Mercury 35 (2 CYL.) (6445653 THRU 0B110788) Parts & Diagrams

🔎 Mercury 35 (2 CYL.) Reference Library — Exploded parts diagrams (26 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 35 (2 CYL.) is a 4-Stroke, Inline 4-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 4-Cylinder, EFI
Horsepower	35 HP
Displacement	995 cc
Bore x Stroke	65 mm x 75 mm
Spark Plug (Type & Gap)	NGK IZFR6F-11
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	414 mL (14 oz)
Idle Speed (in gear)	700 ± 50 RPM (in gear)
Full Throttle RPM Range	5500-6000
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 35 (2 CYL.):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 35 (2 CYL.).

▶AUTO-BLEND (22 parts)

Ref	OEM Part #	Part Name
-	1301931	AUTO-BLEND
1	16612	TANK KIT, Oil
2	13996	HANDLE KIT
3	36-13986	CAP, OIL TANK
4	16614	HARDWARE KIT
5	19-13979	PLUG KIT, Drain
6	16611	DIAPHRAGM KIT
7	13990	BRACKET
8	13993	BAND
9	13983	BRACKET (LEFT)
10	13984	BRACKET (RIGHT)
11	16613	COVER
12	35-13985	FILTER/SENSOR KIT, Oil
13	13987	HORN KIT
14	84-13988	HARNESS ASSEMBLY
15	88-13989	FUSE (.5 AMP)
16	35-18089	FILTER KIT, Fuel
17	32-13992	VINYL TUBE
18	32-13995	TUBE KIT, Fuel
19	15387A1	STRAINER ASSEMBLY, Oil
20	21-16615	CHECK VALVE KIT
21	27-16616	GASKET KIT

▶BOTTOM COWL AND EXHAUST PLATE (51 parts)

Ref	OEM Part #	Part Name
-	27-78028A78	GASKET SET
1	2139-7642A2	BOTTOM COWL ASSEMBLY
2	57786	COVER, PLUG - BOTTOM COWL HARNESS HOLE Comment: MANUAL
3	10-61802	SCREW, PLUG COVER TO BOTTOM COWL (7/8") Comment: MANUAL
4	88618	PLUG, BOTTOM COWL Comment: MANUAL
5	10-48409	SCREW, (#10-16 x .625) Stainless Steel, PLUG TO BOTTOM COWL Comment: MANUAL
6	12-8M0204666	WASHER, (.203 x .500 x .032), PLUG SCREW Comment: MANUAL
7	27-628601	GASKET, POWERHEAD TO EXHAUST EXTENSION PLATE
8	39622	SEAL, RUBBER - EXHAUST PLATE TO BOTTOM COWL
9	42818A1	PLATE ASSEMBLY, EXHAUST EXTENSION
10	23-71980	BUSHING, FLANGE EXHAUST PLATE
11	12-38453	WASHER, NYLON - WATER OUTLET TUBE
12	26-38452	SEAL, RUBBER - WATER OUTLET TUBE
13	79799	HOUSING, WATER INLET TUBE SEAL
14	27-797971	GASKET, HOUSING
15	10-79798	SCREW, (#10-32 x 1.380), HOUSING TO EXHAUST PLATE
16	27-385011	GASKET, EXHAUST PLATE
17	37637	BOOT, FUEL CONNECTOR - BOTTOM COWL
18	39616	BOOT, CONTROL CABLE - BOTTOM COWL
19	39555	COVER PLATE
20	10-8M0113176	SCREW, (#10-24 x .375), COVER PLATE TO BOTTOM COWL
21	76176	LEVER, FRONT COVER
22	24-76177	SPRING, FRONT COVER LEVER
23	17-26541	PIN, Roll, LEVER TO BOTTOM COWL
24	47969	KNOB AND SHAFT, CHOKE
25	12-30314	WASHER, CHOKE SHAFT
26	24-47968	SPRING, COMPRESSION - CHOKE SHAFT
27	55180	LEVER, CHOKE
28	87-69508A9	SWITCH ASSEMBLY, Stop Comment: MANUAL PUSH BUTTON SWITCH
29	87-99525A1	COVER ASSEMBLY, STOP SWITCH Comment: MANUAL PUSH BUTTON SWITCH
30	11-69844	NUT, STOP SWITCH Comment: MANUAL PUSH BUTTON SWITCH
31	84-88238T01	CABLE ASSEMBLY, BOTTOM COWL
32	10-8M0113176	SCREW, (#10-24 x .375), GROUND STRAP
33	76132	BRACKET, SUPPORT - TOP COWL (REAR)
34	60577	MOUNT, RUBBER - REAR SUPPORT BRACKET
35	12-69056	WASHER, (.255 x .625 x .0312), RUBBER MOUNT
36	13-26992	LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT
37	11-36069	NUT, RUBBER MOUNT
38	90435	MOUNT, RUBBER - REAR SUPPORT BRACKET
39	11-36069	NUT, RUBBER MOUNT
40	10-37562	SCREW, (.312-18 x 1.00) Stainless Steel
41	13-8M0204647	LOCKWASHER, (.312)
42	95967T	BRACKET, SUPPORT - TOP COWL (FRONT)
43	31014	MOUNT, RUBBER - FRONT SUPPORT BRACKET
44	12-69056	WASHER, (.255 x .625 x .0312), RUBBER MOUNT
45	13-26992	LOCKWASHER, (.250) Stainless Steel, RUBBER MOUNT
46	11-36069	NUT, RUBBER MOUNT
47	10-37562	SCREW, (.312-18 x 1.00) Stainless Steel
48	13-8M0204647	LOCKWASHER, (.312)
49	90435	MOUNT, RUBBER - FRONT SUPPORT BRACKET
50	11-8M0207775	NUT, (1/4-28X7/32), RUBBER MOUNT

▶CARBURETOR ASSEMBLY (46 parts)

Ref	OEM Part #	Part Name
-	1395-51091	REPAIR PARTS KIT
1	1368-7226A19	CARBURETOR ASSEMBLY
2	1395-8673	FLOAT ASSEMBLY
3	NSS	NOT SOLD SEPARATE, FLOAT PIN
4	NSS	NOT SOLD SEPARATE, FLOAT LEVER (LOWER)
5	NSS	NOT SOLD SEPARATE, FLOAT LEVER (UPPER)
6	1395-83181	NEEDLE, Inlet
7	NSS	NOT SOLD SEPARATE, GASKET-INLET NEEDLE
8	NSS	NOT SOLD SEPARATE, GASKET-FLOAT BOWL COVER
9	1395-9016	COVER, FLOAT BOWL
10	1395-5733	JET, Main (.092)
11	1395-5734	HOSE, ECONOMIZER
12	10-52195	SCREW, FLOAT BOWL COVER
13	1395-4804	SCREW, FLOAT BOWL COVER
14	8,13-26995	LOCKWASHER, Stainless Steel, FLOAT BOWL COVER SCREW
15	92880	LEVER, THROTTLE
16	10-60293	SCREW, (#5-40 x .500), THROTTLE LEVER
17	11-92500	PUSH NUT, THROTTLE LEVER SCREW
18	1395-8641	SHAFT, Throttle
19	NSS	NOT SOLD SEPARATE, IDLE TUBE
20	1395-4540	SCREW, BODY (IDLE TUBE)
21	1395-9017	SHUTTER, Throttle
22	NSS	NOT SOLD SEPARATE, SCREW, THROTTLE SHUTTER
23	NSS	NOT SOLD SEPARATE, SPRING-IDLE ADJUSTMENT SCREW
24	NSS	NOT SOLD SEPARATE, SCREW-IDLE ADJUSTMENT
25	NSS	NOT SOLD SEPARATE, MAIN NOZZLE
26	1395-4542	SCREW, PLUG - MAIN NOZZLE
27	1395-6030	JET, (.070), MAIN FUEL
28	1395-4541	SCREW, PLUG - MAIN FUEL JET CHANNEL
29	NSS	NOT SOLD SEPARATE, GASKET-JET CHANNEL PLUG SCREW
30	NSS	NOT SOLD SEPARATE, SPRING-THROTTLE SHAFT RETURN
31	1395-4543	SCREW, BODY CHANNEL
32	52106A1	VENTURI, Plastic
33	NSS	NOT SOLD SEPARATE, PLUG-BODY CHANNEL
34	27-481641	GASKET, CARBURETOR FLANGE
35	11-64809	NUT, CARBURETOR MOUNTING STUD
36	16-69016	STUD, CHOKE SHUTTER PIVOT (CARBURETOR)
37	55179	SHUTTER, Choke, CARBURETOR
38	24-55163	SPRING, TENSION - CHOKE SHUTTER
39	12-47960	WASHER, CHOKE SHUTTER CARBURETOR STUD
40	10-32,11-20110	NUT, , CHOKE SHUTTER TO CARBURETOR STUD
41	35-57819	SCREEN, CARBURETOR
42	10-58185	SCREW, (#10-32 x 1.00), SCREEN TO CARBUETOR
43	24-57818	SPRING, TENSION - SCREEN SCREW
44	12-30164	WASHER, SCREEN SCREW
45	10-32,11-20110	NUT, , SCREEN SCREW

