Mercury 135 VERADO (4-STROKE)(4 CYL.) (0P464488 THRU 0P514868) Parts & Diagrams

OEM and aftermarket replacement parts for Mercury 135 VERADO (4-STROKE)(4 CYL.). Scroll down for exploded parts diagrams (34), specifications, and maintenance reference.

Mercury 135 VERADO (4-STROKE)(4 CYL.) (0P464488 THRU 0P514868) Parts & Diagrams

🔎 Mercury 135 VERADO (4-STROKE)(4 CYL.) Reference Library — Exploded parts diagrams (34 diagrams), specifications, common issues, and maintenance checklist.

The Mercury 135 VERADO (4-STROKE)(4 CYL.) is a 2-Stroke DFI, V6 60-degree outboard motor. Powers center-console boats, larger pontoons, and offshore-capable fishing craft.

Quick Reference Specifications

Specification Value
Engine Type 2-Stroke DFI, V6 60-degree
Horsepower 135 HP
Displacement 2507 cc (2.5L / 153 CID)
Bore x Stroke 89 mm x 67 mm (3.501 in. x 2.650 in.)
Spark Plug (Type & Gap) NGK BPZ8HS-10
Engine Oil Capacity
Recommended Engine Oil Mercury OptiMax/DFI Oil
Gear Case Oil Capacity 665 mL (22.5 oz)
Idle Speed (in gear) 650–700 RPM (in gear)
Full Throttle RPM Range 5000-5600
Fuel Unleaded Gasoline, 87 Octane min.

Always verify specifications against your owner's manual for your specific serial number range.

Common Issues & Recommended Parts

Below are common maintenance scenarios for the Mercury 135 VERADO (4-STROKE)(4 CYL.):

  • Water Pump / Overheating: If the tell-tale stream is weak or absent, the water pump impeller likely needs replacement. Inspect annually or every 100 hours. → Recommended: Water Pump Impeller Kit
  • Engine Oil / Maintenance Light: 4-stroke engines require regular oil and filter changes. Use marine-grade oil rated for your engine. Change every 100 hours or annually. → Recommended: Oil Filter, Engine Oil
  • Fuel Injector Issues (EFI models): Rough idle or misfires may indicate clogged fuel injectors. Use fuel stabilizer and clean injectors periodically. → Recommended: Fuel Injector, Fuel Filter
  • Gear Case Oil Leak: Check lower unit seals if gear oil appears milky (water contamination). Replace seals and gaskets during lower unit service. → Recommended: Lower Unit Seal Kit, Drain Plug Gaskets
  • Anode Corrosion: Inspect sacrificial anodes regularly, especially in saltwater. Replace when 50% depleted to protect against galvanic corrosion. → Recommended: Zinc/Aluminum Anode Kit

Parts Diagrams & OEM Part Numbers

Expand the sections below to view detailed exploded parts diagrams and find the exact OEM replacement components for your Mercury 135 VERADO (4-STROKE)(4 CYL.).

