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Mercury 40 (1 CYL.) (3296137 THRU 4107219) Parts & Diagrams
🔎 Mercury 40 (1 CYL.) Reference Library — Exploded parts diagrams (18 diagrams), specifications, common issues, and maintenance checklist.
The Mercury 40 (1 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI, SOHC outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.
Quick Reference Specifications
| Specification | Value |
|---|---|
| Engine Type | 4-Stroke, Inline 4-Cylinder, EFI, SOHC |
| Horsepower | 40 HP |
| Displacement | 995 cc |
| Bore x Stroke | 65 mm x 75 mm |
| Spark Plug (Type & Gap) | NGK IZFR6F-11 |
| Engine Oil Capacity | 3.0 L (3.17 quart) |
| Recommended Engine Oil | SAE 25W-40 Mercury FourStroke Oil |
| Gear Case Oil Capacity | 440 mL (14.9 fl oz) |
| Idle Speed (in gear) | 700 ± 50 RPM (in gear) |
| Full Throttle RPM Range | 5500-6000 |
| Fuel | Unleaded Gasoline, 87 Octane min. |
Always verify specifications against your owner's manual for your specific serial number range.
Common Issues & Recommended Parts
Below are common maintenance scenarios for the Mercury 40 (1 CYL.):
- Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
- Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
- Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
- Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
- Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit
Parts Diagrams & OEM Part Numbers
Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 40 (1 CYL.).
▶BOTTOM COWL ASSEMBLY (19 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 187-7711A4 | BOTTOM COWL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 2 | 36187A1 | LEVER ASSEMBLY, CLAMPING - PORT |
| 3 | 36188A1 | LEVER ASSEMBLY, CLAMPING - STARBOARD |
| 4 | 53-55891 | FASTENER, CLAMPING LEVER |
| 5 | 84-60871A7 | GROUND STRAP ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 6 | 24-63399 | SPRING, GROUND STRAP Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 7 | 23-26819 | BUSHING, NYLON - CLAMPING LEVER |
| 8 | 23-31293 | BUSHING, RUBBER - CLAMPING LEVER |
| 9 | 17-58997 | PIN, ROLL - CLAMPING LEVER |
| 10 | 10-79953Q04 | SCREW, BOTTOM COWL FLUSHING HOLE |
| 11 | 12-191833 | WASHER, BOTTOM COWL FLUSHING HOLE SCREW |
| 12 | 56712 | NOZZLE, TELL TALE |
| 13 | 10-35519 | SCREW, TELL TALE NOZZLE TO BOTTOM COWL |
| 14 | 32-8M0108355 | TUBE, TELL TALE (7 1/4") |
| 15 | 22-996642 | ELBOW, TELL TALE - HOSE TO CYLINDER BLOCK |
| 16 | 27-89937 | GASKET, POWERHEAD TO BOTTOM COWL |
| 17 | 27-55847 | GASKET, EXHAUST RELEIF COVER TO BOTTOM COWL |
| 18 | 55936 | COVER, EXHAUST RELIEF |
| 19 | 10-69079 | SCREW, EXHAUST RELEIF COVER TO BOTTOM COWL (7/16") |
▶CARBURETOR ASSEMBLY (23 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| -- | 1395-92621 | REPAIR PARTS KIT |
| 1 | 1341-8740A1 | CARBURETOR ASSEMBLY, COMPLETE (KB-10A) |
| 2 | 1395-8673 | FLOAT ASSEMBLY |
| 6 | 1395-92581 | INLET NEEDLE, SEAT AND GASKET |
| 9 | 1399-1133 | COVER, FLOAT BOWL |
| 10 | 10-52195 | SCREW, FLOAT BOWL COVER (SHORT) |
| 11 | 10-52196 | SCREW, FLOAT BOWL COVER (LONG) |
| 12 | 13-26995 | LOCKWASHER, FLOAT BOWL COVER SCREW |
| 14 | 1399-3938 | SCREEN, FILTER |
| 16 | 1399-1135 | COVER, STRAINER |
| 18 | 10-25822 | SCREW, STRAINER COVER |
| 19 | 1395-6027 | SCREW, THROTTLE STOP LEVER |
| 20 | 8146791 | LEVER, THROTTLE STOP |
| 21 | 1399-1716 | SHAFT, THROTTLE |
| 25 | 1399-3739 | SHUTTER, THROTTLE |
| 28 | 10-28845 | SCREW, PLUG - BODY CHANNEL |
| 30 | 10-23178 | SCREW, PLUG - MAIN NOZZLE |
| 31 | 1399-3252 | JET, MAIN FUEL (.032) |
| 34 | 10-28405 | SCREW, PLUG - MAIN FUEL JET CHANNEL |
| 35 | 1399-3740 | SCREW, IDLE ADJUSTMENT |
| 37 | 27-63309 | GASKET, CARBURETOR TO REED BLOCK |
| 38 | 12-20583 | WASHER, CARBURETOR MOUNTING STUD |
| 39 | 11-24652 | NUT, CARBURETOR MOUNTING STUD |
