	SCREW, Throttle Valve
16	97246	VALVE, Throttle
17	NSS	NOT SOLD SEPARATE, Retaining Ring
18	F10064	SHAFT
19	1395-808738	GASKET
20	NSS	NOT SOLD SEPARATE, Gasket-Fuel Bowl
21	10-95951	VALVE, Inlet Needle
22	1395-9594	FLOAT
23	1395-808612	SCREW AND WASHER, (#8-32 x .750)
24	1395-811693	BOWL, Fuel Comment: (WME-58/95)
25	1395-811694	PLUG KIT
26	1395-802731	SEAL (Consists of 4 seals)
27	1395-6487	JET, Main (.060) Comment: (.060 - WME-58/95)

▶Clamp Bracket(Manual) (40 parts)

Ref	OEM Part #	Part Name
1	3420-8M0084195	CLAMP BRACKET ASSEMBLY Comment: (Black-Port)
2	22-8M0169588	FITTING, Grease
3	17-99604	PIN, Groove
4	3419-822867F1	CLAMP BRACKET Comment: (Black)
5	893704T01	LEVER ASSEMBLY, Tilt Lock Comment: (Black)
6	24-99622	SPRING
7	23-65830	NYLINER
8	24-812708	SPRING
9	812709	KNOB Comment: (Black)
10	17-99615	PIN, Groove
11	12-19619	WASHER
12	18486F5	BRACKET, Anchor Comment: (Black)
13	97-818298Q1	ANODE KIT
14	10-8M0204707	SCREW, (M6 x 25)
15	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
16	10-85594030	SCREW, (M8 x 30)
17	10-8M0000586	SCREW, (M8 x 35)
18	12-843108	WASHER, (.330 x .560 x .060) Stainless Steel
19	11-401388	NUT, (M8) Stainless Steel
20	17-8M0026068	PIN ASSEMBLY, Tilt Lock
21	24-821461	SPRING
22	8M0041938	TILT TUBE
23	11-858869	NUT, (.875-14)
24	10-814259	SCREW, (.500-20 x 4.00)
25	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
26	11-82671117	NUT, (.500-20)
27	8M0084737	LINK
28	19615A05	LEVER ASSEMBLY, Tilt
29	23-812707	BUSHING
30	12-8M0042643	WASHER, (.520 x .850 x .060) Nylon - Black
31	13-99611	WAVE WASHER
32	8M0007469	TILT KNOB
33	10-19611	SCREW, (.375-16 x .62)
34	37-830253	DECAL, Tilt Lock
35	NSS	NOT SOLD SEPARATE, Decal-Warning
36	10-818883A1	THUMB SCREW ASSEMBLY
37	12-818884	WASHER
38	10-768042	SHOULDER SCREW, Hex
39	NSS	NOT SOLD SEPARATE, Handle
40	NSS	NOT SOLD SEPARATE, Rivet

▶Cowling (56 parts)

Ref	OEM Part #	Part Name
1	4005-816534T14	TOP COWL ASSEMBLY, Silver-Manual
2	824666	SHIELD, Air Inlet
3	10-4006731	SCREW, (M6 x 16)
4	47341A11	ROPE AND HANDLE KIT, Manual Starting
5	NSS	NOT SOLD SEPARATE, Envelope
6	813548A6	BRACKET, Cowl Support - Silver
7	10-8231871	SCREW, (M4 x 14.5)
8	8,13-26995	LOCKWASHER, Stainless Steel
9	11-8237515	NUT, (M4)
10	813549A2	BRACKET, Cowl Support Comment: (Rear)
11	10-8231871	SCREW, (M4 x 14.5)
12	8,13-26995	LOCKWASHER, Stainless Steel
13	11-8237515	NUT, (M4)
14	814336A02	SOUND BLANKET KIT Comment: (Electric)
15	NSS	NOT SOLD SEPARATE, Sound Blanket-Manual
16	NSS	NOT SOLD SEPARATE, Sound Blanket-Starboard
17	NSS	NOT SOLD SEPARATE, Sound Blanket-Port
18	NSS	NOT SOLD SEPARATE, Sound Blanket-Rear
19	8M0043150	SEAL
20	813504A1	GAUGE KIT, Oil Level Comment: (Electric)
21	813505	GROMMET Comment: (Electric)
22	113171	RETAINER Comment: (Electric)
23	11-65110	NUT Comment: (Electric)
24	823593A1	DEFLECTOR KIT, Air
25	813546003	MOUNT
26	893763	BRACKET ASSEMBLY, Latch Roller
27	10-4006731	SCREW, (M6 x 16)
28	2197-812512A8	BOTTOM COWL Comment: (Black)
29	8M0043162	SEAL
30	8M0043169	BUMPER
31	87-8M0042301	SWITCH ASSEMBLY Comment: (Power Trim)
32	812830T01	PLUG Comment: (Non Power Trim)
33	8M0032848	RETAINER
34	22-813613	FITTING
35	813606003	SEAL
36	10-40011151	SCREW, (M8 x 35) Stainless Steel
37	813605003	SEAL
38	32-7568058	HOSE, (15.00 Inches)
39	10-4006731	SCREW, (M6 x 16)
40	19812T03	BRACKET, Cable Retainer
41	10-42975	DRIVE SCREW
42	98889	LATCH
43	39519	CUP
44	84-88807A28	CABLE ASSEMBLY
45	10-878607	SCREW, (#10-16 x .375)
46	10-4000335	SCREW, (M6 x 50)
47	12-35280	WASHER, (.255 x .620 x .030) Stainless Steel
48	13-37642	WAVE WASHER
49	23-19428	BUSHING
50	813547F1	LEVER, Cowl Latch
51	826354A1	BUSHING KIT, Cowl Latch
52	NSS	NOT SOLD SEPARATE, Bushing
53	813604	LATCH CAM
54	11-401386	NUT, (M6) Stainless Steel
55	812717T1	TRIM COVER
56	10-8M0204741	SCREW, (M6 x 20) Stainless Steel

▶Crankshaft, Pistons and Connecting Rods (20 parts)

Ref	OEM Part #	Part Name
-	852071T97	POWERHEAD ASSEMBLY
1	2411-827954T2	CRANKSHAFT ASSEMBLY
2	43-43019A2	GEAR ASSEMBLY
3	30-63742T	BEARING, Ball
4	53-812877	RING, Retaining
5	28-91800	KEY, Woodruff
6	31-818889A1	BEARING ASSEMBLY, Roller Comment: (Top)
7	26-8173971	SEAL, Oil
8	827955A2	BEARING ASSEMBLY
9	NSS	NOT SOLD SEPARATE, Roller
10	NSS	NOT SOLD SEPARATE, Ring-Seal
11	705-850026T2	PISTON Comment: (.015 O.S.)
12	53-857196	LOCK RING
13	39-821695A6	RING SET, Piston Comment: (.015 O.S.)
14	NSS	NOT SOLD SEPARATE, Piston Ring Comment: (Chrome Face)
15	640-9612A6	CONNECTING ROD ASSEMBLY
16	12-8M0012298	WASHER
17	29-8M0214934	BEARING
18	10-91012	SCREW, (.250-28 Special)
19	8M0234886	BEARING KIT

