🔎 Mercury 40 (4 CYL.) Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 40 (4 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification |
Value |
| Engine Type |
4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower |
40 HP |
| Displacement |
995 cc |
| Bore x Stroke |
65 mm x 75 mm |
| Spark Plug (Type & Gap) |
NGK IZFR6F-11 |
| Engine Oil Capacity |
3.0 L (3.17 quart) |
| Recommended Engine Oil |
SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity |
440 mL (14.9 fl oz) |
| Idle Speed (in gear) |
700 ± 50 RPM (in gear) |
| Full Throttle RPM Range |
5500-6000 |
| Fuel |
Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 40 (4 CYL.):
-
Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
-
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
-
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
-
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
-
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 40 (4 CYL.).
▶ACCESSORIES (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
850000A1 |
SHIFT ATTACHING KIT Comment: (30 JET ) |
▶ADAPTOR PLATE/SHIFT SHAFT (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
814278T93 |
POWERHEAD, COMPLETE |
| 1 |
18868A1 |
EXHAUST ADAPTOR PLATE |
| 2 |
158663 |
SEAL-ADAPTOR PLATE |
| 3 |
23-27132 |
BUSHING-ADAPTOR PLATE |
| 4 |
12-38453 |
WASHER-NYLON |
| 5 |
26-38452 |
SEAL-RUBBER |
| 6 |
79799 |
HOUSING-WATER INLET TUBE SEAL |
| 7 |
27-797971 |
GASKET-HOUSING |
| 8 |
10-79798 |
SCREW-HOUSING TO EXHAUST PLATE |
| 9 |
27-796501 |
GASKET-POWERHEAD |
| 10 |
27-385011 |
GASKET-EXHAUST ADAPTOR PLATE |
| 11 |
933361 |
GUIDE-SHIFT SHAFT (AN ASSEMBLY AIDE) |
| 12 |
19462A2 |
SHIFT SHAFT LEVER Comment: (LONG) |
| 13 |
23-42994 |
BUSHING |
| 14 |
812613 |
SHIFT LINK |
| 15 |
13-29720 |
WAVE WASHER |
| 16 |
11-826709109 |
NUT |
| 17 |
12-35462 |
WASHER |
| 18 |
812616 |
SLIDER |
| 19 |
812615 |
RETAINER-SHIFT CABLE |
| 20 |
16-812612 |
STUD |
| 21 |
53-812607 |
RETAINING RING |
| 22 |
8126141 |
RETAINER-SLIDER |
| 23 |
10-878608 |
SCREW-RETAINER |
▶CARBURETOR ASSEMBLY (22 parts)
| Ref |
OEM Part # |
Part Name |
| - |
814278T93 |
POWERHEAD |
| 1 |
3330-830281A4 |
CARBURETOR (LOWER) Comment: (WMA-13) |
| 4 |
1395-9649 |
THROTTLE VALVE |
| 6 |
814483 |
BAFFLE-FUEL BOWL |
| 7 |
1395-823620 |
FLOAT Comment: (WMA-9/10/13) |
| 9 |
1395-823619 |
FUEL BOWL Comment: (WMA-9/10/13) |
| 11 |
1395-823622 |
JET ASSEMBLY Comment: (LOWER-WMA-9/10/13) |
| 13 |
1395-879194011 |
INLET NEEDLE AND SPRING |
| 14 |
1399-1457 |
JET-MAIN FUEL (.057) Comment: (WMA-7B) |
| 15 |
1395-7335 |
JET-ECONOMIZER (.098) |
| 16 |
64677 |
VENTURI |
| 18 |
27-757911 |
GASKET-CARBURETOR FLANGE |
| 22 |
814482 |
COVER-PLATE (UPPER CARBURETOR) |
| 23 |
1395-9654 |
COVER-PLATE (LOWER CARBURETOR) |
| 24 |
1395-808612 |
SCREW-STRAINER BODY TO CARBURETOR |
| 25 |
1395-9656 |
THROTTLE SHAFT Comment: (LOWER CARBURETOR) |
| 26 |
92880 |
THROTTLE LEVER (UPPER CARBURETOR) |
| 27 |
1395-6027 |
SCREW-THROTTLE LEVER (UPPER CARBURETOR) |
| 28 |
8146791 |
THROTTLE LEVER (LOWER CARBURETOR) Comment: (WMA13) |
| 29 |
1395-6027 |
SCREW-THROTTLE LEVER (LOWER CARB) |
| 30 |
1395-823621 |
JET ASSEMBLY Comment: (UPPER-WMA-9/10/13) |
| 31 |
11-64809 |
NUT-CARBURETOR MOUNTING STUD |
▶CLAMP BRACKET (THUMB SCREW DESIGN) (S/N D181999 & BELOW) (39 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3508-818881A3 |
TRANSOM BRACKET Comment: (GRAY) PORT |
| 2 |
22-8M0169588 |
GREASE FITTING |
| 3 |
17-99604 |
GROOVE PIN |
| 4 |
3507-818880F2 |
TRANSOM BRACKET Comment: (GRAY) STARBOARD |
| 5 |
19618A3 |
TILT LOCK LEVER Comment: (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB Comment: (GRAY) |
| 10 |
17-99615 |
GROOVE PIN |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
ANCHOR BRACKET Comment: (GRAY) |
| 13 |
97-818298Q1 |
ANODE ASSEMBLY |
| 14 |
10-8M0204707 |
SCREW |
| 15 |
12-8M0204649 |
WASHER |
| 16 |
10-4000355 |
SCREW (35 MM) |
| 17 |
13-400257 |
LOCKWASHER |
| 18 |
11-401388 |
NUT |
| 19 |
17-8M0026068 |
TILT PIN ASSEMBLY |
| 20 |
8M0041938 |
TILT TUBE |
| 21 |
11-826164 |
NUT |
| 22 |
10-818883A1 |
THUMB SCREW ASSEMBLY |
| 23 |
12-818884 |
WASHER |
| 24 |
10-768042 |
SCREW |
| 25 |
10-814259 |
SCREW |
| 26 |
12-8M0204648 |
WASHER |
| 27 |
11-91962 |
NUT |
| 28 |
8M0084737 |
LINK |
| 29 |
19615A05 |
TILT LEVER |
| 30 |
23-812707 |
BUSHING |
| 31 |
12-815796 |
WASHER |
| 32 |
13-99611 |
WAVE WASHER |
| 33 |
8M0007469 |
TILT KNOB |
| 34 |
10-19611 |
SCREW |
| 35 |
812433F5 |
MOUNTING BRACKET Comment: (PORT) |
| 36 |
10-88432 |
SCREW |
| 37 |
12-8M0042641 |
WASHER |
| 38 |
11-862903 |
NUT |
| 39 |
15-821722 |
SHIM |
▶COWLING (40 parts)
| Ref |
OEM Part # |
Part Name |
| - |
814278T93 |
POWERHEAD |
| 1 |
2198-9868T13 |
TOP COWL (SILVER) Comment: MANUAL (WITHOUT DECALS) |
| 2 |
2198-9868T12 |
TOP COWL (GRAPHITE GRAY) Comment: ELECTRIC (WITHOUT DECALS) |
| 3 |
812991A1 |
SOUND BLANKET KIT |
| 4 |
444621 |
SEAL |
| 5 |
813504A1 |
OIL LEVEL GAUGE ASSEMBLY Comment: ELECTRIC DESIGN II |
| 6 |
813505 |
GROMMET Comment: ELECTRIC DESIGN II |
| 7 |
113171 |
RETAINER Comment: ELECTRIC DESIGN II |
| 8 |
11-65110 |
SPEEDNUT Comment: ELECTRIC DESIGN II |
| 9 |
812463A2 |
HOOK/LATCH KIT |
| 10 |
10-8231871 |
SCREW |
| 11 |
13-26995 |
LOCKWASHER |
| 12 |
11-8237515 |
NUT |
| 13 |
812465 |
CARRIER |
| 14 |
812464 |
ROLLER |
| 15 |
812462 |
BRACKET |
| 16 |
19430 |
LEVER |
| 17 |
10-814127 |
