Mercury 30 (2 CYL.) (0G055314 THRU 0G760299) Parts & Diagrams

🔎 Mercury 30 (2 CYL.) Reference Library — Exploded parts diagrams (32 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 30 (2 CYL.) is a 4-Stroke, Inline 3-Cylinder, EFI outboard motor. Commonly used on jon boats, pontoons, and mid-size utility craft.

Quick Reference Specifications

Specification	Value
Engine Type	4-Stroke, Inline 3-Cylinder, EFI
Horsepower	30 HP
Displacement	526 cc
Bore x Stroke	61 mm x 60 mm
Spark Plug (Type & Gap)	NGK BKR6E
Engine Oil Capacity	3.0 L (3.17 quart)
Recommended Engine Oil	SAE 25W-40 Mercury FourStroke Oil
Gear Case Oil Capacity	340 mL (11.5 fl oz)
Idle Speed (in gear)	700 ± 50 RPM (in gear)
Full Throttle RPM Range	5250-6250
Fuel	Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 30 (2 CYL.):

Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 30 (2 CYL.).

▶ACCESSORIES (1 parts)

Ref	OEM Part #	Part Name
0	821455T9	TILLER HANDLE KIT Comment: (GRAY)

▶BOTTOM COWL (80 parts)

Ref	OEM Part #	Part Name
1	24-824992	SPRING, Detent
2	24-824993	SPRING, Backing
3	824994	SPRING, Plate
4	10-82191916	SCREW, (M5 x 14)
5	8280471	STRAP
6	10-4006731	SCREW, (M6 x 16) Stainless Steel
7	8M0039049	CLAMP
8	10-40011130	SCREW, (M6 x 30) Stainless Steel
9	87-8M0052927	SWITCH Comment: USE WHERE APPLICABLE
10	10-88075020	SCREW, (M3.5 x 20) Stainless Steel Comment: USE WHERE APPLICABLE
11	824923	PLATE Comment: USE WHERE APPLICABLE
12	84-852375A4	HARNESS ASSEMBLY
13	8M0036802	CAP
14	10-4006731	SCREW, (M6 x 16) Stainless Steel
15	23-26954	BUSHING
16	8M0041741	LEVER
17	42927	INSERT
18	17-8224561	PIN
19	23-26954	BUSHING
20	23-48475	BUSHING
21	822459	RETAINER
22	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel
23	11-401386	NUT, (M6)
24	11-401386	NUT, (M6)
25	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel
26	822470	SHIFT LINK
27	23-48475	BUSHING
28	84-850203A2	HARNESS ASSEMBLY Comment: ELECTRIC HANDLE
29	84-11149A21	HARNESS ASSEMBLY, Adapter Comment: ELECTRIC HANDLE
30	821483A6	SHIFT SHAFT, Horizontal
31	821487	LEVER
32	18-26811	COTTER PIN
33	10-878607	SCREW, (#10-16 x .380) (SELF TAP)
34	84-88807A28	CABLE ASSEMBLY (BLACK-7 1/2 IN.)
35	8M0037997	SHIFT ROD
36	18-210711	COTTER PIN
37	18-210711	COTTER PIN
38	17-8251851	PIN
39	13-827418	LOCKWASHER
40	822011	LEVER, Shift
41	13-825273	WAVE WASHER
42	10-40011107	SCREW, (M5 x 16) Stainless Steel
43	98889	LATCH
44	39519	CUP
45	10-42975	DRIVE SCREW
46	822423002	SEAL
47	19-17230	PLUG
48	8M0032846	RETAINER, Brass
49	87-11083A31	SWITCH Comment: (13-1/2 IN.)
50	15920Q54	LANYARD ASSEMBLY
51	25-16226	GROMMET
52	87-825294A1	SWITCH (ELECTRIC HANDLE) Comment: (USE WHERE APPLICABLE)
53	822424001	SEAL
54	19-823874001	SEAL
55	4010-821511T2	BOTTOM COWL Comment: (GRAY)
56	19-824076001	PLUG
57	821490T	SHIFT HANDLE
58	25-19565002	GROMMET Comment: (SPLIT - POWER TRIM)
59	19-824473	PLUG
60	823572001	SEAL
61	84-8M0210763	ALARM ASSEMBLY, Audio Warning
62	12-8M0214930	WASHER
63	10-82239312	SCREW, (M5 x 12)
64	87-8M0042301	SWITCH (POWER TRIM)
65	812830T01	PLUG
66	8M0032848	RETAINER
67	10-878608	SCREW, (#10-16 x .500) (SELF TAP)
68	10-40011107	SCREW, (M5 x 16) Stainless Steel, INTERLOCK CABLE
69	10-82130016	SCREW, (M6 x 16)
70	822425	CAM, Latch
71	13-12134	WASHER, Wave
72	23-812707	BUSHING
73	22-813613	FITTING
74	54-816311T	TIE STRAP, (8.00 Inches)
75	32-7568058	HOSE, (15.00 Inches)
76	23-812707	BUSHING
77	823573F2	LEVER, Cowl Latch Comment: (GRAY)
78	10-40011129	SCREW, (M6 x 25) Stainless Steel
79	23-822003	BUSHING
80	25-822002	GROMMET

▶CARBURETOR (39 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	3301-823799T12	CARBURETOR Comment: (ELECTRIC HANDLE - 30)(WME 6
2	NSS	NOT SOLD SEPARATE, RETAINING RING
3	1395-8113521	LEVER, Oil Pump (ELECTRIC)
4	1395-8086121	SCREW, Lever Retainer
5	1395-8236371	VALVE, Throttle
6	NSS	NOT SOLD SEPARATE, SCREW, Throttel Valve
7	27-8144461	GASKET, Flange
9	1395-811221	COVER PLATE
10	1395-811220	SCREW, Cover Plate
11	NSS	NOT SOLD SEPARATE, SPRING, Idle Needle
12	NSS	NOT SOLD SEPARATE, IDLE NEEDLE
13	1395-808746	LEVER
14	1395-8087431	BUSHING, Throttle Shaft Comment: (WME-63 THRU 67)
15	NSS	NOT SOLD SEPARATE, SPRING, Throttel Return
16	1395-8236331	SHAFT, Throttle Comment: (ELECTRIC)
17	1395-8236323	SHAFT, Throttle Comment: (MANUAL)
18	1395-823634	SCREW
19	1395-96321	SPRING, Idle Adjustment Comment: (WME-36 THRU 42A)
20	1395-8087392	SCREW, Idle Speed Comment: (WME-63 THRU 67)
21	NSS	NOT SOLD SEPARATE, FITTING (PART OF REF # 1) Comment: (ELECTRIC)
22	NSS	NOT SOLD SEPARATE, FITTING (PART OF REF # 1) Comment: (MANUAL)
23	10-95951	VALVE, Inlet Needle
24	1395-808738	GASKET
25	NSS	NOT SOLD SEPARATE, FLOAT SHAFT
26	1395-9594	FLOAT
27	NSS	NOT SOLD SEPARATE, GASKET, Fuel Bowl
28	1395-811693	BOWL, Fuel Comment: (ELECTRIC)
29	NSS	NOT SOLD SEPARATE, FITTING (PART OF 1395-811695) Comment: (MANUAL & WME-42)
30	1395-808612	SCREW AND WASHER, (#8-32 x .750)
31	1399-5225	JET, Main (.054) Comment: (30 H.P.)
32	1395-811694	PLUG KIT
33	1395-802731	SEAL (CONSISTS OF 4 SEALS)
34	10-814776	SCREW, Adjusting (M6 x 55)
35	19-815784	CAP
36	823587T02	COVER, Carburetor
37	10-4000363	SCREW, (M8 x 100), HEX HEAD CAP
38	8235862	PLATE, Carburetor
39	67748	ROLLER