▶Cylinder Block and Crankcase (45 parts)

Ref	OEM Part #	Part Name
-	27-812867A97	GASKET SET
1	2801-827953T4	CYLINDER BLOCK
2	10-81742780	SCREW, (M8 x 80)
3	10-81742730	SCREW, (M8 x 30)
4	21-426585	CHECK VALVE
5	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 15.00 Inch Length)
6	21-426232	CHECK VALVE (Press-In)
7	812888A2	CARRIER ASSEMBLY
8	21-42657A4	CHECK VALVE
9	10-814776	SCREW, Adjusting (M6 x 55)
10	11-400212	NUT, (M6) Stainless Steel
11	42942	CAP
12	17-43044	PIN, Dowel - Without Hole (.375 x .625) (Locating)
13	17-8M0084653	PIN (Bearing Race)
14	27-827284	GASKET
15	16-8161949	STUD, (M6 x 44)
16	22-185981	PLUG, Pipe (.375-18)
17	22-328022	PLUG, Pipe (.125-27) Brass Comment: (Electric)
18	22-328022	PLUG, Pipe (.125-27) Brass Comment: (Manual)
19	22-328022	PLUG, Pipe (.125-27) Brass
20	22-19725	ELBOW
21	21-426585	CHECK VALVE
22	827251A1	COVER
23	850897	LIFTING EYE Comment: (Manual)
24	10-40011149	SCREW, (M8 x 25) Stainless Steel Comment: (Manual)
25	NSS	NOT SOLD SEPARATE, Decal-Serialization
26	10-40011149	SCREW, (M8 x 25) Stainless Steel
27	889735	CARRIER Comment: (Electric)
28	850055001	THERMOSTAT, 43Â°C (110Â°F), 110 Degree Comment: (Electric)
29	26-854639001	SEAL Comment: (Electric)
30	787992	SENDER, Temperature
31	889733	RETAINER
32	10-878609	SCREW, (#10-16 x .600)
33	12-8M0204666	WASHER, (.203 x .500 x .032)
34	12-8M0204663	WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric)
35	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric)
36	11-816872	WING NUT Comment: (Electric)
37	22-996642	FITTING, Elbow 90 Degree (.125-27 x .250) Nylon Comment: (Electric)
38	22-782792	FITTING, Elbow 45 Degree (1.25) Comment: (Manual)
39	22-56759	FITTING, Barbed Comment: (Electric)
40	8129962	COVER Comment: (Manual)
41	25-48462	O-RING, (.614 x .070) Comment: (Manual)
42	10-40011108	SCREW, (M5 x 20) Stainless Steel Comment: (Manual)
43	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 5.50 Inch Length)
44	37-881865	DECAL, Caution-Start in Gear Comment: (Start In Gear) (Electri-Non Handle)

▶Driveshaft Housing (28 parts)

Ref	OEM Part #	Part Name
1	3516-816528A3	HOUSING ASSEMBLY, Driveshaft Comment: (Jet 40/45)
2	16-8M0034445	STUD, (M10 x 166) Comment: (60 Bigfoot - LL)
3	10-817430110	SCREW, (M10 x 110)
4	16-8M0034425	STUD, (M10 x 120) Comment: (55 LL - Front)
5	10-4000380	SCREW, (M10 x 45) Comment: (Short/Long)(Non Jet Models)
6	12-8M0214963	WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models)
7	12-8M0214963	WASHER, (.406 x .750 x .105) Stainless Steel Comment: (Bigfoot Models)
8	11-40140	NUT, (M10) Comment: (Bigfoot Models)
9	22-85822A7	SPEEDOMETER PICK UP
10	22-85822T	CONNECTOR, Straight
11	22-8M0181450	FITTING
12	10-898835001	BOLT, (M12 x 154)
13	42930A1	MOUNT ASSEMBLY, Lower
14	12-20959	WASHER
15	88238A10	CABLE ASSEMBLY, Ground
16	11-8M0204662	NUT, (M12)
17	10-40011149	SCREW, (M8 x 25) Stainless Steel
18	8M0036730	CLAMP
19	11-35521	NUT
20	100-8M4500752	COVER, Black Comment: (Black)
21	10-88417	SCREW, (#12-24 x .620)
22	23-8137451	SPACER (LL)
23	43585	COUPLING
24	816696T5	SPACER Comment: (Black-60)
25	17-43044	PIN, Dowel - Without Hole (.375 x .625)
26	17-8M0084244	PIN, Dowel - With Hole (.375 x .625)
27	817401A1	TUBE ASSEMBLY, Water Comment: (55)
29	26-821093	SEAL

▶Electrical Components (44 parts)

Ref	OEM Part #	Part Name
1	8302351	PLATE, Electrical
2	10-82239312	SCREW, (M5 x 12)
3	12-89302	WASHER, (.203 x .406 x .040)
4	56762	TIE STRAP, (4.00 Inches)
5	821889A50	REV LIMITER Comment: (Electric)
6	8266241	CLAMP Comment: (Electric)
7	10-82239312	SCREW, (M5 x 12) Comment: (Electric)
8	89-8M0185146	SOLENOID ASSEMBLY Comment: (Electric)
9	23-8M0214955	BUSHING Comment: (Electric)
10	25-818967	GROMMET Comment: (Electric)
11	10-82129125	SCREW, (M6 x 25) Comment: (Electric)
12	11-64015	NUT, (.250-20) Comment: (Electric)
13	13-26992	LOCKWASHER, (.250) Stainless Steel Comment: (Electric)
14	84-88807A33	CABLE ASSEMBLY Comment: (Electric)
15	84-88807A16	CABLE ASSEMBLY, (4.00 Inches) Black Comment: (Electric)
16	8-32,11-26419	NUT, Brass Comment: (Electric)
17	883071T	REGULATOR, Voltage Comment: (Manual-Greek)
18	10-82129140	SCREW, (M6 x 40) Comment: (Electric)
19	54-8M0024808	J CLIP Comment: (Electric)
20	85-830233	BOOT, Insulator - Red Comment: (Electric)
21	84-88439A4	CABLE ASSEMBLY, Battery - Negative Comment: (Electric)
22	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel Comment: (Quantity of 1 Required on Manual))
23	54-816311T	TIE STRAP, (8.00 Inches)
24	10-82129125	SCREW, (M6 x 25)
25	84-88807A31	CABLE ASSEMBLY
26	10-82129116	SCREW, (M6 x 16) Comment: (Manual)
27	54-54457	J CLIP
28	84-850220A2	HARNESS ASSEMBLY, Engine Comment: (Electric)
29	88-812619	FUSE, Yellow - 20 Ampere Comment: (Electric)
30	13541	PLUG, Male Comment: (Electric)
31	25-822002	GROMMET
32	23-822003	BUSHING
33	12-8M0214930	WASHER
34	10-40011129	SCREW, (M6 x 25) Stainless Steel
35	84-850221A2	HARNESS ASSEMBLY, Ignition
36	827509A10	CDM MODULE ASSEMBLY
37	84-857124A1	CABLE ASSEMBLY, Hi-Tension
38	85-857074A1	BOOT/TERMINAL KIT
39	33-8M0114745	SPARK PLUG Comment: (NGK#BP8HS-10)
40	10-82129116	SCREW, (M6 x 16)
41	84-850052A1	HARNESS ASSEMBLY, Power Comment: (Manual)
42	84-11149T31	HARNESS ASSEMBLY Comment: (Manual)
43	84-65017A27	HARNESS ASSEMBLY Comment: (International)
44	84-74725A3	HARNESS ASSEMBLY, Lightning Comment: (International)