▶CARBURETOR CHOKE LINKAGE (9 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 59000 | THROTTLE LEVER ASSEMBLY |
| 2 | 10-20597 | SCREW, THROTTLE LEVER TO CARBURETOR (3/8") |
| 3 | 79092 | SHUTTER AND SCREEN, CHOKE - CARBURETOR |
| 4 | 24-53193 | SPRING, CHOKE SHUTTER TO LEVER |
| 5 | 24-55299A1 | SPRING ASSEMBLY, CARBURETOR |
| 6 | 10-55298 | SCREW, SPRING TO CARBURETOR |
| 7 | 53187 | LEVER, CHOKE |
| 8 | 24-53190 | SPRING, TENSION - CHOKE KNOB |
| 9 | 53189 | KNOB, CHOKE |
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #1) (56 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1468-5570A3 | CLAMP BRACKET ASSEMBLY (PORT) |
| 2 | 1467-5571A3 | CLAMP BRACKET ASSEMBLY (STARBOARD) |
| 3 | 59170A3 | THUMB SCREW ASSEMBLY |
| 4 | 12-26227 | WASHER, THUMB SCREW |
| 5 | 12-52864 | WASHER, TILT TUBE - CLAMP TO SWIVEL BRACKET |
| 6 | 45757 | TITL TUBE, CLAMP TO SWIVEL BRACKET |
| 7 | 54-8M0085928 | CLIP, SAFETY CHAIN - TITE TUBE |
| 8 | 11-858869 | NUT, TILT TUBE FASTENING |
| 9 | 16-59622 | STUD, CLAMP BRACKET |
| 10 | 13-26992 | LOCKWASHER, CLAMP BRACKET STUD |
| 11 | 11-29598 | NUT, CLAMP BRACKET STUD |
| 12 | 24-62143 | SPRING, TILT LOCK PIN |
| 13 | 17-55952A1 | TILT LOCK PIN ASSEMBLY |
| 14 | 10-67982 | BOLT, CLAMP BRACKET TO BOAT |
| 15 | 12-67983 | WASHER, CLAMP BRACKET SCREW |
| 16 | 11-8267098 | NUT, CLAMP BRACKET SCREW |
| 17 | 1451-4675 | SWIVEL BRACKET |
| 18 | 25-25439 | "O" RING, SWIVEL BRACKET |
| 19 | 38-31042 | SERIAL PLATE |
| 20 | 10-28642 | SCREW, DRIVE - SERIAL PLATE TO SWIVEL BRACKET |
| 21 | 19-77633Q | LUBRICAP, GREASE FITTING - SWIVEL BRACKET |
| 22 | 22-8M0169589 | FITTING, GREASE - SWIVEL BRACKET |
| 23 | 23-30813 | SPACER, TUBE - REVERSE LOCK ROD |
| 24 | 23-26856 | BUSHING, NYLON - REVERSE LOCK LEVER ROD |
| 25 | 56663 | ROD, REVERSE LOCK TO SWIVEL BRACKET |
| 26 | 18-56206 | COTTER PIN, RECERSE LOCK LEVER TO ROD |
| 27 | 30815 | LINK, REVERSE LOCK LEVER |
| 28 | 53267A1 | REVERSE LOCK LEVER ASSEMBLY |
| 29 | 53435 | BRACKET, STOP |
| 30 | 24-53456 | SPRING, EXTENSION - STOP BRACKET |
| 31 | 24-30886 | SPRING, TENSION - REVERSE LOCK LEVER |
| 32 | 62257A2 | LINK ASSEMBLY, REVERSE LEVER |
| 33 | 62256 | ROD, LINK - REVERSE LOCK LEVER |
| 34 | 10-60355 | SCREW, LINK TO SWIVEL BRACKET |
| 35 | 13-34632 | WASHER, WAVE - LINK SCREW |
| 36 | 17-25905 | ROLL PIN, RELEASE LINK |
| 37 | 17-30688 | SWIVEL PIN, SWIVEL BRACKET TO SADDLE |
| 38 | 77334 | CO-PILOT DISC |
| 39 | 10-30679 | SCREW, CO-PILOT DISC TO SADDLE |
| 40 | 11-8M0207775 | NUT, CO-PILOT DISC FASTENING SCREW |
| 41 | 62342 | DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET (THIN) |
| 42 | 20203 | DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET (THICK) |
| 43 | 61296 | PLATE, CLAMP - CO-PILOT |
| 44 | 10-62506 | SCREW, CLAMP PLATE ADJUSTING Comment: . FOR REPLACEMENT OF SCREW AND COTTER PIN USED ON EARLY MODELS IN THIS APPLICATION, ORDER C-10-62506 SCREW AND C-11-62505 NUT. |
| 45 | 11-62505 | NUT, CAMPL PLATE ADJUSTING SCREW Comment: . FOR REPLACEMENT OF SCREW AND COTTER PIN USED ON EARLY MODELS IN THIS APPLICATION, ORDER C-10-62506 SCREW AND C-11-62505 NUT. |
| 47 | 12-35462 | WSHER, CLAMP PLATE ADJJUSTING SCREW |
| 48 | 13-48239 | WASHER, WAVE - CLAMP PLATE ADJUSTING SCREW |
| 49 | 62024T | LEVER, CONTROL - REVERSE LOCK |
| 50 | 23-59573 | SPACER, CLAMP PLATE ADJUSTING SCREW |
| 51 | 61602 | PLATE, LOCKING - CLAMP PLATE ADJUSTING SCREW |
| 52 | 63310A1 | LEVER, TITLE STOP |
| 53 | 10-29237 | SCREW, RETAINING - TILT STOP LEVER |
| 54 | 11-8M0207775 | NUT, TILT STOP LEVER RETAINING SCREW |
| 55 | 10-27791 | SCREW, ANCHOR - TILT STOP LEVER |
| 56 | 13-20846 | WASHER, WAVE - LEVER ANCHOR SCREW |
| 57 | 11-8M0207775 | NUT, TILT STOP LEVER ANCHOR SCREW |
▶CLAMP AND SWIVEL BRACKET ASSEMBLY (SERIAL GROUP #2) (44 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1468-5570A3 | CLAMP BRACKET ASSEMBLY (PORT) |