SCREW-LEVER |
| 18 |
12-35280 |
WASHER-LEVER SCREW |
| 19 |
23-19428 |
BUSHING |
| 20 |
13-37642 |
WAVE WASHER |
| 21 |
194291 |
BUSHING |
| 22 |
11-813716 |
NUT |
| 23 |
812833 |
GROMMET-CONTROL CABLES |
| 24 |
812986 |
GROMMET-FUEL CONNECTOR |
| 25 |
39519 |
CUP |
| 26 |
98889 |
LATCH |
| 27 |
10-42975 |
DRIVE SCREW |
| 28 |
18871F3 |
TRIM COVER (TRACKER GRAPHITE GRAY) Comment: - |
| 29 |
10-455611 |
SCREW-TRIM COVER |
| 30 |
11-8267118 |
NUT-TRIM COVER SCREW |
| 31 |
22-782792 |
ELBOW-TELLTALE HOSE Comment: COMPONENT OF POWERHEAD (814278A93) |
| 32 |
32-7568058 |
HOSE-TELLTALE (15 IN.) |
| 33 |
22-94848 |
FITTING-TELLTALE |
| 34 |
812830T01 |
PLUG Comment: NON-POWER TRIM |
| 35 |
8M0032848 |
RETAINER |
| 36 |
824896 |
BEZEL Comment: POWER TRIM |
| 37 |
87-8M0042301 |
SWITCH ASSEMBLY Comment: POWER TRIM |
| 38 |
2197-9772T3 |
BOTTOM COWL (TRACKER GRAPHITE GRAY) Comment: - |
| 39 |
24-812480 |
SPRING |
▶CRANKSHAFT, PISTONS, AND CONNECTING RODS (31 parts)
| Ref |
OEM Part # |
Part Name |
| - |
814278T93 |
POWERHEAD, COMPLETE |
| 1 |
459-9758A2 |
CRANKSHAFT |
| 2 |
25-35276 |
O-RING |
| 3 |
28-20094 |
KEY-CRANKSHAFT |
| 4 |
534-3267T25 |
MAIN BEARING ASSEMBLY (VALVE TYPE) |
| 5 |
17-20032 |
DOWEL PIN-MAIN BEARING |
| 6 |
17-65855 |
DOWEL PIN-REED LOCATING |
| 7 |
10-25764 |
SCREW-MAIN BEARING |
| 8 |
11-20110 |
NUT-MAIN BEARING SCREW |
| 9 |
34-88498A1 |
REED SET-MATCHED |
| 10 |
34-822839 |
REED STOP |
| 11 |
10-77280 |
SCREW-REED STOP (9/16 IN.) |
| 12 |
11-20110 |
NUT-REED STOP SCREW |
| 13 |
780-9229A11 |
PISTON/PISTON PIN Comment: (.030 O.S.) DESIGN I |
| 14 |
40-828119 |
LOCK RING-PISTON PIN |
| 15 |
39-89822A12 |
PISTON RING Comment: (.030 O.S.) DESIGN I |
| 16 |
632-7621A3 |
CONNECTING ROD AND CAP ASSEMBLY |
| 17 |
10-91012 |
SCREW-CAP TO ROD |
| 18 |
29-20063 |
NEEDLE BEARING-PISTON PIN |
| 19 |
12-47275 |
WASHER-NEEDLE LOCATING |
| 20 |
29-20046T |
NEEDLE BEARING-CRANK PIN |
| 21 |
547-7060A2 |
CENTER MAIN BEARING ASSEMBLY |
| 22 |
17-20032 |
DOWEL PIN-CENTER MAIN BEARING |
| 23 |
29-714221 |
NEEDLE BEARING |
| 24 |
26113T |
RACE-OUTER |
| 25 |
53-26933 |
SNAP RING-OUTER RACE |
| 26 |
10-8M0214943 |
SCREW-CENTER MAIN BEARING (1 IN.) |
| 27 |
43-43019 |
DRIVER GEAR |
| 28 |
28-91800 |
KEY-DRIVER GEAR |
| 29 |
60834A3 |
CARRIER ASSEMBLY Comment: DESIGN I/II |
| 30 |
64254001 |
SEAL Comment: DESIGN I/II |
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (32 parts)
| Ref |
OEM Part # |
Part Name |
| - |
814278T93 |
POWERHEAD ASSEMBLY, COMPLETE |
| 1 |
863-8981T18 |
CYLINDER BLOCK/CRANKCASE ASSEMBLY |
| 2 |
72038 |
BRACKET-STARTER MOTOR (UPPER) |
| 3 |
10-73279 |
SCREW-BRACKET TO CRANKCASE (1-7/8 IN.) |
| 4 |
13-8M0204647 |
LOCKWASHER-BRACKET SCREW |
| 5 |
76867 |
COVER-STARTER MOTOR (LOWER) |
| 6 |
10-73279 |
SCREW-COVER TO CRANKCASE (1-7/8 IN.) |
| 7 |
22-390721 |
PLUG |
| 8 |
17-20032 |
DOWEL PIN |
| 9 |
16-64936 |
STUD-CARBURETOR (1-1/4 IN.) |
| 10 |
16-68165 |
STUD-CRANKCASE TO DRIVE SHAFT HOUSING (1-5/8 IN.) |
| 11 |
17-43044 |
DOWEL PIN-CRANKCASE TO CYLINDER BLOCK |
| 12 |
16-87901 |
STUD (4 IN.) |
| 13 |
16-68166 |
STUD (2-1/8 IN.) |
| 14 |
16-68167 |
STUD (2-1/2 IN.) |
| 15 |
10-73275 |
SCREW (2-7/8 IN.) |
| 16 |
12-26020 |
WASHER-CRANKCASE SCREW |
| 17 |
10-20359 |
SCREW-CENTER MAIN BEARING LOCKING (1 IN.) |
| 18 |
10-98260 |
SCREW (5/8 IN.) Comment: DESIGN I W/TAB WASHER |
| 19 |
14-20091 |
TAB WASHER Comment: DESIGN I W/TAB WASHER |
| 20 |
32-8M0108355 |
TUBE-BALANCE-MAIN BEARING |
| 21 |
22-996642 |
ELBOW-BALANCE TUBE TO CYLINDER BLOCK |
| 22 |
22-56759 |
CONNECTOR-BLEED HOSE (UPPER) |
| 23 |
32-892024122 |
HOSE-CYLINDER BLEED (11 IN.) |
| 24 |
21-428671 |
CHECK VALVE-BLEED HOSE (LOWER) |
| 25 |
22-812831 |
PRIMER TEE (OLD DESIGN) |
| 26 |
8129961 |
COVER Comment: NON OIL |
| 27 |
25-48462 |
O-RING Comment: NON OIL |
| 28 |
10-55515 |
SCREW Comment: NON OIL |
| 29 |
12-89302 |
WASHER Comment: NON OIL |
| 30 |
12415 |
TEMPERATURE SENDER Comment: POWERBOAT |
| 31 |
84-88824A6 |
CABLE ASSEMBLY Comment: POWERBOAT |
▶DRIVE SHAFT HOUSING ASSEMBLY (31 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
1592-8188A12 |
DRIVE SHAFT HOUSING Comment: (GRAY-JET 30) |
| 2 |
16-57935 |
STUD (3 IN.) (NOT USED WITH JET) |
| 3 |
19-64649 |
PLUG-PLASTIC-TRIM TAB SCREW HOLE |
| 4 |
16-8M0022145 |
STUD (1-3/4 IN.) (NOT USED WITH JET) |
| 5 |
11-64809 |
NUT (5/16 IN.) |
| 6 |
12-65791 |
WASHER (7/16 IN.) |
| 7 |
11-8M0204653 |
NUT (7/16 IN.) |
| 8 |
923373 |
MOUNT |
| 9 |
96401 |
SEAL |
| 10 |
12-27727 |
WASHER (37/64 I.D.) |
| 11 |
12-66966 |
RUBBER WASHER |
| 12 |
12-30514 |
WASHER |
| 13 |
11-8M0204653 |
NUT |
| 14 |
87883 |
COVER |
| 15 |
10-8M0214943 |
SCREW |
| 16 |
12-8M0204649 |
WASHER |
| 17 |
695441 |
EXHAUST TUBE Comment: (LONG) |
| 18 |
32-45679 |
WATER TUBE Comment: (LONG) |
| 19 |
35474F3 |
COVER Comment: (TRACKER GRAPHITE GRAY) |
| 20 |
10-87884 |
SCREW |
| 21 |
69592F1 |
CLAMP |
| 22 |
10-29256 |
SCREW |
| 23 |
24-35522 |
SPRING |
| 24 |
11-35521 |
NUT |
| 25 |
10-75284 |
SCREW |
| 26 |
88238A10 |
GROUND WIRE |
| 27 |
12-28051 |
WASHER USE WHERE APPLICABLE |
| 28 |
12-28053 |
RUBBER WASHER |
| 29 |
75304T1 |
LOWER MOUNT |
| 30 |
12-30119 |
WASHER |
| 31 |
11-25096 |
NUT |
▶ELECTRICAL BOX COMPONENTS (52 parts)
| Ref |
OEM Part # |
Part Name |
| - |
84-88807A15 |
CABLE (RING/FEMALE CONNECTOR) Comment: ELECTRIC |
| 1 |
19106 |
COVER-ELECTRICAL BOX |
| 2 |
