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Mercury 40 (4-STROKE) (0P017000 THRU 0P153499) Parts & Diagrams
🔎 Mercury 40 (4-STROKE) Reference Library — Exploded parts diagrams (37 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 40 (4-STROKE) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 40 HP |
| Displacement | 995 cc |
| Bore x Stroke | 65 mm x 75 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 3.0 L (3.17 quart) |
| Recommended Engine Oil | SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity | 440 mL (14.9 fl oz) |
| Idle Speed (in gear) | 700 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5500-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 40 (4-STROKE):
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 40 (4-STROKE).
▶Accessories (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 821455A22 | TILLER HANDLE KIT, Electric Start Comment: (NON-BIGFOOT) |
▶Adaptor Plate (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 8M0162935 | DIPSTICK |
| 2 | 825989003 | DIPSTICK TUBE Comment: SN# 0T178499 & Below |
| 3 | 825989003 | DIPSTICK TUBE Comment: SN# 0T178500 & Up |
| 4 | 8560552 | SEAL |
| 5 | 825228A24 | ADAPTOR PLATE Comment: SN# 0T178499 & Below |
| 6 | 17-23784 | PIN, Dowel Comment: SN# 0T178499 & Below |
| 7 | 8289151 | HEAT SHIELD |
| 8 | 825228A17 | ADAPTOR PLATE Comment: SN# 0T178500 & Up |
| 9 | 19-822464 | PLUG |
| 10 | 10-4007455 | SCREW, (M6 x 55) Comment: SN# 0T178500 & Up |
| 11 | 54-855228 | CLAMP |
| 12 | 17-23784 | PIN, Dowel |
| 13 | 22-629101 | FITTING, Elbow - 90 Degree (.125-27) |
| 14 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 15 | 26-16977 | SEAL, Oil Comment: (BIGFOOT) |
| 16 | 23-856743 | BUSHING Comment: (NON-BIGFOOT) |
| 17 | 22-384073 | PLUG, Pipe |
| 18 | 25-822408001 | GROMMET Comment: (NON-BIGFOOT) |
| 19 | 27-8M0213113 | GASKET |
| 20 | 25-845746 | O-RING |
| 21 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 22 | 856592 | DEFLECTOR, Oil |
| 23 | 8M0210772 | BODY ASSEMBLY, Oil Pressure Relief |
| 24 | 18-45882 | COTTER PIN |
| 25 | 8252151 | PLUNGER |
| 26 | 24-825216 | SPRING |
| 27 | 893765 | PLATE, Oil Pickup-Top |
| 28 | 32-854793 | HOSE, Oil Pickup |
| 29 | 893700 | BAFFLE |
▶Bottom Cowl (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 4020-826277T1 | BOTTOM COWL Comment: (LONG-PORT) |
| 2 | 4020-826278T7 | BOTTOM COWL Comment: (LONG-STARBOARD) |
| 3 | 10-82684430 | SCREW, (M6 x 30) |
| 4 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 5 | 825238002 | SEAL |
| 6 | 12-855576 | WASHER |
| 7 | 27-855627 | GASKET |
| 8 | 10-82684460 | SCREW, (M6 x 60) |
| 9 | 22-827948 | FITTING |
| 10 | 826273001 | BOOT |
| 11 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 12 | 825782F1 | LEVER, Cowl Latch |
| 13 | 23-812707 | BUSHING |
| 14 | 13-12134 | WASHER, Wave |
| 15 | 893766 | LATCH HOOK |
| 16 | 10-1993716 | SCREW, (M6 x 16) |
| 17 | 25-19565002 | GROMMET Comment: (SPLIT - POWER TRIM) |
| 18 | 812830T01 | PLUG Comment: (NON POWER TRIM) |
| 19 | 87-8M0235191 | SWITCH, Trim Comment: (POWER TRIM - DESIGN II) |
| 20 | 87-8M0042301 | SWITCH ASSEMBLY Comment: (POWER TRIM - DESIGN I) |
| 21 | 8M0032848 | RETAINER Comment: (NON POWER TRIM) |
▶Camshaft/Oil Pump (14 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-825231A99 | GASKET SET, Engine |
| 1 | 10-82761140 | SCREW, (M10 x 40) |
| 2 | 12-4002319 | WASHER |
| 3 | 8M0151040 | BELT |
| 4 | 833104T6 | GEAR, Driven |
| 5 | 17-825956 | PIN, Dowel |
| 6 | 400-8M0183249 | CAMSHAFT Comment: (MANUAL) |
| 7 | 402-834781T1 | CAMSHAFT Comment: (ELECTRIC) |
| 8 | 17-826149 | PIN |
| 9 | 825058A1 | PUMP ASSEMBLY, Oil |
| 10 | 25-826152 | O-RING |
| 11 | 25-826154 | O-RING |
| 12 | 25-826153 | O-RING |
| 13 | 10-4000333 | SCREW, (M6 x 40) |
▶Carburetor(0T178499 and Below) (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 854256 | REPAIR KIT, Carburetor |
| 1 | 3329-830276T12 | CARBURETOR Comment: (BOTTOM) |
| 2 | 10-854246 | SCREW |
| 3 | 854245 | PLATE |
| 4 | NSS | NOT SOLD SEPARATE, Gasket |
| 5 | 854254T | ENRICHENER |
| 6 | NSS | NOT SOLD SEPARATE, O Ring |
| 7 | 854255 | PLATE |
| 8 | 803919 | IDLE JET |
| 9 | 803912 | JET |
| 10 | 19-854248 | PLUG, Rubber |
| 11 | 803915 | JET |
| 12 | 854247 | VALVE, Float |
| 13 | 803914 | MAIN NOZZLE |
| 14 | 854253 | FLOAT |
| 15 | NSS | NOT SOLD SEPARATE, Float Pin |
| 16 | NSS | NOT SOLD SEPARATE, Gasket |
| 17 | 803917 | FLOAT BOWL Comment: (CENTER/BOTTOM) |
| 18 | 10-8542463 | SCREW |
| 19 | 10-8542462 | SCREW, Drain |
| 20 | NSS | NOT SOLD SEPARATE, Washer |
| 21 | 10-803913 | SCREW Comment: (BOTTOM) |
| 22 | 24-803923 | SPRING Comment: (TOP/CENTER) |
| 23 | 24-803924 | SPRING Comment: (TOP/CENTER) |
| 24 | 24-854249 | SPRING Comment: (BOTTOM) |
| 25 | NSS | NOT SOLD SEPARATE, Spring |
| 26 | 854251 | PLUNGER |
| 27 | NSS | NOT SOLD SEPARATE, Rubber Bellows |
| 28 | NSS | NOT SOLD SEPARATE, Screw-Plunger Retaining |
| 29 | NSS | NOT SOLD SEPARATE, Plunger Rod |
▶Carburetor(0T178500 and Up) (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 8542561 | REPAIR KIT, Carburetor |
| 1 | 3329-830276T33 | CARBURETOR Comment: (Bottom) |
| 2 | 10-854246 | SCREW |
| 3 | 854245 | PLATE |
| 4 | 27-8542572 | GASKET |
| 5 | 854254T2 | ENRICHENER |
| 6 | NSS | NOT SOLD SEPARATE, O Ring |
| 7 | 854255 | PLATE |
| 8 | 19-880814 | CAP |
| 9 | 10-880841 | SCREW, Adjusting |
| 10 | 25-880842 | O-RING |
| 11 | 24-880815 | SPRING |
| 12 | 80391242 | JET, Pilot |
| 13 | 25-880843 | O-RING |
| 14 | 19-880844 | PLUG |
| 15 | 80391595 | JET, Main |
| 16 | 8039143 | MAIN NOZZLE |
| 17 | 854247 | VALVE, Float |
| 18 | 8542531 | FLOAT |
| 19 | 17-8542581 | PIN, Float |
| 20 | 10-880845 | SCREW |
| 21 | 27-8542573 | GASKET |
| 22 | 8039171 | FLOAT BOWL Comment: (Center/Bottom) |
| 23 | 10-8542463 | SCREW |
| 24 | 10-8542464 | SCREW, Drain |