▶Exhaust Plate (25 parts)

Ref	OEM Part #	Part Name
-	27-812867A97	GASKET SET
1	19653T3	PLATE ASSEMBLY, Exhaust
2	21-817519A1	CHECK VALVE ASSEMBLY, Drain
3	17-23784	PIN, Dowel
4	1400-8M4501491	MOUNT, Upper
5	10-40011153	SCREW, (M8 x 45) Stainless Steel
6	10-898835001	BOLT, (M12 x 154)
7	12-32834	WASHER, Neoprene
8	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
9	11-896963	NUT, (M12)
10	10-40011158	SCREW, (M8 x 70) Stainless Steel
11	27-8M0000820	GASKET Comment: (Not used on Jet Models)
12	23-48237	BUSHING Comment: (Not used on Jet Models)
13	815639A9	SHIFT SHAFT Comment: (Upper)(Long/LL)(Manual)(Not used on Jet Models)
14	812872A2	SHIFT LINK Comment: (Not used on Jet Models)
15	23-48475	BUSHING Comment: (Not used on Jet Models)
16	11-401386	NUT, (M6) Stainless Steel Comment: (Not used on Jet Models)
17	32-8M0042794	TUBE, Water Comment: (Long)
18	25-93221002	GROMMET
19	8M0045214	TUBE, Exhaust
20	10-40011153	SCREW, (M8 x 45) Stainless Steel
21	812886001	SEAL
22	99019	CLAMP
23	42941001	SEAL, Water Tube Comment: (Upper)
24	10-40011155	SCREW, (M8 x 55) Stainless Steel

▶Flywheel and Stator, Electric (11 parts)

Ref	OEM Part #	Part Name
1	812777T1	COVER ASSEMBLY
2	11-42979	NUT, (M16)
3	12-33001	WASHER, (.641 x 1.250 x .190)
4	261-859234T24	FLYWHEEL
5	398-832075A21	IGNITION STATOR KIT
6	10-4013930	SCREW, (M5 x 30)
7	854512T	TRIGGER
8	93421	SWIVEL BALL
9	93254	SWIVEL BASE
10	54-816311T	TIE STRAP, (8.00 Inches)
11	37-804665A04	DECAL, EPA Label Information Comment: (2004)

▶Flywheel and Stator, Manual (10 parts)

Ref	OEM Part #	Part Name
1	261-859234T6	FLYWHEEL
2	11-42979	NUT, (M16)
3	12-33001	WASHER, (.641 x 1.250 x .190)
4	398-832074A11	STATOR
5	10-4013930	SCREW, (M5 x 30)
6	854512T	TRIGGER
7	93421	SWIVEL BALL
8	93254	SWIVEL BASE
9	54-816311T	TIE STRAP, (8.00 Inches)
10	13541	PLUG, Male

▶Fuel Pump, Electric (37 parts)

Ref	OEM Part #	Part Name
-	852071T97	POWERHEAD ASSEMBLY
1	NSS	NOT SOLD SEPARATE, Fuel Pump
2	21-857005A1	DIAPHRAGM KIT
3	NSS	NOT SOLD SEPARATE, Diaphragm Kit
4	NSS	NOT SOLD SEPARATE, Retainer
5	NSS	NOT SOLD SEPARATE, Spring
6	NSS	NOT SOLD SEPARATE, Cap
7	NSS	NOT SOLD SEPARATE, Spring
8	NSS	NOT SOLD SEPARATE, Cap
9	NSS	NOT SOLD SEPARATE, Diaphragm
10	27-8M0204705	GASKET
11	NSS	NOT SOLD SEPARATE, Gasket-Boost
12	NSS	NOT SOLD SEPARATE, Gsket-Pulse
13	987752	PLATE
14	22-433351	CONNECTOR, 90 Degree (.125-27) Nylon
15	10-82130050	SCREW, (M6 x 50)
16	144303	BASE
17	32-831949	HOSE
18	35-816296Q2	FILTER, Fuel
19	32-830761	LINE, Fuel
20	54-816311T	TIE STRAP, (8.00 Inches)
21	32-8M0108349	TUBING, (.312) (70.00 Inches Bulk) (Cut to 1.25 Inch Length)
22	32-8M0108349	TUBING, (.312) (70.00 Inches Bulk) (Cut to 14.25 Inch Length)
23	22-818993	CONNECTOR, Tee
24	22-8189941	CHECK VALVE
25	32-82381335	TUBING, (15.00 Inches Bulk) (Cut to 1.50 Inch Length)
26	22-816856T01	CONNECTOR ASSEMBLY, Fuel
27	10-4000332	SCREW, (M6 x 35)
28	32-9912878	HOSE, (.187) (26.00 Inches Bulk) (Cut to 4.25 Inch Length)
29	54-633003	CLAMP
30	89-819503A5	SOLENOID KIT, Enrichner Valve
31	32-9912688	TUBING, (36.00 Inches Bulk) (Cut to 8.00 Inch Length)
32	32-9912688	TUBING, (36.00 Inches Bulk) (Cut to 4.00 Inch Length)
33	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 14.00 Inch Length)
34	32-9912688	TUBING, (36.00 Inches Bulk) (Cut to 2.00 Inch Length)
35	22-59169003	FITTING, Tee
36	10-4006731	SCREW, (M6 x 16)

▶Fuel Pump, Manual (32 parts)

Ref	OEM Part #	Part Name
-	852071T97	POWERHEAD ASSEMBLY
1	NSS	NOT SOLD SEPARATE, Fuel Pump
2	21-857005A1	DIAPHRAGM KIT
3	NSS	NOT SOLD SEPARATE, Diaphragm
4	NSS	NOT SOLD SEPARATE, Retainer
5	NSS	NOT SOLD SEPARATE, Spring
6	NSS	NOT SOLD SEPARATE, Cap
7	NSS	NOT SOLD SEPARATE, Spring
8	NSS	NOT SOLD SEPARATE, Cap
9	NSS	NOT SOLD SEPARATE, Diaphragm
10	27-8M0204705	GASKET
11	NSS	NOT SOLD SEPARATE, Gasket-Boost
12	NSS	NOT SOLD SEPARATE, Gasket-Pulse
13	987752	PLATE
14	22-433351	CONNECTOR, 90 Degree (.125-27) Nylon
15	10-82130050	SCREW, (M6 x 50)
16	144303	BASE
17	32-8M0108349	TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 10.00 Inch Length)
18	32-8M0108349	TUBING, (.312) (70.00 Inches Bulk) Comment: (Cut to 14.25 Inch Length)
19	54-816311T	TIE STRAP, (8.00 Inches)
20	32-830768	HOSE
21	32-9912878	HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.25 Inch Length)
22	35-891642T03	FILTER ASSEMBLY, Fuel Comment: (Use with WME-94/95 Carburetor)
23	8170281	BRACKET
24	11-401366	NUT, (M6) Stainless Steel
25	22-59169003	FITTING, Tee
26	32-892024122	TUBING, (20.00 Feet Bulk) Comment: (Cut to 9.50 Inch Length)
27	32-892024122	TUBING, (20.00 Feet Bulk) Comment: (Cut to 5.50 Inch Length)
28	32-892024122	TUBING, (20.00 Feet Bulk) Comment: (Cut to 1.50 Inch Length)
29	858763	PRIMER BULB
30	22-816856T01	CONNECTOR ASSEMBLY, Fuel
31	10-4000332	SCREW, (M6 x 35)