10-418051 |
SCREW-MERCURY SWITCH AND COVER |
| 3 |
10-19639 |
SCREW-COVER AND BOX TO ENGINE |
| 4 |
88-812619 |
FUSE Comment: ELECTRIC |
| 5 |
8M0058226 |
RECTIFIER Comment: ELECTRIC |
| 6 |
10-418051 |
SCREW-RECTIFIER Comment: ELECTRIC |
| 7 |
11-45076 |
NUT-RECTIFIER TERMINAL Comment: ELECTRIC |
| 8 |
89-8M0185149 |
STARTER SOLENOID Comment: ELECTRIC |
| 9 |
10-41508 |
SCREW-SOLENOID Comment: ELECTRIC |
| 10 |
13-26992 |
WASHER-STARTER SOLENOID SCREW Comment: ELECTRIC |
| 11 |
8-32,11-26419 |
NUT-SOLENOID TERMINAL Comment: ELECTRIC |
| 12 |
13-26992 |
LOCKWASHER-SOLENOID TERMINAL Comment: ELECTRIC |
| 13 |
11-64015 |
NUT-SOLENOID TERMINAL (1/4-20) Comment: ELECTRIC |
| 14 |
84-18672A8 |
HARNESS (GRAY LEAD HAS BULLET CONNECTOR) Comment: ELECTRIC |
| 15 |
10-878608 |
SCREW-WIRING HARNESS LEAD Comment: ELECTRIC |
| 16 |
86-638131 |
TERMINAL BLOCK Comment: MANUAL |
| 17 |
10-62568 |
SCREW-TERMINAL BLOCK (3/8 IN.) Comment: MANUAL |
| 18 |
16731T01 |
MERCURY SWITCH |
| 19 |
339-832757A4 |
IGNITION COIL ASSEMBLY |
| 20 |
84-60466A19 |
GROUND WIRE-COIL TO SWITCH BOX |
| 21 |
11-45076 |
NUT-IGNITION COIL TERMINALS |
| 22 |
84-813715A12 |
LEAD ASSEMBLY-SPARK PLUG |
| 23 |
85-63709A1 |
PROTECTOR ASSEMBLY |
| 24 |
33-14103550 |
SPARK PLUG Comment: (BELGIUM AND CANADA) |
| 25 |
332-5772A7 |
SWITCH BOX ASSEMBLY |
| 26 |
10-812987 |
SCREW-SWITCH BOX |
| 27 |
11-45076 |
NUT-SWITCH BOX TERMINALS |
| 28 |
84-88821A1 |
CABLE (GREEN/RED) |
| 29 |
84-88807A30 |
CABLE (BLACK) Comment: MANUAL |
| 30 |
10-878608 |
SCREW Comment: MANUAL |
| 31 |
84-813060A1 |
CABLE Comment: MANUAL |
| 32 |
14857A16 |
OIL WARNING MODULE Comment: ELECTRIC |
| 33 |
10-812987 |
SCREW-OIL WARNING MODULE Comment: ELECTRIC |
| 34 |
88-19637 |
SOCKET-FUSE Comment: ELECTRIC |
| 35 |
18758T1 |
ELECTRICAL BOX |
| 36 |
84-18895A1 |
TRIM HARNESS Comment: POWER TRIM |
| 37 |
87-19761 |
RELAY SWITCH Comment: POWER TRIM |
| 38 |
812850 |
SUPPORT-RELAY Comment: POWER TRIM |
| 39 |
87-88890A2 |
SWITCH ASSEMBLY Comment: ELECTRIC HANDLE W/ PT |
| 40 |
87-74605A8 |
SWITCH ASSEMBLY Comment: ELECTRIC HANDLE W/ PT |
| 41 |
10-90342 |
SCREW Comment: ELECTRIC HANDLE W/ PT |
| 42 |
11-24832 |
NUT Comment: ELECTRIC HANDLE W/ PT |
| 43 |
84-11149A1 |
CABLE Comment: ELECTRIC HANDLE W/ PT |
| 44 |
89-818999A2 |
SOLENOID Comment: DESIGN II |
| 45 |
23-8M0214955 |
BUSHING Comment: DESIGN II |
| 46 |
25-818967 |
GROMMET Comment: DESIGN II |
| 47 |
10-28667 |
SCREW (1 IN.) Comment: DESIGN II |
| 48 |
84-88439A11 |
CABLE (BLACK) Comment: DESIGN II |
| 49 |
8M0084173 |
VOLTAGE REGULATOR Comment: DESIGN II |
| 50 |
10-822970 |
SCREW Comment: DESIGN II |
| 51 |
84-813524A2 |
CABLE Comment: DESIGN II |
▶END CAPS AND EXHAUST COVER (26 parts)
| Ref |
OEM Part # |
Part Name |
| - |
814278T93 |
POWERHEAD, COMPLETE |
| 1 |
87-16775A3 |
TEMPERATURE SWITCH (ELECTRIC) |
| 2 |
1160-5826A2 |
END CAP ASSEMBLY-UPPER |
| 3 |
26-41953 |
OIL SEAL-UPPER END CAP |
| 4 |
25-20081 |
O-RING-UPPER END CAP |
| 5 |
30-63742T |
BALL BEARING-UPPER END CAP |
| 6 |
15-72538A1 |
SHIM-UPPER END CAP (.005-10) |
| 7 |
10-824941 |
SCREW-UPPER END CAP (3/4 IN.) |
| 8 |
1017-8360A1 |
COVER ASSEMBLY-CYLINDER BLOCK |
| 9 |
22-328022 |
PIPE PLUG-CYLINDER BLOCK COVER |
| 10 |
27-437772 |
GASKET-CYLINDER BLOCK COVER |
| 11 |
10-8M0214943 |
SCREW-CYLINDER BLOCK COVER (1 IN.) |
| 12 |
18827T4 |
COVER ASSEMBLY-TRANSFER PORT |
| 13 |
27-279361 |
GASKET-TRANSFER PORT COVER |
| 14 |
10-20540 |
SCREW-TRANSFER PORT COVER (5/8 IN.) |
| 15 |
27-854913 |
GASKET-CYLINDER BLOCK TO BAFFLE PLATE |
| 16 |
90421T01 |
PLATE-BAFFLE-EXHAUST MANIFOLD |
| 17 |
27-854924 |
GASKET-BAFFLE PLATE TO EXHAUST COVER |
| 18 |
77381 |
COVER-EXHAUST MANIFOLD |
| 19 |
1158-9843T3 |
END CAP ASSEMBLY-LOWER Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP |
| 20 |
25-32546 |
O-RING-LOWER END CAP Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP |
| 21 |
26-41953 |
OIL SEAL Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP |
| 22 |
30-63742T |
BALL BEARING-LOWER END CAP Comment: (DESIGN III END CAP) S/N USA-0D279350 & UP / BEL-9793445 & UP |
| 23 |
15-20085A1 |
SHIM-LOWER END CAP (.005-10) |
| 24 |
10-28782 |
SCREW-LOWER END CAP |
| 25 |
10-37562 |
SCREW-MANIFOLD COVER TO CYLINDER BLOCK (1 IN.) 200 |
▶FLYWHEEL, STATOR AND STARTER MOTOR (19 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
19-45907 |
PLUG-FLYWHEEL |
| 2 |
11-8M0214915 |
NUT |
| 3 |
12-33001 |
WASHER |
| 4 |
398-9710A45 |
STATOR Comment: (ELECTRIC) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP |
| 5 |
248-8722A15 |
FLYWHEEL Comment: (ELECTRIC) BEL-S/N-9665165 & UP USA -S/N-0D055048 & UP |
| 6 |
10-32417 |
SCREW |
| 7 |
50-88755 |
RATCHET Comment: (MANUAL) |
| 8 |
10-68997 |
SCREW |
| 9 |
10-75840 |
SCREW (7/8 IN.) |
| 10 |
96452A5 |
TRIGGER ASSEMBLY Comment: (ELECTRIC) |
| 11 |
50-898265005 |
STARTER MOTOR Comment: (ELECTRIC) |
| 12 |
8M0043376 |
STOP-RUBBER-STARTER MOTOR Comment: (ELECTRIC) |
| 13 |
23-8M0034918 |
COLLAR-RUBBER-STARTER MOTOR MOUNT Comment: (ELECTRIC) |
| 14 |
84-88439A20 |
WIRE-STARTER MOTOR/SOIENOID Comment: (ELECTRIC) |
| 15 |
11-64015 |
NUT-WIRE TO STARTER MOTOR (1/4-20) Comment: (ELECTRIC) |
| 16 |
84-93388A14 |
WIRE-STARTER MOTOR/BRACKET (BLACK) Comment: (ELECTRIC) |
| 17 |
10-69035 |
SCREW-WIRE TO STARTER MOTOR (5/8 IN.) Comment: (ELECTRIC) |
| 18 |
84-88439A3 |
BATTERY CABLE Comment: (RED-POSITIVE) (ELECTRIC) |
| 19 |