| 25 | 12-8542591 | WASHER |
| 26 | 10-803925 | SCREW, Synchronization Comment: (Top/Center) |
| 27 | 24-880846 | SPRING Comment: (Top/Center) |
| 28 | 24-803923 | SPRING Comment: (Top/Center) |
| 29 | 10-803913 | SCREW Comment: (Bottom) |
| 30 | 24-854249 | SPRING Comment: (Bottom) |
| 31 | 24-880847 | SPRING |
| 32 | 8542511 | PLUNGER |
| 33 | 10-880848 | SCREW |
| 34 | NSS | NOT SOLD SEPARATE, Rubber Bellows |
| 35 | 880849 | PLUNGER ROD |
▶Crankshaft, Piston and Connecting Rods (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 61-803016T01 | POWERHEAD ASSEMBLY Comment: (BIGFOOT) |
| 1 | 401-834774T2 | CRANKSHAFT Comment: (BIGFOOT) |
| 2 | 28-893761 | KEY |
| 3 | 28-91800 | KEY, Woodruff |
| 4 | 8M0151047 | SEAL |
| 5 | 8M0151048 | SEAL |
| 6 | 600-893530T01 | CONNECTING ROD |
| 7 | 10-8M0049884 | BOLT |
| 8 | 23-893630002 | BEARING, Blue |
| 9 | 700-893524T02 | PISTON Comment: (.50 O/S)(BARE PISTON) |
| 10 | 39-893525A03 | RING, Piston (TOP) Comment: (.50MM O/S) |
| 11 | 39-893525A03 | RING, Piston (Second) Comment: (.50MM O/S) |
| 12 | 39-893950 | RING, Oil |
| 13 | 41-893863 | PIN, Piston |
| 14 | 40-825017 | RETAINER |
| 15 | 833102T | GEAR, Drive |
▶Cylinder Block (31 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 61-803016T01 | POWERHEAD ASSEMBLY Comment: (BIGFOOT) |
| 1 | 800-893500T02 | CYLINDER BLOCK Comment: (BIGFOOT) |
| 2 | 17-825010 | PIN, Dowel |
| 3 | 22-479452 | PLUG |
| 4 | 22-384073 | PLUG, Pipe (1/2-14) |
| 5 | 22-416223 | PIPE PLUG (3/4-14) |
| 6 | 23-893631002 | BEARING, Blue Comment: (BLUE) |
| 7 | 822625 | NIPPLE, (M20) |
| 8 | 10-82506182 | SCREW, (M8 x 82) |
| 9 | 10-8M0205943 | SCREW, (M6 x 35) |
| 10 | 27-8M0213112 | GASKET |
| 11 | 35-8M0162830 | FILTER ASSEMBLY, Oil |
| 12 | 27-8M4500244 | GASKET |
| 13 | 8M0183025 | COVER, Exhaust |
| 14 | 22-479452 | PLUG |
| 15 | 855676003 | THERMOSTAT |
| 16 | 27-8M0177107 | GASKET |
| 17 | 8M0188835 | COVER |
| 18 | 10-8M0205943 | SCREW, (M6 x 35) |
| 19 | 22-996642 | FITTING, Elbow 90 Degree (.125-27 x .250) Nylon |
| 20 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 21 | 32-8M0108349 | TUBING, (28.00 Inches Bulk) (Cut to 11 Inches) |
| 22 | 8M0214984 | SENSOR ASSEMBLY, Temperature |
| 23 | 25-627021 | O-RING, (.301 x .070) |
| 24 | 893697 | LIFTING EYE |
| 25 | 10-857139 | SCREW, (M8 x 35) |
| 26 | NSS | NOT SOLD SEPARATE, Plug-Serial Number |
| 27 | 32-77653101 | HOSE, (48.00 Inches Bulk) (Cut to 18 Inches) Comment: SN# 0T178499 & Below |
| 28 | 882831 | BRACKET, Trim Relay Comment: (Power Trim) SN# 0T294232 & Up |
| 29 | 10-8248324 | SCREW, (M6 x 16) Comment: (Power Trim) SN# 0T294232 & Up |
| 30 | 10-82129130 | SCREW, (M6 x 30) Comment: (Power Trim) SN# 0T294232 & Up |
▶Cylinder Head (32 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 61-803016T01 | POWERHEAD ASSEMBLY Comment: (BIGFOOT) |
| 1 | 834778T2 | CYLINDER HEAD |
| 2 | 8M0054272 | GUIDE |
| 3 | 53-825038 | CIRCLIP |
| 4 | 826887M | ANODE |
| 5 | 25-825040 | GROMMET |
| 6 | 826888M | COVER |
| 7 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 8 | 10-827607 | BOLT |
| 9 | 27-827610 | GASKET |
| 10 | 10-84088M | SCREW, (M6 x 10) |
| 11 | 27-827610 | GASKET |
| 12 | 26-825048 | SEAL, Oil |
| 13 | 22-822644 | PIPE PLUG |
| 14 | 25-8M0162934 | O-RING |
| 15 | 8M0174399 | COVER |
| 16 | NSS | NOT SOLD SEPARATE, Decal-Servicing Referral |
| 17 | NSS | NOT SOLD SEPARATE, Decal-Engine Oil/Valve Clearance |
| 18 | 27-8M0118180 | GASKET |
| 19 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 20 | 10-893745025 | SCREW, (M6 x 25) |
| 21 | 10-82503395 | SCREW, (M9 x 95) |
| 22 | 17-825010 | PIN, Dowel |
| 23 | 859578A1 | PLUG ASSEMBLY, Oil |
| 24 | NSS | NOT SOLD SEPARATE, O Ring |
| 25 | 855236 | PLATE, Baffle |
| 26 | 10-4005785 | SCREW, (M4 x 10) |
| 27 | 22-629101 | FITTING, Elbow - 90 Degree (.125-27) |
| 28 | 22-825054 | BREATHER PIPE |
| 29 | 830294T1 | BRACKET Comment: (HANDLE) |
| 30 | 10-40011126 | SCREW, (M6 x 13) Stainless Steel Comment: (HANDLE) |
| 31 | 54-8M0024808 | J CLIP Comment: (USE WHERE APPLICABLE) |
▶Driveshaft Housing (26 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 42941001 | SEAL, Water Tube |
| 2 | 3532-825218T5 | HOUSING ASSEMBLY, Driveshaft Comment: (Long) SN# 0T178499 & Below |
| 3 | 825220T06 | PIPE, Exhaust Comment: (LONG) |
| 4 | 10-824459110 | SCREW, (M8 x 110) Stainless Steel |
| 5 | 10-88960845 | SCREW, (M8 x 45) (M8 X 45) |
| 6 | 8288181 | PLUG, Drain |
| 7 | 27-8M0204692 | GASKET |
| 8 | 826276 | BUMPER |
| 9 | 8M0151042 | GROMMET Comment: (LONG) |
| 10 | 16-903501 | STUD, (M10 x 100) Comment: (BIGFOOT) |
| 11 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel |
| 12 | 11-40140 | NUT, (M10) |
| 13 | 32-897971A01 | TUBE, Water Comment: (LONG) |
| 14 | 54-828529 | GUIDE |
| 15 | 8M0043364 | BUMPER Comment: (LONG) |
| 16 | 1503-852421T3 | HOUSING ASSEMBLY, Driveshaft Comment: (Bigfoot) SN# 0T178499 & Below |
| 17 | 893770 | PLATE Comment: (BIGFOOT) |
| 18 | 10-1993325 | SCREW, (M10 x 25 MM) Comment: (BIGFOOT) |
| 19 | 22-85822A7 | SPEEDOMETER PICK UP Comment: (BIGFOOT) |
| 20 | 22-85822T | CONNECTOR, Straight Comment: (BIGFOOT) |
| 21 | 22-8M0181450 | FITTING Comment: (BIGFOOT) |
| 22 | 23-813745 | SPACER Comment: (BIGFOOT) |
| 23 | 43585 | COUPLING Comment: (BIGFOOT) |
| 24 | 23-855623 | BUSHING Comment: (BIGFOOT) |
| 25 | 12-45176 | WASHER, (.453 x .812 x .105) Stainless Steel Comment: (BIGFOOT) |
| 26 | 54-816311T | TIE STRAP, (8.00 Inches) Comment: (BIGFOOT) |
▶Electrical Components(0G960499 and Below) (44 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 61-803016T01 | POWERHEAD ASSEMBLY Comment: (BIGFOOT) |
| 1 | 89-8M0185146 | SOLENOID ASSEMBLY Comment: (ELECTRIC) |
| 2 | 23-8M0214955 | BUSHING Comment: (ELECTRIC) |
| 3 | 25-818967 | GROMMET Comment: (ELECTRIC) |
| 4 | 8-32,11-26419 | NUT, Brass Comment: (ELECTRIC) |