Accessories (1 parts) Accessories
Ref OEM Part # Part Name
- 881150K1 SEAL KIT, Flush - Dual Water Pickup Comment: (Mercury Precision Parts)
Adaptor Plate Hose Routings (20 parts) Adaptor Plate Hose Routings
Ref OEM Part # Part Name
1 32-8M0087072 HOSE, Fuel
2 25-884546 GROMMET
3 32-8M0087082 HOSE
4 25-884546 GROMMET
5 32-8M0087074 HOSE, Fuel
6 25-884546 GROMMET
7 888523001 CLIP
8 32-8M0087084 HOSE, Fuel
9 25-884546 GROMMET
10 32-8M0087071 HOSE, Water
11 32-8M0087088 HOSE, To CAC
12 32-8M0087068 HOSE, Fuel
13 35-879885Q FILTER, Fuel
14 32-8M0087089 HOSE, Fuel, To Fuel Rail
15 32-8M0087073 HOSE
16 8M0175814 CANISTER ASSEMBLY
17 25-897434 GROMMET
18 8M0126939 VENT ASSEMBLY, Purge
19 25-897452 GROMMET
20 54-815504104 CLAMP, Worm Gear
Adaptor Plate-Lower (27 parts) Adaptor Plate-Lower
Ref OEM Part # Part Name
- 27-896142A07 GASKET SET, Powerhead
1 896241 TUBE, Oil Pickup
2 25-38780 O-RING
3 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
4 27-895822 GASKET, Oil Sump
5 895825T01 TUBE ASSEMBLY, Exhaust
6 8M0114707 POPPET ASSEMBLY
7 24-64878 SPRING, (Black)
8 893385001 RETAINER
9 648771 DIAPHRAGM
10 889706 WASHER
11 10-69570 SCREW, (#10-16 x .750)
12 893384001 COVER, Poppet
13 27-889561 GASKET, Poppet
14 10-88552535 SCREW, (M6 x 35 MM) Stainless Steel
15 10-8M0103814 SCREW, (M8 x 35 MM)
16 26-880629 SEAL, Exhaust Tube
17 895821T SUMP ASSEMBLY, Oil
18 10-8M0103808 SCREW, (M6 x 30 MM) Stainless Steel
19 888592005 PLUG ASSEMBLY, Oil Drain
20 26-888593 SEAL
21 896242 SEAL
22 32-896107A02 TUBE ASSEMBLY, Water Comment: (X-Long)
23 25-892445 O-RING
24 22-8M0214983 COUPLING
25 25-8M0204673 O-RING, (.921 x .139)
26 25-8M0204645 O-RING, (.796 x .139)
Alternator/Belt Tensioner Mounting (16 parts) Alternator/Belt Tensioner Mounting
Ref OEM Part # Part Name
1 892940T02 ALTERNATOR, 70 Ampere
2 8M0101707 BELT TENSIONER
3 8M6003035 PULLEY
4 10-885349501 SCREW
5 23-855729 MOUNT
6 12-845998 WASHER, (.406 x 1.250 x .089)
7 10-8M0103823 SCREW, (M10 x 45)
8 8M0219204 BRACKET, Alternator
9 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
10 57-8M0232583 BELT, Drive
11 10-8M0103824 SCREW, (M10 x 85)
12 12-4002319 WASHER
13 11-401386 NUT, (M6) Stainless Steel
14 84-856583A12 CABLE ASSEMBLY
15 84-858414A05 CABLE ASSEMBLY, Stainless Steel, Braided
16 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
Charge Cooler/Intake Manifold (40 parts) Charge Cooler/Intake Manifold
Ref OEM Part # Part Name
- 8M0185612 IAFM ASSEMBLY
1 8M0132387 CAC ASSEMBLY
2 NSS NOT SOLD SEPARATE, Fitting
3 NSS NOT SOLD SEPARATE, O-Ring
4 NSS NOT SOLD SEPARATE, Stack Assembly
5 NSS NOT SOLD SEPARATE, Seal Kit
6 NSS NOT SOLD SEPARATE, Seal
7 NSS NOT SOLD SEPARATE, Screw
8 NSS NOT SOLD SEPARATE, Washer
9 19-8M0048079 FITTING
10 NSS NOT SOLD SEPARATE, O-Ring
11 10-895053 SCREW, (M6 x 15)
12 891663001 SENSOR ASSEMBLY, Temperature
13 25-892317001 O-RING
14 10-895054 SCREW, (M4 x 16 MM)
15 892954A01 MANIFOLD ASSEMBLY, Intake
16 26-896663 SEAL
17 895020 SEAL
18 8M6000639 SENSOR
19 54-8M0214911 CLAMP, (15.7 mm), Map Sensor to Boot
20 892952500 BOOT
21 54-8M0204719 CLAMP, (36.1 mm)
22 10-8M0103807 SCREW, (M6 x 25 MM)
23 896503A01 FUEL RAIL KIT
24 895028A01 VALVE, Schrader
25 25-895056 O-RING
26 895026 BRACKET
27 10-895051 SCREW, (M5 x 10)
28 895024 BRACKET
29 10-895051 SCREW, (M5 x 10)
30 895025 DAMPER
31 25-851889 O-RING
32 32-895029A01 TUBE KIT, Fuel Inlet
33 12-895055 WASHER
34 25-895057 O-RING
35 895027 BRACKET
36 10-895051 SCREW, (M5 x 10)
37 8M0041571 INJECTOR, Fuel
38 25-851889 O-RING
39 27-8M0006599 GASKET
Charge Cooler/Intake Manifold Hose Routings (13 parts) Charge Cooler/Intake Manifold Hose Routings
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Hose Assembly-Complete
1 11-826292 NUT, (M10) Brass/Nickel Plated
2 10-8M0048051 SCREW
3 32-896255 HOSE
4 22-8M6003382 FITTING ASSEMBLY, Flushing
5 32-889592001 HOSE
6 54-8M0187145 CLAMP, (34.6 mm)
7 32-896257 HOSE
8 54-850181 TIE STRAP, (11.750 Inches)
9 54-8M0187145 CLAMP, (34.6 mm)
10 32-8M0087088 HOSE, Manifold Reference-Upper
11 10-8M0103821 SCREW, (M10 x 30)
12 10-88552765 SCREW, (M10 x 65)
Crankshaft, Pistons and Connecting Rods (22 parts) Crankshaft, Pistons and Connecting Rods
Ref OEM Part # Part Name
- 61-896499A07 LONG BLOCK ASSEMBLY
1 400-880514A02 CRANKSHAFT ASSEMBLY
2 28-91800 KEY, Woodruff
3 23-8M0117004 BEARING, Thrust - Orange, Crankshaft-Lower Comment: (Orange)
4 26-8M0032912 SEAL, Top Main Bearing
5 23-897498T04 BEARING, Main - Orange, Crankshaft-Upper Comment: (Orange)
6 19-885348 CAP, Flywheel Bolt
7 8M0103398 CHAIN, Roller Cam Drive
8 662-8M0103285 CONNECTING ROD ASSEMBLY
9 10-884441 BOLT
10 23-892005A03 BEARING, Connecting Rod - Orange Comment: (Orange)
11 700-898499T01 PISTON ASSEMBLY
12 39-881180A02 RING SET, Piston
13 NSS NOT SOLD SEPARATE, Oil Ring
14 NSS NOT SOLD SEPARATE, Piston Ring-Second
15 NSS NOT SOLD SEPARATE, Piston Pin
16 40-896594 CIRCLIP
17 200-892920T03 FLYWHEEL ASSEMBLY
18 10-8M0147042 BOLT, (M20 x 68 MM)