▶Gasket Set Componetns, Engine Overhaul (1 parts)

Ref	OEM Part #	Part Name
-	27-822189	GASKET, Upper Water Pump, Water Pump

▶Gear Housing, Driveshaft 1.64:1 Gear Ratio (38 parts)

Ref	OEM Part #	Part Name
-	26-814669A2	SEAL KIT, Gear Housing
0	1671-9760T28	GEAR HOUSING ASSEMBLY, Complete Comment: (LL)
1	1671-9760T42	GEAR HOUSING ASSEMBLY, Basic Comment: (Basic)
2	22-8M0058389	FITTING KIT, Magnetic, Plug Fill/Drain Comment: (Magnetic)
3	10-79953Q04	SCREW KIT, (.375-16 x .250) Drain
4	12-191833	WASHER
5	17-8M0084244	PIN, Dowel - With Hole (.375 x .625)
6	17-43044	PIN, Dowel - Without Hole (.375 x .625)
7	22-56800	PLUG, Pipe (.0625-27)
8	31-812768	BEARING, Roller
9	818226A1	SEAL/PLATE KIT
10	NSS	NOT SOLD SEPARATE, Filler Plate
11	43-813694T	GEAR, Pinion, 14 Teeth
12	11-55910	NUT, (.437-20)
13	815420	SHIFT SHAFT Comment: (LL)
14	53-29641	E RING
15	23-813696A2	BUSHING ASSEMBLY
16	25-45258	O-RING, (.987 x .103)
17	26-8M0204708	SEAL, Oil
18	45-812731	DRIVESHAFT Comment: (55 Manual)
19	15-812770A1	SHIM SET
20	31-8M0166756	BEARING ASSEMBLY, Roller
21	NSS	NOT SOLD SEPARATE
22	11-8128201	NUT
23	46-812966A7	BASE ASSEMBLY, Water Pump
24	25-8M0204651	O-RING, (1.859 x .139)
25	26-814669	SEAL, Oil
26	26-814670	SEAL, Oil
27	47-19453T	IMPELLER
28	28-8M0032831	KEY
29	12-8M0204720	WASHER
30	46-812966A12	PUMP ASSEMBLY, Water
31	27-8M0224241	GASKET Comment: (Lower)
32	27-822189	GASKET, Upper Water Pump Comment: (Upper)
33	8M0204658	SEAL Comment: (Short/Long)
34	19700A2	FACE PLATE
35	10-8248324	SCREW, (M6 x 16)
36	760394	CAM, Shift Control

▶Gear Housing, Driveshaft 2.31:1 0T622484/ 0P222544 and Below (44 parts)

Ref	OEM Part #	Part Name
-	47-8M0100526	REPAIR KIT, Water Pump Impeller
0	1667-9011G94	GEAR HOUSING ASSEMBLY, Complete Comment: (LL)(Bigfoot)
1	1667-9011G59	GEAR HOUSING ASSEMBLY, Basic Comment: (Black)
2	17-8M0084244	PIN, Dowel - With Hole (.375 x .625) Comment: (Front)
3	43046	TUBE, Oiler
4	22-8M0058389	FITTING KIT, Magnetic, Plug Fill/Drain
5	12-191833	WASHER
6	17-43044	PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear)
7	31640T07	TRIM TAB
8	10-825427	SCREW, (.437-14 x 1.250) Stainless Steel
9	12-451761	WASHER, (.453 x .812 x .105) Black Oxide
10	43040T1	CARRIER ASSEMBLY
11	NSS	NOT SOLD SEPARATE, Needle Bearing
12	97-826134Q	ANODE
13	11-401386	NUT, (M6) Stainless Steel
14	10-4000333	SCREW, (M6 x 40)
15	43-44484T	GEAR, Pinion (13 Teeth)
16	11-35921	NUT, (.625-18)
17	850307	CAM, Shift Control
18	31-42677A1	BEARING ASSEMBLY, Tapered Roller
19	15-44492A1	SHIM SET
20	45-826737A1	DRIVESHAFT ASSEMBLY Comment: (LL)
21	42461A1	SLEEVE/RING KIT
22	NSS	NOT SOLD SEPARATE, Ring Seal
23	43055A4	COVER ASSEMBLY, Water Pump
24	27-430331	GASKET
25	27-8M0214931	GASKET
26	26-43036	SEAL, Oil Comment: (Lower)
27	26-43035	SEAL, Oil Comment: (Upper)
28	27-8172771	GASKET
29	817275A2	HOUSING KIT, Upper Water Pump
30	8M0204709	FACEPLATE
31	10-8M0214957	SCREW, (M6 x 30)
32	826762A1	COUPLING Comment: (LL)
33	28-8M0204723	KEY
34	47-43026T2	IMPELLER
35	10-8248326	SCREW, (M6 x 25)
36	853907A1	SHIFT SHAFT ASSEMBLY Comment: (LL)
37	53-29641	E RING
38	23-43052A4	BUSHING ASSEMBLY
39	25-8M0204681	O-RING, (1.424 x .103)
40	26-8M0204708	SEAL, Oil
41	10-8248326	SCREW, (M6 x 25)
42	26-861415	FACE SEAL

▶Gear Housing, Driveshaft 2.33:1 0T622485/ 0P222545 and Up (44 parts)