| 5 | 11-94330 | NUT, (.250-20) Brass Comment: (ELECTRIC) |
| 6 | 84-88439A9 | CABLE ASSEMBLY, Battery - Positive Comment: (ELECTRIC) |
| 7 | 85-79695T | BOOT, Insulator - Black Comment: (ELECTRIC) |
| 8 | 84-93388A13 | CABLE ASSEMBLY Comment: (ELECTRIC) |
| 9 | 84-88439A4 | CABLE ASSEMBLY, Battery - Negative Comment: (ELECTRIC) |
| 10 | 50-893887T | STARTER MOTOR ASSEMBLY Comment: (ELECTRIC) |
| 11 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel Comment: (MANUAL) |
| 12 | 10-8248324 | SCREW, (M6 x 16) Comment: (MANUAL) |
| 13 | 54-8M0024808 | J CLIP Comment: (ELECTRIC) |
| 14 | 87-8M0098207 | PRESSURE SWITCH |
| 15 | 8M0082988 | SENSOR |
| 16 | 10-40011107 | SCREW, (M5 x 16) Stainless Steel |
| 17 | 10-82130025 | SCREW, (M6 x 25) |
| 18 | 12-65567 | WASHER, (.265 x .750 x .048) Stainless Steel |
| 19 | 859224 | PLATE |
| 20 | 23-822003 | BUSHING |
| 21 | 25-8M0190980 | GROMMET |
| 22 | 87843302S | ECM, Engine Control Module |
| 23 | 23-8539201 | BUSHING |
| 24 | 10-82129140 | SCREW, (M6 x 40) |
| 25 | 33-827858Q | SPARK PLUG, NGK-DPR6EA-9 |
| 26 | NSS | NOT SOLD SEPARATE, Decal-Coil Identification |
| 27 | 339-830404T3 | COIL, Ignition |
| 28 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 29 | 84-854781A2 | HARNESS ASSEMBLY, Engine Wiring Comment: (ELECTRIC) |
| 30 | 88-812619 | FUSE, Yellow - 20 Ampere Comment: (ELECTRIC) |
| 31 | 828054 | COVER, Fuse Comment: (ELECTRIC) |
| 32 | 8261151 | CLAMP, Connector Comment: (ELECTRIC) |
| 33 | 10-8248324 | SCREW, (M6 x 16) Comment: (ELECTRIC) |
| 34 | 84-852375A6 | HARNESS ASSEMBLY, Extension Comment: (ELECTRIC HANDLE) |
| 35 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 36 | 54-47483 | J CLIP Comment: (MANUAL) |
| 37 | 883071T | REGULATOR, Voltage Comment: (ELECTRIC) |
| 38 | 54-8M0024808 | J CLIP Comment: (ELECTRIC) |
| 39 | 10-8248324 | SCREW, (M6 x 16) Comment: (MANUAL) |
| 40 | 10-82129110 | SCREW, (M6 x 10) Comment: (ELECTRIC) |
| 41 | 13541 | PLUG, Male Comment: (Quantity of 2 on Manual) |
| 42 | 10-8248324 | SCREW, (M6 x 16) |
| 43 | 84-858884A1 | CABLE ASSEMBLY |
▶Electrical Components(0G960500 and Up) (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 61-803016T01 | POWERHEAD ASSEMBLY Comment: (BIGFOOT) |
| 1 | 89-8M0185146 | SOLENOID ASSEMBLY Comment: (ELECTRIC) |
| 2 | 23-8M0214955 | BUSHING Comment: (ELECTRIC) |
| 3 | 25-818967 | GROMMET Comment: (ELECTRIC) |
| 4 | 8-32,11-26419 | NUT, Brass Comment: (ELECTRIC) |
| 5 | 11-94330 | NUT, (.250-20) Brass Comment: (ELECTRIC) |
| 6 | 84-88439A9 | CABLE ASSEMBLY, Battery - Positive Comment: (ELECTRIC) |
| 7 | 85-8500671 | BOOT, Insulator - Red Comment: (ELECTRIC) |
| 8 | 84-93388A13 | CABLE ASSEMBLY Comment: (ELECTRIC) |
| 9 | 84-88439A4 | CABLE ASSEMBLY, Battery - Negative Comment: (ELECTRIC) |
| 10 | 50-893887T | STARTER MOTOR ASSEMBLY Comment: (ELECTRIC) |
| 11 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel Comment: (MANUAL) |
| 12 | 10-8248324 | SCREW, (M6 x 16) Comment: (MANUAL) |
| 13 | 87-8M0098207 | PRESSURE SWITCH |
| 14 | 8M0082988 | SENSOR |
| 15 | 10-40011107 | SCREW, (M5 x 16) Stainless Steel |
| 16 | 10-82130025 | SCREW, (M6 x 25) |
| 17 | 12-8M0214930 | WASHER |
| 18 | 859224 | PLATE |
| 19 | 856836001 | RETAINER Comment: (ELECTRIC) |
| 20 | 856040 | BRACKET Comment: (ELECTRIC) |
| 21 | 10-82129114 | SCREW, (M6 x 14) Comment: (ELECTRIC) |
| 22 | 92753 | RETAINER Comment: (ELECTRIC)(Quantity of 2 on Handle) |
| 23 | 23-856954 | BUSHING |
| 24 | 25-8M0190980 | GROMMET |
| 25 | 87843302S | ECM, Engine Control Module Comment: SN# 0T178499 & Below |
| 26 | 23-8539201 | BUSHING |
| 27 | 10-82129140 | SCREW, (M6 x 40) |
| 28 | 33-827858Q | SPARK PLUG, NGK-DPR6EA-9 |
| 29 | 339-858942T1 | COIL ASSEMBLY, Ignition |
| 30 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 31 | 84-859196T1 | HARNESS ASSEMBLY, Engine Wiring Comment: (MANUAL) |
| 32 | 84-859197T1 | HARNESS ASSEMBLY, Engine Wiring Comment: (ELECTRIC) SN# 0T178499 & Below |
| 33 | 88-812619 | FUSE, Yellow - 20 Ampere Comment: (ELECTRIC) |
| 34 | 828054 | COVER, Fuse Comment: (ELECTRIC) |
| 35 | 84-852375A6 | HARNESS ASSEMBLY, Extension Comment: (ELECTRIC HANDLE) |
| 36 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 37 | 54-8M0024808 | J CLIP Comment: (MANUAL) |
| 38 | 883071T1 | REGULATOR, Voltage Comment: (ELECTRIC) |
| 39 | 893771 | BRACKET Comment: (ELECTRIC) |
| 40 | 8308971 | FOAM PAD Comment: (ELECTRIC) |
| 41 | 10-8248324 | SCREW, (M6 x 16) Comment: (MANUAL) |
| 42 | 10-82129110 | SCREW, (M6 x 10) Comment: (ELECTRIC) |
| 43 | 13541 | PLUG, Male Comment: (MALE) |
| 44 | 84-877860T1 | CABLE ASSEMBLY Comment: (Use where Applicable) |
| 45 | 10-8248324 | SCREW, (M6 x 16) |
| 46 | 54-8M0024808 | J CLIP Comment: (ELECTRIC-NON POWER TRIM) |
| 47 | 10-8248324 | SCREW, (M6 x 16) Comment: (ELECTRIC-NON POWER TRIM) |
▶Flywheel (13 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 859284T2 | FLYWHEEL COVER Comment: (ELECTRIC) |
| 2 | 10-8248326 | SCREW, (M6 x 25 MM) Comment: (ELECTRIC) |
| 3 | 37-804654A01 | DECAL, EPA Label Information Comment: (ELECTRIC)(2001) |
| 4 | 284-832010T32 | FLYWHEEL Comment: (ELECTRIC) |
| 5 | 284-832010T27 | FLYWHEEL Comment: (MANUAL) |
| 6 | NSS | NOT SOLD SEPARATE, Decal-Warning Spinning Flywheel |
| 7 | NSS | NOT SOLD SEPARATE, Decal-Timing Marks |
| 8 | NSS | NOT SOLD SEPARATE, Decal-Warning-Neutral |
| 9 | 11-893789 | NUT |
| 10 | 12-893762 | WASHER |
| 11 | 10-4013930 | SCREW, (M5 x 30) Comment: (Electric) SN# 0G960500 & Up |
| 12 | 398-852386T8 | STATOR Comment: (Manual) SN# 0G960499 & Below |
| 13 | 834838 | LOAD RING |
▶Fuel Lines (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 32-856607 | HOSE |
| 2 | 32-856609 | HOSE |
| 3 | 856610 | LINKAGE |
| 4 | 23-803896 | BUSHING |
| 5 | 823548T | TIE STRAP |
| 6 | 32-856613 | HOSE |