19 12-8M0090010 WASHER
20 23-896883 SPACER
21 53-896882 RING, Retaining
Cylinder Block (32 parts) Cylinder Block
Ref OEM Part # Part Name
- 61-896499A07 LONG BLOCK ASSEMBLY
1 800-880504A09 CYLINDER BLOCK ASSEMBLY
2 8M0111325 BRACKET, Mounting-Starter Motor
3 10-8M0103815 SCREW, (M8 x 40)
4 19-889767 PLUG, (12 mm)
5 17-43044 PIN, Dowel - Without Hole (.375 x .625)
6 23-893392001 DAMPER
7 19-896951 PLUG, (24 mm)
8 17-880524 PIN, Dowel (14 mm)
9 25-884409 O-RING
10 17-884424 PIN, Dowel (11 mm)
11 25-884423 O-RING
12 10-8M4501000 SCREW, (M10 x 342)
13 12-892573001 WASHER
14 11-401388 NUT, (M8) Stainless Steel
15 8M0082988 SENSOR
16 10-40011107 SCREW, (M5 x 16) Stainless Steel
17 8M0142542 SENSOR ASSEMBLY
18 25-896699 O-RING, (1.78 mm x .08 mm)
19 11-400213 NUT, (M8) Stainless Steel
20 27-8M0024565 GASKET, Head
21 12-36001 WASHER
22 10-8M0193831 SCREW, (M8 x 115)
23 10-8M0193659 SCREW, (M8 x 50)
24 27-896142 GASKET, Block to Adaptor
25 880559 GUIDE, Fixed
26 880557 GUIDE, Moveable
27 10-892456045 SCREW
28 10-8M0103829 SCREW, (M10 x 120)
29 10-8M0103814 SCREW, (M8 x 35 MM)
30 10-8M0103818 SCREW, (M8 x 75)
31 16-8M0022161 STUD, (M8 x 1.5)
Cylinder Head and Camshaft (54 parts) Cylinder Head and Camshaft
Ref OEM Part # Part Name
- 61-896499A07 LONG BLOCK ASSEMBLY
1 900-8M0110154 CYLINDER HEAD ASSEMBLY
2 19-889767 PLUG, (12 mm)
3 19-891953 PLUG, (18 mm)
4 19-896951 PLUG, (24 mm)
5 19-8M0087446 PLUG, (10 mm)
6 17-880524 PIN, Dowel (14 mm)
7 10-8M0163131 BOLT, (M6 x 36 MM)
8 880533 SEAT, Intake Valve
9 8M0089477 SEAT, Exhaust Valve
10 880537 GUIDE, Intake and Exhaust Valves
11 20-898907 VALVE, Intake
12 20-898908 VALVE, Exhaust
13 26-8M0214986 SEAL, Valve
14 24-8M0011503 SPRING, Intake and Exhaust Valve
15 8M0908500 RETAINER ASSEMBLY, Valves
16 28-880543 KEY
17 NSS NOT SOLD SEPARATE, CAP
18 400-898397A04 CAMSHAFT ASSEMBLY, Intake
19 400-892862T03 CAMSHAFT ASSEMBLY, Exhaust
20 88054835 TAPPET Comment: (3.721)
21 10-892454030 SCREW, (M6 x 30)
22 880553A07 COVER ASSEMBLY, Cam Comment: SN# 1B461990 & Up
23 892584 SEAL
24 892893 SEAL
25 8M0010625 PLATE, Coil Comment: (Use with 85mm Screw and Washer)
26 859578A1 PLUG ASSEMBLY, Oil
27 25-8M0204673 O-RING, (.921 x .139)
28 880558 GUIDE, Short
29 54-850181 TIE STRAP, (11.750 Inches)
30 54-850181 TIE STRAP, (11.750 Inches)
31 10-8M0103817 SCREW, (M8 x 60)
32 898463A01 TENSIONER ASSEMBLY Comment: SN# 0P491955 & Up
33 25-898836 O-RING, Orange (Also part of Complete Cylinder Head)
34 1100-8M0064752 END CAP, Tensioner
35 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
36 10-8M0103809 SCREW, (M6 x 40 MM) Stainless Steel
37 54-892833 CLIP
38 32-892812A03 HOSE ASSEMBLY, Breather
39 339-880615T01 COIL ASSEMBLY
40 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
41 33-889246Q39 SPARK PLUG, NGK-ILFR6G
42 54-858954 CLIP, (.625)
43 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
44 43-880550 SPROCKET, Cam Drive
45 10-8M0021532 SCREW, (M12 x 40) (Left Hand)
46 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
47 54-889746001 CLIP
48 54-888988019 CLAMP, (22.6 mm)
49 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
50 8M0011987 SENSOR ASSEMBLY
51 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
52 10-88552585 SCREW, (M6 x 85 MM) Stainless Steel
53 12-8M0008232 WASHER
Driveshaft Housing (25 parts) Driveshaft Housing
Ref OEM Part # Part Name
1 1500-895305T01 HOUSING, Driveshaft
2 NSS NOT SOLD SEPARATE, Decal-Oil Drain
3 25-889568001 GROMMET
4 889656T01 SHROUD
5 10-8M0103818 SCREW, (M8 x 75)
6 10-8M0103812 SCREW, (M8 x 120)
7 10-8M0103816 SCREW, (M8 x 50)
8 10-8M0103815 SCREW, (M8 x 40)
9 10-8M0103814 SCREW, (M8 x 35 MM)
10 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
11 896210T BRACKET
12 10-8M0103822 SCREW, (M10 x 40)
13 10-8M0103816 SCREW, (M8 x 50)
14 896095C01 CLAMP, Lower Mount
15 10-8M0103814 SCREW, (M8 x 35 MM)
16 27-895827 GASKET
17 16-8M0008031 STUD, (M12 x 52) Comment: (Long)
18 12-856982 WASHER, (.500 x .810 x .090) Stainless Steel
19 11-896895 NUT, (M12)
20 10-8M0102995 SCREW, (M12 x 35 MM) Comment: (Long)
21 19-824928001 PLUG, Rubber (Use where Applicable)
22 8M0105088 SPACER Comment: (X-Long)
23 10-857137 SCREW, (M12 x 160) Comment: (X-Long)
24 16-8M0008047 STUD, (M12 x 179) Comment: (X-Long)
25 17-43044 PIN, Dowel - Without Hole (.375 x .625) Comment: (X-Long)
Electrical Box Components (44 parts) Electrical Box Components
Ref OEM Part # Part Name
- 61-896499A07 LONG BLOCK ASSEMBLY
1 896230T02 BOX ASSEMBLY, Electrical
2 NSS NOT SOLD SEPARATE, Cover
3 88-8M0167280 COVER
4 25-885583 SEAL
5 889531 STRAP
6 895099 EXTRACTOR, Fuse
7 25-833155 GROMMET
8 23-8502341 BUSHING
9 88-8M0207797 FUSE, Mini - Gray - 2 Ampere
10 892244 STRAP, Cover
11 54-892448 CLIP
12 54-850181 TIE STRAP, (11.750 Inches)
13 10-40011145 SCREW, (M8 x 10) Stainless Steel
14 12-843108 WASHER, (.330 x .560 x .060) Stainless Steel
15 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
16 11-400213 NUT, (M8) Stainless Steel