| 2 | 1467-5571A3 | CLAMP BRACKET ASSEMBLY (STARBOARD) |
| 3 | 59170A3 | THUMB SCREW ASSEMBLY |
| 4 | 12-26227 | WASHER, THUMB SCREW |
| 5 | 12-52864 | WASHER, TILT TUBE - CLAMP TO SWIVEL BRACKET |
| 6 | 45757 | TILT TUBE, CLAMP TO SWIVEL BRACKET |
| 7 | 54-8M0085928 | CLIP, SAFETY CHAIN - TILT TUBE |
| 8 | 11-858869 | NUT, TILT TUBE FASTENING |
| 9 | 16-59622 | STUD, CLAMP BRACKET |
| 10 | 13-26992 | LOCKWASHER, CLAMP BRACKET STUD |
| 11 | 11-29598 | NUT, CLAMP BRACKET STUD |
| 12 | 24-62143 | SPRING, TILT LOCK PIN |
| 13 | 17-55952A1 | TILT LOCK PIN ASSEMBLY |
| 14 | 10-67982 | BOLT, CLAMP BRACKET TO BOAT |
| 15 | 12-67983 | WASHER, CLAMP BRACKET SCREW |
| 16 | 11-8267098 | NUT, CLAMP BRACKET SCREW |
| 17 | 1471-5822A1 | SWIVEL BRACKET ASSEMBLY Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 18 | 19-77633Q | LUBRICAP, GREASE FITTING - SWIVEL BRACKET Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 19 | 22-8M0169589 | FITTING, GREASE - SWIVEL BRACKET Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 20 | 23-64028 | BUSHING, SWIVEL BRACKET |
| 21 | 23-26841 | BUSHING, NYLON - REVERSE LOCK LEVER ROD |
| 22 | 63551 | ROD, REVERSE LOCK TO SWIVEL BRACKET |
| 23 | 18-45882 | COTTER PIN, RECERSE LOCK LEVER TO ROD |
| 24 | 63628T | LEVER, REVERSE LOCK |
| 25 | 61007 | RETAINER, ROD - REVERSE LOCK |
| 26 | 63559T | BRACKET, TROLL |
| 27 | 24-63630 | SPRING, EXTENSION - TROLL BRACKET |
| 28 | 63554 | GUIDE, SPRING |
| 29 | 17-25319 | ROLL PIN, SPRING GUIDE |
| 30 | 79744 | LEVER, CONTROL - TROLL BRACKET |
| 31 | 13-63631 | WASHER, WAVE - TROLL BRACKET LEVER |
| 32 | 66559 | SWIVEL PIN, SWIVEL BRACKET TO SADDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 33 | 77334 | CO-PILOT DISC |
| 34 | 10-30679 | SCREW, CO-PILOT DISC TO SADDLE (2 1/4") |
| 35 | 11-8M0207775 | NUT, CO-PILOT DISC FASTENING SCREW |
| 36 | 20203 | DISC, FRICTION - CLAMP PLATE AND SWIVEL BRACKET |
| 37 | 63647 | PLATE, CLAMP - CO-PILOT |
| 38 | 10-62506 | SCREW, CLAMP PLATE ADJUSTING (1 5/8") |
| 39 | 12-35462 | WASHER, CLAMP PLATE ADKJUSTING SCREW |
| 40 | 63310A1 | LEVER ASSEMBLY, TILT STOP |
| 41 | 10-41433 | SCREW, TILT STOP LEVER |
| 42 | 13-31030 | WASHER, WAVE - LEVER ANCHOR SCREW |
| 43 | 11-826709109 | NUT, TILT STOP LEVER SCREW |
| 44 | 10-36398 | SCREW, SWIVEL BRACKET (1/4") |
▶CRANKSHAFT, PISTON AND CONNECTING ROD ASSEMBLY (12 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 427-3513 | CRANKSHAFT |
| 2 | 26-72793 | CARRIER ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 3 | 26-72793 | SEAL, CARRIER ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 4 | 608-7395A2 | CONNECTING ROD ASSEMBLY |
| 5 | 10-87374 | SCREW, CONNECTINT ROD |
| 6 | 29-26815 | BEARING, NEEDLE - CRANKPIN |
| 7 | 11-20061 | NUT, CONNECTING ROD SCREW |
| 8 | 12-65967 | WASHER, NEEDLE BEARING RETAINING |
| 9 | 29-31505 | BEARING, NEEDLE - PISTON PIN |
| 10 | 719-7391T3 | PISTON AND PISTON PIN ASSEMBLY |
| 11 | 40-21666 | LOCK RING, PISTON PIN |
| 12 | 39-21665A12 | RING, PISTON |
▶CYLINDER BLOCK AND CRANKCASE ASSEMBLY (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 843-8694A3 | CYLINDER BLOCK AND CRANKCASE ASSEMBLY |
| 2 | 16-66021 | STUD, SYLINDER BLOCK AND CRANKCASE TO DRIVE SHAFT HOUSING |
| 3 | 16-66020 | STUD, CARBURETOR MOUNTING |
| 4 | 17-8M0084726 | PIN, DOWEL - CRANKCASE TO CYLINDER BLOCK |
| 5 | 21-64871A2 | FITTING ASSEMBLY, BLEED DRAIN Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 6 | 21-42657A3 | CHECK VALVE ASSEMBLY Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW |
| 7 | 32-9938779 | HOSE, BLEED DRAIN (7 1/2") |
| 8 | 54-56223 | CLAMP, BLEED HOSE ATTACHING |
| 9 | 22-78916 | ELBOW, BLEED DRAIN |
| 10 | 22-996642 | ELBOW, 90 - 1/8' MALE (TELL TALE) |
| 11 | 10-24624 | SCREW, CRANKCASE TO CYLINDER BLOCK (1 3/4") |
| 12 | 10-64278 | SCREW, CRANKCASE TO CYLINDER BLOCK (1") |