▶CLAMP AND SWIVEL BRACKET(NON POWER TRIM) (52 parts)

Ref	OEM Part #	Part Name
1	1427-5611A4	CLAMP BRACKET ASSEMBLY Comment: (ELECTRIC)
2	10-78492A1	THUMB SCREW ASSEMBLY Comment: (ELECTRIC)
3	10-78495	SCREW, WASHER TO THUMB SCREW
4	12-78493	WASHER, THUMB SCREW
5	75043	CAP, THUMB SCREW Comment: (ELECTRIC)
6	17-8M0026068	PIN ASSEMBLY, Tilt Lock
7	23-59623	SPACER, CLAMP BRAKCET STUD
8	16-59625	STUD, CLAMP BRACKET
9	13-8M0204647	LOCKWASHER, (.312), STUD
10	11-28770	NUT, (.312-24) Stainless Steel, STUD
11	8M0041936	TILT TUBE
12	12-52864	WASHER, CLAMP BRACKET TO SWIVEL BRACKET
13	11-858869	NUT, (.875-14), TILT TUBE
15	10-68298	BOLT, (.375-16 x 3.250) (LOWER)
16	12-68410	WASHER, CLAMP BRACKET BOLT (LOWER)
17	11-82671112	NUT, CLAMP BRACKET BOLT
18	88798A24	SWIVEL PIN ASSEMBLY Comment: (LONG SHAFT)(MANUAL/ELECTRIC)
18A	69540A4	SWIVEL PIN ASSEMBLY Comment: (LONG SHAFT)(ELECTRIC-DESIGN I)
19	30711	BUMPER, STEERING ARM
20	10-66897	BOLT, (.437-20 x 5.250), UPPER MOUNT TO STEERING ARM
21	62297	BUMPER, STEERING ARM Comment: W/O TILLER HANDLE
22	76535T	BRACKET, RIDE-GUIDE ATTACHING Comment: W/O TILLER HANDLE
23	10-34352	SCREW, (.375-24 x .875), BRACKET TO STEERING ARM Comment: W/O TILLER HANDLE
24	76533	STRAP, BRACKET SCREW Comment: W/O TILLER HANDLE
25	12-52865	WASHER, SWIVEL PIN
26	1480-7655A1	SWIVEL BRACKET Comment: (LONG SHAFT)
27	26-32911	SEAL, Oil, SWIVEL BRACKET
28	22-8M0169589	FITTING, Grease, SWIVEL BRACKET
29	47913A2	LEVER ASSEMBLY, TILT LOCK - PORT SIDE
30	10-69087	SCREW, (.312-24 x .880)
31	11-29250	NUT, (.312-24), TILT LOCK AND STOP LEVER SCREW
32	47912A2	LEVER ASSEMBLY, TILT STOP - STARBOARD SIDE
33	23-47911	BUSHING, TILT LOCK AND STOP LEVER
34	13-34632	WASHER, WAVE - TILT LOCK AND STOP LEVER
35	12-56720	WASHER, (.330 x .750 x .060) Stainless Steel, TILT LOCK AND STOP LEVER
36	11-29250	NUT, (.312-24)
37	17-25598	PIN, REVERSE LOCK SPRING ATTACHING
38	56349	SHAFT, REVERSE LOCK TO SWIVEL BRACKET
39	14664A3	LOCK ASSEMBLY, Reverse
40	24-29821	SPRING, REVERSE LOCK TENSION
41	18-45882	COTTER PIN, REVERSE LOCK TO SHAFT
42	12-25176	WASHER, SWIVEL PIN TO BOTTOM YOKE (.060)
43	77416T1	YOKE, Bottom
44	53-77415	RETAINING RING, BOTTOM YOKE
45	89813	ROD END, PUSH ROD
46	43413	ROD, PUSH - REVERSE LOCK Comment: (LONG SHAFT)
47	11-82670911	NUT, (.312-24) Stainless Steel, JAM - PUSH ROD
48	17-72524	PIN, REVERSE LOCK LEVER
49	18-25191	COTTER PIN, PUSH ROD TO REVERSE LOCK
50	933361	GUIDE, PUSH ROD
51	24-44297	SPRING, PUSH ROD
52	12-8M0042642	WASHER, (.323 x .563 x .063) Stainless Steel, PUSH ROD

▶CLAMP AND SWIVEL BRACKET(POWER TRIM) (41 parts)

Ref	OEM Part #	Part Name
-	27-78028A78	GASKET SET
1	1490-8599A6	SWIVEL BRACKET
2	26-32911	SEAL, Oil, SWIVEL BRACKET
3	22-8M0169589	FITTING, Grease
4	26-22734	SEAL, Oil, SWIVEL BRACKET
5	69540A4	SWIVEL PIN ASSEMBLY (EARLY STYLE)
6	88798A24	SWIVEL PIN ASSEMBLY (LATER STYLE)
7	30711	BUMPER, STEERING ARM
8	10-66897	BOLT, (.437-20 x 5.250)
9	12-25176	WASHER (.060)
10	77416T1	YOKE, Bottom
11	53-77415	RETAINING RING, BOTTOM YOKE
12	89105	TILT LOCK, STARBOARD/PORT
13	25-627021	O-RING, (.301 x .070)
14	79659	COUPLING, TILT LOCK
15	18-47959	COTTER PIN, TILT LOCK TUBE
16	17-62887	PIN, TRIM CYLINDERS TO SWIVEL BRACKET
17	12-8M0204695	WASHER, (1.50 x .766 x .125), TRIM CYLINDER PIN
18	12-8M0204665	WASHER, (.530 x .870 x .105) Stainless Steel, TRIM CYLINDER PIN
19	11-826709117	NUT, (.500-20), TRIM CYLINDER PIN
20	1440-8394A1	CLAMP BRACKET ASSEMBLY
21	10-78492A1	THUMB SCREW ASSEMBLY
22	12-78493	WASHER, THUMB SCREW
23	10-78495	SCREW, WASHER TO THUMB SCREW
24	75043	CAP, THUMB SCREW
25	8M0041936	TILT TUBE
26	12-52864	WASHER, TILT TUBE
27	11-858869	NUT, (.875-14), TILT TUBE
28	53078	CAP, PLASTIC - TILT TUBE
29	55-28416	PIN, UPPER
30	23-73203	BUSHING, CLAMP BRACKET
31	10-62882	SCREW, (.500-20 x 3.250), BRACKET TO UPPER PIN
32	23-89952	SPACER, MOUNTING BRACKET SCREW Comment: (1/3"I.D)
33	23-62884	SPACER, MOUNTING BRACKET SCREW Comment: (3/4"I.D)
34	10-89673	SCREW, (.375-16 x 5.00)
35	12-28420	WASHER, (1-1/ 4 x 25/64 x .125 SS), CLAMP BRACKET BOLT
36	11-82671112	NUT, CLAMP BRACKET BOLT
37	62297	BUMPER, STEERING ARM Comment: W/O TILLER HANDLE
38	76535T	BRACKET, RIDE-GUIDE ATTACHING Comment: W/O TILLER HANDLE
39	10-34352	SCREW, (.375-24 x .875) Comment: W/O TILLER HANDLE
40	76533	STRAP, BRACKET SCREW Comment: W/O TILLER HANDLE