17 88924618T PCM, Propulsion Control Module Comment: (175 EU) SN# BEL-0P481105 & Up
18 54-891520001 CLIP
19 10-82129114 SCREW, (M6 x 14)
20 882751A04 RELAY ASSEMBLY
21 NSS NOT SOLD SEPARATE, Decal-Trim Relay
22 889532 BRACKET
23 10-40007103 SCREW, (M5 x 6)
24 84-819514A23 HARNESS ASSEMBLY, Trim
25 84-892137T03 HARNESS ASSEMBLY, Fuse
26 84-93388A19 CABLE ASSEMBLY
27 84-8M0132704 HARNESS ASSEMBLY, Engine
28 84-8M0113732 HARNESS ASSEMBLY
29 862646 FUSE, Tan - 5 Ampere
30 877613A02 CONNECTOR ASSEMBLY, Weather Cap 6 Pin
31 54-879962 CLIP
32 54-816311T TIE STRAP, (8.00 Inches)
33 10-8M0103814 SCREW, (M8 x 35 MM)
34 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
35 84-88439A25 CABLE ASSEMBLY, Battery - Positive
36 11-401388 NUT, (M8) Stainless Steel
37 11-8M0204671 NUT, (.375-16), Battery Cable-Positive
38 84-88439A26 CABLE ASSEMBLY, Battery - Negative
39 11-8M0204668 NUT, (.312-18), Battery Cable-Negative
40 23-8502341 BUSHING
41 25-833155 GROMMET
42 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
43 10-8M0103814 SCREW, (M8 x 35 MM)
Fuel Supply Module (21 parts) Fuel Supply Module
Ref OEM Part # Part Name
- 889283A01 TOOL KIT, Fuel Priming
1 84-880596521 HARNESS ASSEMBLY
2 53-880596515 CLIP
3 25-855362001 GROMMET
4 23-855364 BUSHING
5 880596T50 COVER KIT
6 10-880596513 SCREW
7 880596503 REGULATOR, With O-Rings
8 54-880596512 CLAMP
9 32-880596A05 HOSE
10 8M6000359 FLOAT
11 880596T55 PUMP ASSEMBLY, Fuel - High Pressure
12 880596506 SEAL
13 26-880596507 SEAL
14 26-880596510 SEAL
15 880596T58 PUMP KIT, Fuel - Lift
16 880596509 ISOLATOR
17 26-880596502 SEAL
18 880596501 HOUSING ASSEMBLY
19 19-880596516 PLUG
20 25-880596517 O-RING
Gear Housing(Driveshaft)(Standard/Counter Rotation) (46 parts) Gear Housing(Driveshaft)(Standard/Counter Rotation)
Ref OEM Part # Part Name
- 817275A08 REPAIR KIT, Water Pump-Upper
1 1600-880687T01 GEAR HOUSING ASSEMBLY, Basic
2 821526001 FILLER BLOCK
3 17-43044 PIN, Dowel - Without Hole (.375 x .625)
4 97-826134Q ANODE
5 10-4000333 SCREW, (M6 x 40)
6 11-401386 NUT, (M6) Stainless Steel
7 10-79953A04 PLUG ASSEMBLY, (.375-16 x .250)
8 26-8M0204693 SEAL
9 97-76214Q5 ANODE KIT Comment: (Quicksilver)
10 10-8M0204686 SCREW, (.437-14 x 1.750)
11 22-881866 FITTING
12 8M0047129 COVER ASSEMBLY
13 26-8M0204708 SEAL, Oil
14 25-896522 O-RING, (799 x .103)
15 53-8M0046563 RETAINING RING
16 10-8M0204741 SCREW, (M6 x 20) Stainless Steel
17 12-77674 WASHER
18 27-880729 GASKET
19 824145 SHIFT SHAFT
20 NSS NOT SOLD SEPARATE, Pinion Gear Comment: (Part of 43-880709A02)
21 11-35921 NUT, (.625-18)
22 12-92721 WASHER
23 31-42647A1 BEARING ASSEMBLY, Roller
24 45-895836 DRIVESHAFT Comment: (X-Long)
25 15-884327A02 SHIM/BEARING ASSEMBLY
26 15-8M0063268 SHIM ASSEMBLY
27 NSS NOT SOLD SEPARATE, Roller Bearing Assembly
28 NSS NOT SOLD SEPARATE, Cup
29 NSS NOT SOLD SEPARATE, Roller Bearing Assembly
30 NSS NOT SOLD SEPARATE, Cup
31 8245191 RETAINER
32 817275A09 HOUSING, Water Pump-Complete
33 26-861415A1 SEAL KIT
34 10-8M0204741 SCREW, (M6 x 20) Stainless Steel
35 47-43026T2 IMPELLER
36 8M0204709 FACEPLATE
37 53-880719 RING, Retaining
38 8M0007131 CARRIER ASSEMBLY, Oil Seal
39 25-8M0142854 O-RING, (2.175 x .103)
40 NSS NOT SOLD SEPARATE, Oil Seal
41 NSS NOT SOLD SEPARATE, Oil Seal
42 28-8M0204723 KEY
43 27-8172771 GASKET
44 27-430331 GASKET
45 32-85944975 TUBING, (72.00 Inches Bulk) (Cut to 12 Inches) Comment: (X-Long)
Gear Housing, Propeller Shaft - Counter Rotation (44 parts) Gear Housing, Propeller Shaft - Counter Rotation
Ref OEM Part # Part Name
- 26-830749A01 SEAL KIT, Gear Housing
1 1600-880687T01 GEAR HOUSING ASSEMBLY, Basic
2 NSS NOT SOLD SEPARATE, Plug
3 896847A01 CRANK, Shifter
4 8M0235940 SPOOL ASSEMBLY
5 NSS NOT SOLD SEPARATE, Spool
6 18-469501 COTTER PIN
7 NSS NOT SOLD SEPARATE, Sleeve Adjusting
8 43-884337A02 GEAR ASSEMBLY, Reverse
9 31-8M0142836 BEARING ASSEMBLY, Roller
10 NSS NOT SOLD SEPARATE, Cup
11 53-8M0051043 RING, Retaining
12 12-8M0053823 THRUST WASHER
13 31-8M0142835 BEARING ASSEMBLY, Roller-Tappered
14 NSS NOT SOLD SEPARATE, Cup
15 15-884328A01 SHIM SET
16 24-30893 SPRING
17 52-880714T CLUTCH
18 17-8M0100263 PIN, Cross
19 17-828356 PIN, Detent
20 44-888530 PROPELLER SHAFT
21 43-884335A02 GEAR ASSEMBLY, Forward
22 880699 THRUST RING
23 31-815480 BEARING, Thrust
24 880696A10 CARRIER ASSEMBLY, Bearing
25 25-8M0142840 O-RING, (3.850 x .210)
26 31-814653T BEARING ASSEMBLY, Needle Rollers
27 8M0148384 ADAPTOR, Bearing
28 15-47397A1 SHIM SET
29 15-891936A01 SHIM SET
30 31-8M0148319 BEARING ASSEMBLY, Tapered
31 NSS NOT SOLD SEPARATE, Cup
32 26-8M0204700 SEAL, Oil
33 26-8M0204700 SEAL, Oil
34 10-880717A01 SCREW/SEAL KIT
35 26-8M0204693 SEAL
36 8M0053183 ADAPTOR
37 23-891919001 SPACER, Thrust
38 14-880697 KEYED WASHER
39 8M2011027 RETAINER
40 NSS NOT SOLD SEPARATE, Decal-Counter Rotation
41 896233A01 DRIVE SLEEVE ASSEMBLY
42 8M0061986 ADAPTOR
43 11-52707Q1 PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded)