▶CLAMP BRACKET (37 parts)

Ref	OEM Part #	Part Name
1	3411-821773A2	CLAMP BRACKET Comment: (GRAY) PORT LONG 3 LOWER MOUNTING HOLES
2	3412-821774T9	CLAMP BRACKET Comment: (GRAY) STBD. LONG 3 LOWER MOUNTING HOLES
3	10-818883A1	THUMB SCREW ASSEMBLY Comment: MANUAL
4	NSS	NOT SOLD SEPARATE, HANDLE Comment: MANUAL
5	NSS	NOT SOLD SEPARATE, RIVET Comment: MANUAL
6	12-818884	WASHER Comment: MANUAL
7	10-768042	SHOULDER SCREW, Hex Comment: MANUAL
8	11-40140	NUT, (M10)
9	12-4002319	WASHER
10	97-8252711	ANODE
11	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
12	10-8M0204707	SCREW, (M6 x 25)
13	16-8M0034459	STUD, (M10 x 277)
14	23-824952	SPACER
15	11-4013710	NUT, (M10) Comment: (SHORT) (BOTTOM)
16	12-4002319	WASHER Comment: (SHORT) (BOTTOM)
17	10-826110	SCREW Comment: (SHORT) (BOTTOM)
18	19624A1	SEAL KIT
19	25-29619	O-RING, (.583 x .103)
20	23-78861	SPACER
21	11-40140	NUT, (M10)
22	12-4002319	WASHER
23	17-8M0026103	PIN ASSEMBLY, Tilt Lock
24	24-821461	SPRING
25	822409	LEVER
26	17-25319	PIN, (.125 x 0.75 Inches)
27	822401	CAP
28	17-25319	PIN, (.125 x 0.75 Inches)
29	23-823589	BUSHING
30	17-8224001	PIN
31	23-824858	BUSHING (PLASTIC)
32	878580	ROD, Shallow Water Drive
33	23-824858	BUSHING (PLASTIC)
34	23-823812	BUSHING
35	822411	ARM
36	878563	LINK ROD
37	24-832085A1	SPRING

▶CLAMP BRACKET(GAS ASSIST TRIM) (38 parts)

Ref	OEM Part #	Part Name
1	3411-821773A2	CLAMP BRACKET Comment: (GRAY) PORT
2	3412-821774T9	CLAMP BRACKET Comment: (GRAY) STARBOARD
3	10-818883A1	THUMB SCREW ASSEMBLY Comment: MANUAL
4	NSS	NOT SOLD SEPARATE, HANDLE Comment: MANUAL
5	NSS	NOT SOLD SEPARATE, RIVET Comment: MANUAL
6	12-818884	WASHER Comment: MANUAL
7	10-768042	SHOULDER SCREW, Hex Comment: MANUAL
8	97-8252711	ANODE
9	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
10	10-8M0204707	SCREW, (M6 x 25)
11	11-91962	NUT, (.500-20)
12	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
13	10-814259	SCREW, (.500-20 x 4.00)
14	NSS	NOT SOLD SEPARATE, DECAL, Tilt Lock
15	NSS	NOT SOLD SEPARATE, DECAL, Warning
16	822401	CAP
17	17-25319	PIN, (.125 x 0.75 Inches)
18	23-823589	BUSHING
19	17-8224001	PIN
20	828533A1	TRIM, HYDRAULIC ASSIST Comment: GAS ASSIST TRIM
21	88238A11	CABLE ASSEMBLY Comment: GAS ASSIST TRIM
22	828924	LEVER, Tilt Comment: GAS ASSIST TRIM
23	8M0007469	TILT KNOB Comment: GAS ASSIST TRIM
24	828930	ARM, Lever Comment: GAS ASSIST TRIM
25	13-31030	WAVE WASHER Comment: GAS ASSIST TRIM
26	17-25319	PIN, (.125 x 0.75 Inches) Comment: GAS ASSIST TRIM
27	8289961	LINK Comment: GAS ASSIST TRIM
28	10-32,11-46438	NUT, Comment: GAS ASSIST TRIM
29	17-822481001	PIN, Anchor (14 mm) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
30	23-822482	BUSHING Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
31	23-822484	BUSHING Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
32	12-825190	WASHER Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
33	11-826712	NUT, (M14) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
34	10-4009040	SCREW, (M10 x 40) Stainless Steel Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
35	12-4002319	WASHER Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
36	11-4013710	NUT, (M10) Comment: GAS ASSIST TRIM & POWER TRIM MOUNTING
37	17-853923A1	PIN Comment: NON POWER TRIM
38	24-821461	SPRING Comment: NON POWER TRIM

▶CRANKSHAFT/PISTON/FLYWHEEL (23 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	11-42979	NUT, (M16)
2	12-33001	WASHER, (.641 x 1.250 x .190)
3	261-859233T26	FLYWHEEL Comment: (ELECTRIC) SN# USA 0G589999/BEL 9973099 & Below
4	261-859233T25	FLYWHEEL Comment: (MANUAL) SN# USA 0G589999/BEL 9973099 & Below
5	493-821369T01	CRANKSHAFT ASSEMBLY
6	43-43019A2	GEAR ASSEMBLY (DRIVER)
7	28-91800	KEY, Woodruff
8	30-63742T	BEARING, Ball
9	53-812877	RING, Retaining
10	31-818889A1	BEARING ASSEMBLY, Roller
11	26-8173971	SEAL, Oil
12	827955A2	BEARING ASSEMBLY
13	NSS	NOT SOLD SEPARATE, ROLLER
14	NSS	NOT SOLD SEPARATE, RING, Seal
15	640-9612A6	CONNECTING ROD ASSEMBLY
16	10-91012	SCREW, (.250-28 Special)
17	8M0234886	BEARING KIT
18	29-8M0214934	BEARING
19	12-8M0012298	WASHER
20	705-850026T2	PISTON ASSEMBLY Comment: (.015 O.S.) SN# USA 0G589999/BEL 9973099 & Below
21	53-857196	RING, Lock
22	39-821695A1	RING SET, Piston Comment: (.015 O.S.)