| 7 | 32-856611 | HOSE and SLEEVE |
| 8 | 22-822771 | CONNECTOR |
| 9 | 22-878404 | FITTING, 45 Degree Comment: SN# 0T178500 & Up |
| 10 | 32-878423 | HOSE Comment: SN# 0T178500 & Up |
| 11 | 32-85682239 | TUBING, (17.00 Inches Bulk) (Cut to 3-1/2 Inches) Comment: SN# 0T178500 & Up |
| 12 | 32-82381310 | HOSE (90MM) Comment: SN# 0T178500 & Up |
| 13 | 54-878425 | CLIP Comment: SN# 0T178500 & Up |
| 14 | 56762 | TIE STRAP, (4.00 Inches) |
| 15 | 12-8542592 | WASHER |
| 16 | 18-880850 | COTTER PIN |
| 17 | 22-878593 | Y-CONNECTOR Comment: SN# 0T178500 & Up |
▶Fuel Pump (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-825231A99 | GASKET SET, Engine |
| 1 | 35-877565T1 | FILTER, Fuel |
| 2 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 3 | 32-8M0108355 | HOSE, (57.00 Inches Bulk) (Cut to 14 Inches) |
| 4 | 32-8M0108355 | HOSE, (57.00 Inches Bulk) (Cut to 19 Inches) |
| 5 | 22-8M0148585 | CONNECTOR ASSEMBLY, Fuel |
| 6 | 826398T3 | PUMP, Fuel |
| 7 | 10-809564 | SCREW, (M5 x 35) |
| 8 | 809565 | COVER |
| 9 | 8095611 | DIAPHRAGM |
| 10 | 10-41889M | SCREW, (M3 x 5) |
| 11 | 11-82537M | NUT |
| 12 | 21-41888M | CHECK VALVE |
| 13 | 8095612 | DIAPHRAGM |
| 14 | 17-8095661 | PIN |
| 15 | 24-809562 | SPRING |
| 16 | 11-82388M | NUT, (M5) |
| 17 | 24-8095621 | SPRING |
| 18 | 8095631 | PLUNGER |
| 19 | 25-8M0052669 | O-RING |
| 20 | 10-82684430 | SCREW, (M6 x 30) |
| 21 | 19-854310 | PLUG |
| 22 | 54-8M0024808 | J CLIP |
| 23 | 8M0007776 | DEFLECTOR, Cowl |
▶Gear Housing(Driveshaft-2.31:1 Gear Ratio) (43 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 47-8M0100526 | REPAIR KIT, Water Pump Impeller |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic |
| 2 | 17-8M0084244 | PIN, Dowel - With Hole (.375 x .625) (FRONT) |
| 3 | 43046 | TUBE, Oiler |
| 4 | 22-8M0058389 | FITTING KIT, Magnetic, Plug Fill/Drain |
| 5 | 12-191833 | WASHER, Fiber |
| 6 | 17-43044 | PIN, Dowel - Without Hole (.375 x .625) (REAR) |
| 7 | 31640T07 | TRIM TAB |
| 8 | 10-825427 | SCREW, (.437-14 x 1.250) Stainless Steel |
| 9 | 12-451761 | WASHER, (.453 x .812 x .105) Black Oxide |
| 10 | 43040T1 | CARRIER ASSEMBLY |
| 11 | NSS | NOT SOLD SEPARATE, Needle Bearing |
| 12 | 97-826134Q | ANODE |
| 13 | 11-401386 | NUT, (M6) |
| 14 | 10-4000333 | SCREW, (M6 x 40) |
| 15 | 43-44484T | GEAR, Pinion (13 Teeth) |
| 16 | 11-35921 | NUT, (.625-18) |
| 17 | 850307 | CAM, Shift Control |
| 18 | 31-42677A1 | BEARING ASSEMBLY, Tapered Roller |
| 19 | 15-44492A1 | SHIM SET |
| 20 | 45-854808A1 | DRIVESHAFT ASSEMBLY |
| 21 | 42461A1 | SLEEVE/RING KIT |
| 22 | NSS | NOT SOLD SEPARATE, Ring Seal |
| 23 | 43055A4 | COVER ASSEMBLY, Water Pump |
| 24 | 27-430331 | GASKET |
| 25 | 27-8M0214931 | GASKET |
| 26 | 26-43036 | SEAL, Oil (LOWER) |
| 27 | 26-43035 | SEAL, Oil (UPPER) |
| 28 | 27-8172771 | GASKET |
| 29 | 817275A2 | HOUSING KIT, Upper Water Pump |
| 30 | 8M0204709 | FACEPLATE |
| 31 | 10-8M0214957 | SCREW, (M6 x 30) |
| 32 | 8M0204658 | SEAL |
| 33 | 28-8M0204723 | KEY |
| 34 | 47-43026T2 | IMPELLER |
| 35 | 10-8248326 | SCREW, (M6 x 25 MM) |
| 36 | 853906A1 | SHIFT SHAFT ASSEMBLY |
| 37 | 53-29641 | E RING |
| 38 | 23-43052A4 | BUSHING ASSEMBLY |
| 39 | 25-8M0204681 | O-RING, (1.424 x .103) |
| 40 | 26-8M0204708 | SEAL, Oil |
| 41 | 10-8248326 | SCREW, (M6 x 25 MM) |
| 42 | 26-861415 | FACE SEAL |
▶Gear Housing(Driveshaft-2:1 Gear Ratio) (39 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 821354A2 | REPAIR KIT, Water Pump |
| 1 | 1682-821306T12 | GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) |
| 2 | 818226A1 | SEAL/PLATE KIT |
| 3 | NSS | NOT SOLD SEPARATE, Plate |
| 4 | 10-79953Q04 | SCREW KIT, (.375-16 x .250) (.375-16 X .25) |
| 5 | 12-191833 | WASHER, Fiber |
| 6 | 22-8M0058389 | FITTING KIT, Magnetic, Plug Fill/Drain Comment: (MAGNETIC) |
| 7 | 12-191833 | WASHER, Fiber |
| 8 | 11-55910 | NUT, (.437-20) |
| 9 | 43-821326T1 | GEAR, Pinion - 13 Teeth |
| 10 | 31-821321A2 | BEARING ASSEMBLY |
| 11 | NSS | NOT SOLD SEPARATE, Cup |
| 12 | 10-8248324 | SCREW, (M6 x 16) |
| 13 | 46-821351A3 | HOUSING ASSEMBLY, Water Pump Upper |
| 14 | 8235471 | SEAL Comment: (LONG - 2-1/4) |
| 15 | 12-866451 | WASHER |
| 16 | 28-8M0214993 | KEY |
| 17 | 12-866451 | WASHER |
| 18 | 27-822189 | GASKET, Upper Water Pump |
| 19 | 27-8M0214956 | GASKET, Lower Water Pump (LOWER) |
| 20 | 8213542 | FACE PLATE |
| 21 | 47-8M0204712 | IMPELLER |
| 22 | 46-821307A2 | BASE ASSEMBLY, Water Pump |
| 23 | 26-821309 | SEAL |
| 24 | 26-821310 | SEAL |
| 25 | 25-821308 | O-RING, (1.421 x .139) |
| 26 | 45-826194A1 | DRIVESHAFT Comment: (LONG) |
| 27 | 30-821311 | BEARING, Ball |
| 28 | 823548T | TIE STRAP |
| 29 | 822158 | BOOT |
| 30 | 821827 | RETAINER |
| 31 | 25-26855 | O-RING, (1.609 x .139) |
| 32 | 25-85594 | O-RING, (.239 x .174) |
| 33 | 12-814803 | WASHER |
| 34 | 827865A1 | SHIFT SHAFT Comment: (LONG) |
| 35 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 36 | 17-85593 | PIN, (.078 x .437) |
| 37 | 8213161 | CAM, Shift |
| 38 | 17-822369 | PIN, (.125 x .625) |
▶Gear Housing(Prop Shaft - 2.31:1 - S/N-0T625303 and below) (36 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 26-43035A4 | SEAL KIT, Gear Housing |
| 1 | 1667-9011G59 | GEAR HOUSING ASSEMBLY, Basic |
| 2 | 31-30894A1 | BEARING SET, Cup And Cone |
| 3 | NSS | NOT SOLD SEPARATE, Cup |
| 4 | 43-859472A3 | GEAR ASSEMBLY, Forward - 30 Teeth |
| 5 | 31-30895T | BEARING, Needle |
| 6 | 53-856823 | RING, Retaining |
| 7 | 850315A1 | FOLLOWER KIT, Cam |
| 8 | 30-44530 | BALL |
| 9 | NSS | NOT SOLD SEPARATE, Slide |
| 10 | 24-850327 | SPRING |
| 11 | 52-850048T | CLUTCH |
| 12 | 17-8M0100263 | PIN, Cross |
| 13 | 24-30893 | SPRING |
| 14 | 44-8M0140445 | PROPELLER SHAFT |
| 15 | 43-850034T | GEAR, Reverse (30 Teeth) |
| 16 | 8M0168901 | CARRIER ASSEMBLY, Bearing |
| 17 | 25-8M0214974 | O-RING, (3.609 x .139) |