Gear Housing, Propeller Shaft - Standard Rotation (39 parts) Gear Housing, Propeller Shaft - Standard Rotation
Ref OEM Part # Part Name
- 26-830749A01 SEAL KIT, Gear Housing
1 1600-880687T01 GEAR HOUSING ASSEMBLY, Basic
2 NSS NOT SOLD SEPARATE, Plug
3 896847A01 CRANK, Shifter
4 8M0235940 SPOOL ASSEMBLY
5 NSS NOT SOLD SEPARATE, Spool
6 18-469501 COTTER PIN
7 NSS NOT SOLD SEPARATE, Sleeve Adjusting
8 43-880709A03 GEAR ASSEMBLY, Forward
9 15-884328A01 SHIM SET
10 31-8M0142836 BEARING ASSEMBLY, Roller
11 NSS NOT SOLD SEPARATE, Cup
12 53-8M0051043 RING, Retaining
13 12-8M0053823 THRUST WASHER
14 31-8M0142835 BEARING ASSEMBLY, Roller-Tappered
15 NSS NOT SOLD SEPARATE, Cup
16 52-880714T CLUTCH
17 24-30893 SPRING
18 17-828356 PIN, Detent
19 44-888530 PROPELLER SHAFT
20 17-8M0100263 PIN, Cross
21 43-8M0119541 GEAR ASSEMBLY, Reverse
22 880699 THRUST RING
23 23-891919001 SPACER, Thrust
24 880696A08 CARRIER ASSEMBLY, Bearing
25 15-891936A01 SHIM SET
26 30-8M0142873 BEARING, Ball
27 26-8M0204700 SEAL, Oil
28 31-8M0148319 BEARING ASSEMBLY, Tapered
29 NSS NOT SOLD SEPARATE, Cup
30 26-8M0204700 SEAL, Oil
31 25-8M0142840 O-RING, (3.850 x .210)
32 10-880717A01 SCREW/SEAL KIT
33 26-8M0204693 SEAL
34 14-880697 KEYED WASHER
35 8M2011027 RETAINER
36 896233A01 DRIVE SLEEVE ASSEMBLY
37 8M0061986 ADAPTOR
38 11-52707Q1 PROP NUT KIT, (.750-16) Comment: (Quicksilver Branded)
Induction Components (58 parts) Induction Components
Ref OEM Part # Part Name
1 896246A04 INTAKE ASSEMBLY, Upper
2 25-8349851 GROMMET
3 35-896247 FILTER
4 25-20116 GROMMET, Fuel Vent Hose
5 10-897703 SCREW
6 23-826618 BUSHING
7 10-40011129 SCREW, (M6 x 25) Stainless Steel
8 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
9 8M0035481 TUBE OUTLET ASSEMBLY Comment: (Design I Metal Tube)
10 32-893389 HOSE, (65 Inside Diameter) Comment: (Design I - Use with Metal Tube)
11 32-893390 HOSE, (60 Inside Diameter) Comment: (Design I - Use with Metal Tube)
12 54-893342 CLAMP Comment: (Design I - Use with Metal Tube)
13 893391 HOSE SLEEVE Comment: (Design I - Use with Metal Tube)
14 54-893342 CLAMP
15 19-8M0074364 COVER, Hose Clamp End
16 898022 DIPSTICK, Oil
17 10-8M0103808 SCREW, (M6 x 30 MM) Stainless Steel
18 25-813644002 GROMMET
19 23-898445 BUSHING
20 892949T02 CONTROL ASSEMBLY, Throttle - Electronic
21 892950T02 ISOLATOR
22 54-815504244 CLAMP, Worm Gear
23 10-88552550 SCREW, (M6 x 50 MM) Stainless Steel
24 884353 BRACKET
25 54-816311T TIE STRAP, (8.00 Inches)
26 892383T51 INTAKE ASSEMBLY, Lower
27 25-8349851 GROMMET
28 23-856954 BUSHING
29 54-888988026 CLAMP
30 54-888988027 CLAMP
31 896245001 DUCT, Inlet
32 896244 COUPLER
33 NSS NOT SOLD SEPARATE, Resonator
34 24-896532 SPRING
35 54-889691 CLAMP, Oetiker
36 884408A08 VALVE KIT, Control - Electric Boost
37 887939007 PLATE, Boost Valve Mounting
38 25-892079 O-RING
39 10-8M0103806 SCREW, (M6 x 20 MM) Stainless Steel
40 23-8502341 BUSHING
41 25-833155 GROMMET
42 54-859376 CLIP
43 10-8M0103814 SCREW, (M8 x 35 MM)
44 12-817274 WASHER, (.344 x 1.00 x .063) Stainless Steel
45 32-892947001 HOSE
46 54-888988002 CLAMP, (57.5 mm), Front Electronic Boost Control
47 32-887938003 TUBE, Rear
48 54-888988004 CLAMP, (62.0 mm), Rear Electronic Boost Control
49 881879T25 SENSOR ASSEMBLY, Pitot
50 22-8M0207782 FITTING
51 54-883066 CLIP, (.865)
52 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
53 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
54 8M0035481 TUBE ASSEMBLY, Hot Air Duct Comment: (Design II Plastic Tube)
55 32-896271 HOSE Comment: (Design II - Use with Plastic Tube)
56 32-896259 HOSE Comment: (Design II - Use with Plastic Tube)
57 54-888988021 CLAMP, Oetiker Comment: (Design II - Use with Plastic Tube)
58 54-888988020 CLAMP, Oetiker Comment: (Design II - Use with Plastic Tube)
Lube Chart (1 parts) Lube Chart
Ref OEM Part # Part Name
- NOPART NO PARTS LIST
Mercathode Kit (15 parts) Mercathode Kit
Ref OEM Part # Part Name
1 88334A2 MERCATHODE KIT
2 88334A4 MERCATHODE ASSEMBLY
3 10-22793 SCREW, (#9-14 x .875)
4 12-30164 WASHER, (.192 x .375 x .0312) Stainless Steel
5 10-32,11-45076 NUT, Brass
6 72958A5 ELECTRODE ASSEMBLY
7 25-8M0204645 O-RING, (.796 x .139)
8 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
9 97-72957A5 ANODE ASSEMBLY
10 25-8M0204645 O-RING, (.796 x .139)
11 10-87698 SCREW, (#10-16 x 1.250) Stainless Steel
12 88-8M0207796 FUSE, 20 Ampere
13 84-95084A10 CABLE ASSEMBLY, (5.00 Inches) Red
14 84-95084A13 CABLE ASSEMBLY, (64.00 Inches)
15 84-79138A8 CABLE ASSEMBLY, (72.00 Inches) Black
Oil Pump/Adaptor Plate-Upper (30 parts) Oil Pump/Adaptor Plate-Upper
Ref OEM Part # Part Name
- 61-896499A07 LONG BLOCK ASSEMBLY
1 896689A02 ADAPTOR PLATE ASSEMBLY
2 17-892228 PIN, Dowel
3 19-896951 PLUG, (24 mm)
4 25-897134 O-RING, (1.051 x 1.070) (Inlet)
5 25-897135 O-RING, (.864 x .070) (Outlet)
6 26-8M0033928 SEAL, Oil
7 26-884462 SEAL, Water
8 10-897964 SCREW, (M6)
9 892894T04 PUMP ASSEMBLY, Oil
10 10-8M0103810 SCREW, (M6 x 45 MM) Stainless Steel