▶CRANKSHAFT, PISTONS AND CONNECTING RODS (20 parts)

Ref	OEM Part #	Part Name
1	454-9073A1	CRANKSHAFT ASSEMBLY
2	78308A1	RETAINER ASSEMBLY, BALL BEARING
3	30-63742T	BEARING, Ball, RETAINER (CRANKSHAFT)
4	53-63634	RING, Retaining, BALL BEARING
5	540-7238A2	BEARING ASSEMBLY, Main, VALVE TYPE
6	17-20032	PIN, Dowel, MAIN, BEARING
7	10-45775	SCREW, (#12-28 x .560) , MAIN BEARING CLAMPING
8	11-45774	NUT, MAIN BEARING CLAMPING SCREW
9	34-56007A1	REED SET, MAIN BEARING (MATCHED)
10	34-56008	STOP, Reed, MAIN BEARING REED VALVES
11	10-20055	SCREW, (#10-32 x .375), REED STOP MOUNTING
12	624-8101A3	CONNECTING ROD ASSEMBLY
13	10-91012	SCREW, (.250-28 Special), CONNECTING ROD
15	31-62596A1	BEARING ASSEMBLY, CRANKPIN
16	29-8M0214934	BEARING, PISTON PIN
17	12-8M0032839	WASHER, NEEDLE BEARING RETAINING
18	774-9137A14	PISTON ASSEMBLY Comment: (.030 OVERSIZE)
19	39-88392A12	RING SET, Piston - .030 Oversize
20	53-857196	RING, Lock, PISTON PIN
21	28-45554	KEY, CRANKSHAFT

▶CYLINDER BLOCK AND THERMOSTAT (20 parts)

Ref	OEM Part #	Part Name
-	27-78028A78	GASKET SET
1	851-7940A6	CYLINDER BLOCK ASSEMBLY
2	66843T	BRACKET, COIL MOUNTING
3	99436A1	COVER ASSEMBLY, COIL BRACKET
4	25-823683	O-RING, COVER
5	10-31984	SCREW, (.312-18 x 1.375), COIL MOUNTING BRACKET TO BLOCK
6	10-30225	SCREW AND LOCKWASHER, (.312-18 x 1.00), COVER
7	10-58414	SCREW, COVER AND COIL BRACKET TO BLOCK (2-1/2")
8	13-8M0204647	LOCKWASHER, (.312), COIL MOUNTING BRACKET SCREW
9	25-39597	GROMMET, COIL MOUNTING BRACKET
10	27-66847	GASKET, COIL MOUNTING BRACKET TO BLOCK
11	32-9938779	HOSE, CYLINDER BLEED (8")
12	21-42866	CHECK VALVE, CYLINDER BLEED (TOP)
13	21-42863	CHECK VALVE, CYLINDER BLEED (BOTTOM)
14	58124A27	SWITCH Comment: (BULLET CONNECTORS)
15	10-62568	SCREW, (#10-16 x .375), MERCURY SWITCH TO EXHAUST COVER
16	76184	INDICATOR, TIMING Comment: ELECTRIC
17	10-25299	SCREW, (.312-18 x .75), INDICATOR ATTACHING Comment: ELECTRIC
18	12-20084	WASHER, (.328 x .562 x .062), INDICATOR ATTACHING SCREW Comment: ELECTRIC
19	17-29908	PIN, INDICATOR LOCATING Comment: ELECTRIC

▶CYLINDER BLOCK CRANKCASE AND COVERS (45 parts)

Ref	OEM Part #	Part Name
-	61779A87	POWERHEAD ASSEMBLY
1	1167-8277A1	END CAP ASSEMBLY, Upper
2	25-47254	O-RING, UPPER END CAP
3	31-62066T	BEARING, Roller, UPPER END CAP
4	26-41953	SEAL, UPPER END CAP
5	10-30225	SCREW AND LOCKWASHER, (.312-18 x 1.00), UPPR END CAP MOUNTING
6	851-7940A6	CYLINDER BLOCK ASSEMBLY
7	16-64936	STUD, CARBURETOR MOUNTING (1-1/4")
8	16-68165	STUD, CRANKCASE TO DRIVESHAFT HOUSING (1-5/8")
9	16-87901	STUD, CYLINDER BLOCK TO DRIVESHAFT HOUSING (4-3/8")
10	16-68166	STUD, (.312 x 2.125), CYLINDER BLOCK TO DRIVESHAFT HOUSING
11	16-68167	STUD, (.312-18/.312-24 x 2.560), CYLINDER BLOCK TO DRIVESHAFT HOUSING
12	66517	RESTRICTOR, CYLINDER BLOCK (BLEED)
13	17-23784	PIN, Dowel, CRANKCASE TO CYLINDER BLOCK
14	17-20323	PIN, Dowel, CYLINDER BLOCK TO MAIN BEARING
15	27-55158	GASKET, SEALING - CYLINDER BLOCK
16	22-328022	PLUG, Pipe (.125-27), CYLINDER BLOCK
17	62064	BRACKET, STARTER MOTOR
18	10-21339	SCREW, (.312-24 x 1.375), STARTER MOTOR BRACKET TO BLOCK
19	11-29250	NUT, (.312-24), STARTER MOTOR BRACKET SCREW
20	10-74824	SCREW, (.312-18 x 1.250), CRANKCASE TO CYLINDER BLOCK
21	1152-7267A1	END CAP ASSEMBLY, Lower
22	26-41953	SEAL, LOWER END CAP
23	25-823683	O-RING, LOWER END CAP
24	10-63365	SCREW, END CAP TO CYLINDER BLOCK (1-1/2")
25	25-64068	O-RING, LOWER END CAP SCREW
26	27-854891	GASKET, CYLINDER BLOCK TO BAFFLE PLATE
27	55190	PLATE, DIVIDER - EXHAUST MANIFOLD
28	27-854882	GASKET, BAFFLE PLATE TO EXHAUST COVER
29	551572	COVER, EXHAUST MANIFOLD
30	10-31984	SCREW, MANIFOLD COVER TO CYLINDER BLOCK (1-3/8")
31	10-64021	SCREW, ADJUSTING - EXHAUST COVER (1-7/8")
32	11-64015	NUT, (.250-20), ADJUSTING SCREW
33	26852	CAP, Nylon, ADJUSTING SCREW
34	1024-91101	COVER, CYLINDER BLOCK
35	854901	GASKET, CYLINDER BLOCK COVER
36	10-76213	SCREW, (.250-20 x 1.120), CYLINDER BLOCK COVER MOUNTING
37	46933A3	STRAP ASEMBLY, Ground, POWERHEAD TO BOTTOM COWL
38	22-328022	PLUG, Pipe (.125-27), CYLINDER BLOCK COVER
39	430651	COVER, TRANSFER PORT
40	27-552791	GASKET, TRANSFER PORT COVER
41	10-8M0214943	SCREW, TRANSFER PORT COVER MOUNTING (1")
42	54-47483	J CLIP, COIL HARNESS
43	92059	BRACKET, FUEL FILTER AND HARNESS
44	10-76213	SCREW, (.250-20 x 1.120), BRACKET MOUNTING

▶DRIVESHAFT HOUSING (37 parts)