| 13 | 11-8M0207775 | NUT, CRANKCASE FASTENING SCREW |
| 14 | 70726 | REED BLOCK |
| 15 | 34-35836 | REED, INLET VALVE |
| 16 | 34-22215 | RETAINER, REED |
| 17 | 10-28430 | SCREW, REED AND RETAINER TO BLOCK (1/4") |
| 18 | 27-357391 | GASKET, REED BLOCK TO CRANKCASE |
| 19 | 30-72961 | BEARING, BALL - CRANKCASE (LOWER) |
| 20 | 26-56397 | OIL SEAL, CRANKCASE (LOWER) |
| 21 | 15-31412A1 | SHIM ASSEMBLY, UPPER HOUSING TO BLOCK (.002-3-5-10) |
| 22 | 1132-6352A1 | BEARING HOUSING ASSEMBLY, UPPER |
| 23 | 30-72961 | BEARING, BALL - UPPER BEARING HOUSING |
| 24 | 31-31410 | BEARING, ROLLER - UPPER BEARING HOUSING |
| 25 | 26-31411 | OIL SEAL, UPPER BEARING HOUSING |
| 26 | 25-20863 | "O" RING, UPPER BEARING HOUSING |
| 27 | 54-34598 | CLAMP, HOLD DOWN RING |
| 28 | 10-36205 | SCREW, HOLD DOWN RING CLAMP TO BEARING HOUSING (9/16") |
| 29 | 24-34731 | SPRING, HOLD DOWN RING CLAMP |
| 30 | 10-39002 | SCREW, UPPER BEARING HOUSING (#12-24 X 1/2) |
| 31 | 35658 | COVER, TRANSFER PORT |
| 32 | 27-35657 | GASKET, TRANSFER PORT COVER |
| 33 | 10-20720 | SCREW, TRANSFER PORT COVER TO CYLINDER BLOCK (5/8") |
| 34 | 1016-7070A1 | COVER ASSEMBLY, CYLINDER BLOCK Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 35 | 66019 | MOUNT, RUBBER - COVER TO TOP COWL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 36 | 13-20202 | LOCKWASHER, RUBBER MOUNT Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 37 | 11-22053 | NUT, RUBBER MOUNT TO COVER Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 38 | 27-416151 | GASKET, COVER TO CYLINDER BLOCK |
| 39 | 10-21091 | SCREW, SYLINDER BLOCK COVER TO CYLINDER BLOCK (1 1/4") |
| 40 | 11-8M0207775 | NUT, CYLINDER BLOCK COVER MOUNTING SCREW |
| 41 | 27-416141 | GASKET, SYLINDER BLOCK TO BAFFLE PLATE |
| 42 | 46234 | PLATE, BAFFLET - EXHAUST MANIFOLD |
| 43 | 27-416141 | GASKET, BUFFLE PLATE TO EXHAUST MANIFOLD COVER |
| 44 | 46171 | COVER, EXHAUST MANIFOLD |
| 45 | 10-49668 | SCREW, PLATE/MANIFOLD COVER TO BLOCK (3/4") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
▶DRIVE SHAFT HOUSING ASSEMBLY (22 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 1542-8452A1 | DRIVE SHAFT HOUSING ASSEMBLY(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 2 | 16-66373 | STUD, DRIVE SHAFT HOUSING TO GEAR HOUSING |
| 3 | 11-82670911 | NUT, DRIVE SHAFT HOUSING TO GEAR HOUSING STUD |
| 4 | 11-8M0204726 | NUT, GEAR HOUSING TO DRIVE SHAFT HOUSING STUD |
| 5 | 1539-8450A1 | SADDLE Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 6 | 64076 | BUMPER, THRUST - SADDLE Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 7 | 79896A1 | MOUNT ASSEMBLY, LOWER |
| 8 | 79985A1 | MOUNT ASSEMBLY, UPPER(SEE NOTE BELOW) |
| 9 | 53-26406 | RING, RETAINING - UPPER AND LOWER MOUNT |
| 10 | 71490 | COVER, UPPER AND LOWER MOUNT |
| 11 | 10-45817 | SCREW, UPPER AND LOWER MOUNT COVER RETAINING (7/16") |
| 12 | 55435 | BLOCK, BEARING - DRIVE SHAFT |
| 13 | 27-59079 | GASKET, BOTTOM COWL TO DRIVE SHAFT HOUSING |
| 14 | 11-24652 | NUT, DRIVE SHAFT HOUSING TO POWERHEAD STUDS |
| 15 | 32-32077 | TUBE, WATER OUTLET(LONG SHAFT) |
| 16 | 26-36556 | SEAL, RUBBER - WATER OUTLET TUBE |
| 17 | 23-13127 | WASHER, NYLON - OUTLET TUBE SEAL |
| 18 | 71057 | LINK ROD, REVERSE LOCK Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 19 | 10-65414 | SCREW, CAM RETAINER TO DRIVE SHAFT HOUSING (3/4") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 20 | 13-26992 | LOCKWASHER, CAM RETAINER SCREW Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 21 | 65216 | CAM, REVERSE LOCK Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 22 | 72007 | RETAINER, REVERSE LOCK CAM Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
▶FLYWHEEL AND IGNITION COIL (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 236-4475A1 | FLYWHEEL ASSEMBLY |
| 2 | 28-20094 | KEY, FLYWHEEL DRIVE |