▶CYLINDER BLOCK (21 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	890-821358T5	CYLINDER BLOCK
2	22-328022	PLUG, Pipe (.125-27) (HEX HEAD-BRASS)
3	17-824864	PIN, Roll (USE WHERE APPLICABLE)
4	10-81742780	SCREW, (M8 x 80) (HEX FLANGE HEAD)
5	812888A1	CARRIER ASSEMBLY
6	21-42657A3	CHECK VALVE
7	21-8282182	CHECK VALVE
8	22-56759	CONNECTOR (BARBED-ELECTRIC)
9	10-81742740	SCREW, (M8 x 40) (HEX FLANGE HEAD)
10	22-85439001	CONNECTOR, Male
11	17-8M0084653	PIN, Center Main
12	17-43044	PIN, Dowel - Without Hole (.375 x .625)
13	22-390721	PLUG, (1/8 Inch Brass) (1/8 IN.-BRASS)
14	22-185981	PIPE PLUG (3/8-18)
15	22-15133	FITTING
16	1171-9812A8	END CAP
17	26-828932	SEAL, Oil
18	26-41953	SEAL
19	25-8M0142854	O-RING, (2.175 x .175)
20	10-81742720	SCREW, (M8 x 20) (HEX FLANGE HEAD)

▶CYLINDER BLOCK(CONTINUED) (31 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
21	25-48462	O-RING, (.614 x .070) (INCLUDED WITH REF #1) Comment: MANUAL
22	8129962	COVER Comment: MANUAL
23	10-40011108	SCREW, (M5 x 20) Stainless Steel (HEX WASHER HEAD) Comment: MANUAL
24	27-8M0000822	GASKET (INCLUDED W/ REF #1)
25	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 1-1/2 IN.)
26	21-149126	CHECK VALVE (DOUBLE END)
27	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 5-1/2 IN.)
28	22-996642	ELBOW (1/8-MALE)
29	10-878609	SCREW, (#10-16 x .600) (SELF TAP)
30	787992	SENDER, Temperature Comment: (DESIGN I)
31	787994	SENDER Comment: (DESIGN II)
32	889733	RETAINER
33	12-8M0204666	WASHER, (.203 x .500 x .032)
34	10-878609	SCREW, (#10-16 x .600) (SELF TAP)
35	10-878609	SCREW, (#10-16 x .600) (QTY. OF 4 ON ELECTRIC)
36	54-816311T	TIE STRAP, (8.00 Inches) Comment: ELECTRIC
37	8261151	CLAMP Comment: ELECTRIC
38	16-8161949	STUD (M6 X 1 X 44 DOUBLE END)
39	NSS	NOT SOLD SEPARATE, PLATE
40	27-8128672	GASKET Comment: (INCLUDED WITH REF #1)
41	8128821	POPPET
42	812887002	DIAPHRAGM
43	12-94182	WASHER (SPECIAL)
44	10-69570	SCREW, (#10-16 x .750)
45	24-90392	SPRING Comment: SN# USA 0G58999/BEL 9973099 & Up
46	14586	THERMOSTAT (120 DEGREES)
47	8M0036859	COVER
48	10-40011149	SCREW, (M8 x 25) Stainless Steel (INCL. W/ REF #1)
49	10-12896	SCREW, (#8-18 x .310) (SELF TAP) Comment: (INTERNATIONAL)
50	27-8M0204714	GASKET (INCLUDED W/ REF #1)

▶DRIVESHAFT HOUSING (52 parts)

Ref	OEM Part #	Part Name
-	27-822420A94	GASKET SET
1	10-40011155	SCREW, (M8 x 55) Stainless Steel
2	25-93221002	GROMMET
3	99019	CLAMP
4	42941001	SEAL, Water Tube
5	32-8M0042794	TUBE, Water Comment: (LONG)
6	8M0046061	TUBE, Exhaust
7	10-40011153	SCREW, (M8 x 45) Stainless Steel
8	27-8M0000821	GASKET, Driveshaft Housing
9	821439T4	ADAPTOR PLATE ASSEMBLY Comment: (GRAY) SN# USA 0G589999/BEL 9973099 & Up
10	17-23784	PIN, Dowel
11	10-4010875	SCREW, (M10 x 75) Hex Flange - Stainless Steel
12	8M0043148	SEAL, Bottom Cowl
13	822419	COUPLER
14	25-822408001	GROMMET
15	880042	SHIFT SHAFT (UPPER)
16	12-89302	WASHER, (.203 x .406 x .040)
17	17-822417	PIN
18	18-210711	COTTER PIN
19	8M0000520	SCREW, (M12 x 162)
20	1400-8M4501487	MOUNT
21	10-40011153	SCREW, (M8 x 45) Stainless Steel
22	12-32834	WASHER, Neoprene
23	12-8M0204648	WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
24	11-896963	NUT, (M12)
25	821512A5	TRIM COVER Comment: (GRAY)
26	8M0043155	BUMPER
27	10-826173	SCREW, (M5 x .8 x 60)
28	12-73288	WASHER, (.220 x .500 x .030) Stainless Steel
29	11-400263	NUT, (M5)
30	8249423	SEAL
31	8M0036863	BUCKET, Exhaust
32	8M0043170	BUMPER
33	822395001	SEAL
34	822422001	SEAL, Idle Relief
35	10-817430110	SCREW, (M10 x 110)
36	3531-821447T11	HOUSING ASSEMBLY, Driveshaft Comment: (LONG-GRAY)
37	16-824083	STUD, (M10 x 114) Comment: (X-LONG)
38	10-824459120	SCREW, (M8 x 120) Stainless Steel
39	821781003	MOUNT (LOWER)
40	821780T2	COVER, Mount Comment: (GRAY)
41	12-8M0214963	WASHER, (.406 x .750 x .104)
42	11-40140	NUT, (M10)
43	10-878607	SCREW, (#10-16 x .380)
44	10-82445965	SCREW, (M8 x 65) Stainless Steel
45	13-72521	LOCKWASHER, Internal Tooth
46	88238A11	CABLE ASSEMBLY
47	821782002	BUMPER (FRONT)
48	821781003	MOUNT (LOWER)
49	821780T2	COVER, Mount Comment: (GRAY)
50	12-36001	WASHER
51	11-401378	NUT, (M8)

▶ELECTRICAL COMPONENTS(1) (44 parts)

Ref	OEM Part #	Part Name
1	11-64015	NUT, (.250-20)
2	13-26992	LOCKWASHER, (.250) Stainless Steel
3	84-88807A16	CABLE ASSEMBLY, (4.00 Inches) Black Comment: ELECTRIC
4	89-8M0185146	SOLENOID ASSEMBLY Comment: ELECTRIC
5	23-8M0214955	BUSHING Comment: ELECTRIC
6	25-818967	GROMMET Comment: ELECTRIC
7	10-40011129	SCREW, (M6 x 25) Stainless Steel
8	8-32,11-26419	NUT, Brass
9	84-825004A1	CABLE ASSEMBLY (RED) Comment: ELECTRIC
10	84-88439A4	CABLE ASSEMBLY, Battery - Negative Comment: ELECTRIC
11	85-97861	INSULATOR
12	8275101	RETAINER
13	398-832074A11	STATOR Comment: (MANUAL)
14	10-4013930	SCREW, (M5 x 30)
15	25-62457	O-RING
16	99021A14	TRIGGER
17	84-11149A14	HARNESS ASSEMBLY, Adapter
18	8302361	PLATE, Electrical
19	23-822003	BUSHING
20	25-822002	GROMMET
21	12-8M0214930	WASHER
22	10-40011129	SCREW, (M6 x 25) Stainless Steel
23	10-82129114	SCREW, (M6 x 14)
24	823251A5	TPM ASSEMBLY
25	10-82239320	SCREW, (M5 x 20)
26	84-824456A2	HARNESS ASSEMBLY, Engine Comment: (MANUAL)
27	84-824477A4	HARNESS ASSEMBLY, Engine Comment: (ELECTRIC)
28	86-638131	TERMINAL BLOCK Comment: MANUAL
29	10-82239312	SCREW, (M5 x 12) Comment: MANUAL
30	10-62568	SCREW, (#10-16 x .375) Comment: MANUAL
31	54-816311T	TIE STRAP, (8.00 Inches)
32	8M0084173	REGULATOR, Voltage Comment: ELECTRIC
33	54-54457	J CLIP Comment: ELECTRIC
34	84-88807A20	CABLE ASSEMBLY (BLACK-11 IN.) Comment: ELECTRIC
35	10-82129135	SCREW, (M6 x 35)
36	84-88807A29	CABLE ASSEMBLY (BLACK-9 IN.)
37	10-878609	SCREW, (#10-16 x .600)
38	827509A12	CDM ASSEMBLY
39	10-82129114	SCREW, (M6 x 14)
40	84-813715A13	CABLE KIT, Ignition
41	85-63709A1	BOOT/TERMINAL KIT
42	33-938	SPARK PLUG (NGK#BPZ-8H-N-10)
43	88-19637A4	SOCKET ASSEMBLY, Fuse Comment: ELECTRIC
44	88-812619	FUSE, Yellow - 20 Ampere Comment: ELECTRIC