| 18 | 31-30956T | BEARING, Needle |
| 19 | 26-8M0205728 | SEAL, Oil (INNER) |
| 20 | 26-8M0205729 | SEAL, Oil (OUTER) |
| 21 | 31-12578T | BEARING, Roller |
| 22 | 12-12577 | THRUST WASHER |
| 23 | 31-12576 | BEARING, Thrust |
| 24 | 16-8M0034456 | STUD, (M8 x 48) |
| 25 | 12-855941 | WASHER, (.323 x .590 x .112) Stainless Steel |
| 26 | 11-401378 | NUT, (M8) |
| 27 | 15-44491A1 | SHIM SET |
| 28 | 8227731 | INSERT, Threaded |
| 29 | NSS | NOT SOLD SEPARATE, Decal |
| 30 | NSS | NOT SOLD SEPARATE, Decal-Prop Operation |
| 31 | 13191Q01 | THRUST WASHER |
| 32 | 11-52707Q1 | PROP NUT KIT, (.750-16) |
| 33 | 14-816629Q | TAB WASHER |
| 34 | 10-4000380 | SCREW, (M10 x 45) |
| 35 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel |
▶Gear Housing, Propeller Shaft - 2:1 Gear Ratio (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 823547A2 | SEAL KIT |
| 1 | 1682-821306T12 | GEAR HOUSING ASSEMBLY, Basic Comment: (BASIC) |
| 39 | 17-821327 | PIN, Dowel |
| 40 | 27-823942 | GASKET |
| 41 | 32-8M0026108 | TUBE |
| 42 | 19-824928001 | PLUG, Rubber |
| 43 | 821829 | SCREEN |
| 44 | 822157T2 | TRIM TAB |
| 45 | 10-82497020 | SCREW, (M8 x 20) |
| 46 | 12-72397 | WASHER |
| 47 | 43-821315T1 | GEAR ASSEMBLY, Forward - 26 Teeth |
| 48 | 31-8M0103470 | BEARING ASSEMBLY, Roller |
| 49 | NSS | NOT SOLD SEPARATE, Cup |
| 50 | 31-41326 | BEARING, Roller |
| 51 | 821578 | FOLLOWER, Cam |
| 52 | 24-8261991 | SPRING |
| 53 | 17-8M0020999 | PIN |
| 54 | 52-821314T | CLUTCH |
| 55 | 24-38114 | SPRING |
| 56 | 44-8M0140441 | PROPELLER SHAFT |
| 57 | 43-821312T1 | GEAR, Reverse - 26 Teeth |
| 58 | 30-20839T | BEARING, Ball |
| 59 | 8M0168900 | CARRIER ASSEMBLY, Bearing |
| 60 | 25-815460 | O-RING |
| 61 | 31-21700 | BEARING, Needle |
| 62 | 26-8M0205511 | SEAL, Oil |
| 63 | 26-8M0203757 | SEAL, Oil |
| 64 | 12-855941 | WASHER, (.323 x .590 x .112) Stainless Steel |
| 65 | 10-85594030 | SCREW, (M8 x 30) |
| 66 | 8227731 | INSERT, Threaded |
| 67 | NSS | NOT SOLD SEPARATE, Decal (2:1) |
| 68 | 73345A1 | THRUST HUB |
| 69 | 11-69578Q1 | PROP NUT KIT |
| 70 | 14-8M0214942 | TAB WASHER |
| 71 | 10-4000380 | SCREW, (M10 x 45) |
| 72 | 12-8M0214963 | WASHER, (.406 x .750 x .105) Stainless Steel |
| 73 | 19-95925 | PLUG |
▶Intake (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-825231A99 | GASKET SET, Engine |
| 1 | 10-82615890 | SCREW, (M6 x 90) |
| 2 | 856126T | INTAKE, Air |
| 3 | 25-856525 | O-RING |
| 4 | 834783T | PLATE |
| 5 | 834784T1 | ISOLATOR Comment: (30) |
| 6 | 19-827633 | PLUG |
| 7 | 856127A2 | ATTENUATOR, Sound |
| 8 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 9 | 23-17044M | BUSHING |
| 10 | 54-850181 | TIE STRAP, (11.750 Inches) |
| 11 | 26-856128001 | SEAL |
| 12 | 25-8250572 | O-RING |
| 13 | 17-23784 | PIN, Dowel |
| 14 | 10-8248326 | SCREW, (M6 x 25 MM) |
| 15 | 32-8M0182223 | BREATHER HOSE |
| 16 | 54-816311T | TIE STRAP, (8.00 Inches) |
▶Intake/Exhaust Valves (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 27-825231A99 | GASKET SET, Engine |
| 1 | 8M0119204 | VALVE, Exhaust |
| 2 | 832990T1 | VALVE, Intake |
| 3 | 12-825044 | WASHER, Valve Spring |
| 4 | 26-822647 | SEAL, Valve Stem |
| 5 | 24-823678 | SPRING, Valve Outer |
| 6 | 822650 | RETAINER |
| 7 | 28-893554 | KEY |
| 8 | 898821A01 | ROCKER ARM |
| 9 | 10-825046 | SCREW |
| 10 | 11-826150 | NUT |
| 11 | 834780T1 | SHAFT, Rocker |
| 12 | 19-825042 | PLUG |
| 13 | 825050 | BRACKET |
| 14 | 825051 | PLATE |
| 15 | 24-825052 | SPRING |
| 16 | 24-854713 | SPRING |
| 17 | 10-82641030 | SCREW, (M8 x 30) |
▶Linkage(Electric Bigfoot) (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 10-40011158 | SCREW, (M8 x 70) Stainless Steel |
| 2 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 3 | 11-401196 | NUT, (M6) |
| 4 | 42942 | CAP |
| 5 | 822682A4 | LEVER ASSEMBLY, Throttle Comment: (DESIGN II) |
| 6 | 883160 | RETAINER Comment: (DESIGN II) |
| 7 | 23-825078 | BUSHING |
| 8 | 822459 | RETAINER |
| 9 | 8259571 | LEVER, Shift |
| 10 | 827706A4 | BRACKET |
| 11 | 98889 | LATCH |
| 12 | 10-8248324 | SCREW, (M6 x 16) |
| 13 | 23-15885 | SLEEVE |
| 14 | 893777 | SHIFT ROD |
| 15 | 8501631 | GUIDE, Shift Rod |
| 16 | 893769A01 | SHIFT LINK |
| 17 | 23-48475 | BUSHING |
| 18 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 19 | 11-401386 | NUT, (M6) |
| 20 | 18-210711 | COTTER PIN |
| 21 | 850166T2 | LEVER ASSEMBLY, Shift Shaft |
| 22 | 23-850165 | BUSHING |
| 23 | 8535853 | CAM, Throttle |
| 24 | 23-309772 | SPACER |
| 25 | 12-4002314 | WASHER |
| 26 | 10-40056107 | SCREW, (M5 x 16) |
| 27 | 822682A4 | LEVER, Throttle Comment: (DESIGN I) |
| 28 | 826587 | RETAINER Comment: (DESIGN I) |
▶Linkage(Manual Bigfoot-0G960499 and Below) (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 10-40011158 | SCREW, (M8 x 70) Stainless Steel |
| 2 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 3 | 11-401196 | NUT, (M6) |
| 4 | 42942 | CAP |
| 5 | 826587 | RETAINER |
| 6 | 822682A4 | LEVER, Throttle |
| 7 | 23-825078 | BUSHING |
| 8 | 822459 | RETAINER |
| 9 | 8259571 | LEVER, Shift |
| 10 | 827706A4 | BRACKET |
| 11 | 98889 | LATCH |
| 12 | 10-8248324 | SCREW, (M6 x 16) |
| 13 | 23-15885 | SLEEVE |
| 14 | 8501631 | GUIDE, Shift Rod |
| 15 | 893769A01 | SHIFT LINK |
| 16 | 23-48475 | BUSHING |
| 17 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 18 | 11-401386 | NUT, (M6) |
| 19 | 18-210711 | COTTER PIN |
| 20 | 850166T2 | LEVER ASSEMBLY, Shift Shaft |
| 21 | 23-850165 | BUSHING |
| 22 | 8535853 | CAM, Throttle |
| 23 | 23-309772 | SPACER |
| 24 | 12-4002314 | WASHER |
| 25 | 10-40056107 | SCREW, (M5 x 16) |
| 26 | 854467 | ROD |
| 27 | 12016A2 | DETENT/SPRING KIT |
| 28 | NSS | NOT SOLD SEPARATE, Spring |
▶Linkage(Manual Bigfoot-0G960500 and Up) (24 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 10-40011158 | SCREW, (M8 x 70) Stainless Steel |