| 3 | 25-62701 | "O" RING, FLYWHEEL NUT |
| 4 | 12-36245 | WASHER, FLYWHEEL NUT |
| 5 | 11-20696 | NUT, FLYWHEEL |
| 6 | 13-35629 | WASHER, WAVE - CAM TENSION |
| 7 | 336-4465 | CAM, BREAKER |
| 8 | 336-4528T2 | COIL ASSEMBLY, IGNITION |
| 9 | 13-26996 | LOCKWASER, IGNITION COIL TERMINAL |
| 10 | 11-45076 | NUT, IGNITION COIL TERMINAL |
| 11 | 66355 | COVER, IGNITION COIL |
| 12 | 10-61530 | SCREW, COIL COVER TO REAR SUPPORT GRACKET (3 3/4") |
| 13 | 11-27164 | NUT, COIL COVER SCREW |
| 14 | 84-813715A1 | LEAD ASSEMBLY, HIGH TENSION |
| 15 | 332-2854T01 | NIPPLE, IGNITION COIL |
| 16 | 85-63709A1 | PROTECTOR ASSEMBLY, SPAR PLUG |
| 17 | 33-896329833 | SPARK PLUG (AC #40FFK) |
▶FUEL PUMP AND FUEL LINE ASSEMBLY (19 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 89977A1 | FUEL PUMP ASSEMBLY |
| 2 | 21-30430A2 | CHECK VALVE ASSEMBLY |
| 3 | 53245A1 | DIAPHRAGM KIT, FUEL PUMP |
| 6 | 53241 | BASE, FUEL PUMP |
| 7 | 61541 | COVER, FUEL PUMP |
| 8 | 10-32627 | SCREW, FUEL PUMP TO BASE (1 1/2") |
| 9 | 12-847883 | WASHER, FUEL PUMP SCREWS |
| 10 | 22-61544 | ELBOW, HOSE TO FUEL PUMP (45) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 11 | 22-39079 | ELBOW, FUEL PUMP TO CARBURETOR |
| 12 | 32-9912688 | HOSE ASSEMBLY, FUEL PUMP TO CYLINDER BLOCK (4 1/2") |
| 13 | 22-33373001 | ELBOW, HOSE TO CYLINDER BLOCK (90) |
| 14 | 54-20387 | CLAMP, FUEL PUMP HOSE TO ELBOWS |
| 15 | 32-61642 | FUEL LINE, INLET - ADAPTOR TO FUEL PUMP |
| 16 | 30188 | CUP WASHER, ADAPTOR |
| 17 | 24-23067T | SPRING, ADAPTOR STEM |
| 18 | 25-16524 | "O" RING, ADAPTOR STEM |
| 19 | 23069 | STEM, CHECK UNIT ADAPTOR |
| 20 | 22833 | ADAPTOR, CHECK UNIT |
| 21 | 10-37923 | SCREW, CHECK UNIT ADAPTOR TO BOTTOM COWL (1 1/4") |
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 1) (45 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 23-86215 | WASHER, NYLON - INTAKE TUBE SEAL |
| -- | 23-13127 | WASHER, NYLON - WATER PUMP COVER |
| 1 | 1630-4921A1 | GEAR HOUSING ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 2 | 16-58138 | STUD, GEAR HOUSING TO DRIVE SHAFT HOUSING (3 1/2") |
| 3 | 16-58136 | STUD, WATER PUMP HOUSING TO GEAR HOUSING (2 3/4") |
| 4 | 31-22756 | BEARING, ROLLER - DRIVE SHAFT |
| 5 | 17-20032 | PIN, DOWEL - LOCATING |
| 6 | 26-33613 | SEAL, RUBBER - WATER INTAKE TUBE |
| 7 | 35-33425 | SCREEN WATER INTAKE |
| 8 | 10-28642 | SCREW, WATER INTAKE SCREEN TO GEAR HOUSING |
| 9 | 12-191833 | WASHER, GREASE FILLER HOLE SCREW |
| 10 | 10-79953Q04 | SCREW, GREASE FILLER HOLE |
| 11 | 19643 | WASHER, GREASE VENT HOLE SCREW |
| 12 | 10-28653 | SCREW, GREASE VENT HOLE |
| 13 | 71658A1 | SHAFT ASSEMBLY, SHIFT(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 14 | 53-22899 | RING, RETAINING - SHIFT SHAFT |
| 15 | 23-30676A1 | BUSHING ASSEMBLY, SHIFT SHAFT |
| 16 | 25-26802 | "O" RING, SHIFT SHAFT BUSING |
| 17 | 26-30696 | OIL SEAL, SHIFT SHAFT BUSHING |
| 18 | 10-39149 | SCREW, SHIFT SHAFT BUSING RETAINER (1/2") |
| 19 | 43-98696 | GEAR, PINION |
| 20 | 14-30377 | TAB WASHER, PINION GEAR SCREW |
| 21 | 10-30376 | SCREW, PINION GEAR TO DRIVE SHAFT (3?4") |
| 22 | 45-75033A1 | DRIVE SHAFT(LONG SHAFT) Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 23 | 15-30527A1 | SHIM ASSEMBLY, BALL BEARING TO GEAR HOUSING (.002-3-5-10) |
| 24 | 30-33076 | BEARING, BALL - DRIVE SHAFT |
| 25 | 53-30523 | RING, RETAINING - BALL BEARING |
| 26 | 15-30527A1 | SHIM ASSEMBLY, BALL BEARING TO PUMP HOUSING (.002-3-5-10) |
| 27 | 46-46893A3 | WATER PUMP HOUSING ASSEMBLY |
| 28 | 25-29439 | "O" RING, WATER PUMP HOUSING |
| 29 | 26-30900T | OIL SEAL, WATER PUMP HOUSING |
| 30 | 26-33613 | SEAL, WATER INTAKE TUBE |
| 31 | 32-34293 | TUBE, WATER INTAKE |
| 32 | 70977T | INSERT, WATER PUMP HOUSING |
| 33 | 28-8M0032835 | KEY, IMPELLER DRIVE |
| 34 | 47-89981 | IMPELLER, WATER PUMP |
| 35 | 46895 | PLATE, FACE - WATER PUMP HOUSING TO COVER |