Ref	OEM Part #	Part Name
1	1593-7513A12	HOUSING ASSEMBLY, Driveshaft Comment: (LONG SHAFT)
2	16-97460	STUD, (.375 x 6.75), DRIVESHAFT HOUSING Comment: (X-LONG)
3	16-96124	STUD, (.4375 x 8.03) , DRIVE SHAFT HOUSING Comment: (X-LONG)
4	19-64649	PLUG, PLASTIC - WATER PICK-UP HOLE
5	22-390721	PLUG, (1/8 Inch Brass), DRIVESHAFT HOUSING
6	12-65791	WASHER, GEAR HOUSING STUDS
7	11-8M0204653	NUT, (.437-20) Stainless Steel, GEAR HOUSING STUDS
8	60769	COVER, TRIM - DRIVESHAFT HOUSING
9	10-57807	SCREW, (#10-16 x .750) Stainless Steel, TRIM COVER TO DRIVESHAFT HOUSING
10	25-92012	GROMMET, TRIM COVER SCREW
11	32-98856	TUBE, WATER OUTLET Comment: (X-LONG SHAFT)
12	695441	TUBE, EXHAUST Comment: (LONG SHAFT)
13	11-64809	NUT, POWERHEAD STUDS
14	923373	MOUNT, RUBBER - UPPER
15	96401	SEAL, BELLOWS - UPPER MOUNT
16	12-27727	WASHER, UPPER MOUNT BOLT (37/64 I.D.)
17	12-66966	WASHER, RUBBER - UPPER MOUNT BOLT
18	12-30514	WASHER, UPPER MOUNT BOLT
19	11-8M0204653	NUT, (.437-20) Stainless Steel, UPPER MOUNT BOLT
20	87883	COVER, UPPER MOUNT
21	10-8M0214943	SCREW, (.250-20 x 1.00), UPPER MOUNT COVER
22	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, UPPER MOUNT COVER SCREW
23	10-75284	SCREW, (.500-20 x 5.500), LOWER MOUNT
24	12-28051	WASHER, LOWER MOUNT SCREW
25	12-28053	WASHER, RUBBER - LOWER MOUNT SCREW
26	75302T1	MOUNT, RUBBER - LOWER
27	12-30119	WASHER, (.875 Inch Outside Diameter), LOWER MOUNT SCREW
28	11-25096	NUT, LOWER MOUNT SCREW
29	69592F1	CLAMP, LOWER MOUNT TO DRIVESHAFT HOUSING
30	10-29256	SCREW, (.312-18 x .875), LOWER MOUNT CLAMP
31	24-35522	SPRING, TENSION - LOWER MOUNT CLAMP
32	88238A10	CABLE ASSEMBLY, Ground
33	35474T	COVER, LOWER MOUNT CLAMP
34	10-87884	SCREW, (#12-14 x .920), COVER TO LOWER CLAMP
35	11-35521	NUT, LOWER MOUNT CLAMP COVER
36	98858A1	EXTENSION ASSEMBLY Comment: (X LONG SHAFT)
37	37721001	SEAL, EXTENSION Comment: (X LONG SHAFT)

▶FLYWHEEL, IGNITION COIL AND SWITCH BOX (30 parts)

Ref	OEM Part #	Part Name
1	11-8M0214915	NUT, (.625-18), FLYWHEEL
2	12-33001	WASHER, (.641 x 1.250 x .190), FLYWHEEL NUT
3	242-7912A12	FLYWHEEL ASSEMBLY, 77 TEETH Comment: (ELECTRIC)
4	41409A1	INERTIA RING ASSEMBLY
5	10-32417	SCREW, (.250-28 x .625), FLYWHEEL
6	50-65213	RATCHET, FLYWHEEL Comment: MANUAL
7	10-68997	SCREW, (.312-24 x .750) Comment: MANUAL
8	13-20202	LOCKWASHER Comment: MANUAL
9	86617A20	STATOR ASSEMBLY Comment: (BULLET CONNECTORS)
10	10-19926100	SCREW, (#10-24 x 1.00)
11	86704A10	STATOR ASSEMBLY, CHARGING Comment: ELECTRIC
12	10-93787	SCREW, (#10-24 x 1.750) Comment: ELECTRIC
13	95707	SUPPORT, Stator
14	92431A6	TRIGGER PLATE Comment: (BULLET CONNECTORS)
15	339-832757A4	COIL ASSEMBLY, Ignition
16	10-32,11-45076	NUT, Brass, COIL TERMINAL
17	84-60466A8	CABLE ASSEMBLY, Black, COIL COVER SCREW
18	76254	COVER, IGNITION COIL
19	10-93460	SCREW, (.190-24 x 2.125), COVER TO COIL BRACKET
20	84-813715A1	LEAD ASSEMBLY, SPARK PLUG (HIGH TENSION)
21	85-63709A1	BOOT/TERMINAL KIT Comment: FOR CANADA AND BELGIUM USE 33-68098 (CHAMPION #QL76V)
22	99213	SHEEL, SPARK PLUG BOOT
23	33-14103550	SPARK PLUG Comment: CANADA/BELGIUM
24	54-54457	J CLIP, LEAD WIRES
25	61990	TIE STRAP, (14.00 Inches)
26	339-7452A21	SWITCHBOX ASSEMBLY Comment: (BULLET CONNECTORS)
27	10-23015	SCREW, SWITCH BOX TO BRACKET
28	10,13-69432	LOCKWASHER, External , GROUND
29	10-32,11-45076	NUT, Brass, SWITCH BOX TERMINAL
30	84-94295A1	HARNESS ASSEMBLY, PRIMARY Comment: (BOLT/NUT CONNECTION)

▶FUEL PUMP AND FUEL LINE (35 parts)

Ref	OEM Part #	Part Name
-	27-78028A78	GASKET SET
1	76575A9	PUMP ASSEMBLY, Fuel
2	21-8M0084275	CHECK VALVE ASSEMBLY
3	55278A4	DIAPHRAGM KIT
4	NSS	NOT SOLD SEPARATE, GASKET
5	NSS	NOT SOLD SEPARATE, GASKET
6	23004	RETAINER, CHECK VALVE
7	10-43725	SCREW, (#6-32 x .380), RETAINRER TO HOUSING
8	10-86885	SCREW, FUEL PUMP MOUNTING (1-5/8")
9	22-328022	PLUG, Pipe (.125-27), FUEL PUMP
10	22-64705	FITTING, PUMP INLET
11	32-8M0108355	LINE, (57.00 Inches Bulk), FUEL FILTER TO PUMP (9")
12	35-889527A07	FILTER ASSEMBLY, Fuel
13	35-87946Q04	FILTER ASSEMBLY
14	25-897536	SEAL, FUEL FILTER
15	32-8M0108355	LINE, (57.00 Inches Bulk), ADAPTOR TO FUEL FILTER (11")
16	22-63187	FITTING, Barb (.250-18), FUEL LINE TO ADAPTOR
17	30188	WASHER, ADAPTOR
18	24-23067T	SPRING, ADAPTOR STEM
19	25-16524	O-RING, ADAPTOR STEM
20	23069	STEM, CHECK UNIT ADAPTOR
21	22833	ADAPTOR, CHECK UNIT (FUEL PUMP)
22	10-56500	SCREW, (.250-28 x 1.250), ADAPTOR TO BOTTOM COWL
23	11-36069	NUT, ADAPTOR SCREW
24	11-400212	NUT, (M6) Stainless Steel, FUEL FILTER
25	22-64705	FITTING, PUMP OUTLET
26	32-8M0108355	LINE, (57.00 Inches Bulk), PUMP TO CARBURETOR (12-3/4")
27	54-68424	CLAMP, FUEL LINE ATTACHING
28	22-782792	ELBOW, TELL TALE HOSE TO BLOCK
29	32-7568058	HOSE, TELL TALE (6")
30	69791	NOZZLE, TELL TALE HOSE TO COWL
31	23-90882	SLEEVE, NOZZLE
32	66849	CLAMP, NOZZLE
33	10-48409	SCREW, (#10-16 x .625) Stainless Steel, CLAMP TO BOTTOM COWL
34	56762	TIE STRAP, (4.00 Inches), NOZZLE