Ref	OEM Part #	Part Name
-	47-8M0100526	REPAIR KIT, Water Pump Impeller
0	1667-9011G94	GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot)
1	1667-9011G59	GEAR HOUSING ASSEMBLY, Basic Comment: (Black)
2	17-8M0084244	PIN, Dowel - With Hole (.375 x .625) Comment: (Front)
3	43046	TUBE, Oiler
4	22-8M0058389	FITTING KIT, Magnetic, Plug Fill/Drain
5	12-191833	WASHER
6	17-43044	PIN, Dowel - Without Hole (.375 x .625) Comment: (Rear)
7	31640T07	TRIM TAB
8	10-825427	SCREW, (.437-14 x 1.250) Stainless Steel
9	12-451761	WASHER, (.453 x .812 x .105) Black Oxide
10	43040T1	CARRIER ASSEMBLY
11	NSS	NOT SOLD SEPARATE, Needle Bearing
12	97-826134Q	ANODE
13	11-401386	NUT, (M6) Stainless Steel
14	10-4000333	SCREW, (M6 x 40)
15	NSS	NOT SOLD SEPARATE, Pinion Gear (12 Teeth) Comment: (Part of 43-882813A3)
16	11-35921	NUT, (.625-18)
17	850307	CAM, Shift Control
18	31-883047A1	BEARING ASSEMBLY, Tapered Roller
19	15-44492A1	SHIM SET
20	45-826737A1	DRIVESHAFT ASSEMBLY Comment: (LL)
21	42461A1	SLEEVE/RING KIT
22	NSS	NOT SOLD SEPARATE, Ring Seal
23	43055A4	COVER ASSEMBLY, Water Pump
24	27-430331	GASKET
25	27-8M0214931	GASKET
26	26-43036	SEAL, Oil Comment: (Lower)
27	26-43035	SEAL, Oil Comment: (Upper)
28	27-8172771	GASKET
29	817275A2	HOUSING KIT, Upper Water Pump
30	8M0204709	FACEPLATE
31	10-82684430	SCREW, (M6 x 30)
32	826762A1	COUPLING Comment: (LL)
33	28-8M0204723	KEY
34	47-43026T2	IMPELLER
35	10-82684425	SCREW, (M6 x 25)
36	853907A1	SHIFT SHAFT ASSEMBLY Comment: (LL)
37	53-29641	E RING
38	23-43052A4	BUSHING ASSEMBLY
39	25-8M0204681	O-RING, (1.424 x .103)
40	26-8M0204708	SEAL, Oil
41	10-82684425	SCREW, (M6 x 25)
42	26-861415	FACE SEAL

▶Gear Housing, Propeller Shaft - 1.64:1 Gear Ratio (32 parts)

Ref	OEM Part #	Part Name
-	26-814669A2	SEAL KIT, Gear Housing
0	1671-9760T28	GEAR HOUSING ASSEMBLY, Complete Comment: (LL)
1	1671-9760T42	GEAR HOUSING ASSEMBLY, Basic Comment: (Black-Basic)
37	15-812769A1	SHIM SET
38	31-8M0103476	BEARING ASSEMBLY, Tapered Roller
39	NSS	NOT SOLD SEPARATE, Cup
40	43-813693T1	GEAR, Forward, 23 Teeth
41	31-21739	BEARING, Roller
42	8129291	FOLLOWER, Cam
43	20843	SLIDE
44	24-38114	SPRING
45	52-813697T	CLUTCH
46	17-8M0020942	PIN, Cross
47	24-815418	SPRING
48	44-14493	PROPELLER SHAFT
49	43-813695T	GEAR, Reverse, 23 Teeth
50	30-20839T	BEARING, Ball
51	8M0168900	CARRIER ASSEMBLY, Bearing
52	25-815460	O-RING
53	31-21700	BEARING, Needle
54	26-8M0205511	SEAL, Oil
55	26-8M0203757	SEAL, Oil
56	10-85594030	SCREW, (M8 x 30)
57	12-855941	WASHER, (.323 x .590 x .112) Stainless Steel
58	8227731	INSERT, Threaded
59	17264T2	TRIM TAB, Zinc
60	10-4000377	SCREW, (M10 x 30)
61	12-8M0214963	WASHER, (.406 x .750 x .105) Stainless Steel
62	48-816704A45	PROPELLER KIT Comment: (55 Beaching)
63	73345A1	THRUST HUB
64	11-69578Q1	PROP NUT KIT
65	14-8M0214942	TAB WASHER

▶Gear Housing, Propshaft 2.31:1 0T622484/ 0P222544 and Below (35 parts)

Ref	OEM Part #	Part Name
-	26-43035A4	SEAL KIT, Gear Housing
0	1667-9011G94	GEAR HOUSING ASSEMBLY (Complete) Comment: (LL)(Bigfoot)
1	1667-9011G59	GEAR HOUSING ASSEMBLY, Basic Comment: (Black)
2	31-30894A1	BEARING SET, Cup And Cone
3	NSS	NOT SOLD SEPARATE, Cup
4	43-859472A3	GEAR ASSEMBLY, Forward - 30 Teeth
5	31-30895T	BEARING, Needle
6	53-856823	RING, Retaining
7	850315A1	FOLLOWER KIT, Cam
8	30-44530	BALL
9	NSS	NOT SOLD SEPARATE, Slide
10	24-850327	SPRING
11	52-850048T	CLUTCH
12	17-8M0100263	PIN, Cross
13	24-30893	SPRING
14	44-8M0140445	PROPELLER SHAFT
15	43-850034T	GEAR, Reverse (30 Teeth)
16	8M0168901	CARRIER ASSEMBLY, Bearing
17	25-8M0214974	O-RING, (3.609 x .139)
18	31-30956T	BEARING, Needle
19	26-8M0205728	SEAL, Oil Comment: (Inner)
20	26-8M0205729	SEAL, Oil Comment: (Outer)
21	31-12578T	BEARING, Roller
22	12-12577	THRUST WASHER
23	31-12576	BEARING, Thrust
24	16-8M0034456	STUD, (M8 x 48)
25	12-855941	WASHER, (.323 x .590 x .112) Stainless Steel
26	11-401378	NUT, (M8)
27	15-44491A1	SHIM SET
28	8227731	INSERT, Threaded
29	NSS	NOT SOLD SEPARATE, Decal
30	NSS	NOT SOLD SEPARATE, Decal, Prop Operation
31	13191Q01	THRUST WASHER
32	11-52707Q1	PROP NUT KIT, (.750-16)
33	14-816629Q	TAB WASHER

▶Gear Housing, Propshaft 2.33:1 0T622485/ 0P222545 and Up (34 parts)

Ref	OEM Part #	Part Name
-	26-43035A4	SEAL KIT, Gear Housing
1	1667-9011G59	GEAR HOUSING ASSEMBLY, Basic Comment: (Black)
2	31-30894A1	BEARING SET, Cup And Cone
3	NSS	NOT SOLD SEPARATE, Cup
4	43-882813A3	GEAR KIT, Forward And Pinion 28 Teeth
5	31-30895T	BEARING, Needle
6	53-856823	RING, Retaining
7	850315A1	FOLLOWER KIT, Cam
8	30-44530	BALL
9	NSS	NOT SOLD SEPARATE, Slide
10	24-850327	SPRING
11	17-8M0100263	PIN, Cross
12	24-30893	SPRING
13	52-850048T	CLUTCH
14	44-8M0140445	PROPELLER SHAFT
15	43-882814T	GEAR, Reverse - 28 Teeth
16	8M0168901	CARRIER ASSEMBLY, Bearing
17	25-8M0214974	O-RING, (3.609 x .139)
18	31-30956T	BEARING, Needle
19	26-8M0205728	SEAL, Oil Comment: (Inner)
20	26-8M0205729	SEAL, Oil Comment: (Outer)
21	31-12578T	BEARING, Roller
22	12-12577	THRUST WASHER
23	31-12576	BEARING, Thrust
24	16-8M0034456	STUD, (M8 x 48)
25	12-855941	WASHER, (.323 x .590 x .112) Stainless Steel
26	11-401378	NUT, (M8)
27	15-44491A1	SHIM SET
28	8227731	INSERT, Threaded
29	NSS	NOT SOLD SEPARATE, Decal
30	NSS	NOT SOLD SEPARATE, Decal-Prop Operation
31	13191Q01	THRUST WASHER
32	11-52707Q1	PROP NUT KIT, (.750-16)
33	14-816629Q	TAB WASHER