23-56774 |
SPACER Comment: (ELECTRIC) |
▶FUEL PUMP (30 parts)
| Ref |
OEM Part # |
Part Name |
| - |
814278T93 |
POWERHEAD |
| 1 |
14360A78 |
FUEL PUMP ASSEMBLY |
| 2 |
21-857005A1 |
DIAPHRAGM KIT |
| 11 |
27-8M0204705 |
GASKET-BASE |
| 12 |
144303 |
BASE-FUEL PUMP |
| 13 |
987752 |
PLATE Comment: (FUEL PUMP BODY IS BLACK) |
| 14 |
10-16452 |
SCREW-FUEL PUMP TO CRANKCASE |
| 15 |
10-82104540 |
SCREW-FUEL PUMP |
| 16 |
22-390721 |
PIPE PLUG (1/8 IN.) |
| 17 |
22-56800 |
PIPE PLUG (1/16 IN.) |
| 18 |
32-8M0108349 |
TUBING (MANUAL) |
| 19 |
22-816856Q3 |
FUEL CONNECTOR |
| 20 |
10-86885 |
SCREW-FUEL CONNECTOR |
| 21 |
11-8267118 |
NUT-FUEL CONNECTOR SCREW |
| 22 |
32-8M0108349 |
TUBING Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY |
| 23 |
32-82381335 |
TUBING Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY |
| 24 |
22-818993 |
TEE Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY |
| 25 |
22-8189941 |
CHECK VALVE Comment: ELECTRIC - USE WITH BLACK FUEL PUMP BODY |
| 26 |
32-8M0108349 |
HOSE (1-3/4 IN.)(8-1/2 IN.) |
| 27 |
54-816311T |
STA-STRAP-FUEL TUBING |
| 28 |
35-816296Q2 |
FUEL FILTER |
| 29 |
32-8M0108355 |
TUBING (5-1/2 IN.) |
| 30 |
53719A2 |
THROTTLE COUPLING ASSEMBLY |
| 31 |
10-66104 |
SCREW-THROTTLE COUPLING |
| 32 |
28-89694 |
KEY |
| 33 |
89-819503A4 |
SOLENOID VALVE Comment: ELECTRIC |
| 34 |
32-9912688 |
TUBING Comment: ELECTRIC |
| 35 |
54-15279 |
CLAMP Comment: ELECTRIC |
| 36 |
22-59169003 |
TEE FITTING Comment: USE WITH WMA-7B-9 CARBURETORS |
| 37 |
32-892024122 |
HOSE Comment: USE WITH WMA-7B-9 CARBURETORS |
▶GEAR HOUSING (DRIVE SHAFT) (47 parts)
| Ref |
OEM Part # |
Part Name |
| - |
46-77177A3 |
WATER PUMP REPAIR KIT |
| 1 |
1643-9539T13 |
GEAR HOUSING ASSEMBLY Comment: (TRACKER GRAHITE GRAY) |
| 2 |
22-85822A10 |
CONNECTOR ASSEMBLY-SPEEDOMETER |
| 3 |
17-8M0084726 |
DOWEL PIN |
| 4 |
16-33778 |
STUD (2-5/8 IN.) |
| 5 |
16-8M0034453 |
STUD |
| 6 |
31-62091T |
ROLLER BEARING |
| 7 |
72849A1 |
SCREEN ASSEMBLY |
| 8 |
10-36070 |
SCREW |
| 9 |
11-859124 |
NUT |
| 10 |
92815 |
PLATE |
| 11 |
37721001 |
SEAL |
| 12 |
43-98097T |
PINION GEAR |
| 13 |
11-55910 |
NUT |
| 14 |
27-19552 |
GASKET |
| 15 |
25-26722 |
O-RING |
| 16 |
46-77177A1 |
WATER PUMP BASE |
| 17 |
26-79831 |
OIL SEAL |
| 18 |
26-90562 |
OIL SEAL |
| 19 |
17-35973 |
DOWEL PIN |
| 20 |
27-19553 |
GASKET |
| 21 |
32768 |
FACE PLATE |
| 22 |
27-19551 |
GASKET |
| 23 |
47-89983T |
IMPELLER |
| 24 |
28-8M0032837 |
KEY |
| 25 |
46-77822A1 |
WATER PUMP BODY |
| 26 |
48753 |
INSERT |
| 27 |
26-38452 |
SEAL |
| 28 |
12-38453 |
WASHER |
| 29 |
12-8M0204649 |
WASHER |
| 30 |
11-8267119 |
NUT |
| 31 |
25-20273 |
RING-RUBBER (DRIVE SHAFT) |
| 33 |
10-79953Q04 |
SCREW |
| 34 |
22-8M0058389 |
DRAIN SCREW Comment: SUPERSEDES TO ANOTHER PART NUMBER |
| 35 |
12-191833 |
WASHER-SEALING |
| 36 |
88181 |
SLEEVE |
| 37 |
15-92881A1 |
SHIM (.002-3-5-10-20) |
| 38 |
31-8M0166756 |
ROLLER BEARING ASSEMBLY |
| 39 |
45-981801 |
DRIVE SHAFT Comment: (LONG) S/N USA-0D279350 & UP BEL 9793445 & UP |
| 40 |
24-20254 |
SPRING |
| 41 |
17-30545 |
PIN |
| 42 |
76063A1 |
SHIFT SHAFT ASSEMBLY |
| 43 |
53-29641 |
RETAINING RING |
| 44 |
25-25439 |
O-RING |
| 45 |
23-77631A2 |
BUSHLNG ASSEMBLY |
| 46 |
26-8M0204708 |
OIL SEAL |
| 47 |
12-77674 |
WASHER |
▶GEAR HOUSING (PROP SHAFT) (34 parts)
| Ref |
OEM Part # |
Part Name |
| - |
26-79831A1 |
G/H SEAL KIT |
| 1 |
1643-9539T13 |
GEAR HOUSING ASSEMBLY Comment: (TRACKER GRAHITE GRAY) |
| 48 |
760394 |
SHIFT CAM |
| 49 |
15-38374A1 |
SHIM (.002-3-5-10) |
| 50 |
31-38356A1 |
TAPERED ROLLER BEARING |
| 51 |
43-55608T4 |
FORWARD GEAR |
| 52 |
31-21739 |
ROLLER BEARING |
| 53 |
38441 |
CAM FOLLOWER |
| 54 |
20843 |
SLIDE |
| 55 |
24-38114 |
SPRING |
| 56 |
52-92911T |
RATCHET |
| 57 |
17-8M0020942 |
CROSS PIN |
| 58 |
24-815418 |
SPRING Comment: (PROP SHAFT I.D. IS .373 IN.) |
| 59 |
44-75365 |
PROPELLER SHAFT |
| 60 |
43-79158T |
REVERSE GEAR |
| 61 |
12-32004 |
THRUST WASHER |
| 62 |
30-20839T |
BALL BEARING |
| 63 |
25-31986 |
O-RING |
| 64 |
69386T1 |
BEARING CARRIER |
| 65 |
31-21700 |
ROLLER BEARING |
| 66 |
26-8M0205511 |
OIL SEAL |
| 67 |
26-8M0203757 |
OIL SEAL |
| 68 |
28-30281 |
KEY |
| 69 |
14-53012 |
TAB WASHER |
| 70 |
11-87763 |
NUT |
| 71 |
97-31640Q4 |
TRIM TAB ASSEMBLY |
| 72 |
10-66024 |
SCREW |
| 73 |
12-8M0214963 |
WASHER (3/8 IN.) |
| 74 |
11-8M0204726 |
NUT (3/8 IN.) |
| 75 |
12-65791 |
WASHER (7/16 IN.) |
| 76 |
11-8M0204653 |
NUT (7/16 IN.) |
| 77 |
73345A1 |
THRUST HUB |
| 78 |
14-8M0214942 |
TAB WASHER |
| 79 |
11-69578Q1 |
PROPELLER NUT |
▶JET COMPONENTS (25 parts)
| Ref |
OEM Part # |
Part Name |
| - |
46-77177A3 |
WATER PUMP REPAIR KIT |
| 1 |
821889A31 |
REV LIMITER |
| 2 |
84-823147A3 |
HARNESS-ADAPTOR-REV LIMITER |
| 3 |
826580 |
BRACKET |
| 4 |
10-76213 |
SCREW (1/4-20 X 1.12) |
| 5 |
10-40011109 |
SCREW (M5X25) |
| 6 |
10-62568 |
SCREW (#10-16 X 3/8) |
| 7 |
91-30500A2 |
GREASE KIT |
| 8 |
37721001 |
SEAL |
| 9 |
46-77177A1 |
WATER PUMP BASE |
| 10 |
26-79831 |
OIL SEAL |
| 11 |
26-90562 |
OIL SEAL |
| 12 |
17-35973 |
DOWEL PIN |
| 13 |
27-19553 |
GASKET |
| 14 |
32768 |
FACE PLATE |
| 15 |
27-19551 |
GASKET |
| 16 |
47-89983T |
IMPELLER |
| 17 |
28-8M0032837 |
KEY |
| 18 |
46-77822A1 |
WATER PUMP BODY |
| 19 |
48753 |
INSERT |
| 20 |
26-38452 |
SEAL |
| 21 |
12-38453 |
WASHER |
| 22 |
12-8M0204649 |
WASHER |
| 23 |
11-8267119 |
NUT |