▶GEAR HOUSING(DRIVESHAFT) (51 parts)

Ref	OEM Part #	Part Name
-	27-78028A78	GASKET SET
1	1643-9539T1	GEAR HOUSING ASSEMBLY, Mercury
2	22-85822A10	CONNECTOR ASSEMBLY, SPEEDOMETER
3	17-8M0084726	PIN, Dowel (.187 x .530)
4	16-33778	STUD, WATER PUMP/BASE (2-5/8")
5	16-96126	STUD, (.4375 x 7.22), GEAR HOUSING Comment: (X-LONG SHAFT)
6	31-62091T	BEARING, Roller
7	72849A1	SCREEN ASSEMBLY, WATER INTAKE
8	10-36070	SCREW, (#10-32 x 1.250), WATER INTAKE SCREEN TO GEAR HOUSING
9	10-32,11-859124	NUT, Stainless Steel, WATER INTAKE SCREEN SCREW
10	92815	PLATE, SUPPORT-EXHAUST TUBE
11	37721001	SEAL, EXHAUST TUBE
12	43-98097T	GEAR, Pinion
13	11-55910	NUT, (.437-20), PINION GEAR TO DRIVESHAFT
14	27-19552	GASKET, WATER PUMP BASE TO GEAR HOUSING
15	25-26722	O-RING, WATER PUMP BASE
16	46-77177A1	BASE ASSEMBLY, Water Pump
17	26-79831	SEAL, Oil, WATER PUMP BASE
18	26-90562	SEAL, (1.254 x .312), WATER PUMP BASE
19	17-35973	PIN, Dowel, WATER PUMB BASE
20	27-19553	GASKET, LOWER-WATER PUMP BASE TO FACE PLATE
21	32768	FACE PLATE
22	27-19551	GASKET, UPPER-FACE PLATE TO WATER PUMP BODY
23	47-89983T	IMPELLER, WATER PUMP
24	28-8M0032837	KEY, IMPELLER DRIVE
25	46-77822A1	BODY ASSEMBLY, Water Pump
26	48753	INSERT, WATER PUMP BODY
27	26-38452	SEAL, RUBBER-WATER INLET TUBE
28	12-38453	WASHER, NYLON-WATER PUMP BODY
29	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel, BODY AND BASE STUDS
30	11-35888	NUT, (.250-28) Stainless Steel, BODY AND BASE SUTDS
31	25-20273	O-RING, RUBBER
32	88868A1	SEAT ASSEMBLY
33	86304	SEAL, SPLINED
34	10-79953Q04	SCREW, (.375-16 x .250), GREASE FILLER
35	22-8M0058389	SCREW, Magnetic, DRAIN
36	12-191833	WASHER, FILLER/DRAIN SCREW
37	88181	SLEEVE, LUBRICATION-DRIVESHAFT
38	15-92881A1	SHIM SET, BEARING TO GEAR HOUSING (.002-3-5-10-20)
39	31-8M0166756	BEARING ASSEMBLY, Roller, TAPERED-DRIVESHAFT
40	45-97442A2	DRIVESHAFT ASSEMBLY Comment: (X-LONG SHAFT)
41	24-20254	SPRING, COMPRESSION-DRIVESHAFT
42	17-30545	PIN, DRIVESHAFT
43	97443A1	SHAFT ASSEMBLY, SHIFT Comment: (X-LONG SHAFT)
44	53-29641	E RING
45	25-25439	O-RING, (.862 x .103), SHIFT SHAFT BUSHING
46	23-77631A2	BUSHING ASSEMBLY, SHIFT SHAFT
47	26-8M0204708	SEAL, Oil, SHIFT SHAFT BUSHING
48	12-77674	WASHER, RUBBER-SHIFT SHAFT BUSHING
49	78036	BASE
50	43308T1	CAM, REVERSE LOCKING

▶GEAR HOUSING(PROPELLER SHAFT) (34 parts)

Ref	OEM Part #	Part Name
-	27-78028A78	GASKET SET
1	1643-9539T1	GEAR HOUSING ASSEMBLY, Mercury
51	760394	CAM, Shift Control
52	15-38374A1	SHIM SET, BEARING CUP TO GEAR HOUSING (.002-3-5-10)
53	31-38356A1	BEARING SET
54	43-55608T4	GEAR ASSEMBLY, Forward
55	31-21739	BEARING, Roller
56	38441	FOLLOWER, Cam
57	20843	SLIDE, CROSS PIN
58	24-38114	SPRING, RETAINING-CROSS PIN
59	52-92911T	RATCHET, SLIDING CLUTCH
60	17-8M0020942	PIN, Cross
61	24-39845	SPRING, COMPRESSION-CAM FOLLOWER
62	44-75365	PROPELLER SHAFT
63	43-79158T	GEAR, Reverse
64	12-32004	WASHER, THRUST-REVERSE GEAR
65	30-20839T	BEARING, Ball
66	25-31986	O-RING, BEARING CARRIER
67	69386T1	CARRIER ASSEMBLY, Bearing
68	31-21700	BEARING, Needle
69	26-8M0205511	SEAL, Oil, BEARING CARRIER
70	26-8M0203757	SEAL, Oil, BEARING CARRIER
71	28-30281	KEY, LOCATING-BEARING CARRIER
72	14-53012	TAB WASHER, GEAR HOUSING COVER
73	11-87763	NUT, GEAR HOUSING
74	97-31640Q4	TRIM TAB ASSEMBLY, GEAR HOUSING
75	10-66024	SCREW, (.437-14 x 1.75), TRIM TAB TO GEAR HOUSING
76	12-8M0214963	WASHER, (.406 x .750 x .104), DRIVESHAFT HOUSING STUD
77	11-8M0204726	NUT, (.375-24), DRIVESHAFT HOUSING STUD
78	24-64791	WASHER, HOUSING TO STUD (7-16")
79	11-8M0204653	NUT, (.437-20) Stainless Steel, STUD
80	73345A1	THRUST HUB, FRONT
81	14-8M0214942	TAB WASHER, PROPELLER NUT
82	11-69578Q1	PROP NUT KIT

▶HYDRAULIC PUMP ASSEMBLY(PLASTIC RESERVOIR) (16 parts)

Ref	OEM Part #	Part Name
-	92975A32	PUMP ASSEMBLY, Hydraulic
1	25-48171	O-RING, (.364. x .070), HYDRAULIC PUMP
2	92975A32	VALVE BODY AND GEAR ASSEMBLY
3	10-69570	SCREW, (#10-16 x .750), VALVE BODY TO RESERVOIR
4	392-7727	COUPLER AND SHAFT
5	392-7735	SEAL, RESERVOIR TO VALVE BODY AND GEAR
6	392-7731	RESEROVIR ASSEMBLY (PLASTIC)
7	392-7732	WASHER, THRUST - ARMATURE
8	392-7729	ARMATURE, FIELD AND FRAME
9	392-8261	FIELD AND FRAME ASSEMBLY
10	392-7730	BALL, COMMUTATOR END PLATE
11	392-8262	PLATE ASSEMBLY, COMMUTATOR END
12	392-8989	BRUSH SET, COMMUTATOR END PLATE
13	392-2529	SPRING SET, BRUSH TENSION
14	392-7733	BOLT SET, Thru- Plate and Frame to Reservoir
15	392-7728	FILL PLUG, RESERVOIR

▶MISCELLANEOUS PARTS/ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
-	90-445622	OPERATION MANUAL

▶POWER TRIM COMPONENTS (38 parts)