▶Induction Manifold and Reed Block (33 parts)

Ref	OEM Part #	Part Name
-	852071T97	POWERHEAD ASSEMBLY
1	27-8M0000822	GASKET
2	1171-9812T9	END CAP ASSEMBLY, Lower
3	26-66301	SEAL, Oil
4	26-41953	SEAL
5	25-8M0142854	O-RING, (2.175 x .175)
6	10-81742720	SCREW, (M8 x 20)
7	19077A07	BRACKET ASSEMBLY
8	16-8161949	STUD, (M6 x 44)
9	12-8M0204663	WASHER, (.187 x .500 x .062) Neoprene Comment: (Electric)
10	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel Comment: (Electric)
11	11-816872	WING NUT Comment: (Electric)
12	10-82127335	SCREW, (M8 x 35)
13	827998A1	MANIFOLD ASSEMBLY, Induction
14	22-19725	ELBOW Comment: (Electric)
15	22-19725	ELBOW Comment: (Manual)
16	27-812869	GASKET
17	10-81742730	SCREW, (M8 x 30)
18	8M0219197	REED BLOCK ASSEMBLY
19	27-812868	GASKET
20	NSS	NOT SOLD SEPARATE, Dowel Pin
21	34-812880A03	REED ASSEMBLY
22	14-429821	TAB WASHER
23	812879002	RETAINER, Reed
24	10-88421471	SCREW, (M6 x 16)
25	42881A1	SHIFT RAIL ASSEMBLY
26	14-42981	TAB WASHER
27	10-40001134	SCREW, (M8 x 25)
28	988851	SLIDE
29	23-48475	BUSHING
30	11-401386	NUT, (M6) Stainless Steel
31	12-35459	WASHER
32	11-401386	NUT, (M6) Stainless Steel

▶Jet Components (8 parts)

Ref	OEM Part #	Part Name
-	26-814669A2	SEAL KIT, Gear Housing
1	47-19453T	IMPELLER
2	28-8M0032831	KEY
3	46-812966A12	PUMP ASSEMBLY, Water
4	27-822189	GASKET, Upper Water Pump Comment: (Upper)
5	8M0204658	SEAL
6	19700A2	FACE PLATE
7	10-8248324	SCREW, (M6 x 16)

▶Jet Pump Assembly (31 parts)

Ref	OEM Part #	Part Name
-	8M0230714	JET PUMP ASSEMBLY
1	855767T60	HOUSING, Pump
2	878377	SHIFT LINKAGE KIT
3	878382	CAM
4	878380	GATE, Reverse - With Bumper
5	32-827490	HOSE, Lube
6	16-855840	STUD, (.312-18 x 1.81)
7	11-82670910	NUT, (.312-18) Stainless Steel
8	10-848497	SCREW, (.312-18 x 1.00)
9	47-8M0230713	IMPELLER
10	80141260	HOUSING, Intake
11	8271882	LINER
12	45-85576960	DRIVESHAFT
13	12-8796521	THRUST WASHER
14	30-8796531	BEARING, Ball
15	23-8271891	SLEEVE
16	11-8271901	NUT
17	12-36001	WASHER
18	28-801405875	KEY
19	15-801404875	SHIM, Impeller
20	14-801403875	TAB WASHER
21	10-19923062	SCREW, (.250-20 x .625)
22	10-60411	SCREW, (.312-18 x 1.250)
23	801410	BRACKET, Cable Support
24	11-82670910	NUT, (.312-18) Stainless Steel
25	17-801407	PIN, Dowel
26	10-4010860	SCREW, (M10 x 60) Hex Flange - Stainless Steel
27	10-4010890	SCREW, (M10 x 90) Hex Flange - Stainless Steel
28	10-4010870	SCREW, (M10 x 70) Hex Flange - Stainless Steel
29	10-95802	SCREW, (.375-16 x 2.750) Stainless Steel
30	12-8M0214963	WASHER, (.406 x .750 x .105) Stainless Steel

▶Lube Chart (1 parts)

Ref	OEM Part #	Part Name
-	NOPART	NO PARTS LIST

▶Manual Tilt Components (15 parts)

Ref	OEM Part #	Part Name
-	25-893922A01	O-RING KIT
1	893942A01	SHOCK ROD ASSEMBLY Comment: (Beaching)(Use With Gold End Cap)
2	893903A01	PISTON ASSEMBLY, Trim Memory
3	25-893917A01	O-RING KIT, Cylinder
4	NSS	NOT SOLD SEPARATE, O Ring
5	893918A01	CYLINDER ASSEMBLY
6	893919A01	SCREW AND SEAL KIT
7	893920A01	ACCUMULATOR ASSEMBLY
8	893921A01	VALVE BODY ASSEMBLY
9	893923A01	CAM KIT
10	893924A01	VALVE KIT, Velocity
11	893925A01	REPAIR KIT
12	8M0207768	CABLE ASSEMBLY, Ground
13	17-19607	PIN
14	17-821539	PIN, Trilobe

▶Oil Injection Components (23 parts)

Ref	OEM Part #	Part Name
1	1263-812718T1	TANK ASSEMBLY, Oil
2	36-828765A2	CAP ASSEMBLY
3	NSS	NOT SOLD SEPARATE, Tether
4	11-821285	PUSH NUT
5	8M0039080	SEAL
6	19299A1	VENT ASSEMBLY
7	21-64871	VALVE
8	25-813644002	GROMMET
9	99162001	BOOT
10	8M0039085	BOOT
11	87-12886A6	SWITCH ASSEMBLY
12	10-58376	SCREW, (.164-18 x .375)
13	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel
14	818902A1	PUMP ASSEMBLY, Oil Injection
15	25-8M0204667	O-RING
16	25-36390	O-RING
17	10-40011108	SCREW, (M5 x 20) Stainless Steel
18	43-19277	GEAR, Driven
19	23-19278A2	BEARING ASSEMBLY
20	23-17597	BUSHING (Flanged)
21	23-17596	BUSHING
22	32-82381335	TUBING, (15.00 Inches Bulk) (Cut to 6.00 Inch Lengh)
23	8M0084729	LINK

▶Power Trim Components (28 parts)

Ref	OEM Part #	Part Name
-	25-893914A02	O-RING KIT (Complete Trim)
1	8M0118573	SHOCK ROD KIT Comment: (Bigfoot) SN# 0Y010092 & Up
2	8M0171822	PISTON ASSEMBLY, Memory
3	25-8M0171819	O-RING KIT, Rebuild
4	NSS	NOT SOLD SEPARATE, O-Ring
5	893904T01	CYLINDER ASSEMBLY
6	893905A02	VALVE KIT, Trim Limit Comment: (Bigfoot) SN# 0G831375/ 0P040441 & Below
7	893906A02	PUMP ASSEMBLY
8	893907A02	MOTOR KIT
9	22-8134351	PLUG
10	893929A01	MANUAL RELEASE ASSEMBLY
11	893909A02	MANIFOLD KIT
12	10-809876A1	SCREW KIT (Motor)
13	809877A1	DRIVESHAFT/SEAL KIT
14	35-893912A02	FILTER KIT
15	893913A02	POPPET KIT
16	88238A18	CABLE ASSEMBLY
17	17-821539	PIN, Trilobe
18	17-19607	PIN
19	17-822869001	PIN
20	831276T	BRACKET
21	84-826802A12	HARNESS ASSEMBLY
22	10-82129125	SCREW, (M6 x 25)
23	8M0207773	RELAY ASSEMBLY
24	828102	BRACKET
25	25-818967	GROMMET
26	23-8M0214955	BUSHING
27	NSS	NOT SOLD SEPARATE, Decal-Trim Relay