| 24 |
25-20273 |
RING-RUBBER (DRIVE SHAFT) |
▶JET PUMP ASSEMBLY (27 parts)
| Ref |
OEM Part # |
Part Name |
| - |
80140140 |
JET PUMP ASSEMBLY Comment: (GRAY) |
| 1 |
80141140 |
HOUSING-PUMP |
| 2 |
32-827490 |
HOSE-LUBE |
| 3 |
47-855708T40 |
IMPELLER |
| 4 |
80141240 |
HOUSING-INTAKE |
| 5 |
827188T1 |
LINER |
| 6 |
45-80141340 |
SHAFT-DRIVE |
| 7 |
11-827190 |
NUT |
| 8 |
23-827189 |
SLEEVE-SHAFT |
| 9 |
28-801405625 |
KEY |
| 10 |
15-801404625 |
SHIM |
| 11 |
14-801403625 |
TAB WASHER |
| 12 |
10-90192 |
SCREW (1/4-20 X .75) |
| 13 |
10-19923088 |
SCREW (1/4-20 X .875) |
| 14 |
10-19923062 |
SCREW (1/4-20 X .625) |
| 15 |
10-60411 |
SCREW (.312-18 X 1.25) |
| 16 |
801410 |
BRACKET |
| 17 |
11-82670910 |
NUT |
| 18 |
16-808718 |
STUD |
| 19 |
17-801406 |
PIN-DOWEL |
| 20 |
801418 |
RING SUPPORT-WATER PUMP |
| 21 |
27-801408 |
GASKET-WATER PUMP BASE |
| 22 |
16-33778 |
STUD (1/4 X 2-5/8 IN.) |
| 23 |
10-68299 |
SCREW (3/8-16 X 3 IN.) |
| 24 |
12-8M0214963 |
WASHER |
| 25 |
12-65791 |
WASHER |
| 26 |
11-8M0204653 |
NUT |
▶KEY, CHOKE AND HORN KIT (9 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8949112 |
KEY 2F |
| 1 |
15000A7 |
KEY-CHOKE AND HORN KIT |
| 2 |
15000 |
HOUSING |
| 3 |
87-88107A5 |
KEY SWITCH (SEE BELOW FOR KEY) |
| 4 |
11-879755 |
NUT-KEY SWITCH |
| 5 |
16564A1 |
WARNING HORN |
| 6 |
10-47994 |
SCREW-TOP |
| 7 |
10-62568 |
SCREW-HOUSING |
| 8 |
54-816311T |
STAY STRAP |
▶MAN. TILT COMPONENTS (DESIGN I) -L. SHAFT (S/N-C159200 & UP) (16 parts)
| Ref |
OEM Part # |
Part Name |
| - |
8M0118570 |
TRIM PUMP Comment: (S/N-0D279350 & UP) INCLUDES ALL PARTS ON THIS PAGE |
| 1 |
8M0118572 |
SHOCK ROD ASSEMBLY KIT |
| 2 |
813428 |
CYLINDER END CAP |
| 3 |
8134291 |
SHOCK PISTON |
| 4 |
813432A2 |
CYLINDER REBUILD KIT |
| 5 |
893903A01 |
MEMORY PISTON KIT Comment: SEE FOOTNOTE AND ILLUSTRATION SUPERSEDES TO ANOTHER PART NUMBER |
| 6 |
893918A01 |
CYLINDER KIT Comment: (DESIGN II/III) SEE ILLUSTRATION |
| 7 |
893919A01 |
SCREW AND SEAL KIT-CYLINDER |
| 8 |
893920A01 |
ACCUMULATOR |
| 9 |
893921A01 |
VALVE BLOCK ASSEMBLY |
| 10 |
813456A4 |
REPAIR KIT Comment: (DESIGN III) |
| 11 |
22-813458A2 |
PLUG KIT Comment: (DESIGN III) |
| 12 |
813457A2 |
CAM KIT Comment: (S/N 0G236679 & UP) |
| 13 |
22-813459 |
PLUG KIT |
| 14 |
17-19607 |
PIN |
| 15 |
17-821539 |
GROOVE PIN |
▶MAN. TILT COMPONENTS (DESIGN II) (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893922A01 |
O RING KIT |
| 1 |
8M0118572 |
SHOCK ROD ASSEMBLY |
| 2 |
893903A01 |
MEMORY PISTON ASSEMBLY |
| 3 |
25-893917A01 |
O RING REBUILD KIT-CYLINDER |
| 4 |
NSS |
O RING |
| 5 |
893918A01 |
CYLINDER ASSEMBLY |
| 6 |
893919A01 |
SCREW AND SEAL KIT |
| 7 |
893920A01 |
ACCUMULATOR ASSEMBLY |
| 8 |
893921A01 |
VALVE BODY ASSEMBLY |
| 9 |
893923A01 |
CAM KIT |
| 10 |
893924A01 |
VELOCITY VALVE KIT |
| 11 |
893925A01 |
CHECK SYSTEM REPAIR KIT |
| 12 |
17-19607 |
PIN |
| 13 |
17-821539 |
GROOVE PIN |
▶MISCELLANEOUS INFORMATION (1 parts)
| Ref |
OEM Part # |
Part Name |
| 0 |
90-10160970 |
OWNERS GUIDE (TRACKER) Comment: - |
▶OIL INJECTION COMPONENTS (19 parts)
| Ref |
OEM Part # |
Part Name |
| - |
54-814200 |
CLAMP |
| 1 |
1264-8M0219214 |
OIL TANK ASSEMBLY |
| 2 |
19299A1 |
VENT |
| 3 |
21-64871 |
VALVE |
| 4 |
25-11332 |
O-RING |
| 5 |
812988A1 |
INSERT-OIL CAP |
| 6 |
813641 |
SEAL |
| 7 |
36-19070A2 |
CAP ASSEMBLY |
| 8 |
25-90186 |
O-RING |
| 9 |
99161 |
BOOT-OIL TANK |
| 10 |
87-12886A6 |
SWITCH |
| 11 |
10-12896 |
SCREW |
| 12 |
812690T1 |
OIL INJECTION PUMP |
| 13 |
10-55515 |
SCREW-OIL PUMP |
| 14 |
43-19277 |
DRIVEN GEAR |
| 15 |
32-82381335 |
TUBING |
| 16 |
25-8M0204667 |
O-RING |
| 17 |
25-48462 |
O-RING |
| 18 |
23-19278A2 |
BEARING ASSEMBLY-DRIVEN GEAR |
▶POWER TRIM COMPT'S (S/N-0D182000 THRU 0G357070) (BLACK PLUG) (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
830150T2 |
POWER TRIM PUMP |
| 01 |
893943A01 |
SHOCK ROD KIT |
| 02 |
813428 |
CYLILNDER END CAP |
| 03 |
813429 |
SHOCK PISTON |
| 04 |
813432A3 |
CYLINDER REBUILD KIT |
| 05 |
810776 |
MEMORY PISTON KIT |
| 06 |
893904T01 |
CYLINDER KIT |
| 07 |
811678A6 |
SCREW AND SEAL KIT |
| 08 |
8116706 |
PUMP/MANIFOLD |
| 09 |
823180A1 |
ROCKER ARM |
| 10 |
10-813436 |
SCREW KIT |
| 11 |
811671 |
DRIVE SHAFT |
| 12 |
25-811672A4 |
SEAL KIT |
| 13 |
811673 |
RESERVOIR |
| 14 |
22-8134351 |
PLUG KIT |
| 15 |
893929A01 |
RELIEF VALVE KIT |
| 16 |
811677 |
RESERVOIR CAP KIT |
| 17 |
10-813446 |
SCREW |
| 18 |
811674 |
RESERVOIR/MOTOR |
| 19 |
811675 |
ARMATURE |
| 20 |
12-811676 |
THRUST WASHER KIT |
| 21 |
17-19607 |
ANCHOR PIN |
| 22 |
17-821539 |
GROOVE PIN |
| 23 |
17-822869001 |
PIN |
▶POWER TRIM COMPT'S (S/N-0G357070 & UP) (YELLOW FILL PLUG) (19 parts)
| Ref |
OEM Part # |
Part Name |
| - |
25-893914A02 |
O RING KIT (COMPLETE TRIM) |
| 1 |
893943A01 |
SHOCK ROD KIT |
| 2 |
25-8M0171819 |
O RING REBUILD KIT |
| 3 |
NSS |
O RING |
| 4 |
8M0171822 |
MEMORY PISTON ASSEMBLY |
| 5 |
893904T01 |
CYLINDER ASSEMBLY |
| 6 |
893905A02 |
TRIM LIMIT VALVE KIT |
| 7 |
893906A02 |
PUMP ASSEMBLY |
| 8 |
893907A02 |
MOTOR KIT |
| 9 |
22-8134351 |
RESERVOIR PLUG |
| 10 |
893929A01 |
MANUAL RELEASE ASSEMBLY |
| 11 |
893909A02 |
MANIFOLD KIT |
| 12 |
10-809876A1 |
SCREW KIT (MOTOR) |
| 13 |
809877A1 |
DRIVE SHAFT |
| 14 |
35-893912A02 |
FILTER KIT |
| 15 |
893913A02 |
P.O. CHECK ASSEMBLY KIT |
| 16 |
17-821539 |
GROOVE PIN |
| 17 |
17-19607 |
ANCHOR PIN |