▶ELECTRICAL COMPONENTS(2) (45 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	10-4013930	SCREW, (M5 x 30) Comment: MANUAL
2	398-832074A11	STATOR Comment: MANUAL
3	25-62457	O-RING Comment: MANUAL
4	99021A14	TRIGGER Comment: MANUAL
5	89-8M0185146	SOLENOID ASSEMBLY Comment: ELECTRIC
6	23-8M0214955	BUSHING Comment: ELECTRIC
7	25-818967	GROMMET Comment: ELECTRIC
8	8-32,11-26419	NUT, Brass Comment: ELECTRIC
9	10-40011129	SCREW, (M6 x 25) Stainless Steel Comment: ELECTRIC
10	11-64015	NUT, (.250-20) Comment: ELECTRIC
11	13-26992	LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC
12	85-830233	BOOT, Insulator - Red Comment: ELECTRIC
13	8275101	RETAINER (ELECTRIC HANDLE)
14	10-878609	SCREW, (#10-16 x .600)
15	84-88439A4	CABLE ASSEMBLY, Battery - Negative (ELECTRIC)
16	827509T7	CDM ASSEMBLY
17	84-821945A61	CABLE ASSEMBLY, Hi Tension
18	85-63709A1	BOOT/TERMINAL KIT
19	33-938	SPARK PLUG (NGK#BPZ-8H-N-10)
20	10-82129116	SCREW, (M6 x 16)
21	8302361	PLATE, Electrical
22	84-86322A32	CABLE ASSEMBLY (MANUAL)
23	10-82129114	SCREW, (M6 x 14)
24	10-82239312	SCREW, (M5 x 12) (ELECTRIC)
25	10-81893412	SCREW, (M8 x 12) (MANUAL)
26	23-8318701	BUSHING Comment: DESIGN I
27	25-822002	GROMMET Comment: DESIGN I
28	10-40011130	SCREW, (M6 x 30) Stainless Steel Comment: DESIGN I
29	23-831870	BUSHING, Flanged Comment: DESIGN II
30	25-822002	GROMMET Comment: DESIGN II
31	12-831869	WASHER Comment: DESIGN II
32	10-40011131	SCREW, (M6 x 35) Stainless Steel Comment: DESIGN II
33	823251A6	TPM ASSEMBLY
34	10-82239320	SCREW, (M5 x 20)
35	54-816311T	TIE STRAP, (8.00 Inches)
36	8M0084173	REGULATOR, Voltage Comment: ELECTRIC
37	10-82129135	SCREW, (M6 x 35) Comment: ELECTRIC
38	32-828547353	CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk)
39	86-638131	TERMINAL BLOCK Comment: MANUAL
40	10-48408	SCREW, (#10-16 x .500) Comment: MANUAL
41	10-82239312	SCREW, (M5 x 12)
42	84-830575A2	HARNESS ASSEMBLY, Engine Comment: (MANUAL)
43	84-830574A2	HARNESS ASSEMBLY, Engine Comment: (ELECTRIC)
44	84-852375A4	HARNESS ASSEMBLY Comment: (ELECTRIC)

▶ELECTRICAL COMPONENTS(3) (43 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	10-4013930	SCREW, (M5 x 30) Comment: MANUAL
2	398-832074A11	STATOR Comment: MANUAL
3	13541	PLUG, Male Comment: MANUAL
4	853960T	TRIGGER Comment: MANUAL
5	56762	TIE STRAP, (4.00 Inches)
6	89-8M0185146	SOLENOID ASSEMBLY Comment: ELECTRIC
7	23-8M0214955	BUSHING Comment: ELECTRIC
8	25-818967	GROMMET Comment: ELECTRIC
9	8-32,11-26419	NUT, Brass Comment: ELECTRIC
10	10-40011129	SCREW, (M6 x 25) Stainless Steel Comment: ELECTRIC
11	11-64015	NUT, (.250-20) Comment: ELECTRIC
12	13-26992	LOCKWASHER, (.250) Stainless Steel Comment: ELECTRIC
13	85-830233	BOOT, Insulator - Red Comment: ELECTRIC
14	8275101	RETAINER Comment: (ELECTRIC HANDLE)
15	10-878609	SCREW, (#10-16 x .600)
16	84-88439A4	CABLE ASSEMBLY, Battery - Negative (ELECTRIC)
17	827509T7	CDM ASSEMBLY
18	84-821945A61	CABLE ASSEMBLY, Hi Tension
19	85-63709A1	BOOT/TERMINAL KIT
20	33-816737Q	SPARK PLUG (NGK# BP8H-N-10)
21	33-938	SPARK PLUG (NGK#BPZ-8H-N-10)
22	84-88807A44	CABLE ASSEMBLY Comment: MANUAL
23	10-81893412	SCREW, (M8 x 12) Comment: MANUAL
24	10-82129116	SCREW, (M6 x 16)
25	8302361	PLATE, Electrical
26	10-82239312	SCREW, (M5 x 12)
27	12-89302	WASHER, (.203 x .406 x .040)
28	10-82129114	SCREW, (M6 x 14)
29	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
30	23-8318701	BUSHING
31	25-822002	GROMMET
32	10-40011130	SCREW, (M6 x 30) Stainless Steel
33	821889A50	REV LIMITER Comment: (ELECTRIC)
34	10-82129125	SCREW, (M6 x 25 MM)
35	54-816311T	TIE STRAP, (8.00 Inches)
36	8M0084173	REGULATOR, Voltage Comment: ELECTRIC
37	10-82129135	SCREW, (M6 x 35) Comment: ELECTRIC
38	32-828547353	CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) Comment: ELECTRIC
39	84-854323A2	HARNESS ASSEMBLY, Engine Comment: (MANUAL)
40	84-854322A2	HARNESS ASSEMBLY, Engine Comment: (ELECTRIC)
41	32-828547T	CONDUIT, (1.00 Inside Diameter x 3.00 Feet Bulk)
42	13540	CAP, Female Comment: MANUAL