| 36 | 93224A1 | WATER PUMP COVER ASSEMBLY |
| 37 | 26-36558 | SEAL, WATER PUMP COVER |
| 38 | 26-30913 | OIL SEAL, WATER PUMP COVER |
| 39 | 12-20533 | WASHER, WATER PUMP HOUSING AND COVER STUD |
| 40 | 11-826709109 | NUT, WATER PUMP HOUSING STUD |
| 41 | 25-30526 | RING, RUBBER - CENTRIFUGAL SLINGER |
| 42 | 25-48171 | "O" RING, UPPER - DRIVE SHAFT Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 43 | 23-31792T | SLEEVE, GUIDE - INLET TUBE |
▶GEAR HOUSING ASSEMBLY, COMPLETE (PAGE 2) (28 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1630-7360A13 | GEAR HOUSING ASSEMBLY, COMPLETE(LONG SHAFT) Comment: SEE NOTE BELOW UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 1 | 1630-4921A1 | GEAR HOUSING ASSEMBLY Comment: SEE PAGE 26 FOR PARTS BREAKSOWN UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 44 | 44434 | CAM, SHIFT |
| 45 | 31334 | FOLLOWER, CAM |
| 46 | 24-31333 | SPRING, COMPRESSION - CAM FOLLOWER |
| 47 | 15-30522A1 | SHIM ASSEMBLY, BEARING TO GEAR HOUSING (.002-3-5-10) |
| 48 | 30-21889 | BEARING, BALL - FORWARD GEAR |
| 49 | 43-48577A3 | FORWARD GEAR ASSEMBLY |
| 50 | 31-22458 | BEARING, ROLLER - FORWARD GEAR |
| 51 | 52-63314 | RATCHET, SLIDING CLUTCH Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 52 | 53-32449 | RING, RETAINING - CROSS PIN |
| 53 | 17-30535 | PIN, CROSS - RATCHET TO PROPELLER SHAFT |
| 54 | 44-75667A2 | SHAFT ASSEMBLY, PROPELLER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 55 | 43-63316 | REVERSE GEAR ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 56 | 12-30531 | WASHER, THRUST - REVERSE GEAR |
| 57 | 30-21889 | BEARING, BALL - REVERSE GEAR |
| 58 | 15-30532A1 | SHIM ASSEMBLY, THRUST WASHER TO HOUSING (.002-3-5-10) |
| 59 | 25-30529 | "O" RING, BEARING CARRIER |
| 60 | 63317T3 | BEARING CARRIER ASSEMBLY Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 61 | 31-22458 | BEARING, ROLLER - BEARING CARRIER |
| 62 | 26-30530 | OIL SEAL, BEARING CARRIER |
| 63 | 12-30528 | WASHER, GEAR HOUSING COVER |
| 64 | 30537 | COVER, GEAR HOUSING |
| 65 | 86665A1 | THRUST HUB ASSEMBLY, PROPELLER SHAFT Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 66 | 86665A1 | GUIDE COLLAR, PROPLELLER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 67 | 48-63494A10 | PROPELLER ASSEMBLY (2 BLADE - ALUMINUM - 6" PITCH)-SERIAL GR |
| 68 | 11-64075A1 | SPACER, SPLINDER - PROPELLER NUT Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 69 | 11-64075A1 | NUT, PROPELLER |
▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 1260-859061A1 | FUEL TANK ASSEMBLY |
▶SHIFT CONTROL LINKAGE (18 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 93730T | HANDLE, SHIFT CONTROL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 2 | 66378 | SHIFT, SHIFT - CONTROL HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 3 | 23-66375 | BUSHING, NYLON - SHIFT CONTROL HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 4 | 66414 | CAM, DETENT - SHIFT SHAFT Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 5 | 43-66377 | GEAR, HORIZONTAL - SHIFT CONTROL HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 6 | 12-8M0204649 | WASHER, SHIFT CONTROL HANDLE TO SHAFT |
| 7 | 11-826709109 | NUT, SHIFT CONTROL HANDLE TO SHAFT |
| 8 | 24-30817 | SPRING, TENSION - SHIFT CONTROL HANDLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW |
| 9 | 17-31224 | PIN, DOWEL - TENSION SPRING TO HANDLE Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW |
| 10 | 17-25905 | PIN, DETENT CAM TO SHIFT SHAFT |
| 11 | 12-8M0204649 | WASHER, SHIFT CONTROL HANDLE |
| 12 | 11-8267089 | NUT, HORIZONTAL GEAR TO SHIFT CONTROL HANDLE |
| 13 | 24-39627 | SPRING, DETENT - CRANKCASE |
| 14 | 39601 | PLATE, DETENT SPRING |
| 15 | 10-25764 | SCREW, PLATE AND SPRING TO CRANKCASE (1/2") |
| 16 | 71660 | SHIFT SHAFT, UPPER Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 17 | 23-30677 | BUSHING, NYLON - SHIFT CONTROL SHAFT |