| 18 |
17-822869001 |
PIN |
▶POWER TRIM COMPT'S -L. SHAFT (S/N-0C159200 THRU 0D181999) (29 parts)
| Ref |
OEM Part # |
Part Name |
| - |
854472A3 |
TRIM PUMP, COMPLETE Comment: (INCLUDES ALL PARTS ON THIS PAGE) |
| 1 |
893943A01 |
SHOCK ROD ASSEMBLY KIT |
| 2 |
813428 |
CYLINDER END CAP |
| 3 |
813429 |
SHOCK PISTON ASSEMBLY |
| 4 |
813432A3 |
CYLINDER REBUILD KIT |
| 5 |
810776 |
MEMORY PISTON KIT (SEE FOOTNOTE & ILLUSTRATION) |
| 6 |
893904T01 |
CYLINDER KIT Comment: DESIGN II SEE ILLUSTRATION |
| 7 |
811678A6 |
SCREW AND SEAL KIT Comment: DESIGN II SEE ILLUSTRATION |
| 8 |
811227 |
PUMP Comment: DESIGN II SEE ILLUSTRATION |
| 9 |
811225 |
MANIFOLD ASSEMBLY Comment: DESIGN II SEE ILLUSTRATION |
| 10 |
10-813436 |
SCREW KIT |
| 11 |
813437 |
DRIVE SHAFT |
| 12 |
813438 |
SCREW AND DOWEL PIN KIT |
| 13 |
25-813439A3 |
SEAL KIT |
| 14 |
813434A1 |
RESERVOIR |
| 15 |
22-8134351 |
PLUG KIT |
| 16 |
893929A01 |
RELIEF VALVE KIT |
| 17 |
84-811698 |
WIRING HARNESS |
| 18 |
813445 |
RESERVOIR CAP KIT |
| 19 |
10-813446 |
SCREW-CAP |
| 20 |
813447 |
MOTOR KIT |
| 21 |
813448 |
END CAP |
| 22 |
813449A1 |
ARMATURE |
| 23 |
12-813450 |
THRUST WASHER KIT |
| 24 |
813451 |
SHELL AND MAGNET KIT |
| 25 |
813452 |
END FRAME KIT |
| 26 |
10-813453 |
BOLT AND NUT KIT |
| 27 |
17-19607 |
PIN |
| 28 |
17-821539 |
GROOVE PIN |
▶STARTER MOTOR ASSEMBLY (14 parts)
| Ref |
OEM Part # |
Part Name |
| - |
50-898265005 |
STARTER MOTOR ASSEMBLY |
| 1 |
90643 |
DRIVE KIT |
| 2 |
685753 |
DRIVE ASSEMBLY |
| 3 |
75660 |
PLATE-DRIVE END |
| 4 |
10-75379 |
BOLT-THRU |
| 5 |
75382 |
ARMATURE |
| 6 |
898265016 |
BRUSH SET |
| 7 |
23-57387 |
BUSHING-INSULATING |
| 8 |
12-38013 |
WASHER-INPUT STUD |
| 9 |
13-26992 |
LOCKWASHER-INPUT STUD |
| 10 |
11-20890 |
NUT-INPUT STUD |
| 11 |
898265014 |
HOLDER-BRUSH |
| 12 |
NSS |
SCREW (AMER. BOSCH #02441-22-SC-30SM) |
| 13 |
75383 |
END CAP-COMMUTATOR |
▶STARTER REWIND (45 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
11-20166 |
NUT-SHEAVE SHAFT (LEFT HAND THREAD) |
| 2 |
14-61004 |
TAB WASHER-SHEAVE SHAFT NUT |
| 3 |
186471 |
STARTER HOUSING |
| 4 |
50-44255A1 |
STARTER SHEAVE |
| 5 |
44508 |
STARTER PAWL |
| 6 |
10-54523 |
SCREW-STARTER HOUSING |
| 7 |
13-8M0204647 |
LOCKWASHER-STARTER HOUSING SCREW |
| 8 |
10-45210 |
SCREW-STARTER HOUSING |
| 9 |
11-8267086 |
NUT-STARTER HOUSING SCREW |
| 10 |
61002 |
PLATE-STARTER REWIND |
| 11 |
24-39502T02 |
SPRING-STARTER REWIND |
| 12 |
23-87649 |
BUSHING-SPRING GUIDE |
| 13 |
24-87651 |
SPRING-STARTER PAWL |
| 14 |
53-87706 |
E-RING-STARTER PAWL |
| 15 |
23-63061 |
SPACER-SHEAVE SHAFT |
| 16 |
12-35559 |
WASHER-STARTER REWIND |
| 17 |
94962 |
LEVER |
| 18 |
13-20160 |
WAVE WASHER |
| 19 |
87656 |
SHEAVE SHAFT |
| 20 |
47341A11 |
STARTER ROPE (FOR MANUAL STARTING) |
| 21 |
85174A1 |
HANDLE AND RETAINER ASSEMBLY |
| 22 |
188881 |
CABLE-INTERLOCK Comment: SUPERSEDES TO ANOTHER PART NUMBER |
| 23 |
10-69022 |
SCREW-INTERLOCK CABLE ATTACHING (1/2 IN.) |
| 24 |
12-73288 |
WASHER-INTERLOCK CABLE SCREW |
| 25 |
12-37998 |
WASHER |
| 26 |
10-878608 |
SCREW |
| 27 |
24-761401 |
SPRING-INTERLOCK CAM SCREW |
| 28 |
428201 |
CAM-INTERLOCK |
| 29 |
10-76138 |
SCREW-INTERLOCK CAM (1-1/8 IN.) |
| 30 |
79371 |
ACTUATOR-INTERLOCK |
| 31 |
18-26811 |
COTTER PIN-INTERLOCK CABLE TO ACTUATOR |
| 32 |
10-76137 |
SCREW-INTERLOCK ACTUATOR (1-5/8 IN.) |
| 33 |
24-76139 |
SPRING-INTERLOCK ACTUATOR SCREW |
| 34 |
8M0183792 |
BUSHING |
| 35 |
53-818853 |
RETAINING RING |
| 36 |
813544A1 |
REST ASSEMBLY |
| 37 |
813641 |
SEAL |
| 38 |
858763 |
PRIMER BULB |
| 39 |
32-892024122 |
TUBING |
| 40 |
84-89591A5 |
STOP SWITCH ASSEMBLY |
| 41 |
18-36002 |
COTTER PIN |
| 42 |
84-11149A2 |
CABLE ASSEMBLY (NON-HANDLE) |
| 43 |
812617 |
COVER-FLYWHEEL Comment: ELECTRIC |
| 44 |
23-812611 |
SPACER-COVER SCREW Comment: ELECTRIC |
| 45 |
10-812618 |
SCREW-FLYWHEEL COVER Comment: ELECTRIC |
▶STEERING HANDLE ASSEMBLY (64 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
48405A4 |
STEERING HANDLE ARM Comment: (TRACKER GRAPHITE GRAY) |
| 2 |
12-69056 |
WASHER-STEERING HANDLE ARM |
| 3 |
11-826709109 |
NUT-STEERING HANDLE ARM |
| 4 |
58192A1 |
GRIP-STEERING HANDLE ARM |
| 5 |
48416 |
CAP-STEERING HANDLE |
| 6 |
48519 |
PLATE-COVER-DRIVE WHEEL |
| 7 |
27-48518 |
GASKET-COVER PLATE |
| 8 |
10-878609 |
SCREW-COVER PLATE (3/8 IN.) |
| 9 |
48414 |
HOUSING-DRIVE WHEEL |
| 10 |
48516A1 |
DRIVE WHEEL AND ROD |
| 11 |
41105 |
THROTTLE CABLE |
| 12 |
8885242 |
CONDUIT-CABLE |
| 13 |
89578 |
CONNECTOR-CONTROL LINKAGE |
| 14 |
8M0026078 |
TUBE-THROTTLE CABLE GUIDE |
| 15 |
10-824081 |
SCREW-SET |
| 16 |
8M0204660 |
GUIDE-THROTTLE CABLE |
| 17 |
20007 |
ANCHOR-THROTTLE CABLE |
| 18 |
10-8M0204644 |
SCREW-THROTTLE CABLE ANCHOR |
| 19 |
485684 |
SHIFT LEVER Comment: (USE W/REF. #61) |
| 20 |
98530 |
KNOB-SHIFT LEVER |
| 21 |
23-48475 |
BUSHLNG-NYLON (1/4 IN. I.D.) |
| 22 |
12-35950 |
WASHER-SHIFT ROD |
| 23 |
18-25191 |
COTTER PIN-SHIFT ROD |
| 24 |
8128064 |
SHIFT ROD Comment: (USE W/REF. #61) |
| 25 |
813565 |
ROD END-SHIFT ROD |
| 26 |
78812A1 |
DETENT-SHIFT LEVER |
| 27 |
10-878609 |
SCREW-SHIFT LEVER DETENT |
| 28 |
23-48237 |
BUSHING-NYLON (3/8 IN. I.D.) |
| 29 |
17459A2 |
ACTUATOR ASSEMBLY Comment: ELECTRIC HANDLE |
| 30 |
10-824081 |
SET SCREW Comment: ELECTRIC HANDLE |
| 31 |
48404T8 |
BRACKET-STEERING HANDLE Comment: (TRACKER GRAPHITE GRAY) |
| 32 |
12-29629 |