▶FUEL PUMP(ELECTRIC) (49 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	14360A78	PUMP ASSEMBLY, Fuel
2	21-857005A1	DIAPHAGM KIT
3	NSS	NOT SOLD SEPARATE, RUBBER CHECK VALVE
4	NSS	NOT SOLD SEPARATE, CHECK VALVE
5	NSS	NOT SOLD SEPARATE, RETAINER
6	NSS	NOT SOLD SEPARATE, SPRING
7	NSS	NOT SOLD SEPARATE, CAP
8	NSS	NOT SOLD SEPARATE, SPRING
9	NSS	NOT SOLD SEPARATE, CAP
10	NSS	NOT SOLD SEPARATE, GASKET, Boost
11	27-8M0204705	GASKET, GASKET
12	NSS	NOT SOLD SEPARATE, DIAPHRAGM
13	NSS	NOT SOLD SEPARATE, GASKET, Pulse
14	144303	BASE
15	987752	PLATE
16	10-82130050	SCREW, (M6 x 50)
17	10-82104540	SCREW, (M5 x 40)
18	22-433351	CONNECTOR, 90 Degree (.125-27) Nylon
19	10-4006731	SCREW, (M6 x 16)
20	54-633003	CLAMP Comment: (STAMPED '3')
21	89-819503A5	SOLENOID KIT, Enrichner Valve Comment: (USE WITH STAMPED '3' CLAMP)
22	25-F694504	GROMMET Comment: (USE WITH STAMPED '3' CLAMP)
23	8M0214940	TIE STRAP, (5.50 Inches)
24	32-9912688	TUBING, (36.00 Inches Bulk) (Cut to 11 1/2 IN.)
25	23-82459620	SLEEVE (3/8 X 7-1/2 IN.)
26	54-816311T	TIE STRAP, (8.00 Inches)
27	22-59169003	FITTING
28	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 4 IN.)
29	32-9912688	TUBING, (36.00 Inches Bulk) (Cut to 3-1/4 IN.)
30	32-830764	HOSE
31	32-9912878	HOSE, (.187) (26.00 Inches Bulk) (Cut to 3-1/4 IN.)
32	8507051	INSULATOR
33	32-8M0108349	TUBING, (28.00 Inches Bulk) (Cut to 9 IN.)
34	22-818993	CONNECTOR, Tee Comment: (DESIGN I)
35	22-818992	CONNECTOR Comment: (DESIGN II)
36	32-8M0108349	TUBING, (28.00 Inches Bulk) (Cut to 4 IN.)
37	22-8189941	CHECK VALVE
38	32-82381335	TUBING, (12.00 Inches Bulk) (Cut to 1-1/2 IN.)
39	32-8M0108349	TUBING, (28.00 Inches Bulk) (Cut to 1-1/4 IN.)
40	35-891642T03	FILTER ASSEMBLY, Fuel
41	822387	BRACKET
42	11-401196	NUT, (M6)
43	32-8M0108349	TUBING, (28.00 Inches Bulk) (Cut to 14 1/4 IN.)
44	22-816856T01	CONNECTOR ASSEMBLY, Fuel
45	10-4000332	SCREW, (M6 x 35)
46	858763	PRIMER BULB Comment: ELECTRIC HANDLE
47	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 9-1/2 IN.) Comment: ELECTRIC HANDLE
48	23-82538115	SLEEVE, (.500 x 5.00) Comment: ELECTRIC HANDLE

▶FUEL PUMP(MANUAL) (33 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	14360A78	PUMP ASSEMBLY, Fuel
2	21-857005A1	DIAPHAGM KIT
3	NSS	NOT SOLD SEPARATE, RUBBER CHECK VALVE
4	NSS	NOT SOLD SEPARATE, CHECK VALVE
5	NSS	NOT SOLD SEPARATE, RETAINER
6	NSS	NOT SOLD SEPARATE, SPRING
7	NSS	NOT SOLD SEPARATE, CAP
8	NSS	NOT SOLD SEPARATE, SPRING
9	NSS	NOT SOLD SEPARATE, CAP
10	NSS	NOT SOLD SEPARATE, GASKET, Boost
11	27-8M0204705	GASKET
12	NSS	NOT SOLD SEPARATE, DIAPHRAGM
13	NSS	NOT SOLD SEPARATE, GASKET, Pulse
14	144303	BASE
15	987752	PLATE
16	10-82130050	SCREW, (M6 x 50)
17	10-82104540	SCREW, (M5 x 40)
18	22-433351	CONNECTOR, 90 Degree (.125-27) Nylon
19	858763	PRIMER BULB
20	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 9-1/2 IN.)
21	23-82538115	SLEEVE, (.500 x 5.00)
22	32-830764	HOSE
23	54-816311T	TIE STRAP, (8.00 Inches)
24	32-9912878	HOSE, (.187) (26.00 Inches Bulk) (Cut to 3-1/4 IN.)
25	8507051	INSULATOR
26	32-830765	HOSE (MOLDED)
27	35-891642T03	FILTER ASSEMBLY, Fuel
28	822387	BRACKET
29	11-401196	NUT, (M6)
30	32-8M0108349	TUBING, (28.00 Inches Bulk) (Cut to 14-1/4 IN.)
31	22-816856T01	CONNECTOR ASSEMBLY, Fuel
32	10-4000332	SCREW, (M6 x 35)

▶GEAR HOUSING(DRIVESHAFT)(2.00:1 GEAR RATIO) (40 parts)

Ref	OEM Part #	Part Name
-	821354A2	REPAIR KIT, Water Pump
1	1682-821306T13	GEAR HOUSING ASSEMBLY Comment: (BASIC-GRAY)
2	818226A1	SEAL/PLATE KIT
3	NSS	NOT SOLD SEPARATE, PLATE (PART OF REF #2)
4	10-79953Q04	SCREW KIT, (.375-16 x .250)
5	12-191833	WASHER, Fiber
6	22-8M0058389	FITTING KIT, Magnetic, Plug Fill/Drain
7	12-191833	WASHER, Fiber
8	11-55910	NUT, (.437-20)
9	43-821326T1	GEAR, Pinion - 13 Teeth
10	31-821321A2	BEARING ASSEMBLY
11	NSS	NOT SOLD SEPARATE, CUP (PART OF REF #10)
12	10-8248324	SCREW, (M6 x 16)
13	46-821351A3	PUMP ASSEMBLY, Water
14	8235471	SEAL Comment: (SHORT/LONG)
15	12-866451	WASHER
16	28-8M0214993	KEY
17	12-866451	WASHER
18	27-822189	GASKET, Upper Water Pump
19	27-8M0214956	GASKET, Lower Water Pump
20	8213542	FACE PLATE
21	47-8M0204712	IMPELLER
22	46-821307A2	BASE ASSEMBLY, Water Pump
23	26-821309	SEAL
24	26-821310	SEAL
25	25-821308	O-RING, (1.421 x .139)
26	30-821311	BEARING, Ball
27	45-822552A1	DRIVESHAFT Comment: (X-LONG)
28	11-400212	NUT, (M6) Stainless Steel Comment: (INCLUDED WITH REF #35)
29	823548T	TIE STRAP
30	822158	BOOT
31	821827	RETAINER
32	25-26855	O-RING, (1.609 x .139)
33	25-85594	O-RING, (.239 x .174)
34	12-814803	WASHER
35	822543A1	SHIFT SHAFT Comment: (X-LONG)
36	12-8M0204649	WASHER, (.281 x .500 x .060) Stainless Steel
37	17-85593	PIN, (.078 x .437)
38	8213161	CAM, Shift
39	17-822369	PIN, (.125 x .625)

▶GEAR HOUSING(PROPELLER SHAFT)(2.00:1 GEAR RATIO) (36 parts)