| 18 | 43-86686A1 | GEAR, SECTOR - SHIFT SHAFT |
▶STATOR AND IGNITION COMPONENTS (29 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 336-4524A1 | COVER ASSEMBLY |
| 2 | 10-60491 | SCREW, COVER TO MODULE (5/8") |
| 3 | 336-4516A2 | IGNITION MODULE ASSEMBLY |
| 4 | 10-59800 | SCREW, MODULE TO STATOR (9/16") |
| 5 | 10-36046 | SCREW, MODULE - COIL LEADS (1/4") |
| 6 | 13-26996 | LOCKWASHER, MODULE - IGNITION COIL LEAD TERMINALS |
| 7 | 11-45076 | NUT, MODULE - IGNITION COIL LEAD TERMINALS |
| 8 | 336-4469A1 | COIL, LOW SPEED |
| 9 | 54-59538 | CLIP, COIL RETAINING |
| 10 | 54-59539 | CLIP, COIL RETAINING |
| 11 | 336-4463 | CONDENSER ASSEMBLY |
| 12 | 10-62269 | SCREW, CONDENSER ATTACHING (7/16") |
| 13 | 336-4476A6 | STATOR ASSEMBLY |
| 14 | 336-4458 | PLATE, STATOR HOLD DOWN |
| 15 | 10-35400 | SCREW, HOLD DOWN PLATE TO STATOR (7/16") |
| 16 | 15-33910015 | SHIM, STATOR PLATE TO UPPER END CAP |
| 17 | 336-3989 | WICH, CAM WIPER - STATOR ASSEMBLY |
| 18 | 336-4318A2 | MAKER ASSEMBLY, STATOR HOUSING |
| 19 | 10-56266 | SCREW, MAKER TO STATOR HOUSING (3/8") |
| 20 | 56520 | CAM, THROTTLE |
| 21 | 10-69054 | SCREW, THROTTLE CAM TO CONTRACT HOUSING |
| 22 | 12-37998 | WASHER, THROTTLE CAM ATTACHING SCREW |
| 23 | 56757A5 | JUMPER WIRE ASS'Y, CONDENSER TO COVER (BLACK - 4 1/4") |
| 24 | 56318A11 | LEAD ASSEMBLY, MODULE TO IDNITION COIL (GREEN - 12 1/4") |
| 25 | 38938 | BOOT, LEAD ASSEMBLY |
| 26 | 56316A4 | CABLE ASSEMBLY, STATOR HOUSING (WHITE - 10 3/4") |
| 27 | 38938 | BOOT, CABLE |
| 28 | 336-4460 | INSULATOR, CABLE TO CONTRACT HOUSING |
| 29 | 11-56325 | NUT, CABLE INSULATOR |
▶STEERING HANDLE ASSEMBLY (21 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| - | 60850A6 | STEERING HANDLE ASSEMBLY, COMP. Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 1 | 60854 | GRIP, HANDLE - THROTTLE |
| 2 | 62251 | CAP, HANDLE THROTTLE |
| 3 | 66393 | SHAFT, THROTTLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 4 | 66394A1 | HANDLE ASSEMBLY, THROTTLE SHAFT Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 4A | 17-46152 | PIN, THROTTLE HANDLE Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 5 | 12-62252 | WASHER, THROTTLE HANDLE TO STEERING ARM |
| 6 | 60850 | ARM, STEERING HANDLE |
| 7 | 43-60852 | GEAR, BALL THROTTLE SHAFT |
| 8 | 17-27088 | PIN, BALL GEAR TO THROTTLE SHAFT |
| 9 | 48003 | PIVOT, STEEREING HANDLE TO BRACKET |
| 10 | 15-48002015 | SHIM, HANDLE PIVOT TO BRK. (.015) |
| 11 | 10-64074 | SCREW, HANDLE TO ARM BRK. (5/8") Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 12 | 60857A2 | UNIVERSAL JOINT ASSEMBLY |
| 13 | 43-60852 | GEAR, BALL - UNIVERSAL JOINT |
| 14 | 17-68436 | PIN, BALL GEAR TO UNIVERSAL JOINT |
| 15 | 96130A1 | BRACKET, STEERING ARM |
| 16 | 10-62233 | SCREW, DETENT SPRING TO STEERING ARM BRACKET (5/8") |
| 17 | 24-72847 | SPRING, DETENT - STEERING HANDLE |
| 18 | 10-30679 | SCREW, STEERING ARM BRACKET TO SADDLE (2 1/2") |
| 19 | 11-8M0207775 | NUT, STEERING ARM BRACKET FASTENING SCREW |
▶THROTTLE CONTROL LINKAGE (17 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 43-60856 | GEAR, HORIZONTAL - THROTTLE CONTROL |
| 2 | 60885T | HOUSING, HORIZONTAL GEAR |
| 3 | 10-96138 | SCREW, THROTTLE CONTROL HOUSING TO BOTTOM COWL (5/8") |
| 4 | 15-64653A1 | SHIM, PINION GEAR TO BOTTOM COWL |
| 5 | 42666A3 | GEAR AND SHAFT ASS'Y, THROTTLE CONTROL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 5&9 | 42666A3 | GEAR AND SHAFT ASS'Y, THROTTLE CONTROL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 6 | 62099T | BRACKET, THROTTLE CONTROL LEVER |
| 7 | 10-23015 | SCREW, ADJUSTING - THROTTLE (1") |
| 8 | 11-68219 | NUT, LOCK - THROTTLE ADJUSTING SCREWS |
| 9 | 42666A3 | LEVER, THROTTLE CONTROL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 10 | 17-27088 | PIN, ROLL - LEVER TO VERTICAL SHAFT |