| 2 | 10-814776 | SCREW, Adjusting (M6 x 55) |
| 3 | 11-401196 | NUT, (M6) |
| 4 | 42942 | CAP |
| 5 | 822682A4 | LEVER ASSEMBLY, Throttle Comment: (DESIGN II) |
| 6 | 10-8248326 | SCREW, (M6 x 25 MM) |
| 7 | 858245 | SHIFT GUIDE |
| 8 | 10-82239312 | SCREW, (M5 x 12) |
| 9 | 858246 | SHIFT SLIDE |
| 10 | 12016A2 | DETENT/SPRING KIT |
| 11 | NSS | NOT SOLD SEPARATE, Spring |
| 12 | 858247 | SHIFT ROD |
| 13 | 18-210711 | COTTER PIN |
| 14 | 11-401386 | NUT, (M6) |
| 15 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 | 858248 | SHIFT LINK |
| 17 | 23-48475 | BUSHING |
| 18 | 850166T2 | LEVER ASSEMBLY, Shift Shaft |
| 19 | 23-850165 | BUSHING |
| 20 | 8535853 | CAM, Throttle |
| 21 | 23-309772 | SPACER |
| 22 | 12-4002314 | WASHER |
| 23 | 10-40056107 | SCREW, (M5 x 16) |
| 24 | 822682A4 | LEVER, Throttle Comment: (DESIGN I) |
▶Linkage(Non Bigfoot) (34 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 10-40011158 | SCREW, (M8 x 70) Stainless Steel |
| 2 | 10-814776 | SCREW, Adjusting (M6 x 55) Comment: (30 HP) |
| 3 | 11-401196 | NUT, (M6) Comment: (30 HP) |
| 4 | 23-823807 | BUSHING Comment: (30 HP) |
| 5 | 10-814776 | SCREW, Adjusting (M6 x 55) Comment: (40 HP) |
| 6 | 11-401196 | NUT, (M6) Comment: (40 HP) |
| 7 | 42942 | CAP Comment: (40 HP) |
| 8 | 822682A4 | LEVER ASSEMBLY, Throttle Comment: (DESIGN II) |
| 9 | 883160 | RETAINER Comment: (ELECTRIC)(DESIGN II) |
| 10 | 23-825078 | BUSHING |
| 11 | 822459 | RETAINER Comment: (NON HANDLE) |
| 12 | 8259571 | LEVER, Shift Comment: (NON HANDLE) |
| 13 | 827706A4 | BRACKET Comment: (NON HANDLE) |
| 14 | 98889 | LATCH Comment: (NON HANDLE) |
| 15 | 10-8248324 | SCREW, (M6 x 16) Comment: (NON HANDLE) |
| 16 | 23-15885 | SLEEVE Comment: (NON HANDLE) |
| 17 | 882820 | SHIFT ROD Comment: (NON HANDLE) |
| 18 | 8535853 | CAM, Throttle |
| 19 | 23-309772 | SPACER |
| 20 | 12-4002314 | WASHER |
| 21 | 10-40056107 | SCREW, (M5 x 16) |
| 22 | 826588A4 | SHIFT SHAFT ASSEMBLY, Horizontal |
| 23 | 8277071 | RETAINER |
| 24 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 25 | 18-210711 | COTTER PIN |
| 26 | 24-826077 | SPRING, Detent |
| 27 | 24-824993 | SPRING, Backing |
| 28 | 824994 | SPRING, Plate |
| 29 | 10-40011107 | SCREW, (M5 x 16) Stainless Steel |
| 30 | 87-8M0052927 | SWITCH Comment: (ELECTRIC HANDLE MODELS) |
| 31 | 10-88075020 | SCREW, (M3.5 x 20) Stainless Steel Comment: (ELECTRIC HANDLE MODELS) |
| 32 | 824923 | PLATE Comment: (ELECTRIC HANDLE MODELS) |
| 33 | 822682A4 | LEVER, Throttle Comment: (DESIGN I) |
| 34 | 826587 | RETAINER Comment: (DESIGN I) |
▶Manual Starter (33 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 835253A13 | STARTER ASSEMBLY, Recoil |
| 1 | 835253A12 | HOUSING ASSEMBLY, Recoil |
| 2 | 8167122 | CAM |
| 3 | 24-8267911 | SPRING |
| 4 | 8M0026455 | SEAL |
| 5 | 835256T | ROLLER |
| 6 | 23-852987T | BUSHING |
| 7 | 826414T | WASHER |
| 8 | 10-82684430 | SCREW, (M6 x 30) |
| 9 | 13-826229 | LOCKWASHER |
| 10 | 24-86857T01 | SPRING |
| 11 | 50-854317T5 | SHEAVE ASSEMBLY, Starter |
| 12 | 868501 | CAM |
| 13 | 24-86851T02 | SPRING |
| 14 | 53-86849T01 | RING, Retaining |
| 15 | 24-868523 | SPRING |
| 16 | 86853T01 | CAM |
| 17 | 10-826253 | SCREW, (.250-20 x .625) |
| 18 | 50-12066Q10 | ROPE |
| 19 | 856073 | LEVER, Interlock |
| 20 | 856072T | RETAINER |
| 21 | 24-856138T03 | SPRING |
| 22 | 854779T | BUSHING |
| 23 | 10-8182491 | SCREW, (#10-16 x 1.00) |
| 24 | 85174A1 | HANDLE ASSEMBLY |
| 25 | NSS | NOT SOLD SEPARATE |
| 26 | 10-8248326 | SCREW, (M6 x 25 MM) |
| 27 | 856754 | CABLE, Interlock |
| 28 | 10-8214281 | SCREW, (#10-16 x .625) |
| 29 | 12-73288 | WASHER, (.220 x .500 x .030) Stainless Steel |
| 30 | 18-26811 | COTTER PIN |
| 31 | 10-40011107 | SCREW, (M5 x 16) Stainless Steel |
| 32 | 37-804654A01 | DECAL, EPA Label Information Comment: (2001) |
▶Manual Tilt (15 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 25-893922A01 | O-RING KIT |
| 1 | 8M0118572 | SHOCK ROD ASSEMBLY |
| 2 | 893903A01 | PISTON ASSEMBLY, Trim Memory |
| 3 | 25-893917A01 | O-RING KIT, Cylinder |
| 4 | NSS | NOT SOLD SEPARATE, O Ring |
| 5 | 893918A01 | CYLINDER ASSEMBLY |
| 6 | 893919A01 | SCREW AND SEAL KIT |
| 7 | 893920A01 | ACCUMULATOR ASSEMBLY |
| 8 | 893921A01 | VALVE BODY ASSEMBLY |
| 9 | 893923A01 | CAM KIT |
| 10 | 893924A01 | VALVE KIT, Velocity |
| 11 | 893925A01 | REPAIR KIT |
| 12 | 8M0207768 | CABLE ASSEMBLY, Ground |
| 13 | 17-19607 | PIN |
| 14 | 17-821539 | PIN, Trilobe |
▶Power Trim (27 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 84-826802A15 | HARNESS/RELAY ASSEMBLY Comment: SN# 0T178499 & Below |
| 1 | 893943A01 | SHOCK ROD KIT |
| 2 | 8M0171822 | PISTON ASSEMBLY, Memory |
| 3 | 25-8M0171819 | O-RING KIT, Rebuild |
| 4 | NSS | NOT SOLD SEPARATE, O Ring |
| 5 | 893904T01 | CYLINDER ASSEMBLY |
| 6 | 893944A01 | VALVE KIT, Trim Limit Comment: (BIGFOOT) |
| 7 | 893906A02 | PUMP ASSEMBLY |
| 8 | 893907A02 | MOTOR KIT |
| 9 | 22-8134351 | PLUG |
| 10 | 893929A01 | MANUAL RELEASE ASSEMBLY |
| 11 | 893909A02 | MANIFOLD KIT |
| 12 | 10-809876A1 | SCREW KIT (MOTOR) |
| 13 | 809877A1 | DRIVESHAFT/SEAL KIT |
| 14 | 35-893912A02 | FILTER KIT |
| 15 | 893913A02 | POPPET KIT |
| 16 | 88238A18 | CABLE ASSEMBLY |
| 17 | 17-821539 | PIN, Trilobe |
| 18 | 17-19607 | PIN |
| 19 | 17-822869001 | PIN |
| 20 | 84-826802A12 | HARNESS ASSEMBLY Comment: SN# 0T178499 & Below |
| 21 | 8M0207773 | RELAY ASSEMBLY |
| 22 | 828102 | BRACKET |
| 23 | 25-818967 | GROMMET |
| 24 | 23-8M0214955 | BUSHING |
| 25 | NSS | NOT SOLD SEPARATE, Decal-Trim Relay |
| 26 | 10-82684430 | SCREW, (M6 x 30) Comment: SN# 0T294064 & Below |
▶Service and Support Material (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 0 | 37-804654A01 | DECAL, EPA Label Information Comment: (2001) |