Ref	OEM Part #	Part Name
-	823547A2	SEAL KIT
1	1682-821306T13	GEAR HOUSING ASSEMBLY Comment: (BASIC-GRAY)
40	17-821327	PIN, Dowel
41	27-823942	GASKET
42	32-8M0026108	TUBE
43	19-824928001	PLUG, Rubber
44	821829	SCREEN
45	822157T2	TRIM TAB
46	10-82497020	SCREW, (M8 x 20)
47	12-72397	WASHER
48	43-821315T1	GEAR ASSEMBLY, Forward (26 TEETH)
49	31-8M0103470	BEARING ASSEMBLY, Roller
50	NSS	NOT SOLD SEPARATE, CUP
51	31-41326	BEARING, Roller
52	821578	FOLLOWER, Cam
53	24-8261991	SPRING
54	17-8M0020999	PIN
55	52-821314T	CLUTCH
56	24-38114	SPRING
57	44-8M0140441	PROPELLER SHAFT
58	43-821312T1	GEAR, Reverse - 26 Teeth
59	30-20839T	BEARING, Ball
60	8M0168900	CARRIER ASSEMBLY, Bearing
61	25-815460	O-RING
62	31-21700	BEARING, Needle
63	26-8M0205511	SEAL, Oil
64	26-8M0203757	SEAL, Oil
65	14-826613	TAB WASHER (USE WHERE APPLICABLE)
66	12-855941	WASHER, (.323 x .590 x .112) Stainless Steel Comment: (USE WITH THREADED INSERT)
67	10-85594030	SCREW, (M8 x 30) Comment: (USE WITH THREADED INSERT)
68	8227731	INSERT, Threaded
69	73345A1	THRUST HUB
70	11-69578Q1	PROP NUT KIT
71	14-8M0214942	TAB WASHER
72	10-4000380	SCREW, (M10 x 45) (SHORT/LONG)
73	12-45176	WASHER, (.453 x .812 x .105) Stainless Steel

▶INDUCTION MANIFOLD (17 parts)

Ref	OEM Part #	Part Name
-	808569T02	POWERHEAD ASSEMBLY
1	821371A2	MANIFOLD ASSEMBLY, Induction Comment: SN# USA 0G380075, BEL 9905361 & Up
2	21-426233	CHECK VALVE
3	22-823563	FITTING (BARBED)
4	NSS	NOT SOLD SEPARATE, DOWEL PIN (COMPONENT OF REF #1) Comment: SN# USA 0G380074, BEL 9905360 & Below
5	16-8161949	STUD (M6 X 1 X 44)
6	10-82130040	STUD (M6 X 1 X 55)(STUD ATTACHING)
7	10-82130040	SCREW, (M6 x 40) (SCREW ATTACHING)
8	32-892024122	TUBING, (20.00 Feet Bulk) (Cut to 12 1/2 IN.)
9	10-40011149	SCREW, (M8 x 25) Stainless Steel (HEX FLANGE HEAD) Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
10	34-812880A03	REED ASSEMBLY Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
11	14-429821	TAB WASHER Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
12	812879002	RETAINER, Reed Comment: (40 H.P.) SN# BEL 9905360- 9905385, USA 0G380074 & Below
13	825267	RETAINER, Reed Comment: (30 H.P.) SN# BEL 9905360- 9905385, USA 0G380074 & Below
14	10-4000171	SCREW, (M6 x 16) (HEX HEAD CAP) Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
15	27-821370	GASKET Comment: SN# BEL 9905360- 9905385, USA 0G380074 & Below
16	830246T3	REED VALVE Comment: SN# USA 0G380075, BEL 9905361 & Up

▶MANUAL START COMPONENTS (37 parts)

Ref	OEM Part #	Part Name
-	816728T14	STARTER ASSEMBLY, Recoil Comment: SN# USA 0G239164, BEL 9864480 & Up
1	8M0043416	SEAL
2	11-401196	NUT, (M6) Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
3	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
4	23-822392	SPACER
5	821788T02	REST
6	85174A1	HANDLE ASSEMBLY
7	NSS	NOT SOLD SEPARATE, RETAINER
8	11-401366	NUT, (M6)
9	826414T	WASHER
10	25-8157951	GROMMET
11	23-816086	BUSHING
12	25-8157951	GROMMET
13	826414T	WASHER
14	816728T05	HOUSING
15	53-818853	RING, Retaining
16	8M0183792	BUSHING
17	13-826229	LOCKWASHER
18	24-86857T01	SPRING
19	50-825269T01	SHEAVE, Starter
20	50-12066Q10	ROPE
21	24-868523	SPRING
22	86853T01	CAM
23	10-826253	SCREW, (.250-20 x .625)
24	53-86849T01	RING, Retaining
25	868501	CAM
26	24-86851T02	SPRING
27	10-8182491	SCREW, (#10-16 x 1.00)
28	816711	RETAINER
29	816712T01	CAM
30	8166903	LEVER Comment: SN# USA 0G239164, BEL 9864480 & Up
31	24-826791	SPRING
32	8567542	CABLE, Interlock
33	10-878608	SCREW, (#10-16 x .500)
34	12-73288	WASHER, (.220 x .500 x .030) Stainless Steel
35	10-8214281	SCREW, (#10-16 x .625)
36	18-26811	COTTER PIN

▶MISCELLANEOUS INFORMATION (1 parts)

Ref	OEM Part #	Part Name
-	37-855577A6	DECAL, EPA Label Information Comment: (1998) (SEE NOTE)

▶OIL INJECTION COMPONENTS (31 parts)

Ref	OEM Part #	Part Name
-	27-822420A94	GASKET SET
1	23-822003	BUSHING
2	25-822002	GROMMET
3	1271-8M0219215	TANK ASSEMBLY, Oil
4	36-828765A1	CAP ASSEMBLY
5	27-828766	GASKET
6	NSS	NOT SOLD SEPARATE, RETAINER
7	11-821285	PUSH NUT
8	19299A1	VENT ASSEMBLY
9	21-64871	VALVE
10	54-816311T	TIE STRAP, (8.00 Inches)
11	54-814200	CLAMP
12	32-9004934	TUBING, (14.50 Inches Bulk) (Cut to 4-3/4 IN.)
13	22-826083	ELBOW
14	32-82381455	TUBING (1-1/4 IN.)
15	25-823770001	GROMMET
16	23-826084	SPACER
17	87-12886A6	SWITCH ASSEMBLY
18	10-58376	SCREW, (.164-18 x .375)
19	12-72761	WASHER, (.203 x .562 x .060) Stainless Steel
20	32-82381335	TUBING, (12.00 Inches Bulk) (Cut to 10 IN.)
21	54-816311T	TIE STRAP, (8.00 Inches)
22	43-826143	GEAR, Driven
23	23-19278A2	BEARING ASSEMBLY
24	23-17597	BUSHING (FLANGED)
25	23-17596	BUSHING
26	818902A2	PUMP ASSEMBLY, Oil Injection
27	25-36390	O-RING
28	25-8M0204667	O-RING
29	10-40011108	SCREW, (M5 x 20) Stainless Steel
30	826581T01	LINK

▶POWER TRIM (33 parts)