Ref	OEM Part #	Part Name
-	25-48171	O-RING, (.364. x .070), MANIFOLD PLATE (SEE REF. #2)
1	92975A32	PUMP ASSEMBLY, Hydraulic (PLASTIC RESERVOIR)
2	25-48171	O-RING, (.364. x .070), MANIFOLD PLATE
3	10-79953Q04	SCREW, (.375-16 x .250), FILLER - HYDRAULIC PUMP
4	12-191833	WASHER, SEALING - FILLER SCREW
5	10-62269	SCREW, (#10-32 x .437), VENT - HYDRAULIC PUMP
6	45336	PLATE, MANIFOLD
7	45197A2	VALVE ASSEMBLY, Control
8	25-45254	O-RING, CONTROL VALVE (3/4" O.D.)
9	25-48171	O-RING, (.364. x .070), CONTROL VALVE
10	25-45253	O-RING, CONTROL VALVE (5/8" O.D.)
11	10-56500	SCREW, (.250-28 x 1.250)
12	22-46008	PLUG, CONTROL VALVE (1/2-20)
13	84-79147A3	HARNESS ASSEMBLY
14	88-8M0207796	FUSE, 20 Ampere
15	84-95084A3	CABLE ASSEMBLY, FUSE
16	45377T	BRACKET, MOUNTING
17	10-35386	SCREW, (.312-18 x 1.00)
18	13-39107	LOCKWASHER, (.312-24), MOUNTING BRACVKET SCREW
19	11-21908	NUT, (.312-18) Cad Plated, MOUNTING BRACKET SCREW
20	10-31830	BOLT, (.375-24 x 1.75), HYDRAULIC PUMP TO BOAT
21	11-82671112	NUT, HYDRAULIC PUMP BOLT
22	94279	BRACKET, MOUNTING - STARTER SOLENOID
23	10-28638	SCREW
24	10-32,11-8M0204718	NUT,
25	8M0185622	SOLENOID, Starter
26	8,13-26995	LOCKWASHER, Stainless Steel, SOLENOID TERMINAL
27	8-32,11-26419	NUT, Brass, SOLENOID TERMINAL
28	13-26992	LOCKWASHER, (.250) Stainless Steel, SOLENOID TERMINAL
29	11-94330	NUT, (.250-20) Brass, SOLENOID TERMINAL
30	85-861680	BOOT, RUBBER - STARTER SOLENOID TERMINAL
31	10-41508	SCREW, (.250-20 x .500) Stainless Steel
32	94275	LINK, SOLENOID TO SOLENOID
33	84-79138A1	CABLE ASSEMBLY (NEGATIVE)
34	84-61600A9	WIRE, STARTER SOLENOID (BLACK)
35	88-79023T90	FUSE ASSEMBLY, 90 Ampere
36	12-96457	WASHER, Phenolic (.27 x .81 x .062), FUSE TERMINAL
37	11-21825	NUT, (.250-28), FUSE TERMINAL

▶POWER TRIM CYLINDER REPAIR KITS (1 parts)

Ref	OEM Part #	Part Name
-	92188A2	REPAIR KIT (SEE NOTE)

▶PROPELLERS(RIGHT HAND ROTATION) (1 parts)

Ref	OEM Part #	Part Name
-	48-73144A45	PROPELLER ASSEMBLY (ALUMINUM)(PITCH 17") Comment: 3 BLADES

▶SHIFT CONTROL LINKAGE (27 parts)

Ref	OEM Part #	Part Name
1	87876A2	BRACKET, SHIFT ANCHOR - UPPER
2	10-73657	SCREW, (.312-18 x 1.50)
3	10-67450	SCREW, (.312-18 x 2.250)
4	10-35385	SCREW, (.312-18 x 1-3/4), BRACKET TO CRANKCASE
5	87874	SLIDE, SHIFT ACUTATING
6	56193	LATCH, SHIFT ACUTATING SLIDE (SHIFT CABLE)
7	10-39620	SCREW, LATCH TO SHIFT ACTUTING SLIDE
8	24-27087	SPRING, COMPRESSION - LATCH SCREW
9	75717	SLIDE, NYLON -ANCHOR BRACKET
10	39515	END CAP, NYLON - ANCHOR BRACKET SLIDE
11	87876A2	BRACKET, SHIFT ANCHOR - LOWER
12	10-20012	SCREW, (.250-28 x 1.62)
13	11-826709109	NUT, (.250-28), UPPER ANCHOR BRACKET SCREW
14	39519	CUP, RETAINER - ANCHOR BRACKET (SHIFT CABLE BARREL)
15	87609A1	LEVER, NYLON - SHIFT CABLE LOCKING
16	17-47175	PIN, LOCKING LEVERA AND COVER FASTENING
17	90211	COVER, NYLON - SHIFT CABLE
18	87609A1	LINK, LOCKING LEVER TO COVER
19	75104A8	SHIFT SHAFT ASSEMBLY Comment: (LONG SHAFT)
20	12-37998	WASHER, UPPER SHIFT SHAFT Comment: MANUAL
21	18-26811	COTTER PIN, UPPER SHIFT SHAFT Comment: MANUAL
22	87-88096A1	SWITCH ASSEMBLY Comment: ELECTRIC TILLER
23	10-30902	SCREW, (#6-32 x .750) Comment: ELECTRIC TILLER
24	86-45915	TERMINAL BLOCK Comment: ELECTRIC TILLER
25	10-25764	SCREW, (.190-32 x .50) Comment: ELECTRIC TILLER
26	10-32,11-27164	NUT AND LOCKWASHER, Comment: ELECTRIC TILLER
27	10-69079	SCREW, (#10-16 x .440) Comment: ELECTRIC TILLER

▶STARTER MOTOR ASSEMBLY (12 parts)

Ref	OEM Part #	Part Name
-	50-41583T	STARTER MOTOR ASSEMBLY (10 PINION TEETH)
1	90642	DRIVE KIT
2	43076T	DRIVE ASSEMBLY (10 PINION TEETH)
3	68584	PLATE ASSEMBLY, DRIVE END
5	13-26992	LOCKWASHER, (.250) Stainless Steel
7	57384	ARMATURE
8	898265016	BRUSH/SPRING KIT
9	23-57387	BUSHING, INSULATING
11	12-38013	WASHER, INPUT STUD
12	13-26992	LOCKWASHER, (.250) Stainless Steel
13	11-20890	NUT, (.250-20)
14	57389	END CAP ASSEMBLY, W/BRUSH HOLDER

▶STARTER MOTOR, RECTIFIER AND WIRING HARNESS (ELECTRIC ONLY) (39 parts)

Ref	OEM Part #	Part Name
1	8M0058226	RECTIFIER
2	10-38055	SCREW, (.190-32 x .62)
3	10-32,11-27164	NUT AND LOCKWASHER, , RECTIFIER FASTENING SCREW
4	10-32,11-45076	NUT, Brass, RECTIFIER TERMINAL
5	89-889274	SOLENOID ASSEMBLY, Choke
6	10-25299	SCREW, (.312-18 x .75)
7	10,13-26996	LOCKWASHER, Stainless Steel, CHOKE SOLENOID TERMINAL
8	10-32,11-45076	NUT, Brass, CHOKE SOLONOID TERMINAL
9	89008A2	PLUNGER ASSEMBLY, CHOKE SOLENOID
10	19-35827	PLUG, BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY
11	11-30428	FASTENER, PLUG TO BOTTOM COWL Comment: PART OF BOTTOM COWL ASSEMBLY
12	84-96219A8	HARNESS ASSEMBLY Comment: (BULLET CONNECTORS)
13	88-8M0207796	FUSE, 20 Ampere
14	84-95084A2	CABLE ASSEMBLY, FUSE
15	88751	CLAMP, WIRING HARNESS
16	10-23702	SCREW, (.190-32 x 1.12), WIRING HARNESS CLAMP
17	24-28357	SPRING, WIRING HARNESS CLAMP SCREW
18	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel, WIRING HARNESS CLAMP SCREW
19	84-88439A4	CABLE ASSEMBLY, Battery - Negative
20	886201	BRACKET, HARNESS SUPORT
21	10-73280	SCREW, HARNESS SUPPORT BRACKET
22	88617	COVER, HARNESS SUPPORT BRACKET
23	10-28635	SCREW, (.250-20 x .620) Stainless Steel, HARNESS SUPPORT BRACKET COVER
24	50-41583T	STARTER MOTOR ASSEMBLY (10 PINION TEETH)
25	10-35213	SCREW (1-5/8 INCH)
27	13-26992	LOCKWASHER, (.250) Stainless Steel, CABLE TO STARTER MOTOR NUT
28	11-20890	NUT, (.250-20), CABLE TO STARTER MOTOR
29	84-88809A9	CABLE ASSEMBLY, STARTER TO SOLENOID (YELLOW)
30	10-69035	SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
31	8M0185622	SOLENOID, Starter
32	10-98253	SCREW, (.250-20 x .500), SOLENOID TO BRACKET
33	13-26992	LOCKWASHER, (.250) Stainless Steel, STARTER SOLENOID SCREW
34	8-32,11-26419	NUT, Brass
35	11-94330	NUT, (.250-20) Brass
36	42729A1	BRACKET, STARTER MOTOR TO CRANKCASE
37	10-32079	SCREW, (.250-20 x .560)
38	10-69022	SCREW, (#10-32 x .500) Stainless Steel
39	12-89302	WASHER, (.203 x .406 x .040), BRACKET SCREW
40	85-97861	INSULATOR, STARTER SOLENOID