▶Starter Motor (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 50-893887T | STARTER MOTOR ASSEMBLY Comment: (RETAINING RING DESIGN) |
| 2 | 10-965661 | THRU BOLT |
| 3 | 891752 | DRIVE KIT Comment: (NUT DESIGN) |
| 4 | 803945 | DRIVE KIT Comment: (RETAINING RING DESIGN) |
| 5 | 8236384 | ARMATURE Comment: (NUT DESIGN) |
| 6 | 68575T2 | PINION |
| 7 | 8236392 | DRIVE CAP |
| 8 | 8119011 | CAP, Commutator |
| 9 | 898265016 | BRUSH/SPRING KIT |
| 10 | 898265014 | HOLDER |
| 11 | F15158 | SCREW |
| 12 | 37-8272822 | DECAL, Warning, High Voltage |
▶Steering Arm (30 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 11-896963 | NUT, (M12) |
| 2 | 893773002 | STRAP |
| 3 | 8M0224385 | MOUNT |
| 4 | 12-4002321 | WASHER, (12.80 mm x 24.0 mm x 2.4 mm) Stainless Steel Comment: (BIGFOOT) |
| 5 | 10-8M0204741 | SCREW, (M6 x 20) Stainless Steel |
| 6 | 8M0156878 | BUMPER |
| 7 | 8M0156878 | BUMPER Comment: (BIGFOOT) |
| 8 | 53-89531 | RING, Retaining |
| 9 | 8M0118183 | ARM, Steering |
| 10 | 8M0184092 | BRACKET Comment: (ELECTRIC) |
| 11 | 14-8M0009820 | TAB WASHER Comment: (ELECTRIC) |
| 12 | 10-4000377 | SCREW, (M10 x 30) Comment: (ELECTRIC) |
| 13 | 10-898835001 | BOLT, (M12 x 154) |
| 14 | 23-8279971 | SPACER Comment: (LONG) |
| 15 | 893590T01 | SWIVEL TUBE Comment: (LONG) |
| 16 | 84-88238T01 | CABLE ASSEMBLY |
| 17 | 8M0207768 | CABLE ASSEMBLY, Ground |
| 18 | 10-823567105 | SCREW, (M10 x 105) Hex Flange - Stainless Steel |
| 19 | 893703 | BRACKET |
| 20 | 10-878607 | SCREW, (#10-16 x .380) |
| 21 | 11-40140 | NUT, (M10) |
| 22 | 11-8M0204726 | NUT, (.375-24) Comment: (HANDLE) |
| 23 | 823792 | LEVER Comment: (HANDLE) |
| 24 | 12-29330 | WASHER Comment: (HANDLE) |
| 25 | 821961 | ROD (THREADED) Comment: (HANDLE) |
| 26 | 821957 | BRAKE PLATE Comment: (HANDLE) |
| 27 | 8165621 | DISC Comment: (HANDLE) |
| 28 | 8M0007471 | PLATE Comment: (HANDLE) |
| 29 | 8165621 | DISC Comment: (HANDLE) |
| 30 | 10-768042 | SHOULDER SCREW, Hex Comment: (HANDLE) |
▶Swivel Bracket (16 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 19608A14 | ATTACHING KIT, Engine Steering Comment: (ELECTRIC NON HANDLE) |
| 2 | 10-823919 | SCREW, (.375-24 x 1.500) Comment: (ELECTRIC NON HANDLE) |
| 3 | 12-8M0109680 | WASHER, (.390 x .546 x .12) Comment: (ELECTRIC NON HANDLE) |
| 4 | 12-37828 | WASHER, (.390 x .625 x .062) Stainless Steel Comment: (ELECTRIC NON HANDLE) |
| 5 | 11-8M0204726 | NUT, (.375-24) Stainless Steel Comment: (ELECTRIC NON HANDLE) |
| 6 | 822397 | PUCK Comment: (ELECTRIC NON HANDLE) |
| 7 | 23-8217711 | BUSHING |
| 8 | 1401-850066T01 | SWIVEL BRACKET |
| 9 | 23-19606 | BEARING |
| 10 | 22-8M0169589 | FITTING, Grease Comment: (QTY. OF 3 REQUIRED ON HANDLE VERSIONS) |
| 11 | 37-8237011 | DECAL, Co-Pilot |
| 12 | NSS | NOT SOLD SEPARATE, Decal-Serail Overlaminate |
| 13 | 23-821777 | BUSHING (LOWER) |
| 14 | 26-8M0205512 | SEAL |
| 15 | 10-40011149 | SCREW, (M8 x 25) Stainless Steel Comment: (ELECTRIC) |
| 16 | 8282451 | SEAL Comment: (ELECTRIC) |
▶Tiller Handle (43 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 37-8M0032728 | DECAL, Lanyard, Black |
| 1 | 822148T06 | COVER KIT |
| 2 | 822150 | PULLEY |
| 3 | NSS | NOT SOLD SEPARATE, Case |
| 4 | 10-878608 | SCREW, (#10-16 x .500) |
| 5 | 4324210 | CABLE ASSEMBLY, Throttle (30.50 Inches) |
| 6 | 4324211 | CABLE ASSEMBLY, Throttle (41.50 Inches) |
| 7 | 85-960099 | SLEEVE, (12.00 Inches) |
| 8 | 10-82526225 | SCREW, (M8 x 25 MM) |
| 9 | 8M0072298 | COVER |
| 10 | 23-821477 | BUSHING |
| 11 | 828813T1 | ARM, Steering Handle |
| 12 | 822441 | RETAINER |
| 13 | 10-40011107 | SCREW, (M5 x 16) Stainless Steel Comment: (MANUAL) |
| 14 | 10-8M0204707 | SCREW, (M6 x 25) |
| 15 | 892995 | LOCK, Throttle |
| 16 | 24-96203 | SPRING |
| 17 | 821972T | KNOB, Throttle |
| 18 | 8M0138696 | TILLER TUBE |
| 19 | 37-8242004 | DECAL |
| 20 | 821465 | HANDLE, Throttle |
| 21 | 8M0221732 | GRIP |
| 22 | 87-8M0104614 | SWITCH, Stop |
| 23 | 10-82239312 | SCREW, (M5 x 12) Comment: (MANUAL) |
| 24 | 12-8M0214930 | WASHER Comment: (MANUAL) |
| 25 | 84-8M0088388 | ALARM Comment: (MANUAL) |
| 26 | 823687 | CLIP |
| 27 | 87-11083A31 | SWITCH, Stop |
| 28 | 8M0032846 | RETAINER, Brass |
| 29 | 821455A4 | BRACKET, Tiller |
| 30 | 13-826792 | WAVE WASHER |
| 31 | 23-821477 | BUSHING |
| 32 | 12-827314 | WASHER |
| 33 | 32-828547633 | CONDUIT, (.620 Inside Diameter x 3.00 Feet Bulk) |
| 34 | 54-816311T | TIE STRAP, (8.00 Inches) |
| 35 | NSS | NOT SOLD SEPARATE, Decal-Shift (F-N-R) |
| 36 | 15920Q54 | LANYARD ASSEMBLY |
| 37 | 10-40011151 | SCREW, (M8 x 35) Stainless Steel |
| 38 | 830180A01 | HANDLE |
| 39 | 23-830181 | BUSHING |
| 40 | 8301821 | SHIFT ROD |
| 41 | 14-8M0009820 | TAB WASHER |
| 42 | 10-82484890 | SCREW, (M10 x 90) |
▶Tools (68 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 91-31229A7 | PULLER KIT, Bearing |
| 1 | 44357Q2 | FLUSHING ATTACHMENT |
| 2 | 802889Q1 | PUMP ASSEMBLY, Crankcase Oil |
| 3 | 91-802653Q02 | WRENCH, Oil Filter |
| 4 | 91-8M0161873 | HOLDER TOOL, Flywheel |
| 5 | 91-83164M | FLYWHEEL PULLER |
| 6 | 91-99379 | TIMING LIGHT |
| 7 | 91-890451 | ADAPTOR TOOL, Direct Voltage |
| 8 | 91-854009A3 | TACH MULTI METER |
| 9 | 91-823686A2 | DIGITAL DIAGNOSTIC TESTER |
| 10 | 91-8226086 | CARTRIDGE |
| 11 | 84-822560A7 | HARNESS ASSEMBLY, Adaptor |
| 12 | 84-822560A10 | HARNESS ASSEMBLY, Adaptor |
| 13 | 91-36392 | GAUGE TOOL, Carburetor |
| 14 | 91-809495001 | REMOVER TOOL, Valve Guide |
| 15 | 91-809496A1 | INSTALLER TOOL, Valve Guide Bushing |
| 16 | 91-809497A1 | REAMER TOOL, Valve Guide |
| 17 | 91-809494A1 | COMPRESSOR TOOL, Valve Spring |
| 18 | NSS | NOT SOLD SEPARATE, Valve Seat Cutter Kit Comment: (OBTAIN LOCALLY) |
| 19 | FT2997 | COMPRESSOR TOOL, Piston Ring |
| 20 | 91-827001A1 | STAND TOOL, Powerhead |
| 21 | 91-24697 | EXPANDER TOOL, Piston Ring |
| 22 | 91-74951 | SPANNER WRENCH |