▶Remote Oil Tank, Aramark Engines (9 parts)

Ref	OEM Part #	Part Name
NS	1257-8742A22	TANK ASSEMBLY, Remote Oil
1	1263-812718A3	TANK ASSEMBLY, Oil
2	32-9912878	HOSE, (.187) (26.00 Inches Bulk) Comment: (Cut to 4.50 Inch Length)
3	22-8M0207780	FITTING
4	32-858853	HOSE
5	22-858955	CONNECTOR
6	21-826810	CHECK VALVE
7	22-64706001	TEE
8	22-196881	FITTING, (90 Degree) (90 Degree)

▶Service/Support Material (1 parts)

Ref	OEM Part #	Part Name
-	37-804665A04	DECAL, EPA Label Information Comment: (2004)

▶Starter Assembly, Manual (38 parts)

Ref	OEM Part #	Part Name
-	816728T14	STARTER ASSEMBLY, Recoil
1	85174A1	HANDLE ASSEMBLY
2	NSS	NOT SOLD SEPARATE
3	8167652	REST
4	8M0043161	SEAL
5	10-82170475	SCREW, (M6 x 75)
6	23-821702	SPACER
7	23-816086	BUSHING
8	25-815795	GROMMET
9	12-69057	WASHER, (.281 x .734 x .063)
10	11-401366	NUT, (M6)
11	8567541	CABLE, Interlock
12	10-8214281	SCREW, (#10-16 x .625)
13	12-73288	WASHER, (.220 x .500 x .030) Stainless Steel
14	18-26811	COTTER PIN
15	10-878608	SCREW, (#10-16 x .500)
16	18-26811	COTTER PIN
17	816728T05	HOUSING
18	24-826791	SPRING
19	8166903	LEVER
20	816712T01	CAM
21	816711	RETAINER
22	10-8182491	SCREW, (#10-16 x 1.00)
23	13-826229	LOCKWASHER, Spring
24	24-86857T01	SPRING
25	50-825269T01	SHEAVE, Starter
26	24-86851T02	SPRING
27	868501	CAM
28	53-86849T01	RING, Retaining
29	50-12066Q10	ROPE
30	24-868523	SPRING
31	86853T01	CAM
32	10-826253	SCREW, (.250-20 x .625)
33	8M0183792	BUSHING
34	53-818853	RING, Retaining
35	NSS	NOT SOLD SEPARATE, Decal-Timing
36	NSS	NOT SOLD SEPARATE, Decal-Full Throttle Timing
37	37-804665A04	DECAL, EPA Label Information Comment: (2004)

▶Starter Motor (16 parts)

Ref	OEM Part #	Part Name
1	50-893890T	STARTER MOTOR ASSEMBLY
2	10-965661	THRU BOLT
3	90643	DRIVE KIT
4	685753	DRIVE ASSEMBLY
5	8236392	DRIVE CAP
6	965651	ARMATURE
7	8119011	CAP, Commutator
8	898265016	BRUSH/SPRING KIT
9	898265014	HOLDER
10	F15158	SCREW
11	13-26992	LOCKWASHER, (.250) Stainless Steel
12	11-64015	NUT, (.250-20)
13	84-88439A9	CABLE ASSEMBLY, Battery - Positive
14	10-40011153	SCREW, (M8 x 45) Stainless Steel
15	NSS	NOT SOLD SEPARATE, Decal-Warning
16	823989	BRACKET, Oil Tank

▶Steerig Handle Kit (56 parts)

Ref	OEM Part #	Part Name
-	816366A48	STEERING HANDLE KIT
NS	8949112	KEY, Ignition (2F)
1	816366T3	BRACKET
2	NSS	NOT SOLD SEPARATE, Decal-Shift
3	16-815802	STUD, (M10 x 150 x 58)
4	14-815806	TAB WASHER
5	11-40125100	NUT, (M10)
6	84-815851A2	HARNESS ASSEMBLY, Stop Comment: (Manual)
7	84-821028A2	CABLE ASSEMBLY Comment: (Manual)
8	815803	PLUG Comment: (Manual)
9	121051	GROMMET
10	8158041	COVER
11	10-878608	SCREW, (#10-16 x .500)
12	816051A2	HORN ASSEMBLY
13	19-889730	PLUG Comment: (Manual)
14	87-11083A4	SWITCH ASSEMBLY, Stop Comment: (Power Trim)
15	15920Q54	LANYARD ASSEMBLY Comment: (Power Trim)
16	8M0032846	RETAINER, Brass
17	84-11149A3	CABLE ASSEMBLY
18	16-8M0034440	STUD, (M10 x 2.12)
19	11-400636	NUT
20	12-823933	WASHER, (.405 x .760 x .060) Delrin
21	816367F5	LEVER
22	10-4000357	SCREW, (M8 x 45)
23	14-8158051	TAB WASHER
24	23-8159831	BUSHING
25	12-824610	WASHER, Plastic
26	12-823970	WASHER
27	12-814803	WASHER
28	495636	SHIFT ROD
29	11-64015	NUT, (.250-20)
30	48419T	ROD END
31	23-26856	BUSHING
32	12-35950	WASHER, (.273 x .437 x .031) Stainless Steel
33	18-25191	COTTER PIN
34	12016A2	DETENT/SPRING KIT
35	NSS	NOT SOLD SEPARATE, Spring
36	16-8M0034452	STUD, (.375-24 x 1.125)
37	98530	KNOB
38	816416A3	LEVER KIT
39	NSS	NOT SOLD SEPARATE, Brake
40	816564	DRIVER
41	12-816576	WASHER
42	8165621	DISC
43	8164131	ARM (TOP)
44	8164141	ARM (BOTTOM)
45	84-12649A5	HARNESS ASSEMBLY
46	87-88107A5	SWITCH KIT, Key Comment: (For Key -Reference Key List)
47	11-879755	NUT, Special - Black Nylon Comment: (Black Nylon)
48	NSS	NOT SOLD SEPARATE, Decal-Trim Comment: (Power Trim)
49	87-14645A4	TRIM SWITCH Comment: (Power Trim)
50	49440	NUT, (.468-32) Comment: (Power Trim)
51	87-8M0052927	SWITCH Comment: (Power Trim)
52	10-12110	SCREW, (#6-32 x .750) Comment: (Power Trim)
53	54-648552	CLIP
54	10-878608	SCREW, (#10-16 x .500)

▶Steering Handle (37 parts)