▶STARTER REWIND (38 parts)

Ref	OEM Part #	Part Name
-	76079A8	STARTER ASSEMBLY, Rewind
1	11-20166	NUT, SHEAVE SHAFT (LEFT HAND THREAD)
2	14-61004	TAB WASHER, SHREAVE SHAFT NUT
3	25-39597	GROMMET, STARTER HOUSING
4	76141	CABLE ASSEMBLY, INTERLOCK Comment: MANUAL
5	10-32228	SCREW, (#10-32 x .625) Comment: MANUAL
6	10-69022	SCREW, (#10-32 x .500) Stainless Steel Comment: MANUAL
7	428201	CAM, INTERLOCK Comment: MANUAL
8	10-76138	SCREW, (.312-18 x 1.120) Comment: MANUAL
9	24-761401	SPRING Comment: MANUAL
10	79371	ACTUATOR Comment: MANUAL
11	10-76137	SCREW Comment: MANUAL
12	24-76139	SPRING Comment: MANUAL
13	12-30191	WASHER Comment: MANUAL
14	18-26811	COTTER PIN Comment: MANUAL
15	55860	PULLEY, STARTER
16	10-45210	SCREW, (.190-32 x 1.250)
17	12-22887	WASHER, PULLEY SCREW
18	23-309772	SPACER, PULLEY SCREW
19	94121	RETAINER, STARTER ROPE
20	11-24656	NUT, PULLEY SCREW
21	760792	HOUSING, Starter Comment: SEE NOTE #2 ON ILLUSTRATION
22	50-44255A1	SHEAVE ASSEMBLY, Starter Comment: SEE NOTE #2 ON ILLUSTRATION
23	44508	PAWL, Starter Comment: SEE NOTE #2 ON ILLUSTRATION
24	10-88760	SCREW, (.312-18 x 1.250)
25	13-8M0204647	LOCKWASHER, (.312), STARTER HOUSING SCREW
26	61002	PLATE, STARTER REWIND
27	24-39502T02	SPRING, STARTER REWIND
28	23-87649	BUSHING, SPRING GUIDE
29	24-87651	SPRING, STARTER PAWL
30	53-87706	E RING, STARTER PAWL
31	23-63061	SPACER, SHEAVE SHAFT
33	94962	LEVER
34	13-20160	WAVE WASHER
35	87656	SHEAVE SHAFT
36	47341A11	ROPE AND HANDLE KIT, Manual/Emergency Start Comment: (FOR MANUAL STARTING)
37	79470A1	RETAINER KIT, Rope
38	12-35559	WASHER, STARTER REWIND

▶STEERING HANDLE (50 parts)

Ref	OEM Part #	Part Name
1	48416	CAP, STEERING HANDLE GRIP
2	11-826709109	NUT, (.250-28), STEERING HANDLE ARM
3	12-69056	WASHER, (.255 x .625 x .0312), STEERING HANDLE ARM
4	58192A1	GRIP, STEERING HANDLE ARM
5	48414	HOUSING, DRIVE WHEEL - STEERING ARM HANDLE
6	48516A1	DRIVE WHEEL/ROD ASSEMBLY
7	48405A2	ARM ASSEMBLY Comment: (USE WITH TOGGLE SWITCH)
8	48519	PLATE, COVER - DRIVE WHEEL
9	27-48518	GASKET, COVER PLATE
10	10-72169	SCREW, (#10-24 x .50)
11	8885242	CONDUIT, CABLE
12	48520	CABLE, Throttle
13	89578	BARREL, CONTROL LINKAGE
14	10-824081	SCREW, SET - THROTTLE CABLE GUIDE TUBE
15	8M0026078	TUBE, THROTTLE CABLE GUIDE
16	8M0204660	GUIDE, THROTTLE CABLE
17	20007	ANCHOR, THROTTLE CABLE
18	8-32,10-8M0204644	SET SCREW, , THROTTLE CABLE ANCHOR
19	48404T8	BRACKET, STEERING HANDLE
20	48416	CAP, STEERING HANDLE BRACKET
21	10-823597	SCREW, STEERING HANDLE BRACKET TO STEERING HANDLE
22	12-48477	WASHER, STEERING HANDLE BRACKET (.505 I.D.)
23	12-48526	WASHER, NYLON - HANDLE BRACKET (.630 I.D.)
24	23-28919	BUSHING, NYLON - HANDLE BRACVKET (5/8" I.D.)
25	23-48525	SPACER, STEERING HANDLE BRACKET
26	12-38000	WASHER, NYLON - HANLDE BRACKET (1-35/64" O.D.)
27	13-48478	WAVE WASHER, STEERING HANDLE BRACKET
28	12-49636	WASHER, NYLON - HANDLE BRACKET (1-3/4" O.D.)
29	11-82671317	NUT, (.500-20), STEERING HANDLE BRACKET SCREW
30	10-35786	SCREW, (.375-24 x 1.00), BRACKET TO ENGINE
31	14-43589	TAB WASHER, BRACKET SCREW
32	78812A1	DETENT, SHIFT LEVER
33	10-48409	SCREW, (#10-16 x .625) Stainless Steel, SHIFT LEVER DETENT TO HANDLE BRACKET
34	485681	SHIFT LEVVER
35	23-48237	BUSHING, NYLON - SHIFT LEVER (3/8" I.D.)
36	12-34931	WASHER, (.406 x .734 x .063) Stainless Steel, SHIFT LEVER
37	11-8M0204726	NUT, (.375-24), SHIFT LEVER TO STEERING HANDLE BRACKET
38	8128061	SHIFT ROD, SHIFT
39	48419T	ROD END, SHIFT ROD
40	23-48475	BUSHING, NYLON - SHIFT ROD (1/4" I.D.)
41	12-35950	WASHER, (.273 x .437 x .031) Stainless Steel, SHIFT ROD
43	98530	KNOB, SHIFT LEVER
45	19-35827	PLUG, BOTTOM COWL - SHORTING SWITCH HOLE
46	11-30428	FASTENER, PLUG TO BOTTOM COWL
47	87-11083A10	SWITCH ASSEMBLY, Stop Comment: USE WITH TOGGLE SWITCH
48	8M0032846	RETANER, STOP SWITCH Comment: USE WITH TOGGLE SWITCH
49	15920Q54	LANYARD ASSEMBLY Comment: USE WITH TOGGLE SWITCH
50	54-648552	CLAMP, STOP SWITCH Comment: USE WITH TOGGLE SWITCH
51	10-22654	SCREW, (.190-32 x .38) Comment: USE WITH TOGGLE SWITCH
52	10-32,11-27164	NUT AND LOCKWASHER, Comment: USE WITH TOGGLE SWITCH