WASHER (ELECTRIC HANDLE) |
| 33 |
10-823597 |
SCREW-BRACKET |
| 34 |
12-48477 |
WASHER-BRACKET (.505 I.D.) |
| 35 |
12-48526 |
WASHER-NYLON (.630 I.D.) |
| 36 |
23-28919 |
BUSHING-NYLON (5/8 IN. I.D.) |
| 37 |
23-48525 |
SPACER-BRACKET |
| 38 |
12-38000 |
WASHER-NYLON (1-35/64 IN. O.D.) |
| 39 |
13-48478 |
WAVE WASHER-HANDLE BRACKET |
| 40 |
12-49636 |
WASHER-NYLON (1-3/4 IN. O.D.) |
| 41 |
11-826709117 |
NUT-HANDLE BRACKET SCREW |
| 42 |
87-8M0052926 |
SWITCH ASSEMBLY Comment: ELECTRIC HANDLE |
| 43 |
10-12110 |
SCREW-SWITCH Comment: ELECTRIC HANDLE |
| 44 |
41130 |
SPACER-STEERING ARM Comment: DESIGN I |
| 45 |
16-14651 |
STUD |
| 46 |
14-43589 |
TAB WASHER Comment: DESIGN I |
| 47 |
11-8M0204726 |
NUT-STUD Comment: DESIGN I |
| 48 |
87-11083A25 |
STOP SWITCH |
| 49 |
15920Q54 |
LANYARD |
| 50 |
8M0032846 |
RETAINER |
| 51 |
54-26550 |
CLAMP-STOP SWITCH |
| 52 |
8M0084613 |
C-WASHER |
| 53 |
52148 |
PILOT ROD |
| 54 |
52150 |
LINK ROD |
| 55 |
11-52155A1 |
NUT ASSEMBLY |
| 56 |
23-521512 |
BUSHING |
| 57 |
12-8M0042642 |
WASHER |
| 58 |
11-826709111 |
NUT |
| 59 |
11-33826 |
NUT |
| 60 |
12-34931 |
WASHER |
| 61 |
8216782 |
ADAPTOR Comment: DESIGN II |
| 62 |
10-90072 |
SCREW Comment: DESIGN II |
| 63 |
11-862903 |
NUT Comment: DESIGN II |
| 64 |
12-37828 |
WASHER Comment: DESIGN II |
▶SWIVEL BRACKET (24 parts)
| Ref |
OEM Part # |
Part Name |
| - |
19608A14 |
RIDE GUIDE STEERING KIT Comment: NON-HANDLE |
| 1 |
3416-822862T3 |
SWIVEL BRACKET Comment: (TRACKER GRAPHITE GRAY) S/N D182000 & ABOVE |
| 2 |
23-821124 |
BEARING |
| 3 |
26-32911 |
OIL SEAL |
| 4 |
23-19606 |
BEARING |
| 5 |
22-8M0169589 |
GREASE FITTING |
| 6 |
12-25176 |
WASHER |
| 7 |
77416F5 |
BOTTOM YOKE Comment: (TRACKER GRAPHITE GRAY) LONG |
| 8 |
53-77415 |
RETAINING RING |
| 9 |
19459A7 |
STEERING ARM ASSEMBLY Comment: (TRACKER GRAPHITE GRAY) |
| 10 |
30711 |
BUMPER |
| 11 |
19616F2 |
BRACKET Comment: (TRACKER GRAPHITE GRAY) NON-HANDLE |
| 12 |
76533 |
STRAP Comment: NON-HANDLE |
| 13 |
10-34352 |
SCREW Comment: NON-HANDLE |
| 14 |
19609A6 |
LINK ROD Comment: (PORT) NON-HANDLE |
| 15 |
10-849838 |
SCREW Comment: NON-HANDLE |
| 16 |
11-8M0204726 |
NUT Comment: NON-HANDLE |
| 17 |
12-37828 |
WASHER Comment: NON-HANDLE |
| 18 |
12-52865 |
WASHER |
| 19 |
10-66897 |
SCREW |
| 20 |
19617 |
BRACKET-RIDE GUIDE |
| 21 |
12-8M0109680 |
WASHER |
| 22 |
88238A10 |
CABLE-GROUND |
| 23 |
10-41508 |
SCREW (1/4-20 X .50) |
▶THROTTLE CONTROL LINKAGE (METAL LINK ROD SWIVELS) (40 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
72040T |
BRACKET-THROTTLE ACTUATOR |
| 2 |
10-53576 |
SCREW-THROTTLE ACTUATOR BRACKET (1-1/8 IN.) |
| 3 |
13-8M0204647 |
LOCKWASHER-THROTTLE ACTUATOR BRACKET SCREW |
| 4 |
815603A1 |
ACTUATOR-THROTTLE |
| 5 |
10-21449 |
SCREW-BRACKET TO THROTTLE ACTUATOR (2 IN.) |
| 6 |
12-25893 |
WASHER-BRACKET SCREW |
| 7 |
13-62172 |
WAVE WASHER-BRACKET SCREW |
| 8 |
11-29250 |
NUT-BRACKET SCREW |
| 9 |
57440 |
SWIVEL-LINK ROD TO THROTTLE ACTUATOR |
| 10 |
72043 |
LINK ROD |
| 11 |
57440 |
SWIVEL-LINK ROD TO THROTTLE ARM |
| 12 |
NLA |
THROTTLE ARM (ORDER 815603A1) |
| 13 |
10-25158 |
SCREW-ADJUSTING - THROTTLE ARM (1-3/4 IN.) |
| 14 |
11-68219 |
NUT-ADJUSTING SCREW |
| 15 |
48039 |
CAP-ADJUSTING SCREW |
| 16 |
39483 |
LATCH-THROTTLE ARM |
| 17 |
10-69026 |
SCREW-LATCH TO THROTTLE ARM (7/8 IN.) |
| 18 |
24-20099 |
SPRING-COMPRESSION-LATCH SCREW |
| 19 |
11-826709109 |
NUT-LATCH SCREW |
| 20 |
815607A1 |
LEVER-SPARK ADVANCE |
| 21 |
10-818165 |
SCREW-LEVER AND ARM TO CYLINDER BLOCK (1-3/4 IN.) |
| 22 |
23-55164 |
BUSHING-LEVER AND ARM SCREW |
| 23 |
23-55171 |
BUSHING-LEVER AND ARM SCREW |
| 24 |
24-55162 |
SPRING-RETURN-SPARK ADVANCE LEVER |
| 25 |
12-68410 |
WASHER-LEVER AND ARM SCREW |
| 26 |
10-25158 |
SCREW-ADJUSTING-SPARK ADVANCE LEVER (1-3/4 IN.) |
| 27 |
11-68219 |
NUT-ADJUSTING SCREW |
| 28 |
48039 |
CAP-ADJUSTING SCREW |
| 29 |
76056 |
LINK ROD-SPARK ADVANCE (2-1/2 IN. LONG) |
| 30 |
74897T |
PIVOT-THREADED-LINK ROD TO TRIGGER |
| 31 |
77013A1 |
SWIVEL-LINK ROD TO SPARK ADVANCE LEVER |
| 32 |
13-29402 |
WAVE WASHER-SWIVEL |
| 33 |
23-26856 |
BUSHLNG-LINK ROD SWIVEL |
| 34 |
12-73288 |
WASHER-LINK ROD SWIVEL |
| 35 |
11-45774 |
NUT-LINK ROD SWIVEL |
| 36 |
66778T |
PLATE-THROTTLE ACTUATOR |
| 37 |
10-46420 |
SCREW-PLATE TO THROTTLE ACTUATOR (1/2 IN.) |
| 38 |
10-23015 |
SCREW-ADJUSTING-PLATE (1 IN.) |
| 39 |
11-68219 |
NUT-ADJUSTING SCREW |
| 40 |
48039 |
CAP-ADJUSTING SCREW |
▶THROTTLE CONTROL LINKAGE (PLASTIC LINK ROD SWIVELS) (36 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
72040T |
BRACKET |
| 2 |
10-53576 |
SCREW (1-1/8 IN.) |
| 3 |
13-8M0204647 |
LOCKWASHER |
| 4 |
815603A1 |
THROTTLE ACTUATOR |
| 5 |
878171 |
LINK ROD |
| 6 |
93421 |
SWIVEL BALL |
| 7 |
93254 |
SWIVEL BASE |
| 8 |
11-29250 |
NUT |
| 9 |
10-21449 |
SCREW (2 IN.) |
| 10 |
12-25893 |
WASHER |
| 11 |
13-62172 |
WAVE WASHER |
| 12 |
66778T |
PLATE |
| 13 |
10-46420 |
SCREW (1/2 IN.) |
| 14 |
10-23015 |
SCREW (1 IN.) |
| 15 |
11-68219 |
NUT |
| 16 |
48039 |
CAP |
| 17 |
10-69026 |
SCREW (7/8 IN.) |
| 18 |
24-20099 |
SPRING |
| 19 |
11-826709109 |
NUT |
| 20 |
815607A1 |
SPARK ADVANCE LEVER |
| 21 |
10-818165 |
SCREW (1-3/4 IN.) |
| 22 |
23-55164 |
BUSHING |
| 23 |
23-55171 |
BUSHING |
| 24 |
24-55162 |
SPRING |
| 25 |
12-68410 |
WASHER |
| 26 |
10-25158 |
SCREW (1-3/4 IN.) |
| 27 |
11-68219 |
NUT |
| 28 |
48039 |
CAP |
| 29 |
815604 |