Ref	OEM Part #	Part Name
-	84-819514A57	HARNESS ASSEMBLY, Trim Comment: DESIGN I
1	822344T14	POWER TRIM Comment: SN# USA 0G124405, BEL 9948795 & Up
2	893931A01	SHOCK ROD ASSEMBLY
3	827671A1	PILOT CHECK ASSEMBLY
4	827672A1	TILT RELIEF VALVE ASSEMBLY
5	827673A1	SEAT ASSEMBLY, Suction
6	827674A1	PUMP ASSEMBLY
7	NSS	NOT SOLD SEPARATE, BALL AND SPRING
8	NSS	NOT SOLD SEPARATE, SCREW
9	NSS	NOT SOLD SEPARATE, FILTER
10	NSS	NOT SOLD SEPARATE, O-RING
11	827675A1	MOTOR ASSEMBLY
12	NSS	NOT SOLD SEPARATE, SCREW
13	NSS	NOT SOLD SEPARATE, WASHER
14	88238A15	CABLE ASSEMBLY
15	NSS	NOT SOLD SEPARATE, O-RING
16	NSS	NOT SOLD SEPARATE, COUPLER
17	827676	PISTON, Memory
18	893929A01	MANUAL RELEASE ASSEMBLY
19	19-811613	PLUG ASSEMBLY
20	84-819514A58	HARNESS ASSEMBLY, Trim Comment: DESIGN I
21	821509T01	RELAY Comment: DESIGN I
22	821382	BRACKET Comment: DESIGN I
23	25-818967	GROMMET Comment: DESIGN I
24	10-40011129	SCREW, (M6 x 25) Stainless Steel Comment: DESIGN I
25	10-878609	SCREW, (#10-16 x .600) (SELF-TAP) Comment: DESIGN I
26	830238T	BRACKET Comment: DESIGN II
27	84-826802A9	HARNESS ASSEMBLY, Trim Comment: DESIGN II
28	10-82129125	SCREW, (M6 x 25 MM) Comment: DESIGN II
29	8M0207773	RELAY ASSEMBLY Comment: DESIGN II
30	828102	BRACKET Comment: DESIGN II
31	25-818967	GROMMET Comment: DESIGN II
32	23-8M0214955	BUSHING Comment: DESIGN II

▶POWER TRIM MOUNTING (11 parts)

Ref	OEM Part #	Part Name
1	17-822481001	PIN, Anchor (14 mm)
2	23-822482	BUSHING
3	23-822484	BUSHING
4	12-825190	WASHER
5	11-826712	NUT, (M14)
6	10-4009040	SCREW, (M10 x 40) Stainless Steel
7	12-4002319	WASHER
8	11-4013710	NUT, (M10)
9	10-878609	SCREW, (#10-16 x .600)
10	8M0084613	C WASHER
11	54-22740	CLIP

▶STARTER MOTOR (15 parts)

Ref	OEM Part #	Part Name
1	50-893890T	STARTER MOTOR ASSEMBLY
2	10-965661	THRU BOLT
3	90643	DRIVE KIT
4	685753	DRIVE ASSEMBLY
5	8236392	DRIVE CAP
6	965651	ARMATURE
7	8119011	CAP, Commutator
8	898265016	BRUSH/SPRING KIT
9	898265014	HOLDER
10	F15158	SCREW
11	13-26992	LOCKWASHER, (.250) Stainless Steel
12	11-64015	NUT, (.250-20)
13	84-88439A9	CABLE ASSEMBLY, Battery - Positive (5/16)
14	10-40011153	SCREW, (M8 x 45) Stainless Steel
15	84-88807A33	CABLE ASSEMBLY (BLACK-6 IN. - 1/4 IN. TERMINALS)

▶STATOR/TRIGGER(ELECTRIC MODELS) (18 parts)

Ref	OEM Part #	Part Name
-	27-822420A94	GASKET SET
1	8M0043416	SEAL (USE WHERE APPLICABLE)
2	821788A1	REST KIT Comment: I.D. OF REST ROPE HOLE IS 1/3 IN.
3	19-822513002	PLUG Comment: I.D. OF REST ROPE HOLE IS 1/3 IN.
4	823771001	GROMMET
5	19-822464	PLUG
6	11-401196	NUT, (M6) Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
7	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel Comment: USE WITH STUD - REF. #6 ON "INDUCTION MANIFOLD"
8	23-822392	SPACER
9	11-401366	NUT, (M6)
10	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel
11	12-8M0204663	WASHER, (.187 x .500 x .062) Neoprene
12	812777T1	COVER ASSEMBLY
13	10-4013930	SCREW, (M5 x 30)
14	398-832075A21	IGNITION STATOR KIT
15	25-62457	O-RING Comment: SN# USA 0G589999, BEL 9973099 & Below
16	99021A14	TRIGGER
17	853960T	TRIGGER Comment: SN# USA 0G590000, BEL 9973100 & Up

▶SWIVEL BRACKET (40 parts)

Ref	OEM Part #	Part Name
1	19608A14	LINK ROD
2	10-823919	SCREW, (.375-24 x 1.500)
3	12-8M0109680	WASHER, (.390 x .546 x .12)
4	12-37828	WASHER, (.390 x .625 x .062) Stainless Steel
5	11-8M0204726	NUT, (.375-24)
6	822397	PUCK (NON HANDLE MODELS)
7	3410-827402T6	SWIVEL BRACKET ASSEMBLY Comment: (GRAY)
8	23-8217711	BUSHING (UPPER)
9	22-8M0169589	FITTING, Grease
10	23-821777	BUSHING (LOWER)
11	26-8M0205512	SEAL
12	22-8M0169589	FITTING, Grease
13	88238A11	CABLE ASSEMBLY
14	12-19619	WASHER
15	11-826164	NUT, (.875-14)
16	18-26811	COTTER PIN
17	821799002	PIN, Pivot
18	10-40011149	SCREW, (M8 x 25) Stainless Steel Comment: NON HANDLE
19	822005	BOOT, Rubber Comment: NON HANDLE
20	24-821784	SPRING Comment: NON HANDLE
21	12-19619	WASHER
22	8M0041938	TILT TUBE
23	11-826164	NUT, (.875-14)
24	37-8237011	DECAL, Co-Pilot
25	17-821539	PIN, Trilobe
26	23-823507	BUSHING
27	17-822480	PIN, Pivot (UPPER)
28	8217751	STRAP (NON POWER TRIM)
29	821800	LINK (UPPER)
30	8217981	LEVER
31	6-32,11-8M0207777	NUT,
32	826578	PIN
33	24-F366300	SPRING
34	8M0026107	LINK Comment: 3/16 IN. DIA. LINK ROD
35	12-71055	WASHER Comment: 3/16 IN. DIA. LINK ROD
36	825181003	ARM Comment: 3/16 IN. DIA. LINK ROD
37	8289861	LOCK, Reverse Comment: 3/16 IN. DIA. LINK ROD
38	12-27882	WASHER (USE WHERE APPLICABLE) Comment: 3/16 IN. DIA. LINK ROD
39	6-32,11-8M0207777	NUT, Comment: 1/8 IN. DIA. LINK ROD
40	10-32,11-8M0204718	NUT, Comment: 3/16 IN. DIA. LINK ROD

▶SWIVEL TUBE (13 parts)

Ref	OEM Part #	Part Name
1	821769T2	HEAD, Swivel Tube Comment: (GRAY)
2	822465F2	HANDLE, Carrying Comment: (GRAY)
3	14-43589	TAB WASHER
4	10-824848F45	SCREW, (M10 x 45) (HEX HEAD CAP)
5	11-8M0204726	NUT, (.375-24)
6	823792	LEVER
7	12-29330	WASHER
8	821961	ROD (THREADED)
9	821957	BRAKE PLATE
10	8165621	DISC
11	8M0007471	PLATE
12	8165621	DISC
13	10-768042	SHOULDER SCREW, Hex