▶THROTTLE AND SPARK ADVANCE LINKAGE (34 parts)

Ref	OEM Part #	Part Name
1	44405	CAM, Throttle, ACTUATOR
2	10-63102	SCREW, (.250-20 x 1.250), ADJUSTIN - THROTTLE CAM
3	11-64015	NUT, (.250-20), JAM - ADJUSTING SCREW
4	26852	CAP, Nylon, ADJUSTING SCREW
5	39522T	BRACKET, THROTTLE CONTROL SHAFT
6	10-64021	SCREW (1-7/8")
7	11-64015	NUT, (.250-20)
8	26852	CAP, Nylon, ADJUSTING SCREW
9	10-20639	SCREW, (.312-24 x 1.12)
10	11-29250	NUT, (.312-24), THROTTLE CONTROL BRACKET SCREW
11	10-34438	SCREW (2-3/8 INCHES)
12	12-25893	WASHER
13	13-62172	WAVE WASHER
14	11-29250	NUT, (.312-24)
15	95044	LINK ROD
16	95045	SWIVEL, LINK ROD
17	95049	LEVER, THROTTLE CONTROL
18	10-818165	SCREW, (.375-16 x 1.75)
19	23-55164	BUSHING, THROTTLE CONTROL LEVER SCREW
20	23-55171	BUSHING, THROTTLE CONTROL LEVER SCREW
21	24-55162	SPRING, RETURN - SPARK ADVANCE LEVER
22	95051	LEVER, SPARK ADVANCE
23	10-32627	SCREW, (.190-32 x 1.50), ADJUSTING - ADVANCE LEVER
24	10-32,11-68219	NUT, Stainless Steel, JAM - ADJUSTING SCREW
25	48039	CAP, NYLON - ADJUSTIN SCREW
26	12-68410	WASHER, THROTTLE CONTROL LEVER SCREW
27	39483	LATCH, THROTTLE CONTROL LEVER
28	10-69026	SCREW, (.250-28 x .880)
29	24-20099	SPRING, COMPRESSION - LATCH SCREW
30	11-826709109	NUT, (.250-28), LATCH SCREW
31	62459T	BALL JOINT ASSEMBLY, SPARK ADVANCE LEVER
32	10-32,11-46438	NUT, , BALL JOINT TO SPARK ADVANCE LEVER
33	61940	LINK ROD
34	74897T	PIVOT, THREADED - TRIGGER PLATE TO LINK ROD

▶TOP COWL AND COWLING (19 parts)

Ref	OEM Part #	Part Name
1	2138-6340A2	TOP COWL ASSEMBLY Comment: (MANUAL)
2	58657	ROPE GUIDE, STARTER ROPE
3	53-72168	RING, RETAING - ROPE GUIDE
4	62236	SHILD, REAR - TOP COWL
5	10-48409	SCREW, (#10-16 x .625) Stainless Steel, REAR SHIELD TO TOP COWL
7	55455	HOOK, TOP COWL LATCH - REAR
8	10-22956	SCREW, (.250-28 x .880), REAR HOOK TO TOP COWL
9	13-26992	LOCKWASHER, (.250) Stainless Steel, REAR HOOK SCREW
10	75973	PLATE, HINGE
11	10-32228	SCREW, (#10-32 x .625), HINGE PLATE
12	10,13-26996	LOCKWASHER, Stainless Steel, HINGE PLATE SCREW
13	94918F1	LEVER, COWL LATCH
14	52739	HINGE, COWL LATCH LEVER
15	17-58998	PIN, HINGE TO LEVER
16	2137-3878A6	WRAP AROUND COWL ASSEMBLY (W/O DECALS)
17	46785A1	LATCH ASSEMBLY, Cowl
18	30413	HOOK, COWL LATCH FASTENING
19	2161-6347A20	COVER ASSEMBLY, Cowl - Front (W/O DECALS)
20	76450	BLANKET, COWL FRONT COVER

▶TRIM CYLINDERS AND HYDRAULIC HOSES (52 parts)

Ref	OEM Part #	Part Name
1	92194A14	TRIM CYLINDER
2	22-8M0169589	FITTING, Grease, TRIM CYLINDER
3	10-45265	SCREW, (#10-32 x .3125), BLEED
4	25-45016	O-RING, BLEED SCREW
5	10-92050	SCREW, (.500-20 x 1.500), TRIM CYLINDER
6	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel, TRIM CYLINDER BOLT
7	23-45280	SPACER, TRIM CYLINDER - LOWER
8	23-94907A1	BUSHING, RUBBER - TRIM CYLINDER
9	89108A3	BRACKET, TRIM CYLINDER (PORT)
10	26-70608	SEAL, Oil, PORT BRACKET
11	89290	PLUNGER, LIMIT SWITCH ACTUATING
12	24-95881	SPRING, TENSION - LIMIT SWITCH PLUNGER
13	16-62888	STUD, (.312 x 18.880), MOUNTING BRACKET
14	13-8M0204647	LOCKWASHER, (.312), MOUNTING BRACKET STUD
15	11-28770	NUT, (.312-24) Stainless Steel, MOUNTING BRACKET STUD
16	10-45263	SCREW, (.500-20 x .2.250), MOUNTING BRACKET
17	10-89673	SCREW, (.375-16 x 5.00)
18	12-68410	WASHER, MOUNTING BRACKET BOLT
19	11-82671112	NUT, MOUNTING BRACKET BOLT
20	89111T	BRACKET, TRIM CYLINDER (STARBOARD)
21	10-45328	SCREW, (.437-20 x 3.560)
22	12-37807	WASHER
23	11-8M0143423	NUT, (.437-20), TRIM CYLINDER SCREW
24	24-24390	SPRING, TENSION - ADJUSTING STUD
25	16-8M0034461	STUD, (#10-32 x .930), ADJUSTING - CUT-OUT LIMIT SWITCH
26	10-32,11-859124	NUT, Stainless Steel, JAM - LIMIT SWITCH ADJUSTING STUD
27	99897	CAM, LIMIT SWITCH ADJUSTING STUD
28	86967	PLATE, RETAINING - LIMIT SWITCH CAM
29	10-68513	SCREW, (#10-32 x .375) Stainless Steel, RETAINING PLATE AND CAM
30	10,13-26996	LOCKWASHER, Stainless Steel, RETAINING PLATE AND CAM SCREW
31	45326A2	SWITCH ASSEMBLY, CUT-OUT LIMIT
32	23-45354	BUSHING, RUBBER - CUT-OUT LIMIT SWITCH
33	10-47255	SCREW, (#4-40 x .625), CUT-OUT LIMIT SWITCH
34	89272	COVER, LIMIT SWITCH
35	27-892731	GASKET, LIMIT SWITCH COVER
36	10-34994	SCREW, (#10-32 x 1.00) Stainless Steel, LIMIT SWITCH COVER
37	12-38833	WASHER, LIMIT SWITCH COVER SCREW
38	87774A1	COVER, INLET - TRANSOM
39	27-87775	GASKET, INLET COVER
40	25-45507	GROMMET, RUBBER - INLET COVER
41	10-36070	SCREW, (#10-32 x 1.250), INLET COVER TO BOAT
42	10,13-26996	LOCKWASHER, Stainless Steel, INLET COVER SCREW
43	10-32,11-68219	NUT, Stainless Steel, INLET COVER SCREW
44	32-88005	HOSE, TRIM
45	32-88006	HOSE, LIFT
46	25-12602002	GROMMET Comment: RUBBER (7/16" I.D. - 7/8" LONG)
47	73519A1	STRAP, Tilt Stop
48	69259	TUBE, MOUNTING - TILT STOP
49	69258	PIN, MOUNTING TUBE
50	63473	TUBE, CUSHION
51	18-36002	COTTER PIN, MOUNTING TUBE PIN
52	23-59623	SPACER, MOUNTING BRACKET SCREW

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 35 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Mercury 35 (2 CYL.) (6445653 THRU 0B110788) Parts & Diagrams

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