LINK ROD |
| 30 |
74897T |
PIVOT |
| 31 |
93421 |
SWIVEL BALL |
| 32 |
93254 |
SWIVEL BASE |
| 33 |
10-25158 |
SCREW (1-3/4 IN.) |
| 34 |
11-68219 |
NUT |
| 35 |
48039 |
CAP |
| 36 |
39483 |
LATCH |
▶TILLER HANDLE ADAPTOR KIT (JET 30) (20 parts)
| Ref |
OEM Part # |
Part Name |
| - |
850000A1 |
TILLER HANDLE ADAPTOR KIT |
| 1 |
832001A5 |
CABLE ASSEMBLY-Throttle/Shift |
| 2 |
85552001 |
CABLE BOOT |
| 3 |
812615 |
RETAINER-ROD END |
| 4 |
16-812612 |
STUD |
| 5 |
812616 |
SHIFT SLIDER |
| 6 |
23-832055 |
BUSHING |
| 7 |
53-812607 |
RETAINING RING |
| 8 |
11-826709109 |
NUT |
| 9 |
54-54457 |
J CLIP |
| 10 |
10-878608 |
SCREW (10-16 X 1/2) |
| 11 |
828093 |
ANCHOR PLATE |
| 12 |
10-69267 |
SCREW (.312-18 X 1-3/4) |
| 13 |
23-17406 |
SPACER |
| 14 |
23-816086 |
SPACER |
| 15 |
10-805543 |
SCREW (1/4-28 X 1-1/4) |
| 16 |
13-26992 |
LOCKWASHER |
| 17 |
828094 |
RETAINER |
| 18 |
10-72734 |
SET SCREW |
| 19 |
11-35888 |
NUT |
▶TRANSOM BRACKET (S/N D181999 & BELOW) (42 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3508-9751A2 |
TRANSOM BRACKET Comment: (GRAY) |
| 2 |
22-8M0169588 |
GREASE FITTING |
| 3 |
17-99604 |
GROOVE PIN |
| 4 |
3507-9750T6 |
TRANSOM BRACKET Comment: (GRAY) |
| 5 |
19618A3 |
TILT LOCK LEVER Comment: (GRAY) |
| 6 |
24-99622 |
SPRING |
| 7 |
23-65830 |
NYLINER |
| 8 |
24-812708 |
SPRING |
| 9 |
812709T6 |
KNOB Comment: (GRAY) |
| 10 |
17-99615 |
GROOVE PIN |
| 11 |
12-19619 |
WASHER |
| 12 |
18486F6 |
ANCHOR BRACKET Comment: (GRAY) |
| 13 |
97-818298Q1 |
ANODE ASSEMBLY |
| 14 |
10-8M0204707 |
SCREW |
| 15 |
12-8M0204649 |
WASHER |
| 16 |
10-4000355 |
SCREW (35 MM) |
| 17 |
13-400257 |
LOCKWASHER |
| 18 |
11-401388 |
NUT |
| 19 |
19613A1 |
TILT PIN ASSEMBLY Comment: (DESIGN I) |
| 20 |
17-8M0026068 |
TILT PIN ASSEMBLY Comment: (DESIGN II) |
| 21 |
8M0041938 |
TILT TUBE |
| 22 |
11-826164 |
NUT |
| 23 |
19624A1 |
SEAL KIT |
| 24 |
54-22740 |
CLIP Comment: POWER TRIM |
| 25 |
8M0084613 |
C WASHER Comment: POWER TRIM |
| 26 |
10-878608 |
SCREW Comment: POWER TRIM |
| 27 |
10-814259 |
SCREW |
| 28 |
12-8M0204648 |
WASHER |
| 29 |
11-91962 |
NUT |
| 30 |
8M0084737 |
LINK Comment: NON-POWER TRIM |
| 31 |
19615A05 |
TILT LEVER Comment: NON-POWER TRIM |
| 32 |
23-812707 |
BUSHING Comment: NON-POWER TRIM |
| 33 |
12-815796 |
WASHER (.030 IN.) Comment: NON-POWER TRIM |
| 34 |
13-99611 |
WAVE WASHER Comment: NON-POWER TRIM |
| 35 |
8M0007469 |
TILT KNOB Comment: NON-POWER TRIM |
| 36 |
10-19611 |
SCREW Comment: NON-POWER TRIM |
| 37 |
10-76841 |
SCREW |
| 38 |
812433F5 |
MOUNTING BRACKET Comment: (PORT) |
| 39 |
10-88432 |
SCREW |
| 40 |
12-8M0042641 |
WASHER |
| 41 |
11-862903 |
NUT |
| 42 |
812434A2 |
T-NUT HANDLE ASSEMBLY |
▶TRANSOM/CLAMP BRACKET (S/N D182000 & ABOVE) (47 parts)
| Ref |
OEM Part # |
Part Name |
| 1 |
3420-822868A2 |
CLAMP BRACKET Comment: (GRAY) MANUAL PORT |
| 2 |
3418-822866A3 |
TRANSOM BRACKET Comment: (TRACKER GRAPHITE GRAY) PORT ELECTRIC |
| 3 |
22-8M0169588 |
GREASE FITTING |
| 4 |
17-99604 |
GROOVE PIN |
| 5 |
3419-822867F2 |
CLAMP BRACKET Comment: (GRAY) MANUAL STBD. |
| 6 |
3418-822865F4 |
TRANSOM BRACKET Comment: (TRACKER GRPAHITE GRAY) STARBOARD ELECTRIC |
| 7 |
19618A5 |
TILT LOCK LEVER Comment: (TRACKER GRAPHITE GRAY) |
| 8 |
24-99622 |
SPRING |
| 9 |
23-65830 |
NYLINER |
| 10 |
24-812708 |
SPRING |
| 11 |
812709 |
KNOB Comment: (TRACKER GRAPHITE GRAY) |
| 12 |
17-99615 |
GROOVE PIN |
| 13 |
12-19619 |
WASHER |
| 14 |
18486F7 |
ANCHOR BRACKET Comment: (TRACKER GRAPHITE GRAY) |
| 15 |
97-818298Q1 |
ANODE ASSEMBLY |
| 16 |
10-8M0204707 |
SCREW |
| 17 |
12-8M0204649 |
WASHER |
| 18 |
10-4000355 |
SCREW (35 MM) |
| 19 |
13-400257 |
LOCKWASHER |
| 20 |
11-401388 |
NUT |
| 21 |
17-8M0026068 |
TILT PIN ASSEMBLY |
| 22 |
24-821461 |
SPRING |
| 23 |
8M0041938 |
TILT TUBE |
| 24 |
11-826164 |
NUT |
| 25 |
10-818883A1 |
THUMB SCREW ASSEMBLY Comment: MANUAL |
| 26 |
12-818884 |
WASHER Comment: MANUAL |
| 27 |
10-768042 |
SCREW Comment: MANUAL |
| 28 |
10-814259 |
SCREW |
| 29 |
12-8M0204648 |
WASHER |
| 30 |
11-91962 |
NUT |
| 31 |
8M0084737 |
LINK Comment: MANUAL TILT |
| 32 |
19615A05 |
TILT LEVER Comment: MANUAL TILT |
| 33 |
23-812707 |
BUSHING Comment: MANUAL TILT |
| 34 |
12-8M0042643 |
WASHER Comment: MANUAL TILT |
| 35 |
13-99611 |
WAVE WASHER Comment: MANUAL TILT |
| 36 |
8M0007469 |
TILT KNOB Comment: MANUAL TILT |
| 37 |
10-19611 |
SCREW Comment: MANUAL TILT |
| 38 |
812433F5 |
MOUNTING BRACKET Comment: (PORT) |
| 39 |
10-88432 |
SCREW |
| 40 |
12-8M0042641 |
WASHER |
| 41 |
11-862903 |
NUT |
| 42 |
15-821722 |
SHIM |
| 43 |
812434A2 |
T-NUT HANDLE ASSEMBLY (POWER TRIM) |
| 44 |
19624A1 |
SEAL KIT (ELECTRIC/MANUAL W/RC) |
| 45 |
54-22740 |
CLIP Comment: (S# 0G357070& UP) POWER TRIM |
| 46 |
8M0084613 |
C-WASHER Comment: POWER TRIM |
| 47 |
10-878608 |
SCREW Comment: POWER TRIM |
▶TRIM SWITCH KIT (8 parts)
| Ref |
OEM Part # |
Part Name |
| - |
87-18286A18 |
TRIM SWITCH KIT |
| 1 |
18861 |
RETAINER-TRIM SWITCH |
| 2 |
814820 |
ADAPTOR-SURFACE MOUNTING |
| 3 |
NSS |
SWITCH ASSEMBLY |
| 4 |
88-8M0207796 |
FUSE |
| 5 |
84-95084A2 |
CABLE-FUSE |
| 6 |
84-11149A2 |
CABLE ASSEMBLY |
| 7 |
10-813523 |
SCREW (10-16) |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 40 (4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
-
Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
-
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