▶THROTTLE LINKAGE(S/N -USA-0G5899999/BEL-9973099 & BELOW) (24 parts)

Ref	OEM Part #	Part Name
1	822458	BUMPER
2	12-42980	WASHER
3	822458	BUMPER
4	8M0041742	LEVER, Throttle Control
5	8235695	BALL, Threaded
6	23-812930A1	BUSHING
7	NSS	NOT SOLD SEPARATE, INSERT
8	10-4007180	SCREW, (M10 x 45)
9	11-401386	NUT, (M6)
10	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel
11	822459	RETAINER
12	42927	INSERT
13	17-8224561	PIN
14	881227A4	LINK, Throttle Control
15	817428	SOCKET
16	10-32,11-45076	NUT, Brass
17	11-401386	NUT, (M6)
18	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
19	821388	CAM, Throttle Control
20	23-822389	BUSHING
21	10-4006731	SCREW, (M6 x 16)
22	8214943	BRACKET, Throttle Cable Comment: (2 HOLES)
23	8214943	BRACKET Comment: (3 HOLES)
24	16-8161949	STUD (M6 X 1 X 44)

▶THROTTLE LINKAGE(S/N-0G590000/BEL-9973100 & UP) (30 parts)

Ref	OEM Part #	Part Name
1	822458	BUMPER
2	12-42980	WASHER
3	822458	BUMPER
4	8M0041742	LEVER, Throttle Control
5	8235695	BALL, Threaded
6	23-812930A1	BUSHING
7	NSS	NOT SOLD SEPARATE, INSERT
8	10-4007180	SCREW, (M10 x 45)
9	11-401386	NUT, (M6)
10	12-69056	WASHER, (.255 x .620 x .030) Stainless Steel
11	822459	RETAINER
12	42927	INSERT
13	17-8224561	PIN
14	881227A4	LINK, Throttle Control
15	817428	SOCKET
16	10-32,11-45076	NUT, Brass
17	12-65567	WASHER, (.265 x .750 x .048) Stainless Steel
18	10-4006731	SCREW, (M6 x 16)
19	8214943	BRACKET
20	853926	SPARK ARM
21	853925	CAM, Throttle
22	24-42164	SPRING
23	23-823807	BUSHING
24	13-99611	WAVE WASHER
25	10-4000332	SCREW, (M6 x 35)
26	10-40019111	SCREW, (M5 x 35)
27	11-400211	NUT, (M5) Stainless Steel
28	881227A2	SPARK CONTROL LINK
29	817428	SOCKET
30	10-32,11-45076	NUT, Brass

▶TILLER HANDLE (31 parts)

Ref	OEM Part #	Part Name
1	822148A1	COVER KIT
2	822150	PULLEY
3	NSS	NOT SOLD SEPARATE, CASE (PART OF REF #1)
4	10-878608	SCREW, (#10-16 x .500) (SELF TAP)
5	432425	CABLE
6	432427	CABLE
7	85-960099	SLEEVE, (12.00 Inches)
8	10-82526225	SCREW, (M8 x 25 MM) (HEX FLANGE HEAD)
9	822407F2	COVER Comment: (GRAY)
10	23-821477	BUSHING
11	822325T2	ARM, Steering Handle Comment: (GRAY)
12	822441	RETAINER
13	10-82239312	SCREW, (M5 x 12) (HEX FLANGE HEAD)
14	10-8M0204707	SCREW, (M6 x 25) ( HEX HEAD CAP)
15	892995	LOCK, Throttle
16	24-96203	SPRING
17	821972T	KNOB, Throttle
18	821463T01	TILLER TUBE
19	37-8242002	DECAL Comment: (SLOW/FAST)
20	821465	HANDLE, Throttle
21	8M0221732	GRIP
22	87-8M0104611	SWITCH, Stop
23	10-82484890	SCREW, (M10 x 90) (HEX HEAD CAP)
24	14-8M0009820	TAB WASHER
25	823687	CLIP
26	8M0156878	BUMPER
27	821455A5	BRACKET, Tiller Comment: (GRAY)
28	19-17230	PLUG
29	13-826792	WAVE WASHER
30	23-821477	BUSHING
31	12-827314	WASHER

▶TOOLS, SPECIAL (1 parts)

Ref	OEM Part #	Part Name
-	91-36392	GAUGE TOOL, Carburetor

▶TOP COWL (25 parts)

Ref	OEM Part #	Part Name
1	4011-821528T11	TOP COWL ASSEMBLY Comment: (SILVER) MANUAL
2	4011-821528T8	TOP COWL ASSEMBLY Comment: (SILVER) ELECTRIC
3	825742F3	LATCH Comment: (SILVER)
4	10-8231871	SCREW, (M4 x 14.5)
5	8,13-26995	LOCKWASHER, Stainless Steel
6	11-8237515	NUT, (M4)
7	8M0043406	SEAL, Cowl
8	821530A02	SOUND BLANKET KIT, (Top/Side)(Hot Glue Adhesive)
9	NSS	NOT SOLD SEPARATE, SOUND BLANKET (FRONT)
10	NSS	NOT SOLD SEPARATE, SOUND BLANKET (SIDE/REAR)
11	47341A11	ROPE AND HANDLE KIT, Manual/Emergency Start
12	893763	BRACKET ASSEMBLY, Latch Roller
13	10-4006731	SCREW, (M6 x 16)
14	10-4006731	SCREW, (M6 x 16)
15	8M0038412	BRACKET
16	10-8231871	SCREW, (M4 x 14.5)
17	8,13-26995	LOCKWASHER, Stainless Steel
18	11-8237515	NUT, (M4)
19	NSS	NOT SOLD SEPARATE, DUCT-AIR INLNET
20	19-815784	CAP
21	10-4006731	SCREW, (M6 x 16)
22	NSS	NOT SOLD SEPARATE, TAPE (DOUBLE SIDED)
23	821529T3	SHIELD, Air Inlet Comment: (SILVER)
24	NSS	NOT SOLD SEPARATE, WINDOW-OIL SITE GAUGE
25	37-855577A6	DECAL, EPA Label Information (INSIDE TOP COWL) Comment: (1998) (SEE NOTE)

▶X-LONG COMPONENTS (8 parts)

Ref	OEM Part #	Part Name
-	823547A2	SEAL KIT
1	11-40140	NUT, (M10)
2	16-8168665	STUD, (M10 x 130)
3	824072A2	SPACER, Driveshaft Housing Extension Comment: (GRAY)
4	17-821327	PIN, Dowel
5	824082A1	TUBE ASSEMBLY, Water - Extension
6	25-8M0204645	O-RING, (.796 x .139)
7	26-824084	SEAL

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 30 (2 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

Replace water pump impeller and inspect wear plate
Change engine oil and oil filter (check drain plug washer)
Replace spark plugs and check ignition timing
Drain and refill lower unit gear oil; inspect for water contamination
Inspect fuel lines, primer bulb, and fuel filter for deterioration
Check and replace sacrificial anodes (zinc or aluminum)
Inspect propeller for damage; check shaft seal and cotter pin
Check valve clearance (refer to service manual for specifications)
Lubricate all grease points (steering, tilt tube, shift linkage)
Inspect control cables and throttle/shift linkage for smooth operation

Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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Mercury 30 (2 CYL.) (0G055314 THRU 0G760299) Parts & Diagrams

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