11 10-88552535 SCREW, (M6 x 35 MM) Stainless Steel
12 25-892446 O-RING, (14 X 1.78 MM)
13 21-884477A01 CHECK VALVE ASSEMBLY
14 888819002 DRAIN, Cowl
15 22-896934A02 FITTING ASSEMBLY, Dump
16 25-26317 O-RING
17 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
18 12-8M0214930 WASHER
19 22-896547001 FITTING
20 10-8M0103804 SCREW, (M6 x 12 MM) Stainless Steel
21 25-896671 GROMMET
22 23-8M8023048 BUSHING
23 32-8M0108349 TUBING, (.312) (70.00 Inches Bulk) (Cut to 21 Inches)
24 54-815504104 CLAMP, Worm Gear
25 892562T01 HOUSING, Manifold
26 892117 SEAL
27 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
28 25-897433001 GROMMET
29 896864001 SEAL, Adaptor Plate
Port Cylinder Block Components (26 parts) Port Cylinder Block Components
Ref OEM Part # Part Name
- 61-896499A07 LONG BLOCK ASSEMBLY
1 16-8M0022165 STUD, (M10 x 175)
2 16-8M0022162 STUD
3 8M6003194 SENSOR ASSEMBLY, Knock
4 10-892086035 SCREW, (M10 x 35)
5 12-4002319 WASHER
6 8M0058813 JET ASSEMBLY, Oil
7 54-8M0187145 CLAMP, (34.6 mm)
8 32-885544002 HOSE
9 22-896094A01 FITTING ASSEMBLY
10 25-896699 O-RING, (1.78 mm x .08 mm)
11 32-85978571 TUBING, (52.00 Inches Bulk), To Water Pressure Sensor (Cut to 21.5 Inches)
12 54-816311T TIE STRAP, (8.00 Inches)
13 881879T26 SENSOR ASSEMBLY, Pressure, Water
14 22-8M0207782 FITTING
15 54-883066 CLIP, (.865)
16 16-8M0000274 STUD, (M8 x 49)
17 11-826365 NUT, (M8)
18 22-885517A05 FITTING ASSEMBLY
19 25-892077 O-RING
20 16-8M0022166 STUD, (M10 x 54)
21 16-8M0000275 STUD, (M8 x 55)
22 11-826292 NUT, (M10) Brass/Nickel Plated
23 12-8M0214963 WASHER, (.406 x .750 x .105) Stainless Steel
24 11-884412 NUT
25 54-828991T CLIP
Power Trim Components (36 parts) Power Trim Components
Ref OEM Part # Part Name
- 855998A11 POWER TRIM ASSEMBLY, Complete
1 878265A4 TRIM MOTOR
2 NSS NOT SOLD SEPARATE, Armature
3 NSS NOT SOLD SEPARATE, End Frame
4 10-82494830 SCREW, (M6 x 30)
5 13-400256 LOCKWASHER, (M6)
6 8782451 DRIVESHAFT
7 878410A1 PO CHECK KIT
8 893929A01 MANUAL RELEASE ASSEMBLY (Includes Reference #26)
9 8M0142997 SHAFT KIT
10 17-878267 PIN
11 8M0168220 CYLINDER ASSEMBLY, Tilt
12 878239A02 GUIDE KIT (Includes Reference #26)
13 8M0142999 O-RING KIT (Includes Reference #26)
14 NSS NOT SOLD SEPARATE, Shock Rod Kit
15 NSS NOT SOLD SEPARATE, Spring-Damper
16 NSS NOT SOLD SEPARATE, Plate-Damper
17 NSS NOT SOLD SEPARATE, Shock Piston
18 8M0143000 PISTON ASSEMBLY, Memory
19 878406A02 REPAIR KIT, Check Valve (Includes Reference #26)
20 878414T01 PISTON ASSEMBLY (Starboard)
21 878413A1 PISTON ASSEMBLY (Port)
22 1100-8M0021648 GUIDE ASSEMBLY
23 878264A1 RESERVOIR KIT
24 19-811613 PLUG ASSEMBLY
25 10-4000327 SCREW, (M6 x 14)
26 12-4002315 WASHER
27 892251A01 PUMP KIT
28 878408A1 REPAIR KIT, Power Trim
29 17-821539 PIN, Trilobe
30 10-858771 SCREW, (M10 x 30)
31 12-4002319 WASHER
32 97-818298Q1 ANODE KIT
33 10-8M0204707 SCREW, (M6 x 25)
34 12-8M0204649 WASHER, (.281 x .500 x .060) Stainless Steel
35 99625003 SHAFT, Upper Tilt
Powerhead Gasket Set Components (1 parts) Powerhead Gasket Set Components
Ref OEM Part # Part Name
- 25-8M0204645 O-RING, (.796 x .139), Water Tube Coupling
Rear Cowl (40 parts) Rear Cowl
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Pan Assembly-Complete
1 895846A04 PAN ASSEMBLY, Port Comment: SN# 1B422906 & Up
2 25-896671 GROMMET
3 8M0043277 SEAL, Front Comment: Note: Installed on Starboard Pan - Serial #1B422906 and Up
4 10-888950020 SCREW, (M4 x 20 mm)
5 23-898408 SPACER
6 898354 PAWL
7 24-898353 SPRING
8 888819002 DRAIN, Cowl
9 895847A05 PAN ASSEMBLY, Starboard Comment: SN# USA-1B422906 & Up
10 25-896671 GROMMET
11 8M0043278 SEAL, Back
12 888819002 DRAIN, Cowl
13 19-897203 PLUG
14 896618A02 COVER ASSEMBLY, Rear
15 896924 BOOT, Idle Exhaust
16 896054T01 CHAP ASSEMBLY, Port
17 897204 SOUND BLANKET, Starboard
18 896055T01 CHAP ASSEMBLY, Starboard
19 897205 SOUND BLANKET, Port
20 10-892073002 SHOULDER SCREW, (M6)
21 8M0005773 SCREW, (M6)
22 22-895797001 FITTING
23 32-8M0108355 HOSE, (57.00 Inches Bulk) (Cut to 21 Inches)
24 54-895851 CLAMP, (8.00 Inches)
25 87-8M0235191 SWITCH, Trim
26 10-897964 SCREW, (M6)
27 23-8M8023048 BUSHING
28 25-8M0214987 GROMMET
29 8M0214997 ADAPTOR
30 10-897657055 SCREW, (M6 x 55)
31 10-897657025 SCREW, (M6 x 25 MM)
32 23-892427 SPACER
33 22-885361A01 FITTING ASSEMBLY, Flush
34 8M0215105 PLUG
35 25-888957 O-RING
36 8M0224266 TETHER
37 896925A01 PLENUM KIT, Exhaust
38 10-892073002 SHOULDER SCREW, (M6)
39 25-889828 O-RING, (.924 x .103)
Rear Cowl, Latch Assembly (28 parts) Rear Cowl, Latch Assembly
Ref OEM Part # Part Name
- 8M0113897 LATCH KIT, Rear, Design-II Up-Fit Kit Comment: Design-II
1 NSS NOT SOLD SEPARATE, LATCH ASSEMBLY Comment: Design-I
2 888448A03 PANEL ASSEMBLY, Access
3 896927 SEAL
4 896928A01 LEVER ASSEMBLY, Rail Latch
5 24-896933 SPRING, Leaf
6 10-88552514 SCREW, (M6 x 14 MM) Stainless Steel
7 17-896932 PIN, Lever
8 898476 BUTTON, Latch
9 10-892073002 SHOULDER SCREW, (M6)
10 11-401386 NUT, (M6) Stainless Steel