| 11 | 60920 | LINK, THROTTLE LEVER TO STATOR PLATE |
| 12 | 10-34696 | SCREW, THROTTLE LINK TO TTHROTTLE LEVER (3/4") |
| 13 | 12-34392 | WASHER, THROTTLE LINK CREW |
| 14 | 13-29720 | WASHER, WAVE - THROTTLE LINK SCREW |
| 15 | 11-28656 | NUT, THROTTLE LINK SCREW |
| 16 | 10-56027 | SCREW, THROTTLE LINK TO STATOR PLATE (7/8") |
▶TOP COWL AND STARTER ASSEMBLY (37 parts)
| Ref | OEM Part # | Part Name |
|---|---|---|
| 1 | 191-7668A2 | TOP COWL ASSEMBLY Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 2 | 39538 | STRIP, SOUND SEAL - REAR |
| 3 | 39537 | STRIP, SOUND SEAL - FORWARD |
| 4 | 46231 | BLANKET, SOUND ABSORBING - STARBOARD Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW |
| 5 | 35846 | BLANKET, SOUND ABSORBING - PORT Comment: UNITED STATES 3764824 AND BELOW AUSTRALIA 8014364 AND BELOW BELGIUM 9037733 AND BELOW CANADA 7025897 AND BELOW |
| 6 | 35848 | BLANKET, SOUND ABSORBING - REAR Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 7 | 66018 | MOUNT, RUBBER - TOP COWL Comment: UNITED STATES 3529446 THRU 3764824 AUSTRALIA 8005740 THRU 8014364 BELGIUM 9012109 THRU 9037733 CANADA 7011058 THRU 7025897 |
| 8 | 89096 | COVER, TRIM - TOP COWL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 9 | 10-64652 | SCREW, TRIM COVER TO TOP COWL Comment: UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 10 | 14-20165 | TAB WASHER, CHEAVE SHAFT NUT |
| 11 | 11-20166 | NUT, SHEAVE SHAFT (LEFT HAND THREAD) |
| 12 | 64601 | COVER, VENT - TO COWL Comment: PART OF A-191-5032A4 TOP COWL ASSEMBLY UNITED STATES 3529445 AND BELOW AUSTRALIA 8005739 AND BELOW BELGIUM 9012108 AND BELOW CANADA 7011057 AND BELOW |
| 13 | 10-35519 | SCREW, VENT SCREEN TO TOP COWL (3/8") Comment: PART OF A-191-5032A4 TOP COWL ASSEMBLY |
| 14 | 39258 | BRACKET, STARBOARD - TOP COWL FASTENING |
| 15 | 10-39514 | SCREW, BRACKET TO TOP COWL (1 1/8") |
| 16 | 12-8M0204649 | WASHER, BRACKET SCREW (1/16") |
| 17 | 20155 | RETAINER, STARTER SPRING |
| 18 | 24-29340T02 | SPRING ASSEMBLY, STARTER REWIND |
| 19 | 23-28912 | BUSHING, SPRING GUIDE |
| 20 | 50-93696A2 | STARTER SHEAVE ASSEMBLY |
| 21 | 17-22896 | PIN, RETAINER - STARTER CABLE |
| 22 | 30596 | PAWL, STARTER |
| 23 | 13-36206 | WASHER, WAVE - STARTER PAWL |
| 24 | 23-28919 | BUSHING, NYLON - SHEAVE SHAFT SPACER |
| 25 | 23-61005 | SPACER, SHEAVE SHAFT |
| 26 | 26179 | RETAINER, SHEAVE SHAFT TO STARTER CHEAVE |
| 27 | 12-35559 | WASHER, SHEAVE SHAFT RETAINER |
| 28 | 13-20160 | WASHER, WAVE - RETAINER TENSION |
| 29 | 30595 | PLATE, RETAINER - STARTER PAWL |
| 30 | 35558 | SHAFT, SHEAVE |
| 31 | 55860 | PULLEY, STARTER CABLE |
| 32 | 23-309772 | SPACER, CABLE PULLEY |
| 33 | 12-22887 | WASHER, PULLEY FASTENING SCREW |
| 34 | 10-28789 | SCREW, PULLEY TO TOP COWL (3/4") |
| 35 | 50-12066Q10 | STARTER CABLE ASSEMBLY |
| 36 | 30782 | HANDLE, STARTER CABLE |
| 37 | 79470A1 | RETAINER, STARTER CABLE AND HANDLE |
100-Hour / Annual Service Checklist
Regular maintenance keeps your Mercury 40 (1 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.
- Replace water pump impeller and inspect wear plate
- Change engine oil and oil filter (check drain plug washer)
- Replace spark plugs and check ignition timing
- Drain and refill lower unit gear oil; inspect for water contamination
- Inspect fuel lines, primer bulb, and fuel filter for deterioration
- Check and replace sacrificial anodes (zinc or aluminum)
- Inspect propeller for damage; check shaft seal and cotter pin
- Check valve clearance (refer to service manual for specifications)
- Lubricate all grease points (steering, tilt tube, shift linkage)
- Inspect control cables and throttle/shift linkage for smooth operation
- Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
- Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.
- Choosing a selection results in a full page refresh.