| 23 | 91-822778A3 | DOWN PRESSURE KIT |
| 24 | 91-63209 | HEAT LAMP |
| 25 | 31-85560 | BEARING, Thrust |
| 26 | 91-13779 | REMOVER TOOL, Bearing |
| 27 | NSS | NOT SOLD SEPARATE, Expanding rod Comment: (P/N-CG-41-11) |
| 28 | NSS | NOT SOLD SEPARATE, Collet Comment: (P/N-CG-41-14) |
| 29 | 11-24156 | NUT, (.625-18) |
| 30 | 12-34961 | WASHER |
| 31 | 91-29310 | PLATE |
| 32 | 91-31229 | SHAFT |
| 33 | 91-36571T | WRENCH TOOL, Driveshaft Bearing |
| 34 | 91-37323 | DRIVER ROD TOOL, Needle Bearings |
| 35 | 91-15755T | MANDREL |
| 36 | 91-36569T | DRIVE HEAD TOOL |
| 37 | 91-27780 | PULLER |
| 38 | 91-37241 | PULLER PLATE |
| 39 | 91-37312T | DRIVER HEAD TOOL |
| 40 | 91-817011T | INSTALLER TOOL, Needle Bearing |
| 41 | 91-83180M | HOLDING TOOL, Driveshaft |
| 42 | 91-825197T | INSTALLER TOOL, Oil Seal |
| 43 | 91-817007T | INSTALLER TOOL, Seal |
| 44 | 91-825198 | MANDREL |
| 45 | 91-825199 | PILOT |
| 46 | 91-825200A1 | HOOK TOOL, Spring |
| 47 | 91-826872 | INSTALLER TOOL, Bearing |
| 48 | FT8950 | TESTER KIT |
| 49 | 91-12349A05 | LOCATION TOOL, Pinion |
| 50 | 91-13945 | INSTALLATION TOOL, Bearing |
| 51 | 91-13949 | DRIVER TOOL, Oil Seal |
| 52 | 91-14308T02 | RACE TOOL, Bearing |
| 53 | 91-14309T02 | INSTALLATION TOOL, Bearing |
| 54 | 91-14310T1 | WEAR SLEEVE INSTALLATION TOOL |
| 55 | 91-14311A04 | PRE LOAD TOOL, Bearing |
| 56 | 91-8M0053505 | INDICATOR TOOL, Backlash |
| 57 | 91-31106T | MANDREL, Bearing Driver Cup |
| 58 | 91-31108T | DRIVER, Oil Seal |
| 59 | 91-34569A1 | PULLER ASSEMBLY, Slide Hammer |
| 60 | 91-46086A1 | PULLER JAW ASSEMBLY |
| 61 | 91-37350T | MANDREL |
| 62 | 91-56775T | HOLDING TOOL, Driveshaft |
| 63 | 91-58222A1 | DIAL INDICATOR TOOL |
| 64 | 91-85716 | PULLER TOOL |
| 65 | 91-83155 | ADAPTER KIT, Dial Indicator |
| 66 | 91-83165T | PULLER ASSEMBLY |
| 67 | 91-856875A1 | INSTALLATION TOOL, Bearing |
▶Top Cowl (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 102-834785T6 | TOP COWL ASSEMBLY Comment: (MANUAL - SILVER) |
| 2 | 102-834785T8 | TOP COWL ASSEMBLY Comment: (ELECTRIC - SILVER) |
| 3 | NSS | NOT SOLD SEPARATE, Induction Insert |
| 4 | 826291F1 | LATCH Comment: (SILVER) |
| 5 | 10-8231871 | SCREW, (M4 x 14.5) |
| 6 | 8,13-26995 | LOCKWASHER, Stainless Steel |
| 7 | 11-8237515 | NUT, (M4) |
| 8 | 8M0153618 | SEAL |
| 9 | 834786A04 | SOUND BLANKET KIT |
| 10 | NSS | NOT SOLD SEPARATE, Sound Blanket-Top Comment: (ELECTRIC) |
| 11 | NSS | NOT SOLD SEPARATE, Sound Blanket-Top Comment: (MANUAL) |
| 12 | 893763 | BRACKET ASSEMBLY, Latch Roller |
| 13 | 10-4006731 | SCREW, (M6 x 16) |
| 14 | 8M0038412 | BRACKET |
| 15 | 10-8231871 | SCREW, (M4 x 14.5) |
| 16 | 8,13-26995 | LOCKWASHER, Stainless Steel |
| 17 | 11-8237515 | NUT, (M4) |
| 18 | 47341A11 | ROPE AND HANDLE KIT, Manual Starting |
▶Transom Bracket (48 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 3420-8M0084195 | CLAMP BRACKET ASSEMBLY Comment: (PORT - MANUAL LONG BIGFOOT) |
| 2 | 22-8M0169588 | FITTING, Grease |
| 3 | 17-99604 | PIN, Groove |
| 4 | 3419-822867F1 | CLAMP BRACKET Comment: (PORT - MANUAL LONG BIGFOOT) |
| 5 | 893704T01 | LEVER ASSEMBLY, Tilt Lock |
| 6 | 24-99622 | SPRING |
| 7 | 23-65830 | NYLINER |
| 8 | 24-812708 | SPRING |
| 9 | 812709 | KNOB |
| 10 | 17-99615 | PIN, Groove |
| 11 | 12-19619 | WASHER |
| 12 | 18486F5 | BRACKET, Anchor |
| 13 | 97-818298Q1 | ANODE KIT |
| 14 | 10-8M0204707 | SCREW, (M6 x 25) |
| 15 | 12-8M0204649 | WASHER, (.281 x .500 x .060) Stainless Steel |
| 16 | 10-4000355 | SCREW, (M8 x 35) Comment: (35 MM) |
| 17 | 13-400257 | LOCKWASHER, (M8) |
| 18 | 11-401388 | NUT, (M8) Stainless Steel |
| 19 | 17-8M0026068 | PIN ASSEMBLY, Tilt Lock Comment: (NON POWER TRIM) |
| 20 | 24-821461 | SPRING Comment: (NON POWER TRIM) |
| 21 | 8M0041938 | TILT TUBE |
| 22 | 11-858869 | NUT, (7/8-14) |
| 23 | 19624A1 | SEAL KIT Comment: (NON-HANDLE) |
| 24 | 25-29619 | O-RING, (.583 x .103) Comment: (NON-HANDLE) |
| 25 | 23-78861 | SPACER Comment: (NON-HANDLE) |
| 26 | 54-22740 | CLIP Comment: (POWER TRIM) |
| 27 | 8M0084613 | C WASHER Comment: (POWER TRIM) |
| 28 | 10-878609 | SCREW, (#10-16 x .600) Comment: (POWER TRIM) |
| 29 | 10-814259 | SCREW, (.500-20 x 4.00) |
| 30 | 12-8M0204648 | WASHER, (1.5 x 3.05 x 0.13) Stainless Steel |
| 31 | 11-82671117 | NUT, (.500-20) |
| 32 | 8M0084737 | LINK Comment: (NON POWER TRIM) |
| 33 | 19615A05 | LEVER ASSEMBLY, Tilt Comment: (NON POWER TRIM) |
| 34 | 23-812707 | BUSHING Comment: (NON POWER TRIM) |
| 35 | 12-8M0042643 | WASHER, (.520 x .850 x .060) Nylon - Black Comment: (NON POWER TRIM) |
| 36 | 13-99611 | WAVE WASHER Comment: (NON POWER TRIM) |
| 37 | 8M0007469 | TILT KNOB Comment: (NON POWER TRIM) |
| 38 | 10-19611 | SCREW, (.375-16 x .62) Comment: (NON POWER TRIM) |
| 39 | 10-4009040 | SCREW, (M10 x 40) Stainless Steel |
| 40 | 12-4002319 | WASHER |
| 41 | 11-40140 | NUT, (M10) |
| 42 | 37-830253 | DECAL, Tilt Lock |
| 43 | 10-818883A1 | THUMB SCREW ASSEMBLY Comment: (MANUAL BIGFOOT) |
| 44 | 12-818884 | WASHER Comment: (MANUAL BIGFOOT) |
| 45 | 10-768042 | SHOULDER SCREW, Hex Comment: (MANUAL BIGFOOT) |
| 46 | NSS | NOT SOLD SEPARATE, Handle Comment: (MANUAL BIGFOOT) |
| 47 | NSS | NOT SOLD SEPARATE, Rivet Comment: (MANUAL BIGFOOT) |
| 48 | NSS | NOT SOLD SEPARATE, Decal-Warning Comment: (MANUAL BIGFOOT) |
▶Trim Switch Kit (8 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 87-18286A18 | SWITCH KIT, Trim (10.00 Feet) |
| 1 | 18861 | RETAINER |
| 2 | 814820 | ADAPTOR |
| 3 | NSS | NOT SOLD SEPARATE, Switch |
| 4 | 88-8M0207796 | FUSE, 20 Ampere |
| 5 | 84-95084A2 | CABLE ASSEMBLY |
| 6 | 84-11149A2 | CABLE ASSEMBLY, (6.00 Inches) |
| 7 | 10-813523 | SCREW, (#10-16 x 2.25) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 40 (4-STROKE) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
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