11 8M0005773 SCREW, (M6)
12 879148T72 PANEL AND LATCH ASSEMBLY Comment: Design-II
13 8M0020855 PANEL, Access
14 8M0026713 SEAL
15 8M0034940 HANDLE
16 8M0020854 LINK
17 8M0041031 LATCH ASSEMBLY, Rear
18 8M0006054 RETAINER
19 8M0006060 SEAL
20 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
21 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
22 12-69056 WASHER, (.255 x .620 x .030) Stainless Steel
23 10-892073002 SHOULDER SCREW, (M6)
24 8M0005773 SCREW, (M6)
25 11-401386 NUT, (M6) Stainless Steel
26 8M0020857 STRIKER ASSEMBLY
27 10-82130014 SCREW, (M6 x 14)
Service/Support Material (1 parts) Service/Support Material
Ref OEM Part # Part Name
- 37-898165A06 DECAL, EPA Label Information
Shift Components (43 parts) Shift Components
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Actuator Plate Assembly-Complete
1 895739T BRACKET, Shift
2 25-855362001 GROMMET
3 23-855364 BUSHING
4 8M0124413 SHIFT ACTUATOR
5 23-884532001 BUSHING
6 10-81893435 SCREW, (M8 x 35)
7 12-898097 WASHER
8 12-889661 WASHER, Rubber
9 23-888589 WEAR SLEEVE
10 10-8M0103817 SCREW, (M8 x 60)
11 12-898097 WASHER
12 23-884554 BUSHING
13 895737 BELL CRANK
14 17-895736 PIN
15 885569 SPLIT RING
16 NSS NOT SOLD SEPARATE, Cotter Pin (Service Bulletin 2003-10)
17 884599 SPACER
18 84-88807A6 CABLE ASSEMBLY, (3.50 Inches) Black
19 896212 RAIL SHIFT SLIDE
20 10-82155025 SCREW, (M8 x 25 MM) Stainless Steel
21 898053A01 SHIFT SLIDER KIT
22 23-884555 BUSHING
23 10-82104510 SCREW, (M5 x 10)
24 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
25 887901 BUSHING
26 54-828991T CLIP
27 16-898052 STUD (Included with Reference 21)
28 23-896551 BUSHING
29 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
30 11-401386 NUT, (M6) Stainless Steel
31 895742 SHIFT LINK
32 8M0091614 LEVER, Shift Shaft Comment: (X-Long)
33 23-74647 NYLINER
34 23-896551 BUSHING
35 12-35462 WASHER, (.2656 x .625 x .0625) Stainless Steel
36 11-401386 NUT, (M6) Stainless Steel
37 87-8M0207794 SWITCH
38 10-88075020 SCREW, (M3 x 20)
39 16-8M0022167 STUD, (M8 x 50)
40 12-4002318 WASHER
41 11-401388 NUT, (M8) Stainless Steel
42 12-8M0204690 WASHER, (.344 x .688 x .065) Stainless Steel
Starboard Cylinder Block/Oil Cooler (42 parts) Starboard Cylinder Block/Oil Cooler
Ref OEM Part # Part Name
- 61-896499A07 LONG BLOCK ASSEMBLY
1 892404A05 DEFLECTOR ASSEMBLY, Water
2 22-885518A02 FITTING ASSEMBLY
3 25-62701 O-RING
4 10-8M0103805 SCREW, (M6 x 16 MM) Stainless Steel
5 54-888988011 CLAMP, (38.1 mm)
6 32-888930003 HOSE
7 54-8M0187145 CLAMP, (34.6 mm)
8 8M0174561 THERMOSTAT ASSEMBLY
9 25-8M0005958 O-RING
10 54-8M0204719 CLAMP, (36.1 mm)
11 32-896059001 HOSE, Thermostat
12 54-888988007 CLAMP, (42.5 mm)
13 35-8M0062950 FILTER, Fuel
14 35-8M0122423 FILTER, Fuel
15 54-816311T TIE STRAP, (8.00 Inches)
16 22-892356 CONNECTOR
17 19-863156 GRAB TAB
18 32-8M0087061 HOSE, Fuel to Lift Pump
19 892147A01 BRACKET ASSEMBLY
20 897126 BRACKET
21 23-822003 BUSHING
22 25-8M0190980 GROMMET
23 12-65567 WASHER, (.265 x .750 x .048) Stainless Steel
24 10-82129125 SCREW, (M6 x 25 MM)
25 10-8M0103824 SCREW, (M10 x 85)
26 10-8M0103820 SCREW, (M10 x 105)
27 32-8M0045343 HOSE ASSEMBLY, Fuel Inlet
28 8M0132389 COOLER ASSEMBLY, Oil
29 35-877767K01 FILTER, Oil
30 8M0046694 HOUSING ASSEMBLY, Intergrated Oil Module
31 10-8M0041014 SCREW, (M6 x 18)
32 27-8M0034568 GASKET
33 880640A06 THERMOSTAT/GUIDE KIT
34 880640508 THERMOSTAT
35 892801T53 OVERHAUL KIT
36 27-8M0034568 GASKET
37 25-8M0071635 O-RING KIT
38 895032 STRAP
39 10-8M0041014 SCREW, (M6 x 18)
40 54-897559 CLIP
41 10-8M0103807 SCREW, (M6 x 25 MM) Stainless Steel
Starter Motor (14 parts) Starter Motor
Ref OEM Part # Part Name
- NSS NOT SOLD SEPARATE, Starter Assembly-Complete
1 50-892339T01 STARTER MOTOR ASSEMBLY
2 NSS NOT SOLD SEPARATE, Thru Bolt
3 43-880805A1 GEAR KIT
4 809463A1 SOLENOID KIT
5 10-69035 SCREW AND LOCKWASHER, (.250-20 x .625) Stainless Steel
6 84-93388A1 CABLE ASSEMBLY, (6.00 Inches) Black
7 NSS NOT SOLD SEPARATE, Decal-Warning-High Voltage
8 13-400255 LOCKWASHER, (M5)
9 11-400211 NUT, (M5) Stainless Steel
10 13-8M0204647 LOCKWASHER, (.312)
11 11-400213 NUT, (M8) Stainless Steel
12 23-8M0034918 COLLAR, Starter Motor
13 8M0043276 STOP
Steering Cylinder Assembly (13 parts) Steering Cylinder Assembly
Ref OEM Part # Part Name
- 8M0184531 ACTUATOR ASSEMBLY, Steering - Universal
1 8M0184531 ACTUATOR ASSEMBLY, Steering
2 898081A01 TIE ROD ASSEMBLY
3 898007001 PLATE, Lifting Eye
4 12-898089 WASHER, Flat
5 11-898087 NUT, Nylon Insert
6 11-8M0204726 NUT, (.375-24) Stainless Steel
7 898086001 COLLAR
8 12-898090 WASHER
9 10-898088 SET SCREW
10 23-898067 SPACER
11 898082A01 LINK ASSEMBLY, Steering - Straight Arm
12 10-8M0214980 SCREW, (.375-24 x 1.38)
SuperCharger (12 parts) SuperCharger
Ref OEM Part # Part Name
- 8M0045222 END CAP KIT, Supercharger Comment: SN# 1B381782 & Up
1 8M0104460 SUPERCHARGER
2 71-8M0142688 SENSOR, Oil Pressure
3 888947A04 OUTLET DUCT KIT
4 27-888947504 GASKET