Ref	OEM Part #	Part Name
-	12019A1	CABLE KIT, Throttle
1	12020A3	HANDLE ASSEMBLY, Steering Arm Comment: (Black)
2	23-42992T02	BUSHING
3	22-8M0169589	FITTING, Grease
4	48414	HOUSING
5	48519	PLATE
6	27-48518	GASKET
7	10-878609	SCREW, (#10-16 x .600)
8	54-889729	CLAMP
9	10-40007112	SCREW, (M5 x 40)
10	10-32,11-816874	WING NUT,
11	87-823609A15	SWITCH KIT, Stop - Throttle Handle
12	87-8M0104612	SWITCH ASSEMBLY, Stop
13	54-648551	CLAMP
14	NSS	NOT SOLD SEPARATE, Insulator
15	NSS	NOT SOLD SEPARATE, Decal-Throttle
16	10-62568	SCREW, (#10-16 x .375)
17	8M0221732	GRIP
18	54-648552	CLIP
19	8885242	CONDUIT
20	8M0026078	GUIDE TUBE
21	89578	BARREL
22	10-32,10-824081	SET SCREW,
23	12019	CABLE ASSEMBLY
24	8M0204660	GUIDE
25	20007	ANCHOR
26	8-32,10-8M0204644	SET SCREW,
27	10-823567105	SCREW, (M10 x 105) Hex Flange - Stainless Steel
28	48416	CAP
29	12-4002319	WASHER
30	12-12024	WASHER, (.402 x .787 x .039 Bellevi)
31	23-146011	SPACER
32	12018A4	TUBE ASSEMBLY, Throttle
33	NSS	NOT SOLD SEPARATE, Roll Pin
34	NSS	NOT SOLD SEPARATE, Drive Wheel
35	54-816311T	TIE STRAP, (8.00 Inches)
36	11-40140	NUT, (M10)

▶Swivel Bracket (24 parts)

Ref	OEM Part #	Part Name
1	3417-822863A1	SWIVEL BRACKET Comment: (Black-Long)
2	23-821124	BEARING
3	26-32911	SEAL, Oil
4	23-19606	BEARING
5	22-8M0169589	FITTING, Grease
6	12-52865	WASHER
7	19654T1	YOKE, Bottom Comment: (Black)
8	53-77415	RETAINING RING
9	17-812896A22	SWIVEL PIN ASSEMBLY Comment: (Black-Long)
10	17-8219872	PIN, Co-Pilot
11	10-4000377	SCREW, (M10 x 30) Comment: (Electric)
12	8M0184092	BRACKET Comment: (Electric)
13	14-8M0009820	TAB WASHER Comment: (Electric)
14	19608A14	ATTACHING KIT, Engine Steering Comment: (Electric)
15	10-823919	SCREW, (.375-24 x 1.500) Comment: (Electric)
16	12-8M0109680	WASHER, (.390 x .546 x .12) Comment: (Electric)
17	11-8M0204726	NUT, (.375-24) Stainless Steel Comment: (Electric)
18	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel Comment: (Electric)
19	11-8M0204726	NUT, (.375-24) Stainless Steel Comment: (Electric)
20	12-52865	WASHER
21	17-823876	PIN, Handle
22	88238A10	CABLE ASSEMBLY, Ground
23	10-41508	SCREW, (.250-20 x .500) Stainless Steel
24	NSS	NOT SOLD SEPARATE, Decal-Serialization

▶Throttle Lever and Linkage (29 parts)

Ref	OEM Part #	Part Name
1	42946T1	LEVER, Throttle
2	10-817582	SCREW, Adjusting (M5 x 35)
3	11-400211	NUT, (M5) Stainless Steel
4	42927	INSERT
5	12-35459	WASHER
6	11-401386	NUT, (M6) Stainless Steel
7	10-814776	SCREW, Adjusting (M6 x 55)
8	11-400212	NUT, (M6) Stainless Steel
9	42942	CAP
10	23-812930A1	BUSHING
11	NSS	NOT SOLD SEPARATE, Insert
12	10-4007180	SCREW, (M10 x 45)
13	23-8M0215006	BUSHING
14	24-55162	SPRING
15	12-42980	WASHER
16	19663T02	LEVER, Spark Advance
17	878172	ROD, Spark Advance
18	93254	SWIVEL BASE
19	10-814776	SCREW, Adjusting (M6 x 55)
20	11-400212	NUT, (M6) Stainless Steel
21	42942	CAP
22	93421	SWIVEL BALL
23	16-8161949	STUD
24	24-817702	SPRING
25	828160A2	CAM ASSEMBLY, Throttle
26	878174	ROD, Throttle
27	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
28	11-401386	NUT, (M6) Stainless Steel
29	12-828494	WASHER

▶Tools, Special (1 parts)

Ref	OEM Part #	Part Name
-	91-37241	PULLER PLATE Comment: (Gear Housing)

▶Transom Bracket(Electric) (40 parts)

Ref	OEM Part #	Part Name
1	3418-822866T04	BRACKET ASSEMBLY, Transom Comment: (Black-Port)
2	22-8M0169588	FITTING, Grease
3	17-99604	PIN, Groove
4	3418-822865T05	BRACKET, Transom Comment: (Black-Starboard)
5	893704T01	LEVER ASSEMBLY, Tilt Lock Comment: (Black)
6	24-99622	SPRING
7	23-65830	NYLINER
8	24-812708	SPRING
9	812709	KNOB Comment: (Black)
10	17-99615	PIN, Groove
11	12-19619	WASHER
12	18486F5	BRACKET, Anchor Comment: (Black)
13	97-818298Q1	ANODE KIT
14	10-8M0204707	SCREW, (M6 x 25)
15	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
16	10-85594030	SCREW, (M8 x 30)
17	10-8M0000586	SCREW, (M8 x 35)
18	12-843108	WASHER, (.330 x .560 x .060) Stainless Steel
19	11-401388	NUT, (M8) Stainless Steel
20	17-8M0026068	PIN ASSEMBLY, Tilt Lock Comment: (Non Power Trim)
21	24-821461	SPRING Comment: (Non Power Trim)
22	8M0041938	TILT TUBE
23	11-858869	NUT, (.875-14)
24	10-814259	SCREW, (.500-20 x 4.00)
25	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
26	11-82671117	NUT, (.500-20)
27	8M0084737	LINK Comment: (Non Power Trim)
28	19615A05	LEVER ASSEMBLY, Tilt Comment: (Non Power Trim)
29	23-812707	BUSHING Comment: (Non Power Trim)
30	12-8M0042643	WASHER, (.520 x .850 x .060) Nylon - Black Comment: (Non Power Trim)
31	13-99611	WAVE WASHER Comment: (Non Power Trim)
32	8M0007469	TILT KNOB Comment: (Non Power Trim)
33	10-19611	SCREW, (.375-16 x .62) Comment: (Non Power Trim)
34	37-830253	DECAL, Tilt Lock Comment: (Non Power Trim)
35	19624A1	SEAL KIT
36	25-29619	O-RING, (.583 x .103)
37	23-78861	SPACER
38	54-22740	CLIP Comment: (Power Trim)
39	8M0084613	C WASHER Comment: (Power Trim)
40	10-878608	SCREW, (#10-16 x .500) Comment: (Power Trim)

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 40 JET running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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