5 10-888947502 BOLT
6 8M0148668 SENSOR ASSEMBLY
7 25-896699 O-RING, (1.78 mm x .08 mm)
8 888947A05 DUCT KIT, Inlet
9 27-888947501 GASKET
10 23-847803A02 BUSHING/GASKET KIT
11 10-8M0103820 SCREW, (M10 x 105)
Swivel Bracket and Steering Arm (40 parts) Swivel Bracket and Steering Arm
Ref OEM Part # Part Name
1 1499-8M0102865 SWIVEL BRACKET
2 25-8M0214926 O-RING
3 23-818764 BUSHING
4 23-816039 SPACER
5 26-87735 SEAL, Oil (Lower)
6 22-8M0169589 FITTING, Grease
7 23-821207 BUSHING
8 12-816432 THRUST WASHER
9 896888T YOKE, Bottom
10 53-67684 RING, Retaining
11 8M0045383 STRIKER PLATE
12 13-58643 LOCKWASHER, (.375)
13 11-46335 NUT, (.375-24)
14 10-896217 BOLT, (M14 x 175)
15 88238A10 CABLE ASSEMBLY, Ground
16 10-41508 SCREW, (.250-20 x .500) Stainless Steel
17 12-815432 WASHER, (.562 x 2.00 x .125)
18 12-8154331 WASHER, (1.25 x 2.00 x .19)
19 813771003 MOUNT, Lower
20 12-825190 WASHER
21 11-896602 NUT, (M14)
22 17-8M0133581 SWIVEL PIN ASSEMBLY
23 897991A01 MOUNT ASSEMBLY
24 12-898443 WASHER, Retainer
25 898444001 SLEEVE
26 11-897731001 NUT, Spanner
27 897728 RETAINER
28 10-8M0103806 SCREW, (M6 x 20 MM) Stainless Steel
29 11-896602 NUT, (M14)
30 NSS NOT SOLD SEPARATE, Decal-Serial Overlaminate
31 896688001 SENDER ASSEMBLY, Trim
32 10-852368 SCREW, (#10-24 x .750)
33 10,13-26996 LOCKWASHER, Stainless Steel
34 12-89302 WASHER, (.203 x .406 x .040)
35 10-64014 SCREW, (.250-28 x .500)
36 88238T22 CABLE ASSEMBLY
37 54-22740 CLIP
38 8M0084613 C WASHER
39 10-878609 SCREW, (#10-16 x .600)
40 32-828547353 CONDUIT, (.350 Inside Diameter x 3.00 Feet Bulk) (Cut to16 Inches)
Tools (21 parts) Tools
Ref OEM Part # Part Name
- 889283A01 TOOL KIT, Fuel Priming
1 91-58222A1 DIAL INDICATOR TOOL
2 91-83155 ADAPTER KIT, Dial Indicator
3 91-46086A1 PULLER JAW ASSEMBLY
4 91-85716 PULLER BOLT TOOL, Bearing Carrier
5 91-8M0053505 INDICATOR TOOL, Backlash
6 91-892651A01 PRESSURE METER, Digital
7 91-52344 FLYWHEEL HOLDER TOOL, Teeth Type
8 91-809905001 WRENCH, Torque Adaptor
9 91-895040K01 PRIMER KIT, Power Steering Module
10 91-896661 TOOL, Fuel Filter
11 91-899015A01 TOOL KIT, Upper Mount Alignment
12 91-881834A1 GAUGE
13 91-892651A01 PRESSURE METER, Digital
14 90265A5 PUMP ASSEMBLY, Crankcase Oil
16 91-98234A2 DRILL FIXTURE KIT, Transom
17 888462A1 PULLER ASSEMBLY, Cable
18 91-809494A1 COMPRESSOR TOOL, Valve Spring
19 91-822778A3 DOWN PRESSURE KIT
20 91-52915A6 TEST GAUGE KIT
21 91-44487T1 REMOVER TOOL, Trim Rod Guide
Top Cowl (14 parts) Top Cowl
Ref OEM Part # Part Name
- 37-892870005 DECAL, Rear, Rear Comment: (Mariner 175)
1 100-8M0113901 TOP COWL ASSEMBLY, Mariner
2 895845T01 CAP, Air Dam Comment: (Mariner)
3 10-888950020 SCREW, (M4 x 20 mm)
4 896959 HOOK
5 897444002 BRACKET, Support
6 10-82130014 SCREW, (M6 x 14)
7 897437T02 LATCH ASSEMBLY, Front
8 24-8M0109644 SPRING
9 17-897441 PIN, Clevis
10 53-27290 RING, Retaining
11 10-82130014 SCREW, (M6 x 14)
12 896997001 SEAL, (2425.75 mm)
13 8M4501659 SOUND BLANKET KIT
Transom Brackets (20 parts) Transom Brackets
Ref OEM Part # Part Name
1 3426-828334T03 BRACKET ASSEMBLY, Transom-Starboard
2 3425-828333T08 BRACKET ASSEMBLY, Transom-Port
3 22-8M0169588 FITTING, Grease, Port
4 826125A1 TILT TUBE
5 11-826135 NUT, (1.00-14) Nylon Insert
6 25-45711 O-RING, (.612 x .103)
7 13-88750 WASHER
8 11-826164 NUT, (.875-14)
9 10-8M0204730 SCREW, (.500-20 x 5 Inches)
10 12-8M0204665 WASHER, (.530 x .870 x .105) Stainless Steel
11 12-8M0204648 WASHER, (1.5 x 3.05 x 0.13) Stainless Steel
12 11-82671117 NUT, (.500-20)
13 8M0115104 LEVER ASSEMBLY, Tilt Lock
14 24-830899 SPRING, Tension
15 23-65830 NYLINER
16 24-830900 SPRING, Compression
17 99633 KNOB
18 17-99615 PIN, Groove
19 17-893709 PIN
20 37-8M0043059 DECAL, Warning

100-Hour / Annual Service Checklist

Regular maintenance keeps your Mercury 135 VERADO (4-STROKE)(4 CYL.) running reliably season after season. Most of these tasks can be performed with basic tools and the factory service manual.

  1. Replace water pump impeller and inspect wear plate
  2. Change engine oil and oil filter (check drain plug washer)
  3. Replace spark plugs and check ignition timing
  4. Drain and refill lower unit gear oil; inspect for water contamination
  5. Inspect fuel lines, primer bulb, and fuel filter for deterioration
  6. Check and replace sacrificial anodes (zinc or aluminum)
  7. Inspect propeller for damage; check shaft seal and cotter pin
  8. Check valve clearance (refer to service manual for specifications)
  9. Lubricate all grease points (steering, tilt tube, shift linkage)
  10. Inspect control cables and throttle/shift linkage for smooth operation
  • Pro Tip: Always flush the engine with fresh water after saltwater use — even a quick 10-minute flush significantly extends component life.
  • Pro Tip: Use fuel stabilizer in the tank before winter storage, and fog the cylinders to prevent internal corrosion during extended periods of non-use.

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